Vehicle wire harness connector

By adopting a combined structure of negative pressure and toggle in the vehicle wiring harness connector, the problem that the male connector and female connector are easily disconnected when the new energy cable harness is shaken or vibrating is solved, and the stability and reliability of power transmission are achieved , and simplifies the installation and disassembly process.

CN119481825AInactive Publication Date: 2025-02-18CHANGZHOU FENGGUO GOLDEN CROCODILE CABLE CO LTD
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Patent Information

Application Number
CN202510061757.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In cars, new energy cables are subjected to higher voltage and current loads, resulting in disconnection and separation of the male connector and the female connector when the wiring harness connector shakes or vibrates.

Method used

A vehicle wiring harness connector is designed, adopting a combined structure of negative pressure and toggle. Through the pressure changes in the negative pressure chamber and the design of air exhaust holes, it ensures that the male connector and the female connector are not easily separated when shaking or vibrating.

Benefits of technology

It effectively prevents the male and female joints from being separated due to jitter or vibration during the car driving, ensuring the stability and reliability of power transmission, and at the same time, the installation and disassembly process is simple and fast.

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Abstract

The invention relates to the technical field of wire harness connectors, in particular to a vehicle wire harness connector which comprises a male connector and a female connector, a groove is formed in the end of the female connector, a contact pin is arranged in the groove, a protruding block inserted into the groove is arranged at the end of the male connector, and a jack allowing the contact pin to be inserted into is formed in the protruding block. A first sliding groove and a second sliding groove which are parallel are formed in the female connector, a negative pressure part is slidably connected into the first sliding groove, one end of the negative pressure part is slidably connected with the inner wall of the groove, and the negative pressure part divides the side, away from the female connector, of the groove into a negative pressure cavity and divides the side, close to the female connector, of the groove into an exhaust cavity. A first exhaust hole communicated with the exhaust cavity is formed in the female connector, a stirring piece is slidably connected into the second sliding groove, and a gear rotationally connected with the female connector is jointly meshed between the stirring piece and the negative pressure piece.
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Description

Technical Field

[0001] The invention relates to the technical field of wiring harness connectors, and in particular to a vehicle wiring harness connector. Background Art

[0002] Vehicle wiring harness connectors play a vital role in automobiles. They connect key components such as batteries, motors, and controllers to ensure efficient and stable transmission of electricity. In particular, wiring harness connectors are commonly used in new energy vehicles to connect new energy cables. Compared with traditional cables, new energy cables have significant differences in material selection, structural design, and performance requirements. New energy cables are designed to withstand higher voltage and current loads. For example, on-board cables can reach specifications of 600V / 300A, so they are thicker and heavier.

[0003] As the cable becomes thicker and heavier, the car will inevitably experience shaking or severe vibration during driving, which may cause the male and female connectors to become disconnected and separated due to shaking or vibration.

[0004] The above information disclosed in this Background section is only for enhancement of understanding of the background of the present disclosure and therefore it may contain information that does not constitute the prior art that is already known to one of ordinary skill in the art. Summary of the invention

[0005] The purpose of the present invention is to design a vehicle wiring harness connector that can ensure that the male connector and the female connector are difficult to be disconnected and separated when the vehicle is shaken or vibrated violently during driving after the weighted cable is connected with the vehicle wiring harness connector, so as to solve the above-mentioned deficiencies in the technology.

[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a vehicle wiring harness connector, comprising a male connector and a female connector, the female connector end portion having a groove, the groove having a pin, the male connector end portion having a protrusion inserted into the groove, the protrusion having a jack for inserting the pin, the female connector having a first slide groove and a second slide groove in parallel, a negative pressure member slidably connected in the first slide groove, one end of the negative pressure member being slidably connected to the inner wall of the groove, the negative pressure member dividing the side of the groove away from the female connector into a negative pressure chamber, and dividing the side of the groove close to the female connector into an exhaust chamber, the female connector having a first exhaust hole connected to the exhaust chamber, a toggle member slidably connected in the second slide groove, a gear rotatably connected to the female connector being meshed between the toggle member and the negative pressure member; After completing the connection through the male connector and the female connector, continue to push the toggle member to slide to the end of the second slide groove, and cooperate with the gear to drive the negative pressure member to squeeze the air in the exhaust chamber from the first exhaust hole, so that the space of the negative pressure chamber between the negative pressure member and the protrusion is increased to form negative pressure.

[0007] Preferably, the negative pressure member includes a first sliding rod slidably connected to the first sliding groove, a sealing plate fixedly connected to the end of the first sliding rod, a rack fixedly connected to the other end of the first sliding rod, and a second exhaust hole opened on the first sliding rod, the rack is meshed with the gear, the pin passes through the sealing plate and is slidably connected to the sealing plate, one side of the sealing plate is the negative pressure chamber, and the other side is the exhaust chamber.

[0008] Preferably, the sealing plate and the first slide bar are both made of hard rubber, the insertion pin and the groove are both interference fit with the sealing plate, and the first slide groove is interference fit with the first slide bar.

[0009] Preferably, the toggle member includes a tooth plate slidably connected to the second sliding groove, and a toggle plate fixedly connected to one end of the tooth plate close to the male connector, and the tooth plate is meshed with the gear.

[0010] Preferably, the shift plate and the tooth plate are both plastic components, and a snap plate is fixedly connected to the side of the shift plate away from the tooth plate. When the tooth plate is located at the end of the second slide groove, the snap plate is snap-connected to the side wall of the female connector.

[0011] Preferably, a guide groove is further provided in the second slide groove, and a guide bar fixedly connected to the tooth plate is slidably connected in the guide groove.

[0012] Preferably, when the tooth plate is located in the second sliding groove, there is a gap between the tooth plate and the side wall parallel to the female connector.

[0013] Preferably, one end of the rack away from the first sliding rod is fixedly connected with a spring, and the end of the spring is fixedly connected to the end of the first sliding groove.

[0014] In the above technical solution, the technical effects and advantages provided by the present invention are: 1. After this product is connected, if the wiring harness shakes during the movement of the vehicle, causing the male connector and the female connector to separate, the pressure in the negative pressure chamber is lower than the external atmospheric pressure, and the separation of the male connector and the female connector will make the negative pressure chamber larger, further reducing the pressure in the negative pressure chamber. Therefore, the atmospheric pressure will press the convex block on the male connector into the groove of the female connector to prevent the male connector and the female connector from separating; 2. When installing this product, you only need to align the male connector with the female connector and fully insert it, then push the snap plate and the female connector to snap together to complete the installation. The installation is quick and convenient. 3. When disassembling this product, you only need to pull the dial to deform it and separate the snap plate from the female connector to release the suction of the negative pressure chamber on the male connector. Continue to pull the dial to separate the male connector and the female connector. The operation is simple and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the internal structure of the female connector of the present invention; Figure 3 It is a split cross-sectional view of the present invention; Figure 4 It is a cross-sectional view of the female connector of the present invention.

[0017] Description of reference numerals: 1. Male connector; 2. Female connector; 3. Groove; 4. Pin; 5. Bump; 6. First slide groove; 7. Second slide groove; 8. Negative pressure member; 8a. First slide rod; 8b. Sealing plate; 8c. Rack; 8d. Second exhaust hole; 9. Negative pressure chamber; 10. Exhaust chamber; 11. First exhaust hole; 12. Push member; 12a. Tooth plate; 12b. Push plate; 12c. Buckle plate; 13. Gear; 14. Guide groove; 15. Guide strip; 16. Spring. DETAILED DESCRIPTION

[0018] In order to enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below. Obviously, the described embodiments are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0019] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0020] The present invention provides Figure 1-4A vehicle wiring harness connector shown in the figure includes a male connector 1 and a female connector 2, the female connector 2 has a groove 3 at the end, a pin 4 is provided in the groove 3, the male connector 1 has a protrusion 5 inserted into the groove 3 at the end, the protrusion 5 has a jack for inserting the pin 4, the female connector 2 is provided with a first parallel slide groove 6 and a second slide groove 7, a negative pressure member 8 is slidably connected in the first slide groove 6, the negative pressure member 8 includes a first slide bar 8a slidably connected to the first slide groove 6, a sealing plate 8b fixedly connected to the end of the first slide bar 8a, a rack 8c fixedly connected to the other end of the first slide bar 8a, and a second exhaust hole 8d provided on the first slide bar 8a, the pin 4 passes through the sealing plate 8b and is slidably connected to the sealing plate 8b, one side of the sealing plate 8b is a negative pressure chamber 9, and the other side is an exhaust chamber 10, the sealing plate 8b and the first slide bar 8a are both hard rubber material components, the pin 4 and the groove The grooves 3 are all interference fit with the sealing plate 8b, the first slide groove 6 is interference fit with the first slide bar 8a, the female joint 2 is provided with a first exhaust hole 11 connected to the exhaust chamber 10, and a toggle member 12 is slidably connected in the second slide groove 7. The toggle member 12 includes a tooth plate 12a slidably connected to the second slide groove 7, and a toggle plate 12b fixedly connected to one end of the tooth plate 12a close to the male joint 1. The toggle plate 12b and the tooth plate 12a are both plastic components. A snap plate 12c is fixedly connected to the side of the toggle plate 12b away from the tooth plate 12a. When the tooth plate 12a is located at the end of the second slide groove 7, the snap plate 12c is snap-connected to the side wall of the female joint 2. A guide groove 14 is also provided in the second slide groove 7. A guide bar 15 fixedly connected to the tooth plate 12a is slidably connected in the guide groove 14. A gear 13 rotatably connected to the female joint 2 is meshed between the rack 8c and the tooth plate 12a. The user holds the male connector 1 with one hand and the female connector 2 with the other hand, and inserts the protrusion 5 into the groove 3. Since there is a gap between the tooth plate 12a and the parallel side wall of the female connector 2, when the protrusion 5 is inserted into the groove 3, the finger generates friction with the outer wall of the female connector 2 and does not push the tooth plate 12a. When the protrusion 5 is inserted into the groove 3, it will come into contact with the sealing plate 8b, gradually pushing the sealing plate 8b into the groove 3, and then the pin 4 will pass through the sealing plate 8b and be inserted into the jack, the sealing plate 8b will push the first slide bar 8a to slide in the first slide groove 6, and the first slide groove 6 will push the rack 8c to move toward the gear 13. When the end of the female connector 2 contacts the male connector 1, the distance between the male connector 1 and the female connector 2 cannot be shortened any further, and the pin 4 is inserted into the jack to complete the electrical connection between the male connector 1 and the female connector 2. At this time, the rack 8c is just meshed with the gear 13; At this time, the user continues to push the dial plate 12b to move toward the side of the male connector 1, and the dial plate 12b drives the tooth plate 12a to move. The guide bar 15 on the tooth plate 12a moves in the guide groove 14 to ensure the moving direction of the tooth plate 12a. The tooth plate 12a drives the gear 13 to rotate, and at the same time drives the buckle plate 12c to move toward the end of the second slide groove 7. The gear 13 drives the rack 8c to move, and the rack 8c drives the first slide bar 8a, and the first slide bar 8a drives the sealing plate 8b to move. At this time, the sealing plate 8b is separated from the protrusion 5, and the sealing plate 8b is separated from the protrusion 5. When the sealing plate 8b moves, the space of the negative pressure chamber 9 gradually increases, so that the air pressure in the negative pressure chamber 9 gradually becomes less than the atmospheric pressure, and the space of the exhaust chamber 10 gradually becomes smaller. When the second exhaust hole 8d on the first slide bar 8a is connected with the first exhaust hole 11, the air in the exhaust chamber 10 is discharged through the first exhaust hole 11 and the second exhaust hole 8d. When the buckle plate 12c is buckled with the female connector 2, the plate 12b is no longer pushed, and the connection between the male connector 1 and the female connector 2 is completed. When the rack 8c moves, the spring 16 is also compressed; When the wiring harness shakes during the movement of the vehicle, causing the male connector 1 and the female connector 2 to have a tendency to separate, since the pressure in the negative pressure chamber 9 is lower than the external atmospheric pressure, the negative pressure chamber 9 will become larger when the male connector 1 is separated from the female connector 2, further reducing the pressure in the negative pressure chamber 9. Therefore, the atmospheric pressure will press the protrusion 5 on the male connector 1 into the groove 3 of the female connector 2, preventing the male connector 1 from separating from the female connector 2. When the male connector 1 needs to be separated from the female connector 2, the user pulls the pull plate 12b to move it away from the male connector 1. Since the snap plate 12c is snap-connected with the female connector 2, the pull plate 12b cannot move. Under normal circumstances, the snap plate 12c needs to be pulled to separate the snap plate 12c from the female connector 2. However, since the pull plate 12b and the tooth plate 12a are both plastic components, the pull plate 12b will be deformed, thereby separating the snap plate 12c from the female connector 2. At this time, continue to pull the paddle plate 12b away from the male connector 1, the paddle plate 12b will drive the toothed plate 12a, the toothed plate 12a will drive the gear 13 to rotate, the gear 13 will drive the rack 8c to move toward the side of the male connector 1, when the toothed plate 12a contacts the end of the second slide groove 7, the toothed plate 12a is separated from the gear 13, and the originally compressed spring 16 begins to reset, the spring 16 will push the rack 8c, the rack 8c pushes the first slide bar 8a, the first slide bar 8a pushes the sealing plate 8b to contact the protrusion 5, at this time, no negative pressure is generated in the negative pressure chamber 9, continue to pull the paddle plate 12b until the paddle plate 12b pulls the female connector 2 to separate from the male connector 1.

[0021] It is important to note that the construction and arrangement of the present application shown in a number of different exemplary embodiments are exemplary only. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, colors, changes in orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application.

Claims

1. A vehicle wiring harness connector, comprising a male connector (1) and a female connector (2), wherein the end of the female connector (2) has a groove (3), and the groove (3) has a pin (4), and the end of the male connector (1) has a convex block (5) inserted into the groove (3), and the convex block (5) has a socket for inserting the pin (4), characterized in that: The female connector (2) is provided with a first sliding groove (6) and a second sliding groove (7) which are parallel to each other. A negative pressure member (8) is slidably connected to the first sliding groove (6). One end of the negative pressure member (8) is slidably connected to the inner wall of the groove (3). The negative pressure member (8) divides the side of the groove (3) away from the female connector (2) into a negative pressure chamber (9), and divides the side of the groove (3) close to the female connector (2) into an exhaust chamber (10). The female connector (2) is provided with a first exhaust hole (11) which is connected to the exhaust chamber (10). A toggle member (12) is slidably connected to the second sliding groove (7). A gear (13) which is rotatably connected to the female connector (2) is meshed between the toggle member (12) and the negative pressure member (8). After the male connector (1) and the female connector (2) are connected, the toggle member (12) is pushed to slide to the end of the second slide groove (7), and the gear (13) drives the negative pressure member (8) to squeeze the air in the exhaust chamber (10) out of the first exhaust hole (11), so that the space of the negative pressure chamber (9) between the negative pressure member (8) and the protrusion (5) is increased to form a negative pressure.

2. A vehicle wiring harness connector according to claim 1, characterized in that: The negative pressure member (8) comprises a first sliding rod (8a) slidably connected to the first sliding groove (6), a sealing plate (8b) fixedly connected to the end of the first sliding rod (8a), a rack (8c) fixedly connected to the other end of the first sliding rod (8a), and a second exhaust hole (8d) provided on the first sliding rod (8a), the rack (8c) meshing with the gear (13), the insertion pin (4) passing through the sealing plate (8b) and slidably connected to the sealing plate (8b), one side of the sealing plate (8b) being the negative pressure chamber (9), and the other side being the exhaust chamber (10).

3. A vehicle wiring harness connector according to claim 2, characterized in that: The sealing plate (8b) and the first sliding rod (8a) are both made of hard rubber, the insertion pin (4) and the groove (3) are both interference fit with the sealing plate (8b), and the first sliding groove (6) is interference fit with the first sliding rod (8a).

4. A vehicle wiring harness connector according to claim 1, characterized in that: The toggle member (12) comprises a tooth plate (12a) slidably connected to the second slide groove (7), and a toggle plate (12b) fixedly connected to one end of the tooth plate (12a) close to the male connector (1), and the tooth plate (12a) is meshed with the gear (13).

5. A vehicle wiring harness connector according to claim 4, characterized in that: The shift plate (12b) and the tooth plate (12a) are both plastic components; a snap plate (12c) is fixedly connected to the side of the shift plate (12b) away from the tooth plate (12a); when the tooth plate (12a) is located at the end of the second slide groove (7), the snap plate (12c) is snap-connected to the side wall of the female connector (2).

6. A vehicle wiring harness connector according to claim 4, characterized in that: A guide groove (14) is also provided in the second slide groove (7), and a guide bar (15) fixedly connected to the tooth plate (12a) is slidably connected in the guide groove (14).

7. A vehicle wiring harness connector according to claim 4, characterized in that: When the tooth plate (12a) is located in the second sliding groove (7), there is a distance between the tooth plate (12a) and the side wall parallel to the female joint (2).

8. A vehicle wiring harness connector according to claim 2, characterized in that: One end of the rack (8c) away from the first slide bar (8a) is fixedly connected to a spring (16), and the end of the spring (16) is fixedly connected to the end of the first slide slot (6).

Citation Information

Patent Citations

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    CN118693551A

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