Track polishing device

By designing a track grinding device with multiple drive modules, the problems of low efficiency and poor adaptability in the prior art are solved, and the grinding effect of efficiently adapting to multiple track rail shapes is achieved.

CN119465717APending Publication Date: 2025-02-18CNR BEIJING RAIL EQUIP
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Patent Information

Application Number
CN202411824299.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

Existing track grinding devices are inefficient and cannot adapt to multiple track shapes.

Method used

A rail grinding device including a main frame body, a grinding module, a first drive module and a second drive module are designed. The first drive assembly drives the grinding module to move in the first direction, and the second drive module drives the first frame to rotate about the preset axis, so as to realize a variety of grinding postures.

Benefits of technology

It improves the efficiency of track polishing and can adapt to a variety of track shapes, enhancing the flexibility and applicability of the grinding device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119465717A_ABST
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Abstract

The embodiment of the invention provides a track polishing device, and relates to the technical field of track maintenance equipment. The rail grinding device comprises a main frame body, a grinding module, a first driving module and a second driving module, the grinding module is used for grinding a rail, the first driving module comprises a first driving assembly and a first frame body, and the grinding module and the first driving assembly are both installed on the first frame body; the first driving assembly is used for driving the grinding assembly to move in the first direction relative to the first frame body, the second driving module is installed on the main frame body, the driving end of the second driving module is connected with the first frame body, and the second driving module is used for driving the first frame body to rotate around the preset axis. The grinding module is driven by the first driving module and the second driving module to grind the rail, the grinding efficiency of the rail can be improved, and the grinding module can move in the first direction and can rotate around the preset axis, has multiple grinding postures and can also be matched with grinding of multiple rail shapes.
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Description

Technical Field

[0001] The present invention relates to the technical field of track maintenance equipment, and in particular to a track grinding device. Background Art

[0002] Railway tracks are prone to corrugation after long-term operation, which affects the stability and comfort of train operation. Therefore, the tracks need to be polished to eliminate or reduce corrugation.

[0003] When the track needs to be polished, the track periphery is mostly polished by manually operating a polishing machine to swing, but the manual operation efficiency is low, and some existing track polishing devices can only adapt to one type of track shape for polishing. Summary of the invention

[0004] The purpose of the present invention includes providing a rail grinding device, which can not only improve the grinding efficiency of the rail, but also be adaptable to various rail shapes.

[0005] The embodiments of the present invention can be implemented as follows:

[0006] In a first aspect, the present invention provides a rail grinding device, comprising:

[0007] Main frame;

[0008] A grinding module, which is used for grinding the rails;

[0009] A first driving module, the first driving module comprises a first driving assembly and a first frame, the polishing module and the first driving assembly are both installed on the first frame, and the first driving assembly is used to drive the polishing module to move relative to the first frame along a first direction;

[0010] A second driving module, the second driving module is installed on the main frame, a driving end of the second driving module is connected to the first frame, and the second driving module is used to drive the first frame to rotate around a preset axis;

[0011] The preset axis forms an angle with the first direction.

[0012] In an optional embodiment, the first drive assembly includes a first drive member, a screw and a screw nut, the first drive member is transmission-connected to the screw, the screw nut is sleeved on the screw and fixedly connected to the grinding assembly, and the screw extends along the first direction.

[0013] In an optional embodiment, two baffles are arranged at intervals on the first frame along the second direction, and a first track is arranged on the side where the two baffles are close to each other. The two sides of the grinding module are respectively connected to the two first tracks. The second direction is parallel to the extension direction of the preset axis, and one end of the two baffles in the first direction forms a first avoidance opening for the grinding assembly to extend out.

[0014] In an optional embodiment, a limiting portion is provided on the inner side of the baffle, and matching portions are provided on both sides of the grinding assembly along the preset axis, and the matching portions are used to cooperate with the limiting portion to limit the movement of the grinding assembly in the first direction.

[0015] In an optional embodiment, the second drive module includes a second frame, a second drive component and a bearing seat, the second drive component and the bearing seat are installed on the second frame, the two sides of the first frame are respectively rotatably connected to the second drive component and the bearing seat, the rotating shaft of the bearing seat and the rotating shaft of the second drive component are coaxial with the preset axis, the second frame is connected to the main frame, and the second frame is provided with a second avoidance opening for exposing the grinding module.

[0016] In an optional embodiment, the second drive assembly includes a second drive member and a motor right-angle steering gear that are transmission-connected. The second drive member is a driving motor and is installed on a second frame. The rotation axis of the driving end of the second drive member is perpendicular to the preset axis, and the two ends of the motor right-angle steering gear are respectively transmission-connected to the second drive member and the second frame.

[0017] In an optional embodiment, the orbital grinding device further includes a third drive module;

[0018] The second driving module includes a second driving component and a second frame. The second driving component is installed on the second frame. The driving end of the second driving component is connected to the first frame. The second driving component is used to drive the first frame to rotate around a preset axis. The third driving module is connected to the main frame. The driving end of the third driving module is connected to the second frame to drive the second frame to move along a third direction. The third direction forms an angle with the preset axis.

[0019] In an optional embodiment, the third driving module includes a third driving member and a third track, the third track extends along a third direction, and the second frame is connected to the third track and can move on the third track driven by the third driving member.

[0020] In an optional embodiment, the third drive module also includes a third transmission assembly, which includes a transmission gear and a transmission rack that are transmission-connected. The transmission rack extends along a third direction and is fixedly mounted on the main frame. The driving end of the third drive member is connected to the transmission gear, and the third drive member is also fixedly connected to the second frame.

[0021] In an optional embodiment, the grinding module includes a grinding bracket, a grinding wheel, a driving wheel, a tensioning wheel, a grinding belt and a grinding driving member, the grinding wheel, the driving wheel and the tensioning wheel are all installed on a side of the grinding bracket away from the first frame, the grinding belt is sleeved on the grinding wheel, the driving wheel and the tensioning wheel, the grinding driving member is connected to the driving wheel, the driving wheel and the grinding wheel are arranged at intervals in the first direction, and the tensioning wheel and the grinding wheel are arranged at intervals in the first direction;

[0022] The grinding module further comprises a tensioning adjusting member, which is connected to the tensioning wheel and is used to adjust the tensioning force of the tensioning wheel on the grinding belt.

[0023] A track grinding device provided by an embodiment of the present invention includes a main frame, a grinding module, a first driving module and a second driving module. The grinding module is used for grinding the track. The first driving module includes a first driving assembly and a first frame. The grinding module and the first driving assembly are both installed on the first frame. The first driving assembly is used for driving the grinding assembly to move relative to the first frame in a first direction. The second driving module is installed on the main frame. The driving end of the second driving module is connected to the first frame. The second driving module is used to drive the first frame to rotate around a preset axis. The first driving assembly and the second driving module drive the grinding module to grind the track, which can improve the grinding efficiency of the track. Moreover, since the grinding module can not only move in the first direction but also rotate around the preset axis, the grinding module has a variety of grinding postures and can also adapt to the grinding of various track shapes. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 A schematic diagram of the structure of the rail grinding device provided in this embodiment at a first viewing angle;

[0026] Figure 2 A schematic diagram of the structure of the rail grinding device provided in this embodiment at a second viewing angle.

[0027] Icons: 1-track grinding device; 100-main frame; 200-grinding module; 210-grinding bracket; 220-grinding wheel; 230-driving wheel; 240-tensioning wheel; 250-grinding belt; 260-grinding driving member; 270-tensioning adjusting member; 300-first driving module; 310-first frame; 311-baffle; 312-housing; 313-first track; 314-first avoidance; 320-first driving member; 330-screw; 340-right-angle steering gear; 400-second driving module; 410-second frame; 411-second avoidance; 420-second driving member; 430-motor right-angle steering gear; 450-bearing seat; 500-third driving module; 510-third driving member; 520-third track; 530-transmission rack. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0029] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0031] In the description of the present invention, it should be noted that if the terms "upper", "lower", "inside", "outside", etc. appear to indicate an orientation or position relationship, they are based on the orientation or position relationship shown in the accompanying drawings, or are the orientation or position relationship in which the product of the invention is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0032] In addition, the terms “first”, “second”, etc., if used, are merely used to distinguish between the descriptions and should not be understood as indicating or implying relative importance.

[0033] It should be noted that, in the absence of conflict, the features in the embodiments of the present invention may be combined with each other.

[0034] The specific structure of a track grinding device provided by an embodiment of the present invention and the corresponding technical effects it brings are described in detail below in conjunction with the patent drawings.

[0035] Please refer to Figure 1-Figure 2A rail grinding device 1 provided in an embodiment of the present invention includes a main frame 100, a grinding module 200, a first driving module 300 and a second driving module 400. The grinding module 200 is used to grind the rail. The first driving module 300 includes a first driving component and a first frame 310. The grinding module 200 and the first driving component are both installed on the first frame 310. The first driving component is used to drive the grinding component to move along a first direction relative to the first frame 310. The second driving module 400 is installed on the main frame 100. The driving end of the second driving module 400 is connected to the first frame 310. The second driving module 400 is used to drive the first frame 310 to rotate around a preset axis, and the preset axis is at an angle to the first direction. The first driving component can drive the grinding module 200 to move in the first direction, and the second driving module 400 can drive the first frame 310 to rotate around a preset axis to realize the swing of the grinding module 200. The first driving component and the second driving module 400 drive the grinding module 200 to grind the track, which can improve the grinding efficiency of the track. Moreover, since the grinding module 200 can not only move in the first direction but also rotate around the preset axis, the grinding module 200 has a variety of grinding postures and can also adapt to the grinding of various track shapes.

[0036] In detail, in the present embodiment, the first driving component includes a first driving member 320, a screw rod 330 and a screw rod nut (not shown in the figure). The first driving member 320 is connected to the screw rod 330 in transmission. The screw rod nut is sleeved on the screw rod 330 and fixedly connected to the grinding component. The screw rod 330 extends along the first direction. It can be understood that through the transmission method of the screw rod 330 and the screw rod nut, the accuracy of the grinding component moving along the first direction can be guaranteed during transmission, and it also has a self-locking function. When there is no external force, the grinding component will not slide down by itself due to gravity.

[0037] It should be noted that a sleeve 312 is further provided on the first frame 310 , and the screw rod 330 is passed through the sleeve 312 . The sleeve 312 can reduce external influences on the screw rod 330 to ensure the transmission stability of the screw rod 330 and the screw nut.

[0038] The first frame 310 is provided with two baffles 311 along the second direction, and the first rails 313 are provided on the sides where the two baffles 311 are close to each other. The two sides of the grinding module 200 are respectively connected to the two first rails 313. The second direction is parallel to the extension direction of the preset axis, and one end of the two baffles 311 in the first direction forms a first avoidance opening 314 for the grinding module 200 to extend out.

[0039] It can be understood that since the two ends of the grinding module 200 are respectively connected to the two first rails 313, the stability of the grinding module 200 moving in the first direction can be guaranteed, and due to the setting of the two baffles 311, it can also limit the grinding module 200 in the second direction.

[0040] Optionally, a limiting portion is provided on the inner side of the baffle 311, and a matching portion is provided on both sides of the grinding assembly along the preset axis, and the matching portion is used to cooperate with the limiting portion to limit the movement of the grinding assembly in the first direction. For example, the limiting portion is used to abut against the upper end surface of the grinding module 200 in the first direction, and there may be two limiting portions, which are respectively provided on the side of the baffle 311 close to the first avoidance opening 314 and the side away from the first avoidance opening 314. Of course, the limiting portion may also be provided on one side of the baffle 311 close to the first avoidance opening 314 in the first direction or on the side away from the baffle 311 away from the first avoidance opening 314 in the first direction, that is, when the grinding module 200 abuts against the limiting portion, the grinding module 200 moves to the extreme position in the first direction.

[0041] In detail, the second drive module 400 includes a second frame 410, a second drive component and a bearing seat 450, the second drive component and the bearing seat 450 are installed on the second frame 410, and the two sides of the first frame 310 are rotatably connected to the second drive component and the bearing seat 450 respectively, the rotating shaft of the bearing seat 450 and the rotating shaft of the second drive component are coaxial with the preset axis, the second frame 410 is connected to the main frame 100, and the second frame 410 is provided with a second avoidance opening 411 for exposing the grinding module 200. It can be understood that under the drive of the first drive component, the grinding module 200 can be moved in the first direction to and extend out of the second avoidance opening 411, so that the grinding module 200 can grind the track.

[0042] Optionally, the second drive assembly includes a second drive member 420 and a motor right-angle steering gear 430 that are transmission-connected. The second drive member 420 is a driving motor and is installed on the second frame 410. The rotation axis of the driving end of the second drive member 420 is perpendicular to the preset axis. The two ends of the motor right-angle steering gear 430 are respectively transmission-connected to the second drive member 420 and the second frame 410. It can be understood that the driving force of the driving end of the second drive member 420 is redirected by the motor right-angle steering gear 430, and the rotation axis of one end of the motor right-angle steering gear 430 close to the second frame 410 is coaxial with the preset axis. By setting the motor axis steering gear, the space occupied by the second drive assembly in the direction of the preset axis can be reduced.

[0043] Optionally, the first drive assembly may also include a first drive member 320 and a transmission assembly that are transmission-connected. The transmission assembly may also be a right-angle deflector 340 to change the transmission direction of the transmission force of the first drive member 320. For example, the axial direction of the driving shaft of the first drive member 320 may be parallel to the preset axis. By setting the right-angle deflector 340, that is, the axial direction of the rotating shaft of the transmission assembly on the side close to the grinding module 200 is parallel to the first direction, that is, coaxial with the axis of the screw rod 330, so as to reduce the space occupied by the first drive assembly in the first direction.

[0044] The motor right-angle steering gear 430 and the right-angle steering gear 340 mentioned above may be bevel gear sets.

[0045] Optionally, the orbital grinding device 1 also includes a third driving module 500, which is connected to the main frame 100, and the driving end of the third driving module 500 is connected to the second frame 410 to drive the second frame 410 to move along a third direction, and the third direction forms an angle with the preset axis.

[0046] It can be understood that, through the provision of the third driving module 500 , the grinding posture of the grinding module 200 is further improved.

[0047] The third driving module 500 includes a third driving member 510 and a third track 520. The third track 520 extends along the third direction. The second frame 410 is connected to the third track 520 and can move on the third track 520 driven by the third driving member 510. The third track 520 can improve the stability of the second frame 410 moving in the third direction.

[0048] In detail, the number of the third rails 520 is two and the two third rails 520 are disposed on both sides of the main frame 100 along a preset axis direction, and both sides of the second frame 410 are connected to the two third rails 520 respectively.

[0049] The third driving module also includes a third transmission assembly, which includes a transmission gear and a transmission rack 530 that are transmission-connected. The transmission rack 530 extends along the third direction and is fixedly installed on the main frame 100. The driving end of the third driving member 510 is connected to the transmission gear. The third driving member 510 is also fixedly connected to the second frame 410. The third driving member 510 is a driving motor and the transmission gear is sleeved on the driving shaft of the third driving member 510, and the transmission gear can rotate along with the rotation of the third driving shaft. That is to say, after the third driving member 510 is started, the third driving member 510 can move on the transmission rack 530 along with the transmission gear to drive the second frame 410 to move in the third direction.

[0050] By disposing the transmission gear and the transmission rack 530 , the accuracy of the second frame 410 moving in the third direction can be improved.

[0051] It can be understood that the third drive module 500 also includes a steering assembly and a first connecting shaft (not shown in the figure), for example, the steering assembly can also be a bevel gear assembly, the driving shaft of the first drive member 320 is connected to one of the bevel gear assembly close to the third drive member 510, and the first connecting shaft is connected to one of the bevel gear assembly close to the transmission rack 530. For example, the driving shaft of the third drive member 510 is perpendicular to the main frame 100 and perpendicular to the third direction. Through the setting of the bevel gear assembly, the transmission gear is also sleeved on the first connecting shaft and meshed with the transmission rack 530. The axial direction of the first connecting shaft is perpendicular to the axial direction of the driving shaft of the third drive member 510, and the axial direction of the first connecting shaft is parallel to the axial direction of the preset axis.

[0052] In detail, the grinding module 200 includes a grinding bracket 210, a grinding wheel 220, a driving wheel 230, a tensioning wheel 240, a grinding belt 250 and a grinding driving member 260. The grinding wheel 220, the driving wheel 230 and the tensioning wheel 240 are all installed on the side of the grinding bracket 210 away from the first frame. The grinding belt 250 is sleeved on the grinding wheel 220, the driving wheel 230 and the tensioning wheel 240. The grinding driving member 260 is connected to the driving wheel 230. The driving wheel 230 and the grinding wheel 220 are arranged at intervals in the first direction, and the tensioning wheel 240 and the grinding wheel 220 are arranged at intervals in the first direction.

[0053] As mentioned above, the grinding module 200 further includes a tensioning adjusting member 270 , which is connected to the tensioning wheel 240 , and is used to adjust the tensioning force of the tensioning wheel 240 on the grinding belt 250 .

[0054] In summary, a rail grinding device 1 provided by an embodiment of the present invention includes a main frame 100, a grinding module 200, a first driving module 300 and a second driving module 400. The grinding module 200 is used to grind the rail. The first driving module 300 includes a first driving assembly and a first frame 310. The grinding module 200 and the first driving assembly are both installed on the first frame 310. The first driving assembly is used to drive the grinding assembly to move relative to the first frame 310 along a first direction. The second driving module 400 is installed on the main frame 100. The driving end of the second driving module 400 is connected to the first frame 310. The second driving module 400 is used to drive the first frame 310 to rotate around a preset axis. The first driving assembly and the second driving module 400 drive the grinding module 200 to grind the rail, which can improve the grinding efficiency of the rail. Since the grinding module 200 can not only move in the first direction but also rotate around the preset axis, the grinding module 200 has a variety of grinding postures and can also adapt to the grinding of a variety of rail shapes.

[0055] The above description is only a specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a technician familiar with the technical field within the technical scope disclosed by the present invention should be covered within the protection scope of the present invention.

Claims

1. A rail grinding device, characterized in that: include: Main frame; A grinding module, wherein the grinding module is used for grinding the track; A first driving module, the first driving module comprising a first driving assembly and a first frame, the polishing module and the first driving assembly are both installed on the first frame, and the first driving assembly is used to drive the polishing module to move relative to the first frame along a first direction; A second driving module, the second driving module is installed on the main frame, a driving end of the second driving module is connected to the first frame, and the second driving module is used to drive the first frame to rotate around a preset axis; The preset axis forms an angle with the first direction.

2. The rail grinding device according to claim 1, characterized in that: The first driving assembly includes a first driving member, a screw and a screw nut. The first driving member is drivingly connected to the screw. The screw nut is sleeved on the screw and fixedly connected to the grinding assembly. The screw extends along the first direction.

3. The rail grinding device according to claim 2, characterized in that: The first frame has two baffles spaced apart along the second direction, and a first track is provided on the side where the two baffles are close to each other. Both sides of the grinding module are respectively connected to the two first tracks, and the second direction is parallel to the extension direction of the preset axis. One end of the two baffles in the first direction forms a first avoidance opening for the grinding assembly to extend out.

4. The rail grinding device according to claim 3, characterized in that: A limiting portion is provided on the inner side of the baffle, and matching portions are provided on both sides of the grinding assembly along the preset axis, and the matching portions are used to cooperate with the limiting portion to limit the movement of the grinding assembly in the first direction.

5. The rail grinding device according to claim 1, characterized in that: The second driving module includes a second frame, a second driving component and a bearing seat, the second driving component and the bearing seat are installed on the second frame, the two sides of the first frame are rotatably connected with the second driving component and the bearing seat respectively, the rotating shaft of the bearing seat and the rotating shaft of the second driving component are coaxial with the preset axis, the second frame is connected to the main frame, and the second frame is provided with a second avoidance opening for exposing the grinding module.

6. The orbital grinding device according to claim 5, characterized in that: The second driving assembly includes a second driving member and a motor right-angle steering gear that are transmission-connected. The second driving member is a driving motor and is installed on the second frame. The rotation axis of the driving end of the second driving member is perpendicular to the preset axis. The two ends of the motor right-angle steering gear are transmission-connected to the second driving member and the second frame respectively.

7. The rail grinding device according to claim 1, characterized in that: The rail grinding device also includes a third driving module; The second driving module includes a second driving component and a second frame, the second driving component is installed on the second frame, the driving end of the second driving component is connected to the first frame, and the second driving component is used to drive the first frame to rotate around the preset axis. The third driving module is connected to the main frame, and the driving end of the third driving module is connected to the second frame to drive the second frame to move along a third direction, and the third direction forms an angle with the preset axis.

8. The rail grinding device according to claim 7, characterized in that: The third driving module includes a third driving member and a third track. The third track extends along the third direction. The second frame is connected to the third track and can move on the third track driven by the third driving member.

9. The rail grinding device according to claim 8, characterized in that: The third driving module also includes a third transmission assembly, which includes a transmission gear and a transmission rack that are transmission-connected. The transmission rack extends along the third direction and is fixedly installed on the main frame. The driving end of the third driving member is connected to the transmission gear, and the third driving member is also fixedly connected to the second frame.

10. The orbital grinding device according to claim 1, characterized in that: The grinding module comprises a grinding bracket, a grinding wheel, a driving wheel, a tensioning wheel, a grinding belt and a grinding driving member, wherein the grinding wheel, the driving wheel and the tensioning wheel are all installed on a side of the grinding bracket away from the first frame, the grinding belt is sleeved on the grinding wheel, the driving wheel and the tensioning wheel, the grinding driving member is connected to the driving wheel, the driving wheel and the grinding wheel are arranged at intervals in the first direction, and the tensioning wheel and the grinding wheel are arranged at intervals in the first direction; Wherein, the grinding module also includes a tensioning adjustment member, which is connected to the tensioning wheel, and is used to adjust the tensioning force of the tensioning wheel on the grinding belt.