Modularized humidity adjusting composite blowing set device

Through the modular humidity adjustment composite air blowing set device, the half component is divided into multiple wind pressure action areas, and the proportional adjustment valve and humidity detection and adjustment mechanism are used to solve the problem of poor water stain treatment effect of half component in the prior art. Accurate water control and water removal of half the components is achieved, improving product stability.

CN119472831APending Publication Date: 2025-02-18SHANDONG ATLAS INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202411617972.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

In the treatment of water stains on half-parts, the existing blowing set device cannot effectively adapt to the water accumulation problem caused by different thicknesses of half-parts, resulting in unclean water removal on the edge of the tire wing and lack of feedback mechanism, which can easily lead to residual water stains on half-parts. Water control and water removal are not qualified, affecting product stability.

Method used

A modular humidity adjustment composite blowing set device is designed. By dividing the half component into multiple wind pressure action areas, each area is independently equipped with a proportional adjustment valve, combining humidity detection and adjustment mechanism, the precise blowing of the half component is achieved. Wind pressure regulation and water control and water removal.

Benefits of technology

Accurate water control and water removal adjustment of half parts is achieved, the quality of tire production is improved, the humidity of half parts meets the standard requirements, prevents water stains and improves product stability.

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Abstract

The invention discloses a modular humidity adjusting composite air blowing set device, and relates to the technical field of half-component water control and removal, the device comprises a rack, a fixing frame is arranged on the rack, a first humidity detection mechanism and a second humidity detection mechanism are arranged at the bottom of the fixing frame, and a water control and removal mechanism is arranged on one side, located on the fixing frame, of the rack. An adjusting mechanism is arranged on the water control and removal mechanism, a transmission mechanism can drive conveying wheels to work and convey half parts, a first humidity detection mechanism and a second humidity detection mechanism can measure the humidity of three wind pressure action areas respectively, whether the humidity is within the standard requirement range or not can be judged according to the measured humidity result, and the humidity of the three wind pressure action areas is detected. The water controlling and removing mechanism can control and remove water on the tire crown and the tire wings, and the problems that water accumulation is caused by the problems that water on the edge portions of the tire wings is prone to edge warping due to surface tension, the edge portions of the tire wings are thin and the like, and water on the edge portions of the tire wings cannot be thoroughly removed are solved.
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Description

Technical Field

[0001] The invention relates to the technical field of water control and dewatering of semi-components, in particular to a modular humidity regulating composite blowing group device. Background Art

[0002] The air blowing combination device adjusts the wind pressure corresponding to the action area and the size of the wind pressure in the action area, thereby realizing the control process of controlling the water removal of the semi-components according to the different thicknesses of the semi-components and the pressures. The production of extruded rubber semi-components needs to go through a cooling process. Spraying and water immersion are generally used in the cooling process, which leads to water stains on the semi-components before going off the line. Water stains need to be treated and water control and dewatering are required. At present, the dewatering device mainly adopts the method of wind knife blowing water. The wind knife device spans the frame above the linkage line and is set on the top of the frame. The high-pressure fan is used to provide wind pressure, thereby realizing the water removal and control process of the semi-components.

[0003] In the prior art, blowing is generally used to treat water stains on half parts, and the water stains remaining on the half parts are blown away. Due to the different thicknesses of the half parts, water is easily accumulated between the height differences of the half parts, and the water blown to the edges of the tire wing is easily accumulated due to surface tension and the thin edges of the tire wing are easy to warp, resulting in incomplete water removal from the edges of the tire wing. Using the same wind pressure cannot adapt to changes in the above situations. The process is simple, the effect is poor, and there is no corresponding feedback mechanism, which easily leads to residual water stains on the half parts, unqualified water control and removal, and affects product stability.

[0004] Based on this, a modular humidity regulating composite blowing group device is now provided, which can eliminate the disadvantages of the existing device. Summary of the invention

[0005] The object of the present invention is to provide a modular humidity regulating composite blowing group device to solve the problems in the background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A modular humidity regulating composite blowing group device comprises a frame, a plurality of supporting legs are arranged at the bottom of the frame, anti-skid pads are arranged at the bottom ends of the supporting legs, a plurality of rotating shafts are arranged inside the frame, a plurality of evenly distributed transport wheels are arranged on the rotating shafts, a transmission mechanism is arranged at the outer end of the rotating shaft located outside the frame, a fixing frame is arranged on the frame, a first humidity detection mechanism and a second humidity detection mechanism are respectively arranged at the bottom, a water control and dewatering mechanism is arranged on one side of the fixing frame on the frame, and an adjustment mechanism is arranged on the water control and dewatering mechanism.

[0008] On the basis of the above technical solution, the present invention also provides the following optional technical solution:

[0009] In an optional solution: the transmission mechanism includes a pulley, the pulley is located at the outer end of the rotating shaft, a motor is arranged on the outside of the frame, the motor is fixed to the outside of the frame through a support plate, the output end of the motor is fixedly connected to the pulley, and the pulley transmits motion through a transmission belt.

[0010] In an optional solution: fixing plates are arranged at both ends of the frame, and a connecting frame is arranged between the fixing plates.

[0011] In an optional solution: the water control and removal mechanism includes a crown air outlet plate of a wind knife device, the crown air outlet plate of the wind knife device is fixedly connected to the bottom of the connecting frame, and a first wind knife device tread wing air outlet plate and a second wind knife device tread wing air outlet plate are arranged on both sides of the crown air outlet plate of the wind knife device.

[0012] In an optional solution: a telescopic slide is provided on one side of the bottom of the crown air outlet plate of the wind knife device, and slide rails are provided on the bottom of the tread wing air outlet plate of the first wind knife device and the tread wing air outlet plate of the second wind knife device, and the slide rails are slidably connected in the telescopic slide.

[0013] In an optional scheme: symmetrical air compressors are arranged on both sides of the frame, and a symmetrical air storage chamber is arranged on one side of the fixed plate on the frame. The output end of the air compressor is connected to the input end of the air storage chamber through a connecting pipe, and the output end of the air storage chamber is respectively connected to the crown air outlet plate of the wind knife device, the tire wing air outlet plate of the first wind knife device and the tire wing air outlet plate of the second wind knife device through a hose.

[0014] In an optional solution: a crown position proportional valve is provided on the crown air outlet plate of the wind knife device at the hose interface, and a first tire wing position proportional valve and a second tire wing position proportional valve are respectively provided on the tire wing air outlet plate of the first wind knife device and the tire wing air outlet plate of the second wind knife device at the hose interface.

[0015] In an optional solution: the first humidity detection mechanism includes a humidity detection probe at the tire crown position, and the humidity detection probe at the tire crown position is fixedly connected to the bottom of the fixing frame.

[0016] In an optional solution: the second humidity detection mechanism includes a first tire wing position humidity detection probe and a second tire wing position humidity detection probe, and the first tire wing position humidity detection probe and the second tire wing position humidity detection probe are located on both sides of the tire crown position humidity detection probe at the bottom of the fixed frame.

[0017] In an optional scheme: the adjustment mechanism includes a first fixed block, the first fixed block is located and fixedly connected to the surface of the crown air outlet plate of the wind knife device, the first wind knife device tread wing air outlet plate and the second wind knife device tread wing air outlet plate are both provided with a second fixed block, an electric push rod is provided between the second fixed block and the first fixed block, and the bottom end and the output top end of the electric push rod are fixedly connected to the first fixed block and the second fixed block respectively.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. The present invention divides the half-component into a plurality of wind pressure action areas, each wind pressure area is independently controlled by a corresponding proportional regulating valve, and the opening control of the proportional electromagnetic proportional regulating valve is used to realize the adjustment of the blowing wind pressure of the half-component, thereby further accurately controlling the tread humidity, thereby improving the tire production quality, and by adjusting the wind pressure corresponding to the action area and the wind pressure size in the action area, the control process of controlling and removing water from the half-component offline is realized according to the different positions of the half-component and the pressure.

[0020] 2. The water control and dewatering adjustment process of the extrusion semi-component is realized. The control process is accurate and the adjustment speed is fast, which improves the stability of the extrusion size of the extrudate and is beneficial to the improvement of product stability. The open-air design makes it convenient for operators to observe the reaction dynamics at any time, which is convenient and direct.

[0021] 3. The wind pressure and wind force of the wind knife device can be adjusted manually until the humidity of the extruded semi-component reaches the standard range, thus preventing the extruded semi-component from being unqualified due to water stains. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention from the first viewing angle.

[0023] Figure 2 It is a schematic diagram of the overall structure from a second viewing angle of the present invention.

[0024] Figure 3 It is a schematic diagram of the overall structure from a third viewing angle of the present invention.

[0025] Figure 4 It is a schematic diagram of the overall structure of the fourth viewing angle of the present invention.

[0026] Figure 5 It is a schematic diagram of the overall structure of the fifth viewing angle of the present invention.

[0027] Figure 6 It is a schematic diagram of the partial structure from the first viewing angle of the present invention.

[0028] Figure 7 It is a partial structural schematic diagram of the second viewing angle of the present invention.

[0029] Figure 8 It is a schematic diagram of the partial structure from the third viewing angle of the present invention.

[0030] Fig. 9 It is a schematic diagram of the partial structure from the fourth viewing angle of the present invention.

[0031] Fig.10 It is a schematic diagram of the structure of the regulating mechanism of the present invention.

[0032] Fig.11 It is a schematic diagram of the telescopic slide structure of the present invention.

[0033] Notes on the reference numerals in the accompanying drawings: 1. Frame; 2. Support leg; 3. Anti-skid pad; 4. Rotating shaft; 5. Transport wheel; 6. Pulley; 7. Transmission belt; 8. Support plate; 9. Motor; 10. Fixed frame; 11. Humidity detection probe at the first tire wing position; 12. Humidity detection probe at the tire crown position; 13. Humidity detection probe at the second tire wing position; 14. Fixed plate; 15. Connecting frame; 16. Tire crown air outlet plate of wind knife device; 17. Tire wing air outlet plate of the first wind knife device; 18. Tire wing air outlet plate of the second wind knife device; 19. Telescopic slide; 20. Slide rail; 21. Air compressor; 22. Air storage chamber; 23. Connecting pipe; 24. Hose; 25. Proportional valve at the first tire wing position; 26. Proportional valve at the tire crown position; 27. Proportional valve at the second tire wing position; 28. First fixed block; 29. ​​Second fixed block; 30. Electric push rod. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0035] In one embodiment, Figure 1-Figure 11 As shown, a modular humidity regulating composite blowing group device comprises a frame 1, a plurality of supporting legs 2 are arranged at the bottom of the frame 1, an anti-skid pad 3 is arranged at the bottom of the supporting legs 2, a plurality of rotating shafts 4 are arranged inside the frame 1, a plurality of evenly distributed transport wheels 5 are arranged on the rotating shafts 4, the outer ends of the rotating shafts 4 are located outside the frame 1 and are provided with a transmission mechanism, a fixed frame 10 is arranged on the frame 1, a first humidity detection mechanism and a second humidity detection mechanism are respectively arranged at the bottom, a water control and dewatering mechanism is arranged on one side of the fixed frame 10 on the frame 1, an adjusting mechanism is arranged on the water control and dewatering mechanism, the transmission mechanism can drive the transport wheel 5 to work and transport the semi-components, the first humidity detection mechanism and the second humidity detection mechanism can respectively measure the humidity in the three wind pressure action areas, and can judge whether they are within the standard requirement range by measuring the humidity results, the water control and dewatering mechanism can control and dewater the tire crown and tire wing, and the air outlet position can be adjusted by the adjusting mechanism.

[0036] In one embodiment, Figure 1 As shown, the transmission mechanism includes a pulley 6, which is located at the outer end of the rotating shaft 4. A motor 9 is arranged on the outer side of the frame 1, and the motor 9 is fixed to the outer side of the frame 1 through a support plate 8. The output end of the motor 9 is fixedly connected to the pulley 6, and the pulley 6 transmits motion through a transmission belt 7. The starting motor 9 drives the transport wheel 5 to work.

[0037] In one embodiment, Figure 1 As shown, fixing plates 14 are provided at both ends of the frame 1 , and a connecting frame 15 is provided between the fixing plates 14 .

[0038] In one embodiment, Figure 1 As shown, the water control and removal mechanism includes a wind knife device crown air outlet plate 16, and the wind knife device crown air outlet plate 16 is located at the bottom of the connecting frame 15 and fixedly connected, and the first wind knife device tire wing air outlet plate 17 and the second wind knife device tire wing air outlet plate 18 are arranged on both sides of the wind knife device crown air outlet plate 16. The wind knife device crown air outlet plate 16 can blow air to the tire crown to remove and control water, and the first wind knife device tire wing air outlet plate 17 and the second wind knife device tire wing air outlet plate 18 can blow air to the tire wing to remove and control water.

[0039] In one embodiment, Fig.11 As shown, a telescopic slide 19 is provided on one side of the bottom of the crown air outlet plate 16 of the wind knife device, and a slide rail 20 is provided on the bottom of the first wind knife device tread wing air outlet plate 17 and the second wind knife device tread wing air outlet plate 18, and the slide rail 20 is located in the telescopic slide 19 and is slidably connected. The first wind knife device tread wing air outlet plate 17 and the second wind knife device tread wing air outlet plate 18 can slide in the crown air outlet plate 16 of the wind knife device to adjust the air outlet positions on both sides.

[0040] In one embodiment, Figure 1 As shown, symmetrical air compressors 21 are arranged on both sides of the frame 1, and a symmetrical air storage chamber 22 is arranged on one side of the fixed plate 14 on the frame 1. The output end of the air compressor 21 is connected to the input end of the air storage chamber 22 through a connecting pipe 23, and the output end of the air storage chamber 22 is respectively connected to the crown air outlet plate 16 of the wind knife device, the first tire wing air outlet plate 17 of the wind knife device, and the second tire wing air outlet plate 18 of the wind knife device through a hose 24. The air compressor 21 can provide an air source to the crown air outlet plate 16 of the wind knife device, the first tire wing air outlet plate 17 of the wind knife device, and the second tire wing air outlet plate 18 of the wind knife device through the air storage chamber 22.

[0041] In one embodiment, as shown in the figure, a crown position proportional valve 26 is provided on the crown air outlet plate 16 of the wind knife device at the interface of the hose 24, and a first tire wing position proportional valve 25 and a second tire wing position proportional valve 27 are respectively provided on the tire wing air outlet plate 17 of the first wind knife device and the tire wing air outlet plate 18 of the second wind knife device at the interface of the hose 24. The wind pressure is adjusted by manually adjusting the proportional valves to adjust the wind force in the corresponding area.

[0042] In one embodiment, Figure 1 As shown, the first humidity detection mechanism includes a humidity detection probe 12 at the tire crown position. The humidity detection probe 12 at the tire crown position is fixedly connected to the bottom of the fixing frame 10. The humidity detection probe 12 at the tire crown position can measure the humidity of the tire crown action area.

[0043] In one embodiment, Figure 1 As shown, the second humidity detection mechanism includes a first tire wing position humidity detection probe 11 and a second tire wing position humidity detection probe 13. The first tire wing position humidity detection probe 11 and the second tire wing position humidity detection probe 13 are located on both sides of a humidity detection probe 12 at a tire crown position at the bottom of the fixed frame 10. The first tire wing position humidity detection probe 11 and the second tire wing position humidity detection probe 13 can measure the humidity in the tire wing action area.

[0044] In one embodiment, as shown in the figure, the adjustment mechanism includes a first fixed block 28, which is located on the surface of the crown air outlet plate 16 of the wind knife device and is fixedly connected. The first wind knife device tread wing air outlet plate 17 and the second wind knife device tread wing air outlet plate 18 are both provided with a second fixed block 29, and an electric push rod 30 is provided between the second fixed block 29 and the first fixed block 28, and the bottom end and the output top end of the electric push rod 30 are respectively fixedly connected to the first fixed block 28 and the second fixed block 29. Starting the electric push rod 30 can adjust the air outlet position of the first wind knife device tread wing air outlet plate 17 and the second wind knife device tread wing air outlet plate 18.

[0045] The above-mentioned embodiment discloses a modular humidity regulation composite blowing group device. When in use, the half component is divided into a crown and two side tread wings, which are three independent wind pressure action areas. The three areas can be independently regulated by a proportional valve. It contains three humidity detection probes, which respectively measure the humidity in the three wind pressure action areas. The humidity result can be measured to determine whether it is within the standard requirement range, and then the proportional valve wind pressure can be manually adjusted to adjust the wind force in the corresponding area. By adjusting the wind pressure corresponding to the action area and the wind pressure in the action area, the control process of controlling water and removing water from the half component offline according to the different thicknesses and pressures of the half component is realized. The water control and removal process is precisely regulated and the adjustment speed is fast, which is conducive to improving product stability, accuracy and safety, and reduces labor, saving money and being efficient.

[0046] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A modular humidity regulating composite blowing group device, comprising a frame (1), a plurality of supporting legs (2) being arranged at the bottom of the frame (1), and a non-slip pad (3) being arranged at the bottom of the supporting legs (2), characterized in that: A plurality of rotating shafts (4) are arranged in the frame (1), a plurality of evenly distributed transport wheels (5) are arranged on the rotating shafts (4), a transmission mechanism is arranged at the outer end of the rotating shaft (4) outside the frame (1), a fixed frame (10) is arranged on the frame (1), a first humidity detection mechanism and a second humidity detection mechanism are arranged at the bottom, a water control and dewatering mechanism is arranged on one side of the fixed frame (10) on the frame (1), and an adjustment mechanism is arranged on the water control and dewatering mechanism.

2. The modular humidity regulating composite blowing group device according to claim 1 is characterized in that: The transmission mechanism comprises a pulley (6), the pulley (6) is located at the outer end of the rotating shaft (4), a motor (9) is arranged on the outer side of the frame (1), the motor (9) is fixed to the outer side of the frame (1) through a support plate (8), the output end of the motor (9) is fixedly connected to the pulley (6), and the pulley (6) transmits motion through a transmission belt (7).

3. The modular humidity regulating composite blowing group device according to claim 1 is characterized in that: Fixed plates (14) are arranged at both ends of the frame (1), and a connecting frame (15) is arranged between the fixed plates (14).

4. The modular humidity regulating composite blowing group device according to claim 1, characterized in that: The water control and removal mechanism comprises a wind knife device tread crown air outlet plate (16), the wind knife device tread crown air outlet plate (16) is located at the bottom of the connecting frame (15) and is fixedly connected, and a first wind knife device tread wing air outlet plate (17) and a second wind knife device tread wing air outlet plate (18) are arranged on both sides of the wind knife device tread crown air outlet plate (16).

5. The modular humidity regulating composite blowing group device according to claim 4, characterized in that: A telescopic slideway (19) is provided at one side of the bottom of the crown air outlet plate (16) of the wind knife device, and a slide rail (20) is provided at the bottom of the tread wing air outlet plate (17) of the first wind knife device and the tread wing air outlet plate (18) of the second wind knife device, and the slide rail (20) is slidably connected in the telescopic slideway (19).

6. The modular humidity regulating composite blowing group device according to claim 3, characterized in that: Symmetrical air compressors (21) are arranged on both sides of the frame (1); a symmetrical air storage chamber (22) is arranged on one side of the frame (1) and located on the fixed plate (14); the output end of the air compressor (21) is connected to the input end of the air storage chamber (22) through a connecting pipe (23); the output end of the air storage chamber (22) is respectively connected to the crown air outlet plate (16) of the wind knife device, the tread wing air outlet plate (17) of the first wind knife device, and the tread wing air outlet plate (18) of the second wind knife device through a hose (24).

7. The modular humidity regulating composite blowing group device according to claim 6, characterized in that: A tread crown position proportional valve (26) is provided on the tread crown air outlet plate (16) of the wind knife device at the interface of the hose (24), and a first tread wing position proportional valve (25) and a second tread wing position proportional valve (27) are provided on the tread wing air outlet plate (17) of the first wind knife device and the tread wing air outlet plate (18) of the second wind knife device at the interface of the hose (24), respectively.

8. The modular humidity regulating composite blowing group device according to claim 1, characterized in that: The first humidity detection mechanism comprises a tire crown position humidity detection probe (12), and the tire crown position humidity detection probe (12) is located at the bottom of the fixing frame (10) and fixedly connected.

9. The modular humidity regulating composite blowing group device according to claim 1, characterized in that: The second humidity detection mechanism comprises a first tire wing position humidity detection probe (11) and a second tire wing position humidity detection probe (13), wherein the first tire wing position humidity detection probe (11) and the second tire wing position humidity detection probe (13) are located on both sides of a tire crown position humidity detection probe (12) at the bottom of the fixing frame (10).

10. The modular humidity regulating composite blowing group device according to claim 1, characterized in that: The adjustment mechanism comprises a first fixed block (28), the first fixed block (28) is located on the surface of the crown air outlet plate (16) of the wind knife device and is fixedly connected, the first wind knife device tread wing air outlet plate (17) and the second wind knife device tread wing air outlet plate (18) are both provided with a second fixed block (29), an electric push rod (30) is provided between the second fixed block (29) and the first fixed block (28), and the bottom end and the output top end of the electric push rod (30) are respectively fixedly connected to the first fixed block (28) and the second fixed block (29).