A rapid detection device for light-curing lamp intensity

By integrating a support cabinet and a detection mechanism into the UV curing robot, and using an ultraviolet light sensor or UV test paper to detect the intensity of the UV curing lamp, the problem of long detection time for the UV curing lamp is solved, and the functions of rapid and accurate lamp intensity judgment and robot storage are realized.

CN119469690BActive Publication Date: 2025-11-28XIAMEN ANYUE TRENCHLESS ENG TECH CO LTD
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Patent Information

Application Number
CN202510058943.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-11-28
Estimated Expiration
2045-01-15

AI Technical Summary

Technical Problem

In existing technologies, testing of UV curing lamps requires disassembling them from the UV curing robot and sending them to a laboratory or specialized equipment for testing. This results in long testing times and makes it impossible to quickly determine on-site whether the lamp intensity meets the repair requirements.

Method used

A rapid detection device for the intensity of a UV-curing lamp was designed, comprising a support cabinet, a simulation mechanism, and a detection mechanism. The simulation mechanism simulates an underground pipeline, and the detection mechanism is equipped with an ultraviolet light intensity detection component. The lamp intensity can be directly detected on a UV-curing robot, using an ultraviolet light sensor, UV test paper, or inner lining tubing for detection.

Benefits of technology

It enables rapid detection of the intensity of the light curing lamp to determine whether the repair requirements are met, improving the convenience and accuracy of the inspection. It can also be directly installed in the light curing pipe repair vehicle, replacing the cabinet function and adapting to the inspection of pipes of different sizes.

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Abstract

The application relates to a rapid detection device for light-curing lamp intensity, and relates to the technical field of light intensity detection equipment. The rapid detection device comprises a support cabinet, an analog mechanism, a detection mechanism and the like. The analog mechanism comprises a plurality of connecting pipes. The axial direction of the connecting pipes is arranged along the length direction of the support cabinet. The plurality of connecting pipes are coaxially connected in sequence along the axial direction. A support frame is arranged between the connecting pipes and the support cabinet. The connecting pipes and the corresponding support frames are detachably connected. The support frame and the support cabinet are slidably connected. The detection mechanism comprises a detection pipe. The detection pipe is located between two adjacent connecting pipes. The detection pipe and the connecting pipes are coaxially arranged. The two ends of the detection pipe are detachably connected with the corresponding connecting pipes. An ultraviolet light intensity detection piece is arranged on the inner side wall of the detection pipe. The application directly detects the light-curing lamp intensity installed on a light-curing robot, and realizes rapid detection of the light-curing lamp intensity.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of light intensity detection equipment, in particular to a rapid detection device for light intensity of a light curing lamp. BACKGROUND

[0002] In underground pipeline repair technologies, trenchless pipeline repair technologies are widely used due to low cost, short construction period, small environmental impact, no influence on traffic and good construction safety.

[0003] In trenchless pipeline repair technologies, an ultraviolet light curing pipeline repair method is often used, and the repair principle and steps are as follows: an inner lining hose material is tightly attached to the inner wall of an underground pipeline, and then a light curing robot passes through the inner lining hose material, in the process of movement of the light curing robot, the light curing lamp on the light curing robot emits ultraviolet light, the resin undergoes polymerization under the irradiation of the ultraviolet light, and is then cured on the surface of the pipeline, forming a hard "pipe-in-pipe" structure, so that the underground pipeline that has been damaged or has lost the conveying function is repaired in situ.

[0004] The light curing lamp is the most important component of the light curing robot, and the quality of the light curing lamp is directly related to the curing molding effect of the resin, and then directly related to the repair effect of the underground pipeline. However, the intensity of the light curing lamp will decrease with the increase of the use time, and after the intensity of the light curing lamp decreases, the ultraviolet light emitted by the light curing lamp will cause the time required for curing the inner lining hose material to increase, and even the inner lining hose material cannot be cured. Therefore, in order to ensure that the repair of the underground pipeline can be carried out normally, it is necessary to detect whether the intensity of the light curing lamp meets the requirements.

[0005] At present, the detection method of the light curing lamp mainly depends on laboratory detection, and the light curing lamp needs to be disassembled from the light curing robot and sent to the corresponding laboratory or professional detection equipment for detection.

[0006] When the light curing lamp is detected by the above-mentioned method, although the intensity of the light curing lamp can be accurately detected, the light curing lamp needs to be disassembled from the light curing robot and sent to the corresponding laboratory or corresponding test equipment for detection, which results in that a long time is required for the detection of the light curing lamp. SUMMARY

[0007] The application provides a rapid detection device for light intensity of a light curing lamp, which aims to quickly detect the intensity of the light curing lamp under the condition that the light curing lamp is installed on the light curing robot, and judge whether the intensity of the light curing lamp meets the requirements of repairing the underground pipeline of the corresponding size.

[0008] The rapid detection device for light intensity of a light curing lamp provided by the application adopts the following technical scheme:

[0009] The application discloses a rapid detection device for light-curing lamp intensity, which comprises a support cabinet, an analog mechanism, a detection mechanism and the like.

[0010] By adopting the technical scheme, firstly, the analog mechanism is arranged through cooperation of the connecting pipes and the support frames; after the connecting pipes are installed on the support frames, the connecting pipes are coaxially communicated by sliding the support frames; at this time, the connecting pipes form the simulated pipeline which can simulate the underground pipeline to be repaired.

[0011] Secondly, the detection mechanism is arranged through the detection pipe; the detection pipe can be installed between two connecting pipes, so that the detection pipe can be connected to the simulated pipeline; the inner wall of the detection pipe is provided with the ultraviolet light intensity detection element, so that the ultraviolet light intensity detection element can detect the ultraviolet light intensity on the inner wall of the simulated pipeline.

[0012] Under cooperation of the analog mechanism and the detection mechanism, the light-curing robot is placed in the simulated pipeline, and the light-curing robot is powered on; at this time, the light-curing robot automatically adapts to the simulated pipeline with the corresponding size; the light-curing lamp on the light-curing robot emits ultraviolet light; the position of the light-curing robot in the simulated pipeline is adjusted; the ultraviolet light intensity detection element can detect the light-curing lamp intensity; after detection is completed, the detection result of the ultraviolet light intensity detection element can determine the light-curing lamp intensity.

[0013] Therefore, the rapid detection device can directly detect the light-curing lamp intensity of the light-curing robot, realizes rapid detection of the light-curing lamp intensity, and can further determine whether the light-curing lamp intensity meets the requirement of repairing the underground pipeline with the corresponding size, and further determine whether the light-curing lamp needs to be disassembled and detected.

[0014] Optionally, the ultraviolet light intensity detection element comprises a plurality of ultraviolet light sensors which are arranged on the inner wall of the detection pipe and are arranged at intervals in the circumferential direction of the detection pipe.

[0015] By adopting the technical scheme, the ultraviolet light intensity detection piece can detect the ultraviolet light intensity on the inner side wall of the simulation pipeline through the ultraviolet light sensor without disassembling the detection pipe and the plurality of connecting pipes, and then the light curing lamp intensity data can be directly obtained, so that the light curing lamp intensity data acquisition is more convenient and accurate.

[0016] In addition, by assembling a plurality of connecting pipes of different sizes, simulation pipelines of different sizes can be established, and the ultraviolet light intensity on the inner side wall of all simulation pipelines can be detected by the ultraviolet light sensor, and then the light curing lamp intensity in the simulation pipeline of different sizes can be determined, so that a functional relationship between the light curing lamp intensity and the size of the simulation pipeline can be established. Through the functional relationship, when the simulation pipeline cannot directly establish the corresponding size of the underground pipeline, the functional relationship and the size of the underground pipeline can be used to determine whether the light curing lamp intensity meets the requirements, which facilitates quick estimation of whether the light curing lamp needs to be disassembled for detection.

[0017] Optionally, the ultraviolet light intensity detection piece comprises UV test paper, which is attached to the inner side wall of the detection pipe.

[0018] By adopting the technical scheme, the ultraviolet light intensity detection piece is provided with the UV test paper, and the color of the UV test paper can indicate the light curing lamp intensity, and then by comparing the color of the UV test paper with the standard color card, the ultraviolet light intensity on the inner side wall of the simulation pipeline can be determined, and then whether the light curing lamp intensity meets the requirements can be determined.

[0019] Optionally, the ultraviolet light intensity detection piece comprises an inner lining hose, the detection pipe is sleeved outside the inner lining hose, the inner side wall of the detection pipe is attached to the inner lining hose, and the two ends of the inner lining hose are detachably connected to the detection pipe.

[0020] By adopting the technical scheme, the ultraviolet light intensity detection piece is provided with the inner lining hose, and the inner lining hose is the inner lining hose used for repairing the underground pipeline. When the light curing lamp intensity is detected, the inner lining hose is cured and formed, and after the detection is completed, the curing condition of the inner lining hose is observed, and then whether the light curing lamp intensity meets the requirements can be determined.

[0021] Optionally, mounting holes are provided through the support frame, the connecting pipes are inserted into the corresponding mounting holes, and an adaptive support mechanism is arranged between the support frame and the corresponding connecting pipes; the adaptive support mechanism comprises a plurality of arc-shaped rods, the arc-shaped rods are sequentially arranged along the circumference of the corresponding connecting pipes, and adaptive holes are formed between the arc-shaped rods, the connecting pipes are inserted into the corresponding adaptive holes, and the arc-shaped rods are in contact with the outer sidewalls of the corresponding connecting pipes; an adaptive driving assembly is arranged on the support frame, the arc-shaped rods are connected to the adaptive driving assembly, and the adaptive driving assembly is used to drive the arc-shaped rods to move towards or away from the corresponding connecting pipes.

[0022] By adopting the above technical solution, the mounting holes provided on the support frame ensure that the plurality of connecting pipes can be coaxially communicated. The adaptive support mechanism is arranged in cooperation with the adaptive driving assembly and the plurality of arc-shaped rods, the arc-shaped rods form adaptive holes, the connecting pipes are inserted into the corresponding adaptive holes, and this can realize the detachable connection between the support frame and the corresponding connecting pipes. The adaptive driving assembly can adjust the positions of the arc-shaped rods, and thus the size of the adaptive holes can be adjusted, which enables the support frame to assemble connecting pipes of different sizes, and thus the simulated pipeline of different sizes can be established.

[0023] Optionally, the adaptive driving assembly comprises a driving source, a driving gear, a driving gear ring, a plurality of driving gears and a plurality of driving racks; the driving racks are arranged in one-to-one correspondence with the arc-shaped rods, the driving racks are slidably connected to the support frame along the length direction of the driving racks, the length direction of the driving racks is arranged along the corresponding radial direction of the adaptive holes, and one end of the driving rack is connected to the corresponding arc-shaped rod; the driving gears are arranged in one-to-one correspondence with the driving racks, the driving gears are rotatably connected to the support frame, and the driving gears are engaged with the corresponding driving racks; the driving gear ring is rotatably connected to the support frame, and the plurality of driving gears are engaged with the driving gear ring; the driving gear is rotatably connected to the support frame, and the driving gear is engaged with the driving gear ring; and the driving source is arranged on the support frame, and the driving source is coaxially connected to the driving gear.

[0024] By adopting the above technical solution, the adaptive driving assembly is arranged in cooperation with the driving source, the driving gear, the driving gear ring, the plurality of driving gears and the plurality of driving racks. When the driving source drives the driving gear to rotate, the driving gear drives the driving gear ring to rotate, the driving gear ring drives the plurality of driving gears to rotate, and the driving gears drive the corresponding driving racks to move along the length direction of the driving racks. Since the driving racks are connected to the corresponding arc-shaped rods, the arc-shaped rods can be driven to move along the length direction of the corresponding driving racks, and thus the size of the adaptive holes can be adjusted, which can realize the function of the adaptive driving assembly.

[0025] Optionally, a plurality of accommodation holes are formed on the support frame, the accommodation holes are arranged one-to-one corresponding to the driving racks, the accommodation holes are arranged along the length direction of the corresponding driving racks, the driving racks are insertedly connected with the corresponding accommodation holes, and the driving racks are slidingly connected with the inner walls of the corresponding accommodation holes; a plurality of scales are arranged on the driving racks, and the scales are sequentially and spacedly arranged along the length direction of the driving racks.

[0026] By adopting the above technical scheme, the accommodation holes formed on the support frame have a guiding function on the driving racks, thereby improving the stability of the sliding of the driving racks on the support frame. The scales are arranged on the driving racks, and the moving distance of the driving racks and the size of the matching holes can be determined by reading the scales on the driving racks when the driving assembly drives the plurality of arc-shaped rods to move, thereby facilitating manual calibration of the position of the arc-shaped rods.

[0027] Optionally, a linear driving assembly is arranged on the support cabinet, the linear driving assembly comprises a linear rack, a plurality of linear gears and a plurality of linear driving sources; the linear rack is arranged on the support cabinet, and the length direction of the linear rack is arranged along the length direction of the support cabinet; the linear gears are arranged one-to-one corresponding to the support frames, the linear gears are rotationally connected with the corresponding support frames, and the linear gears are engaged with the linear rack; the linear driving sources are arranged one-to-one corresponding to the support frames, the linear driving sources are arranged on the support frames, and the driving ends of the linear driving sources are coaxially connected with the corresponding linear gears.

[0028] By adopting the above technical scheme, the linear driving assembly is arranged by matching the linear rack, the linear gears and the linear driving sources. Under the driving of the linear driving sources, the linear gears rotate, and under the action of the linear gears and the linear rack, the linear gears move along the length direction of the linear rack, thereby enabling the support frames to move along the length direction of the support cabinet, so that the plurality of support frames can be adjusted in position along the length direction of the support cabinet, thereby facilitating the splicing of the plurality of connecting pipes.

[0029] Optionally, an auxiliary sliding assembly is further arranged on the support cabinet, the auxiliary sliding assembly comprises a linear sliding rail, the linear sliding rail is arranged on the support cabinet, the linear sliding rail is arranged in parallel with the linear rack, a plurality of sliding tables are arranged on the linear sliding rail, the sliding tables are slidingly connected with the linear sliding rail, the sliding tables are arranged one-to-one corresponding to the support frames, and the sliding tables are connected with the corresponding support frames.

[0030] By adopting the above technical scheme, the auxiliary sliding assembly is arranged by matching the linear sliding rail and the sliding tables, so as to realize the sliding connection between the support frames and the support cabinet, guide and limit the sliding between the support frames and the support cabinet, and improve the stability of the sliding of the support frames.

[0031] Optionally, further comprising a closing mechanism, the closing mechanism comprising a first plug plate and a second plug plate, the first plug plate and the second plug plate are arranged at intervals along the length direction of the support cabinet, a plurality of the connecting pipes are located between the first plug plate and the second plug plate, the first plug plate is detachably connected with the adjacent connecting pipe, the second plug plate is detachably connected with the adjacent connecting pipe, and the first plug plate and the second plug plate both close the corresponding connecting pipe.

[0032] By adopting the above technical scheme, the closing mechanism is arranged by cooperation of the first plug plate and the second plug plate, after the first plug plate and the second plug plate are installed on the corresponding connecting pipe, the first plug plate and the second plug plate can close the simulation pipeline. On the one hand, after the first plug plate and the second plug plate close the simulation pipeline, the interference of external light can be reduced, thereby improving the accuracy of the light curing lamp intensity detection result; on the other hand, the storage of the light curing robot can be realized, and the closing mechanism can be used as a cabinet for storing the light curing robot, thereby replacing the cabinet in the light curing pipeline repair vehicle, and then being directly installed in the light curing pipeline repair vehicle, thereby improving the convenience of light curing lamp intensity detection.

[0033] In summary, the present application has at least one of the following beneficial technical effects:

[0034] 1. The present application can directly detect the intensity of the light curing lamp installed on the light curing robot, realize the rapid detection of the light curing lamp intensity, and then determine whether the light curing lamp needs to be removed for detection.

[0035] 2. The ultraviolet light intensity detection piece of the present application can select one or more of an ultraviolet light sensor, UV test paper and an inner lining hose, thereby adapting to different detection requirements, improving the diversity of the detection method, and improving the accuracy of the detection result.

[0036] 3. The present application can also realize the storage of the light curing robot, and can be used as a cabinet for storing the light curing robot, thereby replacing the cabinet in the light curing pipeline repair vehicle, and then being directly installed in the light curing pipeline repair vehicle, thereby improving the convenience of light curing lamp intensity detection. BRIEF DESCRIPTION OF DRAWINGS

[0037] Figure 1 is the overall structure schematic diagram of the light curing lamp intensity rapid detection device of the embodiment 1 of the present application.

[0038] Figure 2 is the overall structure schematic diagram of the support frame and the connecting pipe of the embodiment 1 of the present application.

[0039] Figure 3 is the cross-sectional structure schematic diagram of the support frame and the connecting pipe of the embodiment 1 of the present application.

[0040] Figure 4 is another perspective view of the overall structure of the support frame and connecting pipe of Embodiment 1 of the present application.

[0041] Figure 5 is a perspective view of the overall structure of the detection mechanism of Embodiment 1 of the present application.

[0042] Figure 6 is a sectional view of the detection mechanism of Embodiment 1 of the present application.

[0043] Figure 7 is a perspective view of the overall structure of the detection mechanism of Embodiment 2 of the present application.

[0044] Figure 8 is a sectional view of the detection mechanism of Embodiment 2 of the present application.

[0045] Figure 9 is a perspective view of the overall structure of the detection mechanism of Embodiment 3 of the present application.

[0046] Figure 10 is a sectional view of the detection mechanism of Embodiment 3 of the present application.

[0047] In the figure, 1 is a support cabinet; 11 is a traction assembly; 2 is a simulation mechanism; 21 is a connecting pipe; 22 is a support frame; 221 is a mounting hole; 222 is an annular mounting cavity; 223 is a clearance hole; 3 is a detection mechanism; 31 is a detection pipe; 311 is an annular insertion slot; 312 is a clamp; 32 is an ultraviolet light intensity detection piece; 321 is an ultraviolet light sensor; 322 is UV test paper; 323 is an inner-lining flexible tube; 4 is a linear sliding mechanism; 41 is an auxiliary sliding assembly; 411 is a linear sliding rail; 412 is a sliding table; 42 is a linear driving assembly; 421 is a linear rack; 422 is a linear gear; 423 is a linear driving source; 5 is an adaptive support mechanism; 51 is an arc-shaped rod; 52 is an adaptive hole; 53 is an adaptive driving assembly; 531 is a driving source; 532 is a driving gear; 533 is a driving gear ring; 534 is a driving gear; 535 is a driving rack; 6 is a sealing mechanism; 61 is a first insertion plate; 62 is a second insertion plate; 63 is an insertion slot. DETAILED DESCRIPTION

[0048] The following will be described in detail below with reference to the accompanying drawings. Figure 1 - the accompanying drawings Figure 10 The present application will be described in further detail.

[0049] Embodiment 1: A rapid detection device for light-curing lamp intensity, with reference to Figure 1The support cabinet 1 is provided with an analog mechanism 2 and a detection mechanism 3. The analog mechanism 2 comprises a plurality of connecting pipes 21 arranged along the length direction of the support cabinet 1 in an axial manner, the plurality of connecting pipes 21 are sequentially arranged along the length direction of the connecting pipes 21, and the plurality of connecting pipes 21 are coaxially communicated, the support cabinet 1 is provided with a support frame 22 between the connecting pipe 21 and the support cabinet 1, the support frame 22 is slidably connected with the support cabinet 1 along the length direction of the support cabinet 1, and the connecting pipe 21 is detachably connected with the corresponding support frame 22. The detection mechanism 3 comprises a detection pipe 31, the inner wall of the detection pipe 31 is provided with an ultraviolet light intensity detection piece 32, the detection pipe 31 is coaxially arranged with the connecting pipe 21, and the detection pipe 31 is located between the adjacent two connecting pipes 21, and the detection pipe 31 is coaxially and detachably connected with the corresponding connecting pipe 21 at both ends.

[0050] The plurality of connecting pipes 21 are sequentially coaxially connected, which can establish an analog pipeline, and the analog pipeline can simulate the underground pipeline to be repaired. The photocuring robot is placed in the analog pipeline, and the photocuring robot is powered on, the photocuring lamp on the photocuring robot is turned on, at this time, the photocuring lamp emits ultraviolet light, the ultraviolet light intensity detection piece 32 in the detection pipe 31 detects the intensity of the ultraviolet light on the inner wall of the analog pipeline, and then the intensity of the photocuring lamp can be detected, whether the intensity of the photocuring lamp can meet the requirements of repairing the underground pipeline of the corresponding size is determined, and whether the photocuring lamp needs to be disassembled and detected is determined.

[0051] Referring to Figure 1 , the support frame 22 and the support cabinet 1 are provided with a linear sliding mechanism 4, and the linear sliding mechanism 4 comprises an auxiliary sliding assembly 41.

[0052] Referring to Figure 1 and Figure 2 , the auxiliary sliding assembly 41 comprises a linear sliding rail 411, the linear sliding rail 411 is arranged on the upper side of the support cabinet 1, the length direction of the linear sliding rail 411 is arranged along the length direction of the support cabinet 1, a plurality of sliding tables 412 are arranged on the linear sliding rail 411, the sliding table 412 is slidably connected with the linear sliding rail 411, the sliding table 412 is arranged on the lower side of the corresponding support frame 22, and the sliding table 412 is connected with the corresponding support frame 22. The setting of the auxiliary sliding assembly 41 realizes the sliding connection between the support frame 22 and the support cabinet 1.

[0053] In this embodiment, referring to Figure 1 , the auxiliary sliding assembly 41 is provided with two, and the two linear sliding rails 411 are arranged in a spaced manner along the width direction of the linear sliding rail 411. Through the cooperation of the two auxiliary sliding assemblies 41, the stability of the sliding of the support frame 22 can be improved.

[0054] Referring to Figure 1 and Figure 3The linear sliding mechanism 4 further comprises a linear driving assembly 42, which comprises a linear rack 421, a plurality of linear gears 422 and a plurality of linear driving sources 423. The linear rack 421 is arranged on the upper side of the support cabinet 1 and is located on the lower side of the support frame 22, and the length direction of the linear rack 421 is arranged along the length direction of the support cabinet 1. The linear gears 422 are arranged in one-to-one correspondence with the support frames 22, are rotationally arranged on the lower side of the support frames 22, and are in meshing connection with the linear rack 421. The linear driving sources 423 are arranged in one-to-one correspondence with the support frames 22, are arranged on the corresponding support frames 22, and are coaxially connected with the corresponding linear gears 422. In the embodiment, the linear driving sources 423 are electric motors.

[0055] With reference to Figure 1 and Figure 3 , under the driving of the linear driving sources 423, the linear gears 422 rotate, and at this time, under the action of the linear gears 422 and the linear rack 421, the linear gears 422 move along the length direction of the linear rack 421, thereby enabling the support frames 22 to move along the length direction of the support cabinet 1, so that the position of the support frames 22 can be freely adjusted along the length direction of the support cabinet 1.

[0056] In the embodiment, with reference to Figure 1 , the linear rack 421 is located between the two linear sliding rails 411 along the width direction of the linear rack 421. The positions of the linear rack 421 and the two linear sliding rails 411 are arranged such that the linear driving assembly 42 drives the support frames 22 at the middle part of the support frames 22, thereby improving the stability of the movement of the support frames 22.

[0057] With reference to Figure 2 , the support frames 22 are provided with mounting holes 221, the connecting pipes 21 are located in the mounting holes 221, the connecting pipes 21 are coaxially arranged with the mounting holes 221, the connecting pipes 21 are arranged at intervals from the inner side walls of the mounting holes 221, and the adaptive support mechanisms 5 are arranged between the support frames 22 and the corresponding connecting pipes 21.

[0058] With reference to Figure 2 and Figure 3 , the adaptive support mechanism 5 comprises a plurality of arc-shaped rods 51, the plurality of arc-shaped rods 51 are located in the mounting holes 221, the plurality of arc-shaped rods 51 are sequentially arranged along the circumferential direction of the mounting holes 221, adaptive holes 52 are formed between the plurality of arc-shaped rods 51, the connecting pipes 21 are inserted and matched with the corresponding adaptive holes 52, and the plurality of arc-shaped rods 51 abut against the outer side walls of the corresponding connecting pipes 21.

[0059] Under the cooperation of the plurality of arc-shaped rods 51, the connecting pipes 21 can be mounted on the corresponding support frames 22.

[0060] With reference to Figure 2 andFigure 3 The adaptive support mechanism 5 further comprises an adaptive driving assembly 53, which comprises a driving source 531, a driving gear 532, a driving gear ring 533, a plurality of driving gears 534 and a plurality of driving racks 535.

[0061] Referring to Figure 3 The driving racks 535 are arranged one-to-one corresponding to the arc-shaped rods 51, and the length direction of the driving racks 535 is arranged along the corresponding radial direction of the mounting holes 221. One end of the driving racks 535 is fixedly connected with the arc-shaped rods 51, and the driving racks 535 are slidably connected with the support frame 22 along the length direction thereof. The driving gears 534 are arranged one-to-one corresponding to the driving racks 535, and the driving gears 534 are rotatably connected with the support frame 22 and are engaged with the corresponding driving racks 535. The driving gear ring 533 is rotatably arranged on the support frame 22, and the driving gear ring 533 is coaxially arranged with the mounting holes 221. The plurality of driving gears 534 are located within the driving gear ring 533, and the plurality of driving gears 534 are engaged with the driving gear ring 533.

[0062] When the driving gear ring 533 rotates, the driving gear ring 533 drives the plurality of driving gears 534 to rotate synchronously, and each driving gear 534 drives the corresponding driving rack 535 to move along the length direction thereof, so that the plurality of arc-shaped rods 51 can move synchronously towards or away from the corresponding connecting pipe 21, thereby achieving the adjustment of the size of the adaptive hole 52.

[0063] Referring to Figure 2 and Figure 3 The driving gear 532 is rotatably connected with the support frame 22, and the driving gear 532 is engaged with the driving gear ring 533. The driving source 531 is arranged on the support frame 22, and the driving end of the driving source 531 is coaxially connected with the driving gear 532. In this embodiment, the driving source 531 is an electric motor.

[0064] Under the driving of the driving source 531, the driving gear 532 rotates, and at this time the driving gear 532 can drive the driving gear ring 533 to rotate, thereby automatically and synchronously adjusting the size of the adaptive hole 52, so that the support frame 22 can be installed with connecting pipes 21 of different sizes, and different sizes of simulated pipelines can be established.

[0065] Referring to Figure 3 An annular mounting cavity 222 is formed in the support frame 22, and the driving gear 532, the driving gear ring 533 and the plurality of driving gears 534 are located in the annular mounting cavity 222. The driving gear 532, the driving gear ring 533 and the plurality of driving gears 534 are rotatably connected with the inner side wall of the annular mounting cavity 222.

[0066] Referring to Figure 2 and Figure 3The inner side wall of the mounting hole 221 is provided with a plurality of relief holes 223. The relief holes 223 penetrate the support frame 22 and are in communication with the annular mounting cavity 222. The relief holes 223 are arranged in the length direction of the corresponding drive rack 535. The drive rack 535 is in plug-in cooperation with the corresponding relief hole 223. The drive rack 535 is in sliding connection with the inner side wall of the corresponding relief hole 223 in the length direction of the drive rack 535.

[0067] The annular mounting cavity 222 provides space for the installation of the drive pinion 532, the drive gear ring 533 and the drive gear 534. The relief holes 223 provide installation space for the drive rack 535. Since the relief holes 223 are in communication with the annular mounting cavity 222, it is ensured that the drive rack 535 can engage with the corresponding drive gear 534, thereby ensuring that the adaptive driving assembly 53 can work normally.

[0068] Referring to Figure 2 and Figure 4 , a plurality of scales are engraved on the drive rack 535. The scales are arranged in sequence along the length direction of the drive rack 535.

[0069] By reading the scales of the leaked part of the drive rack 535, the size of the adaptive hole 52 at this time can be determined, thereby facilitating manual calibration of the position of the arc-shaped rod 51.

[0070] Referring to Figure 1 and Figure 4 , the support frame 22 is further provided with a sealing mechanism 6. The sealing mechanism 6 includes a first plug plate 61 and a second plug plate 62. The first plug plate 61 and the second plug plate 62 are arranged in the axial direction of the connecting pipe 21. A plurality of connecting pipes 21 and a plurality of support frames 22 are located between the first plug plate 61 and the second plug plate 62. The first plug plate 61 is detachably connected with the adjacent support frame 22 and abuts against the corresponding connecting pipe 21. The second plug plate 62 is detachably connected with the adjacent support frame 22 and abuts against the corresponding connecting pipe 21. The first plug plate 61 and the second plug plate 62 both seal the corresponding connecting pipe 21.

[0071] After the simulation pipeline is established, the first plug plate 61 is installed on the first support frame 22 and the second plug plate 62 is installed on the last support frame 22. At this time, the first plug plate 61 and the second plug plate 62 seal the corresponding connecting pipe 21, thereby sealing the simulation pipeline, so that the simulation pipeline is in a dark environment, thereby reducing the interference of external light and improving the accuracy of the detection result.

[0072] At the same time, the sealed simulation pipeline can store the photocuring robot, so that the rapid detection device of the present application can also serve as a cabinet to store the photocuring robot.

[0073] In this embodiment, referring to Figure 1 and Figure 4 Two slots 63 are formed on both sides of the support frame 22, the two slots 63 are arranged along the axial direction of the mounting hole 221, the first plugboard 61 and the second plugboard 62 are arranged one-to-one corresponding to the two slots 63, and the first plugboard 61 and the second plugboard 62 are both inserted and matched with the corresponding slot 63.

[0074] The slots 63 are provided to facilitate the installation of the first plugboard 61 and the second plugboard 62 to the corresponding support frame 22.

[0075] In this embodiment, referring to Figure 1 A working hole is formed on the first plugboard 61 and the second plugboard 62, and the working hole is coaxially arranged with the mounting hole 221. A traction assembly 11 is arranged in the support cabinet 1, the traction assembly 11 includes a traction cable, a cable reel and a winding and unwinding driver, the traction cable is wound on the cable reel, the winding and unwinding driver is connected with the cable reel, and the traction cable is inserted into the simulated pipeline through the corresponding working hole.

[0076] When detecting the light curing lamp, the light curing robot is placed in the simulated pipeline, and the traction assembly 11 can realize the power supply and traction of the light curing robot, which is more in line with the actual underground pipeline repair process, and thus the accuracy of the detection structure can be improved.

[0077] Referring to Figure 1 The detection mechanism 3 is provided with a plurality of detection mechanisms 3, and the plurality of detection mechanisms 3 are arranged in sequence along the length direction of the support frame 22, and only one detection mechanism 3 is arranged between the adjacent two connecting pipes 21. The cooperation of the plurality of detection mechanisms 3 can improve the accuracy of the detection result of the light curing lamp.

[0078] Referring to Figure 5 and Figure 6 The ring slot 311 is coaxially arranged with the detection pipe 31. The ring slot 311 is arranged one-to-one corresponding to the connecting pipe 21, and the connecting pipe 21 is inserted and matched with the corresponding ring slot 311. The ring slot 311 is provided to facilitate the installation of the detection pipe 31 between the adjacent two connecting pipes 21.

[0079] Referring to Figure 5 and Figure 6 The ultraviolet light intensity detection piece 32 includes an ultraviolet light sensor 321, the ultraviolet light sensor 321 is provided with a plurality of ultraviolet light sensors 321, the plurality of ultraviolet light sensors 321 are arranged on the inner wall of the detection pipe 31, and the plurality of ultraviolet light sensors 321 are arranged in sequence along the circumferential direction of the detection pipe 31, and the detection end of the ultraviolet light sensor 321 is flush with the inner side wall of the detection pipe 31.

[0080] When the photocuring robot passes through the detection tube 31, the several ultraviolet light sensors 321 detect, which can determine the intensity of the ultraviolet light received by the simulated pipeline inner side wall, and further determine the photocuring lamp intensity.

[0081] The implementation principle of the embodiment of the application is as follows: first, according to the size of the underground pipeline to be repaired, the connecting pipe 21 and the detection tube 31 of the corresponding size are selected; second, the size of the adaptive hole 52 in the several support frames 22 is adjusted by the adaptive support mechanism 5, so that the size of the adaptive hole 52 meets the installation requirements of the connecting pipe 21, and then the connecting pipe 21 is installed into the corresponding support frame 22; then, the several support frames 22 are driven to move on the support cabinet 1 by the linear sliding mechanism 4, and the several connecting pipes 21 and the detection tube 31 are spliced into a simulated pipeline; then, the photocuring robot is placed in the simulated pipeline, the first plug-in board 61 is installed on the corresponding support frame 22, and the second plug-in board 62 is installed on the corresponding support frame 22, which can form a completely sealed simulated pipeline and realize the storage function of the photocuring robot. This makes the rapid detection device can be used as a cabinet for storing photocuring robots, and can replace the cabinet in the photocuring pipeline repair vehicle. The rapid detection device can be directly installed in the photocuring pipeline repair vehicle to realize the storage of the photocuring robot.

[0082] When it is necessary to detect the photocuring lamp intensity of the photocuring robot, the photocuring robot can be powered by the traction cable in the traction assembly 11, and the photocuring robot is pulled through all the detection tubes 31 in the simulated pipeline. The ultraviolet light sensor 321 in the detection tube 31 detects the photocuring lamp intensity, and directly determines whether the photocuring lamp intensity meets the requirements according to the detection result of the ultraviolet light sensor 321.

[0083] Embodiment 2: A rapid detection device for photocuring lamp intensity, referring to Figure 7 and Figure 8 The difference between the embodiment and the embodiment 1 is that the ultraviolet light intensity detection member 32 includes the UV test paper 322, and the UV test paper 322 is attached to the inner side wall of the detection tube 31.

[0084] The implementation principle of the embodiment of the application is as follows: first, in the laboratory test, the photocuring robot is used to cure the resin, and the minimum requirement for the photocuring lamp intensity when repairing the underground pipeline is determined. The UV test paper 322 is used to detect the ultraviolet light intensity emitted by the photocuring lamp at this time, and the color of the UV test paper 322 at this time is used as the standard color. Therefore, when the color of the UV test paper 322 is darker than the standard color, it indicates that the photocuring lamp intensity meets the requirements, and when the color of the UV test paper 322 is lighter than the standard color, it indicates that the photocuring lamp intensity does not meet the requirements.

[0085] Then, when the light-curing lamp intensity is detected by using the rapid detection device of the application, the UV test paper 322 is used as the ultraviolet light intensity detection piece 32, and the color of the UV test paper 322 can indicate the light-curing lamp intensity at this time. Then, by comparing the color of the UV test paper 322 at this time with the standard color, it can be determined whether the light-curing lamp intensity meets the requirements. By comparing the color of the UV test paper 322, the light-curing lamp intensity detection result is more intuitive.

[0086] Embodiment 3: A rapid detection device for light-curing lamp intensity, referring to Figure 9 and Figure 10 The difference between this embodiment and embodiment 1 is that the ultraviolet light intensity detection piece 32 includes an inner lining hose 323, the detection tube 31 is sleeved outside the inner lining hose 323, the inner side wall of the detection tube 31 is attached to the inner lining hose 323, and both ends of the inner lining hose 323 are turned over and sleeved outside the detection tube 31.

[0087] Referring to Figure 9 and Figure 10 The detection tube 31 is sleeved with two clamps 312 outside, the two clamps 312 are arranged along the axial direction of the detection tube 31, the two clamps 312 are arranged one by one corresponding to both ends of the inner lining hose 323, and one end of the inner lining hose 323 is located between the inner side wall of the corresponding clamp 312 and the outer side wall of the detection tube 31.

[0088] The implementation principle of the embodiment of the application is that the inner lining hose 323 is directly used for ultraviolet light intensity detection, and after the detection is completed, by observing the curing molding condition of the inner lining hose 323, it can be determined whether the light-curing lamp intensity meets the requirements.

[0089] The molding condition of the inner lining hose 323 is used to realize the detection of the light-curing lamp intensity, which can directly detect whether the molding condition of the inner lining hose 323 inside the underground pipeline meets the requirements when the underground pipeline is repaired by using the light-curing robot, and then it can be determined whether the light-curing lamp intensity meets the repair requirements.

[0090] The embodiments of the specific embodiment are the preferred embodiments of the application, not limited to the protection scope of the application, wherein the same parts are indicated by the same reference numerals. Therefore: any equivalent changes made according to the structure, shape, principle of the application should be covered within the protection scope of the application.​

Claims

1. A rapid detection device for light-curing lamp intensity, characterized in that, The utility model relates to a simulation cabinet, simulation mechanism, detection mechanism and closed mechanism are arranged in the support cabinet (1), and the simulation cabinet is used to simulate the pipeline of the light curing robot. The simulation cabinet comprises a support cabinet (1), a simulation mechanism (2) and a detection mechanism (3) and a closed mechanism (6). The simulation mechanism (2) comprises a plurality of connecting pipes (21), the connecting pipes (21) are arranged along the length direction of the support cabinet (1) in the axial direction, a plurality of the connecting pipes (21) are coaxially connected in sequence along the axial direction, a support frame (22) is arranged between the connecting pipes (21) and the support cabinet (1), the connecting pipes (21) are detachably connected with the corresponding support frame (22), and the support frame (22) is slidably connected with the support cabinet (1). The connecting pipes (21) are coaxially connected in sequence to establish a simulation pipeline. The detection mechanism (3) comprises a detection pipe (31), the detection pipe (31) is located between two adjacent connecting pipes (21), the detection pipe (31) is coaxially arranged with the connecting pipes (21), and the detection pipe (31) is detachably connected with the corresponding connecting pipes (21) at both ends, and an ultraviolet light intensity detection piece (32) is arranged on the inner side wall of the detection pipe (31). The ultraviolet light intensity detection piece (32) comprises an inner lining hose (323), the detection pipe (31) is arranged outside the inner lining hose (323), the inner side wall of the detection pipe (31) is attached to the inner lining hose (323), and the both ends of the inner lining hose (323) are detachably connected with the detection pipe (31). An installation hole (221) is formed through the support frame (22), the connecting pipes (21) are inserted into the corresponding installation holes (221), and an adaptive support mechanism (5) is arranged between the support frame (22) and the corresponding connecting pipes (21). The adaptive support mechanism (5) comprises a plurality of arc-shaped rods (51), a plurality of the arc-shaped rods (51) are arranged in sequence along the circumference of the corresponding connecting pipes (21), an adaptive hole (52) is formed between a plurality of the arc-shaped rods (51), the connecting pipes (21) are inserted and matched with the corresponding adaptive holes (52), and a plurality of the arc-shaped rods (51) abut against the outer side walls of the corresponding connecting pipes (21). The support frame (22) is provided with an adaptive driving assembly (53), a plurality of the arc-shaped rods (51) are connected with the adaptive driving assembly (53), and the adaptive driving assembly (53) is used for driving a plurality of the arc-shaped rods (51) to move towards or away from the corresponding connecting pipes (21). The closed mechanism (6) comprises a first plug-in plate (61) and a second plug-in plate (62), the first plug-in plate (61) and the second plug-in plate (62) are arranged at intervals along the length direction of the support cabinet (1), a plurality of the connecting pipes (21) are located between the first plug-in plate (61) and the second plug-in plate (62), the first plug-in plate (61) is detachably connected with the adjacent connecting pipes (21), the second plug-in plate (62) is detachably connected with the adjacent connecting pipes (21), and the first plug-in plate (61) and the second plug-in plate (62) both close the corresponding connecting pipes (21). The first plug-in plate (61) and the second plug-in plate (62) close the simulation pipeline, and the closed simulation pipeline can store the light curing robot. The first plug plate (61) and the second plug plate (62) are provided with working holes, and the working holes are coaxially arranged with the mounting holes (221); the support cabinet (1) is provided with a traction assembly (11), the traction assembly (11) comprises a traction cable, a cable reel and a winding and unwinding driver, the traction cable is wound on the cable reel, the winding and unwinding driver is connected with the cable reel, and the traction cable is inserted into the simulated pipeline through the corresponding working hole; When the light curing lamp is detected, the traction assembly (11) can realize power supply and traction of the light curing robot.

2. The rapid detection device for light-curing lamp intensity according to claim 1, characterized in that, The adaptive driving assembly (53) comprises a driving source (531), a driving gear (532), a driving gear ring (533), a plurality of driving gears (534) and a plurality of driving racks (535); The driving rack (535) is arranged in one-to-one correspondence with the arc-shaped rod (51), the driving rack (535) is slidably connected with the support frame (22) along the length direction of the driving rack (535), the length direction of the driving rack (535) is arranged along the corresponding radial direction of the adaptive hole (52), and one end of the driving rack (535) is connected with the corresponding arc-shaped rod (51). The driving gear (534) is arranged in one-to-one correspondence with the driving rack (535), the driving gear (534) is rotatably connected with the support frame (22), and the driving gear (534) is engaged with the corresponding driving rack (535). The driving gear ring (533) is rotatably connected with the support frame (22), and the plurality of driving gears (534) are engaged with the driving gear ring (533). The driving gear (532) is rotatably connected with the support frame (22), and the driving gear (532) is engaged with the driving gear ring (533). The driving source (531) is arranged on the support frame (22), and the driving source (531) is coaxially connected with the driving gear (532).

3. The device for rapid detection of the intensity of a photocuring lamp according to claim 2, characterized in that, A plurality of accommodation holes (223) are formed in the support frame (22), the accommodation holes (223) are arranged in one-to-one correspondence with the driving racks (535), the accommodation holes (223) are arranged along the length direction of the corresponding driving racks (535) in the axial direction, the driving racks (535) are inserted into the corresponding accommodation holes (223) in a fit manner, and the driving racks (535) are slidably connected with the inner walls of the corresponding accommodation holes (223). A plurality of scales are arranged on the driving rack (535) and are sequentially and spacedly arranged along the length direction of the driving rack (535).

4. The device for rapid detection of the intensity of a photocuring lamp according to claim 1, characterized in that, The support cabinet (1) is provided with a linear driving assembly (42), and the linear driving assembly (42) comprises a linear rack (421), a plurality of linear gears (422) and a plurality of linear driving sources (423); The linear rack (421) is arranged on the support cabinet (1), and the length direction of the linear rack (421) is arranged along the length direction of the support cabinet (1); The straight gear (422) is arranged one-to-one corresponding to the support frame (22), the straight gear (422) is rotationally connected with the corresponding support frame (22), and the straight gear (422) is engaged with the straight rack (421); The straight driving source (423) is arranged one-to-one corresponding to the support frame (22), the straight driving source (423) is arranged on the support frame (22), and the driving end of the straight driving source (423) is coaxially connected with the corresponding straight gear (422).

5. The quick detection device for light-curing lamp intensity according to claim 4, characterized in that, The support cabinet (1) is also provided with an auxiliary sliding assembly (41), the auxiliary sliding assembly (41) comprises a straight sliding rail (411), the straight sliding rail (411) is arranged on the support cabinet (1), the straight sliding rail (411) is arranged in parallel with the straight rack (421), a plurality of sliding tables (412) are arranged on the straight sliding rail (411), the sliding table (412) is slidably connected with the straight sliding rail (411), the sliding table (412) is arranged one-to-one corresponding to the support frame (22), and the sliding table (412) is connected with the corresponding support frame (22).

Citation Information

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