Data line production joint crimping equipment and process thereof
By designing a data line production joint crimping equipment with hydraulic rods, control boards, positioning components and detection components, the problem of difficult processing defects and manual measurements in traditional equipment is solved, and more efficient and accurate data lines are achieved Crimping process.
Patent Information
- Application Number
- CN202411693225.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the production process of data lines, traditional crimping equipment is difficult to eliminate processing defects, such as upturned or downturned terminals, exposed core wires, etc., and requires manual measurement and adjustment, which can easily lead to wire damage.
A data line production joint crimping equipment is designed, using hydraulic rods and control panel drive molds for crimping, and through positioning and inspection components, ensuring that the wires are at the midpoint line of the joint after crimping, reducing offset, and The crimping force is detected by a pressure sensor to avoid damage to the wire.
Improves the efficiency and accuracy of data cable crimping, reduces the deviation between the wire and the joint, reduces the risk and workload of manual operation, and ensures the normal crimping effect of the joint.
Smart Images
Figure CN119481868A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of data line production, and in particular to a data line production connector crimping device and a process thereof. Background Art
[0002] In the production process of data cables, the wires and connectors are mainly firmly connected together by crimping. When performing the crimping operation, the connector connected to the wire is placed in the mold of the crimping equipment, and the crimping equipment is started. The operation is simple, but in the actual processing process, there may be processing defects due to various reasons, such as: the terminal is warped up or down (the wire is not at the center line of the terminal), the core wire is exposed (the wire is longer), etc. Traditional crimping equipment cannot eliminate these processing defects, and after the processing is completed, it is necessary to measure the connection effect between the connector and the wire. In this process, the wire is often shaken manually. The shaking effect of the wire is different each time when the wire is shaken manually, and it is easy to damage the wire by excessive force. Therefore, a data cable production connector crimping device and a process thereof are provided. Summary of the invention
[0003] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a data line production connector crimping device and process thereof.
[0004] The present invention adopts the following technical solutions: A data cable production connector crimping device includes a main body, a control component is installed in the main body, the control component includes hydraulic rods fixedly installed on the upper and lower sides of the main body, the output ends of the two hydraulic rods are fixedly connected to a control plate, a mold is installed on the outer side of the control plate by bolts, and a positioning component is also installed in the main body, the positioning component includes fixed plates fixedly installed on the upper and lower sides of the main body, a sliding rod is slidably connected in the two fixed plates, a first spring is fixedly connected between the sliding rod and the fixed plate, and an arc plate is fixedly connected to the side of the sliding rod away from the fixed plate.
[0005] Preferably, a detection component is installed in the main body, and the detection component includes a moving frame slidably installed in the main body, the moving frame is located between the control component and the positioning component, a second spring is fixedly connected between the moving frame and the fixed plate, pressure sensors are fixedly connected on both sides of the moving frame, a clamp is slidably connected to the side wall of the pressure sensor, a fourth spring is also fixedly connected on both sides of the moving frame, and a triangular plate is fixedly connected on the upper and lower sides of the clamp.
[0006] Preferably, two cavities are opened in the movable frame, and rotating rods are rotatably installed in the two cavities, and the rotating rods pass through the side walls of the cavities. The rotating rods are located in the cavities and are fixedly connected to gears. Two racks are slidably connected in the cavities, and the two racks are meshed with the gears. One end of the two racks is fixedly connected to a connecting plate, and a third spring is fixedly connected between the connecting plate and the cavity. A positioning rod is fixedly connected to the side of the connecting plate away from the rack, and a trapezoidal plate is fixedly connected to the outer side of one of the positioning rods, and positioning holes are opened on the upper and lower sides of the main body.
[0007] Preferably, a plurality of arc-shaped blocks are evenly and fixedly connected to the outer side of the trapezoidal plate.
[0008] Preferably, the surface of the arc block is smooth.
[0009] Preferably, a rubber anti-slip pad is fixedly connected to the inner side of the arc-shaped plate.
[0010] Preferably, a plurality of legs are threadedly mounted on the lower side of the body.
[0011] A process for producing a data cable connector crimping device, comprising the following steps: S1. Before crimping the data line, you need to prepare the wires and connectors to be crimped, and select the appropriate crimping die, multimeter and materials; S2. Use a wire cutter to cut the outer insulation material at both ends of the wire to expose the metal wire inside, and ensure that the length of the wire ends is consistent; S3. Insert the connector to be crimped into the wires at both ends of the wire and install it according to the wiring instructions of the connector; S4, installing the crimping die in the crimping equipment; S5, pass the connector with the installed wire through the curved plate and the moving frame and place it in the mold, start the hydraulic rod, and start the crimping operation; S6, move the moving frame and adjust the position of the moving frame; S7, after the crimping operation is completed, the rotating rod is rotated, the joint is pressed by the trapezoidal plate, the hydraulic rod is started again to disconnect the mold and the joint, and then the rotating rod and the moving frame are released; S8. Use a multimeter to test the connection of the wires after crimping to ensure that the current is transmitted normally and there is no short circuit or open circuit problem.
[0012] The beneficial effects of the present invention are: 1. First, when crimping the data cable connector, place the wire between the two arc plates, so that the wire can be at the midpoint of the connector after crimping, which can improve the crimping efficiency and reduce the deviation between the wire and the connector; 2. Secondly, before the crimping operation, move the moving frame and adjust the position of the moving frame. During this process, the moving frame drives the pressure sensor and the clamping plate to move to compare the time and size of the electrical signals sent by the pressure sensors on both sides. If the pressure sensor sends an electrical signal immediately, it means that the connection between the wire and the connector is too tight. In the subsequent crimping process, it is very likely to cause certain damage to the wire. If the pressure sensor takes a long time to send an electrical signal, it means that the connection between the wire and the connector is too loose. In the subsequent installation process, the looseness is likely to have an adverse effect on the normal installation. After the two pressure sensors send electrical signals, you can watch the size of the electrical signals sent by the two pressure sensors. If the electrical signals sent by the two pressure sensors change relatively slowly, it means that the connection between the wire and the connector is good. If the electrical signals sent by the two pressure sensors suddenly become smaller, it means that the connection between the wire and the connector is poor and needs to be adjusted accordingly. 3. After the crimping operation is completed, rotate the rotating rod counterclockwise to drive the trapezoidal plate to move, so that the trapezoidal plate and the joint are against each other, completing the clamping operation of the joint, and start the hydraulic rod to drive the control plate and the mold to move away from each other, so that the connection between the mold and the joint is disconnected. In this process, the joint will not move with the mold under the restriction of the trapezoidal plate, thereby maintaining a normal crimping effect; 4. After the connection between the mold and the joint is disconnected, turn the rotating rod clockwise to adjust the position of the trapezoidal plate. Under the action of the arc block, the splint will move up and down relative to the pressure sensor. After the moving frame returns to its original position, take out the wire and the joint as a whole. In the subsequent inspection process, since the wire is affected by the splint and moves up and down with the splint, there is no need to shake it manually again, and the inspection can be carried out directly, thereby reducing the workload of the staff. At the same time, the splint drives the wire to shake, which limits the damage to the whole wire, thereby ensuring the normal crimping efficiency of the joint. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a structural schematic diagram of a data cable production connector crimping device proposed by the present invention; Figure 2 This is a schematic diagram of the internal connections of a body in a data cable production connector crimping device proposed by the present invention; Figure 3 This is a structural schematic diagram of a control component in a data cable production connector crimping device proposed by the present invention; Figure 4 This is a cross-sectional connection diagram of a positioning component in a data cable production connector crimping device proposed by the present invention; Figure 5 This is a structural schematic diagram of a detection component in a data cable production connector crimping device proposed by the present invention; Figure 6 This is a schematic diagram of the connection of a clamping plate in a data cable production connector crimping device proposed by the present invention; Figure 7 This is a schematic diagram of the internal connections of a moving frame in a data cable production connector crimping device proposed by the present invention; Figure 8 for Figure 1 A magnified view of the structure at center A; Fig. 9 This is a diagram showing actual crimping in a data cable production connector crimping device proposed by the present invention.
[0014] In the figure: 1 body, 2 control assembly, 21 hydraulic rod, 22 control board, 23 mold, 24 bolt, 3 positioning assembly, 31 fixed plate, 32 first spring, 33 slide bar, 34 arc plate, 4 detection assembly, 41 moving frame, 42 second spring, 43 rotating rod, 44 positioning rod, 45 trapezoidal plate, 46 clamping plate, 47 gear, 48 rack, 49 connecting plate, 410 third spring, 411 arc block, 412 triangle plate, 413 fourth spring, 414 pressure sensor, 415 positioning hole. DETAILED DESCRIPTION
[0015] See also Figure 1-Figure 9 A data line production connector crimping device includes a body 1, a control assembly 2 is installed in the body 1, the control assembly 2 includes hydraulic rods 21 fixedly installed on the upper and lower sides of the body 1, the output ends of the two hydraulic rods 21 are fixedly connected to a control board 22, a mold 23 is installed on the outer side of the control board 22 through a bolt 24, and a plurality of legs are threadedly installed on the lower side of the body 1; When the data line connector needs to be crimped, a suitable mold 23 is selected, and the mold 23 is installed on the outside of the control board 22 by means of bolts 24, and the connector connected with the wire is placed in the lower mold 23, and the hydraulic rod 21 is started to move the two control boards 22 toward each other until the upper and lower molds 23 abut against each other, and the crimping operation is started. After the crimping is completed, the crimped connector can be taken out. The above are all prior arts and no redundant description is given; like Figure 4 A positioning assembly 3 is also installed in the body 1. The positioning assembly 3 includes a fixing plate 31 fixedly installed on the upper and lower sides of the body 1. A sliding rod 33 is slidably connected in the two fixing plates 31. A first spring 32 is fixedly connected between the sliding rod 33 and the fixing plate 31. A side of the sliding rod 33 away from the fixing plate 31 is fixedly connected to an arc plate 34, and a rubber anti-slip pad is fixedly connected to the inner side of the arc plate 34; First, the upper and lower arc plates 34 abut against each other, and the horizontal plane where the two arc plates 34 abut against each other is the horizontal plane when the upper and lower molds 23 abut against each other, that is, the midpoint lines of the two arc plates 34 and the two molds 23 are the same. When crimping the data cable connector, place the wire between the two arc plates 34, so that the wire can be at the midpoint line of the connector after crimping, thereby improving the crimping efficiency and reducing the occurrence of offset between the wire and the connector.
[0016] like Figure 5 , Figure 6 A detection component 4 is installed in the body 1, and the detection component 4 includes a moving frame 41 slidably installed in the body 1, the moving frame 41 is located between the control component 2 and the positioning component 3, a second spring 42 is fixedly connected between the moving frame 41 and the fixed plate 31, pressure sensors 414 are fixedly connected on both sides of the moving frame 41, and a clamping plate 46 is slidably connected to the side wall of the pressure sensor 414, and fourth springs 413 are also fixedly connected on both sides of the moving frame 41, and a triangular plate 412 is fixedly connected to the upper and lower sides of the clamping plate 46; First, the pressure sensor 414 is a device or apparatus that can sense the pressure signal and convert the pressure signal into an available output electrical signal according to a certain rule. After the data line connector is crimped, do not start the hydraulic rod 21 again. Figure 2 The moving frame 41 is moved to the right, and the moving frame 41 stretches the second spring 42 while driving the pressure sensor 414 to move. During this process, the clamping plate 46 is always located outside the wires on both sides. During the movement of the moving frame 41, the clamping plate 46 will abut against the wires, such as Fig. 9 As shown, there is a large curvature between the wires and the connectors on the two sides. When the clamp 46 and the wires are against each other, an obstruction to the clamp 46 is formed, and the pressure sensor 414 sends a corresponding electrical signal. In the process of the moving frame 41 and the clamp 46 moving to the right as a whole, the obstruction to the clamp 46 gradually increases. In this process, the time and size of the electrical signals sent by the pressure sensors 414 on both sides can be compared. If the pressure sensor 414 sends an electrical signal immediately, it means that the connection between the wire and the connector is too tight. In the subsequent crimping process, it is very likely to cause certain damage to the wire. If the pressure sensor If it takes a long time for the device 414 to send out an electrical signal, it means that the connection between the wire and the connector is too loose. In the subsequent installation process, the looseness is likely to have an adverse effect on the normal installation. After the two pressure sensors 414 send out electrical signals, the size of the electrical signals sent by the two pressure sensors 414 can be observed. If the electrical signals sent by the two pressure sensors 414 change relatively slowly, it means that the connection between the wire and the connector is good. If the electrical signals sent by the two pressure sensors 414 suddenly become smaller, it means that the connection between the wire and the connector is poor and corresponding adjustments need to be made.
[0017] like Figure 7 , Figure 8 , two cavities are opened in the moving frame 41, and rotating rods 43 are rotatably installed in the two cavities. The rotating rods 43 penetrate the side walls of the cavities. The rotating rods 43 are located in the cavities and are fixedly connected to gears 47. Two racks 48 are slidably connected in the cavities. The two racks 48 are meshed with the gears 47. One end of the two racks 48 is fixedly connected to a connecting plate 49, and a third spring 410 is fixedly connected between the connecting plate 49 and the cavity. A positioning rod 44 is fixedly connected to the side of the connecting plate 49 away from the rack 48, and a trapezoidal plate 45 is fixedly connected to the outer side of one of the positioning rods 44. Positioning holes 415 are opened on both the upper and lower sides of the body 1, and a plurality of arc blocks 411 are evenly fixedly connected to the outer side of the trapezoidal plate 45, and the surface of the arc blocks 411 is smooth. first, Figure 7 The left part represents the connection diagram of the positioning rod 44 and the connecting plate 49 on the upper side of the moving frame 41. Figure 7 The right part represents a schematic diagram of the connection between the positioning rod 44 and the connecting plate 49 on the lower side of the moving frame 41. Secondly, when the moving frame 41 is moved, since the positioning rod 44 on the side away from the moving frame 41 is always against the inner wall of the body 1, the third spring 410 is always in a stretched state. Then, when the moving frame 41 is moved, the arc block 411 will not affect the normal movement of the triangular plate 412 and the clamping plate 46. When the positioning rod 44 and the positioning hole 415 are relative to each other, under the action of the stretched third spring 410, the two connecting plates 49 move away from each other, wherein the positioning rod 44 on the upper side of the left half moves upward into the positioning hole 415, and the trapezoidal plate 45 on the lower side of the left half moves to the left side under the cooperation of the rack 48 and the gear 47. The positioning rod 44 on the lower side of the right half moves downward and enters the positioning hole 415. Under the cooperation of the rack 48 and the gear 47, the trapezoidal plate 45 on the upper side of the right half moves upward, that is, the two trapezoidal plates 45 move toward each other. In this state, the moving frame 41 is stuck at this time, and the joint is located between the two trapezoidal plates 45. During this process, the trapezoidal plate 45 and the triangular plate 412 abut against each other and drive the triangular plate 412 to move away from each other. The triangular plate 412 drives the clamping plate 46 to move, so that the connection between the clamping plate 46 and the wire is disconnected to prevent the clamping plate 46 from abutting against the wire for a long time and causing damage to the wire. After the joint completes the crimping operation, the rotating rod 43 is rotated counterclockwise, and the rotating rod 43 drives the gear 47 and the rack 48 to Figure 7 The left half connecting plate 49 moves away from each other, referring to Figure 7In the left half of the accompanying drawing, the connecting plate 49 drives the lower trapezoidal plate 45 to move in the direction close to the joint, and the trapezoidal plate 45 and the joint are against each other. At the same time, the trapezoidal plate 45 will also drive the clamping plate 46 to move away from the joint through the triangular plate 412, so that the clamping plate 46 further compresses the fourth spring 413 until the trapezoidal plate 45 and the joint are against each other. At this time, the hydraulic rod 21 is started to drive the control plate 22 and the mold 23 to move away from each other, so that the connection between the mold 23 and the joint is disconnected. In this process, the joint will not move with the mold 23 under the restriction of the trapezoidal plate 45, thereby maintaining a normal crimping effect; The clamping and fixing operation of the joint is completed by multiple arc blocks 411, and the clamping effect is better. Secondly, the arc blocks 411 on the outer sides of the upper and lower trapezoidal plates 45 are staggered. Then, after the mold 23 and the joint are disconnected, the rotating rod 43 is rotated clockwise, and the rotating rod 43 drives the connecting plate 49 to move through the gear 47 and the rack 48. The connecting plate 49 on the left half drives the trapezoidal plate 45 to move upward, and the connecting plate 49 on the right half drives the trapezoidal plate 45 to move downward, causing the two trapezoidal plates 45 to move away from the joint. Move until the triangular plate 412 just loses the restriction of the trapezoidal plate 45. At this time, the positioning rod 44 on the upper side of the left half and the positioning rod 44 on the lower side of the right half have not yet moved out of the positioning hole 415. At this time, the joint is pulled out as a whole. In this process, although the triangular plate 412 loses the restriction of the trapezoidal plate 45, the triangular plate 412 will be restricted by the arc block 411. Therefore, in the process of pulling the joint and the wire, since the triangular plate 412 is always against the arc block 411, under the obstruction of the arc block 411, The clamping plate 46 will move up and down relative to the pressure sensor 414 until the connection between the clamping plate 46 and the wire is disconnected, and the rotating rod 43 continues to be rotated clockwise. The rotating rod 43 drives the connecting plate 49 to move through the gear 47 and the rack 48, and the connecting plate 49 on the left half drives the trapezoidal plate 45 to move upward, and the connecting plate 49 on the right half moves downward until the positioning rod 44 on the upper side of the left half and the positioning rod 44 on the lower side of the right half are moved out of the positioning hole 415. At this time, under the action of the second spring 42, the moving frame 41 is driven to move to the left as a whole until the moving frame 41 returns to its original position, and the wire and the connector are taken out of the moving frame and the arc plate 34 as a whole. In the subsequent detection process, since the wire is affected by the clamping plate 46 and moves up and down with the clamping plate 46, there is no need to shake it manually again, and the detection can be carried out directly, thereby reducing the workload of the staff. At the same time, the wire is driven to shake by the clamping plate 46, and the damage to the wire as a whole is limited, thereby ensuring the normal crimping efficiency of the connector.
[0018] A process for producing a data cable connector crimping device, comprising the following steps: S1. Before crimping the data line, you need to prepare the wires and connectors to be crimped, and select the appropriate crimping die 23, multimeter and materials; S2. Use a wire cutter to cut the outer insulation material at both ends of the wire to expose the metal wire inside, and ensure that the length of the wire ends is consistent; S3. Insert the connector to be crimped into the wires at both ends of the wire and install it according to the wiring instructions of the connector; S4, installing the crimping die 23 in the crimping device; S5, pass the installed wire connector through the arc plate 34 and the movable frame 41 and place it in the mold 23, start the hydraulic rod 21, and start the crimping operation; S6, moving the moving frame 41, and adjusting the position of the moving frame 41; S7, after the crimping operation is completed, the rotating rod 43 is rotated, the joint is pressed by the trapezoidal plate 45, the hydraulic rod 21 is started again to disconnect the mold 23 and the joint, and then the rotating rod 43 and the moving frame 41 are released; S8. Use a multimeter to test the connection of the wires after crimping to ensure that the current is transmitted normally and there is no short circuit or open circuit problem.
[0019] In the present invention, when the joint needs to be crimped, a suitable mold 23 is selected, and the mold 23 is installed on the outside of the control board 22 by means of bolts 24, and the joint connected with the wire is placed in the lower mold 23, and the hydraulic rod 21 is started to move the two control boards 22 toward each other until the upper and lower molds 23 abut against each other, and the crimping operation is started. After the crimping is completed, the crimped joint can be taken out. The above are all prior arts and no redundant description is given. When the data line connector is crimped, the wire is placed between the two arc-shaped plates 34, so that the wire can be located at the midpoint of the connector after crimping, thereby improving the crimping efficiency and reducing the occurrence of deviation between the wire and the connector; After the data cable connector is crimped, do not start the hydraulic lever 21 again. Figure 2 The moving frame 41 is moved to the right, and the moving frame 41 stretches the second spring 42 while driving the pressure sensor 414 to move. During this process, the clamping plate 46 is always located outside the wires on both sides. During the movement of the moving frame 41, the clamping plate 46 will abut against the wires, such as Fig. 9As shown, there is a large curvature between the wires and the connectors on the two sides. When the clamp 46 and the wires are against each other, an obstruction to the clamp 46 is formed, and the pressure sensor 414 sends a corresponding electrical signal. In the process of the moving frame 41 and the clamp 46 moving to the right as a whole, the obstruction to the clamp 46 gradually increases. In this process, the time and size of the electrical signals sent by the pressure sensors 414 on both sides can be compared. If the pressure sensor 414 sends an electrical signal immediately, it means that the connection between the wire and the connector is too tight. In the subsequent crimping process, it is very likely to cause certain damage to the wire. If the pressure sensor If the two pressure sensors 414 take a long time to send out an electrical signal, it means that the connection between the wire and the connector is too loose. In the subsequent installation process, the looseness is likely to have an adverse effect on the normal installation. After the two pressure sensors 414 send out electrical signals, the size of the electrical signals sent by the two pressure sensors 414 can be observed. If the electrical signals sent by the two pressure sensors 414 change relatively slowly, it means that the connection between the wire and the connector is good. If the electrical signals sent by the two pressure sensors 414 suddenly become smaller, it means that the connection between the wire and the connector is poor and needs to be adjusted accordingly. When the moving frame 41 is moved, since the positioning rod 44 on the side away from the moving frame 41 is always against the inner wall of the body 1, the third spring 410 is always in a stretched state. Then, when the moving frame 41 is moved, the arc block 411 will not affect the normal movement of the triangular plate 412 and the clamping plate 46. When the positioning rod 44 and the positioning hole 415 are relative to each other, under the action of the stretched third spring 410, the two connecting plates 49 move away from each other, wherein the positioning rod 44 on the upper side of the left half moves upward into the positioning hole 415, and under the cooperation of the rack 48 and the gear 47, the trapezoidal plate 45 on the lower side of the left half moves downward, and the positioning rod 44 on the lower side of the right half moves downward. Entering into the positioning hole 415, the trapezoidal plate 45 on the upper side of the right half moves upward under the cooperation of the rack 48 and the gear 47, that is, the two trapezoidal plates 45 move toward each other. In this state, the moving frame 41 is stuck at this time, and the joint is located between the two trapezoidal plates 45. In this process, the trapezoidal plate 45 and the triangular plate 412 abut against each other and drive the triangular plate 412 to move away from each other. The triangular plate 412 drives the clamping plate 46 to move, so that the connection between the clamping plate 46 and the wire is disconnected to prevent the clamping plate 46 from abutting against the wire for a long time and causing damage to the wire. After the joint completes the crimping operation, the rotating rod 43 is rotated counterclockwise, and the rotating rod 43 drives the gear 47 and the rack 48 to Figure 7 The left half connecting plate 49 moves away from each other, referring to Figure 7In the left half of the accompanying drawing, the connecting plate 49 drives the lower trapezoidal plate 45 to move in the direction close to the joint, and the trapezoidal plate 45 and the joint are against each other. At the same time, the trapezoidal plate 45 will also drive the clamping plate 46 to move away from the joint through the triangular plate 412, so that the clamping plate 46 further compresses the fourth spring 413 until the trapezoidal plate 45 and the joint are against each other. At this time, the hydraulic rod 21 is started to drive the control plate 22 and the mold 23 to move away from each other, so that the connection between the mold 23 and the joint is disconnected. In this process, the joint will not move with the mold 23 under the restriction of the trapezoidal plate 45, thereby maintaining a normal crimping effect; After the mold 23 and the joint are disconnected, the rotating rod 43 is rotated clockwise, and the rotating rod 43 drives the connecting plate 49 to move through the gear 47 and the rack 48. The connecting plate 49 on the left half drives the trapezoidal plate 45 to move upward, and the connecting plate 49 on the right half drives the trapezoidal plate 45 to move downward, causing the two trapezoidal plates 45 to move away from the joint until the triangular plate 412 just loses the restriction of the trapezoidal plate 45. At this time, the positioning rod 44 on the upper side of the left half and the positioning rod 44 on the lower side of the right half have not yet moved out of the positioning hole 415. At this time, the joint is pulled out as a whole. In this process, although the triangular plate 412 loses the restriction of the trapezoidal plate 45, the triangular plate 412 will be restricted by the arc block 411. Therefore, in the process of pulling the joint and the wire, since the triangular plate 412 has been against the arc block 411, the clamping plate 46 will move up and down relative to the pressure sensor 414 under the obstruction of the arc block 411 until the clamping plate 46 and The second spring 42 is used to move the movable frame 41 to the left as a whole, until the movable frame 41 returns to its original position, and the wire and the connector are taken out of the movable frame and the arc plate 34 as a whole. In the subsequent inspection process, the wire is affected by the clamping plate 46 and moves up and down with the clamping plate 46, so there is no need to shake it manually, and the inspection can be carried out directly, thereby reducing the workload of the staff. At the same time, the wire is driven to shake by the clamping plate 46, which limits the damage to the wire as a whole, thereby ensuring the normal crimping efficiency of the connector.
Claims
1. A data cable production connector crimping device, comprising a body (1), characterized in that: A control assembly (2) is installed in the body (1), the control assembly (2) comprising hydraulic rods (21) fixedly installed on the upper and lower sides of the body (1), the output ends of the two hydraulic rods (21) are fixedly connected to a control plate (22), the outer side of the control plate (22) is installed with a mold (23) via bolts (24), and a positioning assembly (3) is also installed in the body (1), the positioning assembly (3) comprises fixed plates (31) fixedly installed on the upper and lower sides of the body (1), the two fixed plates (31) are slidably connected with sliding rods (33), a first spring (32) is fixedly connected between the sliding rod (33) and the fixed plate (31), and a curved plate (34) is fixedly connected to the side of the sliding rod (33) away from the fixed plate (31).
2. A data line production connector crimping device according to claim 1, characterized in that: A detection component (4) is installed in the body (1), and the detection component (4) comprises a moving frame (41) slidably installed in the body (1), the moving frame (41) is located between the control component (2) and the positioning component (3), a second spring (42) is fixedly connected between the moving frame (41) and the fixed plate (31), pressure sensors (414) are fixedly connected to both sides of the moving frame (41), a clamping plate (46) is slidably connected to the side wall of the pressure sensor (414), a fourth spring (413) is also fixedly connected to both sides of the moving frame (41), and a triangular plate (412) is fixedly connected to both upper and lower sides of the clamping plate (46).
3. A data line production connector crimping device according to claim 2, characterized in that: The movable frame (41) has two cavities, and rotating rods (43) are rotatably installed in the two cavities. The rotating rods (43) penetrate the side walls of the cavities. The rotating rods (43) are located in the cavities and are fixedly connected to a gear (47). Two racks (48) are slidably connected in the cavities. The two racks (48) are meshed with the gears (47). One end of the two racks (48) is fixedly connected to a connecting plate (49). A third spring (410) is fixedly connected between the connecting plate (49) and the cavity. A positioning rod (44) is fixedly connected to the side of the connecting plate (49) away from the racks (48). A trapezoidal plate (45) is fixedly connected to the outer side of one of the positioning rods (44). Positioning holes (415) are opened on both the upper and lower sides of the body (1).
4. A data line production connector crimping device according to claim 3, characterized in that: A plurality of arc-shaped blocks (411) are evenly and fixedly connected to the outer side of the trapezoidal plate (45).
5. A data line production connector crimping device according to claim 4, characterized in that: The surface of the arc-shaped block (411) is smooth.
6. A data line production connector crimping device according to claim 5, characterized in that: A rubber anti-slip pad is fixedly connected to the inner side of the arc-shaped plate (34).
7. The data line production connector crimping device according to claim 6, characterized in that: A plurality of supporting feet are threadedly mounted on the lower side of the body (1).
8. A process for producing a data line connector crimping device according to claim 7, characterized in that: The following steps are involved: S1. Before crimping the data line, it is necessary to prepare the wires and connectors to be crimped, and select a suitable crimping die (23) and a multimeter; S2. Use a wire cutter to cut the outer insulation material at both ends of the wire to expose the metal wire inside, and ensure that the length of the wire ends is consistent; S3. Insert the connector to be crimped into the wires at both ends of the wire and install it according to the wiring instructions of the connector; S4, installing the crimping die (23) in the crimping device; S5, passing the connector with the installed wire through the curved plate (34) and the movable frame (41) and placing it in the mold (23), starting the hydraulic rod (21), and starting the crimping operation; S6, moving the moving frame (41) and adjusting the position of the moving frame (41); S7, after the crimping operation is completed, the rotating rod (43) is rotated, the joint is pressed by the trapezoidal plate (45), the hydraulic rod (21) is started again to disconnect the mold (23) and the joint, and then the rotating rod (43) and the moving frame (41) are released; S8. Use a multimeter to test the connection of the wires after crimping to ensure that the current is transmitted normally and there is no short circuit or open circuit problem.