Prefabricated cable integral first-aid repair laying operation vehicle
By designing the overall emergency repair and laying operation vehicle for prefabricated cables, and using the coordinated operation of railway flat trucks, storage mechanisms, generators, cranes, grinders and guide mechanisms, the problem of limited cable laying during emergency repair of railway bridges is solved. , realizes a fast and safe emergency repair process, reducing costs and construction risks.
Patent Information
- Application Number
- CN202411733785.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-02-18
AI Technical Summary
In the emergency repair scenarios caused by disasters in railway bridges, the conventional emergency repair process is limited to the narrow space, making it difficult to implement construction equipment, limited personnel operation, and cumbersome process, which extends emergency repair time and increases construction safety risks.
A prefabricated cable integrated emergency repair and laying operation vehicle was designed, including railway flat car, storage mechanism, generator, crane, grinder and guide mechanism. Through the coordinated operation of these mechanisms, rapid laying and fixing of cables is achieved. .
The equipment can quickly complete cable laying and fixing in emergency repair scenarios, shorten railway downtime, reduce construction safety risks, and replace labor through mechanization to save costs.
Smart Images

Figure CN119482186A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of railway bridge emergency repair equipment, and in particular to a prefabricated cable integral emergency repair and laying operation vehicle. Background Art
[0002] At present, the cables of railway bridges are all laid in the cable trench of the bridge. When laying the cables on the railway bridge, it is necessary to wait until the construction of the bridge cable trench (including the brackets in the cable trench) or the cable protection duct is completed before laying. After laying, the cables still need to be manually arranged and fixed.
[0003] When a railway bridge is accidentally interrupted or damaged by a disaster and needs emergency repair, pre-installed steel box girders or steel truss girder segments may be used for repair. However, in such emergency repair scenarios, the characteristics of the newly built steel box girder or steel truss girder bridge itself bring many difficult problems. On the one hand, its internal working space is greatly reduced compared to the conventional cable trench environment. The cramped space makes it difficult to use large-scale construction equipment, and personnel operations are limited, and it is impossible to flexibly and efficiently use conventional laying and fixing tools; on the other hand, the conventional cable repair process still needs to repeat a series of tedious steps such as basic bearing facility inspection and repair, cable laying, manual arrangement and fixing, and operate step by step in a limited space, which not only greatly prolongs the time for repair, but also the whole process is cumbersome, with high construction safety risks and a long time. Summary of the invention
[0004] In view of the above technical problems, the present invention provides a prefabricated cable integrated emergency repair and laying operation vehicle.
[0005] The technical solution is as follows: it comprises a railway flat car, a storage mechanism for placing prefabricated wire ducts is arranged in the middle of the railway flat car, a generator and a crane are arranged on the railway flat cars on both sides of the storage mechanism, a capstan for pulling the prefabricated wire ducts is arranged on the side of the railway flat car close to the crane, and a guide mechanism is also arranged on the railway flat car between the capstan and the storage mechanism; The capstan grinder, the guide mechanism and the storage mechanism are linked via a driving mechanism.
[0006] Preferably, the capstan includes two wire drums rotatably arranged on the railway flat car, and the cable is wound on the two wire drums; A sprocket is coaxially fixedly arranged on each of the wire drums, and the two sprockets are connected by a chain.
[0007] Preferably, the capstan includes a frame, a capstan roller is rotatably arranged on the frame, a traction steel cable is wound around the capstan roller, a driving worm gear is also rotatably arranged on the frame, the driving worm gear is coaxially fixed with the capstan roller, and a driving worm is also rotatably arranged on the frame, and the driving worm is meshed with the driving worm gear.
[0008] Preferably, the guide mechanism comprises two vertical plates fixedly arranged on the railway flat car, two connecting rods are rotatably arranged on each of the vertical plates, and a guide is rotatably arranged at the movable end of the connecting rod; The guide comprises a mounting seat rotatably connected to the connecting rod, two transverse guide rollers are rotatably arranged on the mounting seat, and two longitudinal guide rollers are also rotatably arranged on the mounting seat, and the wire groove passes between the transverse guide rollers and the longitudinal guide rollers.
[0009] Preferably, an output gear is coaxially fixedly disposed on one of the connecting rods on each of the vertical plates, the output gear meshes with an input gear, and the two input gears are coaxially fixed via a transmission shaft; One side of the transmission shaft extends to the outer side of the vertical plate; The vertical plate is fixedly provided with a gear rack, and two output bevel gears are rotatably provided on the gear rack, and the teeth of the two output bevel gears are opposite to each other. The gear rack is also rotatably provided with an input bevel gear, and the input bevel gears are respectively meshed with the two output bevel gears; Each of the output bevel gears is respectively meshed with an end face gear; An adapter is slidably arranged on the transmission shaft, and a plurality of teeth are respectively arranged at two ends of the adapter, and the teeth of the adapter are meshed with one of the end face gears.
[0010] Preferably, a guide groove is provided in the middle of the adapter; A swing arm is also rotatably arranged on the gear frame, and a guide wheel is rotatably arranged at the movable end of the swing arm, and the guide wheel slides in the guide groove; A control arm is also rotatably arranged on the gear frame, and the rotation axis of the control arm is coaxial with the rotation axis of the swing arm; Two limit rods are fixedly arranged on the gear frame, and the two limit rods are respectively arranged on both sides of the control arm; A tension spring is arranged between the movable end of the control arm and the movable end of the swing arm.
[0011] Preferably, a turntable is rotatably arranged on the vertical plate, the turntable is coaxial with an adjacent output gear, two reversing rods are fixedly arranged on the turntable, and a trigger rod is fixedly arranged on the movable end of each reversing rod; An arc-shaped slide groove is provided on the vertical plate, and the trigger rod extends to the other side of the vertical plate through the slide groove, and two trigger rods are respectively located on both sides of one of the connecting rods; The rotating disk is also connected with a joystick by a ball joint, and the movable end of the joystick is connected with the movable end of the control arm by a ball joint.
[0012] Preferably, the driving mechanism comprises a driving motor fixedly mounted on the railway flat car, and a motor shaft of the driving motor is coaxially fixed with the driving worm; An output worm gear is also rotatably arranged on the gear frame, the output worm gear is coaxially fixed with the input bevel gear, one side of the output worm gear is meshed with the input worm, and the input worm is rotatably connected to the gear frame; The input worm and the driving worm are linked via a driving shaft; A transmission shaft is also arranged on the input worm, a rotating bevel gear is fixedly arranged on the transmission shaft, a rotating bevel gear is meshed with the rotating bevel gear, and the rotating bevel gear is coaxially fixed with one of the wire drums.
[0013] The technical solution provided by the embodiment of the present invention has the following beneficial effects: efficient emergency repair, breaking the traditional dependence on the construction of cable trenches (troughs), no long waiting in case of disasters, coordinated work of various institutions, and greatly shortened railway shutdown time; safety upgrade, suitable for operation in narrow spaces such as steel box girders, reducing the risk of personnel accidents; cost saving, mechanization replaces manual labor, streamlining manpower, and reducing equipment, material and time costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention.
[0015] Figure 2 Schematic diagram of a storage mechanism according to an embodiment of the present invention.
[0016] Figure 3 Schematic diagram of a guide mechanism and a capstan according to an embodiment of the present invention.
[0017] Figure 4 Schematic diagram of a guide mechanism according to an embodiment of the present invention.
[0018] Figure 5 This is a schematic diagram of the guide mechanism of an embodiment of the present invention without the vertical plate and the guide frame.
[0019] Figure 6 Schematic diagram of the internal structure of the gear rack according to an embodiment of the present invention.
[0020] Among them, the accompanying drawings are marked as follows: 1. Railway flat car; 1-1. Generator; 1-2. Crane; 2. Storage mechanism; 2-1. Wire drum; 2-2. Chain; 3. Capstan; 4. Guide mechanism; 4-1. Vertical plate; 4-2. Connecting rod; 4-3. Guide; 4-4. Output gear; 4-5. Input gear; 4-6. Transmission shaft; 4-7. Gear rack; 4-8. Output bevel gear; 4-9. Input bevel gear; 4-10. Face gear; 4-11. Adapter; 4-12. Swing arm; 4-13. Control arm; 4-15. Tension spring; 4-16. Turntable; 4-17. Reversing rod; 4-18. Trigger rod; 4-19. Slide; 4-20. Joystick; 5. Driving mechanism; 5-1. Driving motor; 5-2. Output worm gear; 5-3. Input worm; 5-4. Driving shaft; 6. Wire groove. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. Of course, the specific embodiments described here are only used to explain the present invention and are not used to limit the present invention.
[0022] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0024] In the description of the invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the invention can be understood according to specific circumstances.
[0025] Example 1 See also Figures 1 to 6 The present invention provides a prefabricated cable overall repair and laying operation vehicle, comprising a railway flat car 1, a storage mechanism 2 for placing a prefabricated cable duct 6 is arranged in the middle of the railway flat car 1, the prefabricated cable duct 6 comprises a cable drag chain, the width of the drag chain is set according to the number of cables required in the planned repair section, the fixed-length cable drag chain on the railway bridge is selected to have a width of 500mm, which meets the fixing needs of two medium-voltage 10-35kV cables and multiple low-voltage cables, and a cable fixing hole is arranged in the drag chain, and the cable is fixed on the drag chain; Cable drag chains can be fully enclosed or bridge-type according to protection needs. For example, when considering high-voltage cables, TL155 or TL180 drag chains can be selected. When TL155 is selected, the maximum cable diameter is ≤85mm; Non-armored cables can be selected as 26 / 35kV3×70mm² three-core cross-linked polyethylene insulation, PVC / PE sheathed power cable, or 18 / 20kV3×185mm² three-core cross-linked polyethylene insulation, PVC / PE sheathed power cable; Armored cables can be selected as 18 / 20kV3×95mm² three-core cross-linked polyethylene insulation, PVC / PE sheathed armored power cable, or 8.7 / 15kV3×240mm² three-core cross-linked polyethylene insulation, PVC / PE sheathed armored power cable; When TL180 is selected, the maximum cable diameter is ≤100mm; Non-armored cables can be selected as 26 / 35kV 3×120mm² three-core cross-linked polyethylene insulation, PVC / PE sheathed power cables, or 18 / 20kV 3×300mm² three-core cross-linked polyethylene insulation, PVC / PE sheathed power cables; Armored cables can be selected as 26 / 35kV 3×95mm² three-core cross-linked polyethylene insulation, PVC / PE sheathed armored power cable, or 18 / 20kV 3×185mm² three-core cross-linked polyethylene insulation, PVC / PE sheathed armored power cable; The railway flat cars 1 located on both sides of the storage mechanism 2 are respectively provided with a generator 1-1 and a crane 1-2. The generator 1-1 is used to provide electricity for the cable trough deployment construction. The generator set adopts different types of generator sets according to the use environment. For example, when used in plateaus, a generator set specially designed for plateaus should be adopted; (the preset generator is a 30kW220 / 380V plateau type generator); A capstan 3 for pulling the prefabricated wire trough 6 is arranged on one side of the railway flat car 1 close to the crane 1-2, and a guide mechanism 4 is also arranged on the railway flat car 1 between the capstan 3 and the storage mechanism 2; The capstan 3 , the guide mechanism 4 and the storage mechanism 2 are linked via a driving mechanism 5 .
[0026] The capstan 3 comprises two wire drums 2-1 rotatably arranged on a railway flat car 1, and the cables are wound around the two wire drums 2-1; A sprocket is coaxially fixedly disposed on each wire drum 2-1, and the two sprockets are connected by a chain 2-2.
[0027] The prefabricated cable duct 6 is manufactured in the factory. Before prefabrication, the specific length of the prefabricated flexible cable duct 6 is determined according to the length of the bridge section to be repaired. The prefabricated length of the prefabricated flexible cable duct 6 should include the length of the cable head protection section at both ends and the length of the traction bracket; Prefabricated flexible cable duct 6 can be divided into two types according to needs: prefabricated flexible cable duct 6 for bridge power and prefabricated flexible cable duct 6 for bridge communication signal. Cables are directly fixed in prefabricated flexible cable duct 6 for bridge power, and cable protection tubes are fixed in prefabricated flexible cable duct 6 for bridge communication signal. First, prefabricate the cables according to the determined cable length. After the cables are cut, prefabricate the cable ends. For cables that are to be connected with cable joint boxes, prefabricate them to the shape of the cable heads before installation. For cables that need to be connected with intermediate joints, prefabricate some processes to reduce the on-site connection construction time. Cut the protective tube according to the length of the preset cable trough. The type of protective tube can be selected according to the needs. Silicon core tube or other protective tubes that can be used for cable blowing construction can be selected. When prefabricating the protective tube, traction wire can be reserved in advance to facilitate direct traction of the cable; Fix the prefabricated power cable and protective tube into the cable drag chain. The cover of the single-link chain of the cable drag chain can be opened up and down. Put the cable or protective tube into the cable drag chain and then fix it. For cable ducts 6 with protection requirements, protective plates should be installed after fixing the cables or protective tubes; If there is a single-core power cable, the fixed blank plate and protective plate should be able to prevent eddy currents and should be made of non-ferromagnetic materials such as aluminum plates; Coil the prefabricated wire duct 6 onto the wire reel 2-1. When coiling the wire duct 6, use a vertical coiling method with the side of the wire duct 6 facing down and the long side standing upright. Determine whether to use a single-coil or double-coil method for coiling according to the length of the wire duct 6. When using the double-coil method for coiling, fix one end of the wire duct 6 on one of the wire reels 2-1 and wind it around the two wire reels 2-1 in sequence to form a racetrack-shaped coiling path.
[0028] The winch 3 includes a frame. A winch roller is rotatably arranged on the frame, and a traction steel cable is wound around the winch roller. A driving worm gear is also rotatably arranged on the frame, which is coaxially fixed with the winch roller. A driving worm is also rotatably arranged on the frame, and the driving worm meshes with the driving worm gear.
[0029] On the wire duct 6 of the railway bridge, several wire guide frames should be arranged during the cable laying. Generally, one is installed every 5-10 meters. The overall shape of the guide frame is "U", and nylon guide rollers are installed inside. The wire duct 6 contacts the rollers during the traction process, which can not only be effectively constrained in the established path to prevent left-right and up-down offsets due to external interference or its own flexibility, ensuring a smooth traction direction of the cable duct, but also significantly reduce the frictional resistance by the rolling of the rollers, reduce the wear of the outer skin of the wire duct 6, and ensure a smooth traction direction of the cable duct during the traction of the flexible cable duct. An anchor point is arranged at the end of the wire duct 6 to fix the traction guide pulley group for later traction of the wire duct 6. Lay out the traction steel cable for the winch 3. The traction steel cable is led out from the winch roller fixed at the head of the work vehicle, passes through the guide pulley group, and is led to the storage area of the wire duct 6 and connected to the traction fixing head of the wire duct 6.
[0030] Use the crane 1-2 to lead the head of the wire duct 6 down from the flatbed truck, pass it through the guiding mechanism 4, and make it enter the preset traction path. Subsequently, the driving mechanism 5 realizes the traction operation of the wire duct 6. The winch roller pulls the wire duct 6 to move through the traction steel cable until the wire duct 6 is placed in place.
[0031] The guiding mechanism 4 includes two vertical plates 4-1 fixedly arranged on the railway flatcar 1. Two connecting rods 4-2 are respectively rotatably arranged on each vertical plate 4-1, and a guide 4-3 is rotatably arranged at the movable end of the connecting rod 4-2. The guide 4-3 includes a mounting seat rotatably connected to the connecting rod 4-2. Two transverse guide rollers are rotatably arranged on the mounting seat, and two longitudinal guide rollers are also rotatably arranged on the mounting seat. The wire duct 6 passes through between the transverse guide rollers and the longitudinal guide rollers.
[0032] By the swing of the connecting rod 4-2, drive the change of the horizontal height of the guide 4-3 to adapt to the position of the wire duct 6 on the wire reel 2-1 and ensure the smoothness of the operation process. Through the mutual cooperation of the transverse guide rollers and the longitudinal guide rollers, continuously correct the running direction of the wire duct 6 in two dimensions.
[0033] An output gear 4-4 is coaxially fixed on one of the connecting rods 4-2 on each vertical plate 4-1, and the output gear 4-4 is meshed with an input gear 4-5. The two input gears 4-5 are coaxially fixed through a transmission shaft 4-6; One side of the transmission shaft 4-6 extends to the outside of the vertical plate 4-1; A gear rack 4-7 is fixedly arranged on the vertical plate 4-1, and two output bevel gears 4-8 are rotatably arranged on the gear rack 4-7, and the teeth of the two output bevel gears 4-8 are opposite to each other. An input bevel gear 4-9 is also rotatably arranged on the gear rack 4-7, and the input bevel gear 4-9 is meshed with the two output bevel gears 4-8 respectively; Each output bevel gear 4-8 is meshed with an end face gear 4-10; An adapter 4-11 is slidably arranged on the transmission shaft 4-6, and a plurality of teeth are respectively arranged at the two ends of the adapter 4-11, and the teeth of the adapter 4-11 are meshed with one of the end face gears 4-10.
[0034] When the adapter 4-11 is close to one of the output bevel gears 4-8, the teeth of the adapter 4-11 mesh with the end gear 4-10 of the output bevel gear 4-8, and the input bevel gear 4-9 drives the transmission shaft 4-6 to rotate through the output bevel gear 4-8 and the adapter 4-11, and under the action of the input gear 4-5 and the output gear 4-4, the connecting rod 4-2 is swung; When the adapter 4-11 is close to another output bevel gear 4-8, the teeth of the adapter 4-11 mesh with the end gear 4-10 of the output bevel gear 4-8, and the input bevel gear 4-9 drives the transmission shaft 4-6 to rotate in the opposite direction through the output bevel gear 4-8 and the adapter 4-11. Under the action of the input gear 4-5 and the output gear 4-4, the connecting rod 4-2 is swung in the opposite direction, and this reciprocating cycle is used to change the position of the guide 4-3, so that the guide 4-3 can support the wire groove 6.
[0035] A guide groove is provided in the middle of the adapter 4-11; A swing arm 4-12 is also rotatably arranged on the gear frame 4-7, and a guide wheel is rotatably arranged on the movable end of the swing arm 4-12, and the guide wheel slides in the guide groove; A control arm 4-13 is also rotatably arranged on the gear frame 4-7, and the rotation axis of the control arm 4-13 is coaxial with the rotation axis of the swing arm 4-12; Two limit rods are fixedly arranged on the gear frame 4-7, and the two limit rods are respectively arranged on both sides of the control arm 4-13; A tension spring 4-15 is provided between the movable end of the control arm 4-13 and the movable end of the swing arm 4-12.
[0036] When the control arm 4-13 rotates to be close to one of the limit rods, under the action of the tension spring 4-15, the swing arm 4-12 is driven to rotate, and the swing arm 4-12 drives the adapter 4-11 to move onto one of the output bevel gears 4-8; When the adapter 4-11 needs to be reversed, the rotating controller moves toward another limit rod, and at this time, the tension spring 4-15 pulls and swings toward the other output bevel gear 4-8; The tension spring 4-15 can realize the coordinated action of the control arm 4-13 and the swing arm 4-12. When the control arm 4-13 rotates, it will drive the swing arm 4-12 to rotate synchronously. When there is no external interference, the tension spring 4-15 can make the adapter 4-11 always mesh with one of the end gears 4-10, realizing the uncertain transmission of force between the output bevel gear 4-8 and the adapter 4-11.
[0037] A turntable 4-16 is rotatably arranged on the vertical plate 4-1, and the turntable 4-16 is coaxial with an adjacent output gear 4-4. Two reversing rods 4-17 are fixedly arranged on the turntable 4-16, and a trigger rod 4-18 is fixedly arranged at the movable end of each reversing rod 4-17; An arc-shaped slide groove 4-19 is provided on the vertical plate 4-1, and the trigger rod 4-18 extends to the other side of the vertical plate 4-1 through the slide groove 4-19. The two trigger rods 4-18 are respectively located on both sides of one of the connecting rods 4-2; The turntable 4-16 is also connected to the joystick 4-20 by a ball joint, and the movable end of the joystick 4-20 is connected to the movable end of the control arm 4-13 by a ball joint.
[0038] When the connecting rod 4-2 swings upward, it gradually approaches the upper end of the slide slot 4-19 until the connecting rod 4-2 contacts the trigger rod 4-18. With the movement of the connecting rod 4-2, under the action of the trigger rod 4-18, the turntable 4-16 is driven to rotate clockwise by a certain angle. Under the action of the joystick 4-20, the control arm 4-13 is driven to rotate toward the side close to the vertical plate 4-1. Under the action of the tension spring 4-15 and the swing arm 4-12, the adapter 4-11 can mesh with the end gear 4-10 on the output bevel gear 4-8 close to the vertical plate 4-1 to complete the reversing operation. At this time, the connecting rod 4-2 can rotate in the opposite direction, driving the guide 4-3 to move downward. When the connecting rod 4-2 swings downward, it gradually approaches the lower end of the slide groove 4-19 until the connecting rod 4-2 contacts the trigger rod 4-18. As the connecting rod 4-2 moves, under the action of the trigger rod 4-18, the turntable 4-16 is driven to rotate counterclockwise by a certain angle. Under the action of the joystick 4-20, the control arm 4-13 is driven to rotate to the side away from the vertical plate 4-1. Under the action of the tension spring 4-15 and the swing arm 4-12, the adapter 4-11 can mesh with the end gear 4-10 on the output bevel gear 4-8 away from the vertical plate 4-1 to complete the reversing operation. At this time, the connecting rod 4-2 can rotate in the opposite direction, driving the guide 4-3 to move upward.
[0039] The driving mechanism 5 comprises a driving motor 5-1 fixedly mounted on the railway flat car 1, and the motor shaft of the driving motor 5-1 is coaxially fixed with the driving worm; An output worm gear 5-2 is also rotatably arranged on the gear frame 4-7. The output worm gear 5-2 is coaxially fixed with the input bevel gear 4-9. One side of the output worm gear 5-2 meshes with the input worm 5-3. The input worm 5-3 is rotatably connected to the gear frame 4-7. The input worm 5-3 and the driving worm are linked via a driving shaft 5-4; A transmission shaft is also arranged on the input worm 5-3, a rotating bevel gear is fixedly arranged on the transmission shaft, a rotating bevel gear is meshed on the rotating bevel gear, and the rotating bevel gear is coaxially fixed with one of the wire drums 2-1.
[0040] Start the drive motor 5-1, and the motor shaft of the drive motor 5-1 starts to rotate. Since the motor shaft and the drive worm are coaxially fixed, the drive worm will rotate synchronously with the motor shaft in the same direction to realize the operation of the capstan grinder 3; After the driving worm rotates, the power is transmitted to the input worm 5-3 through the driving shaft 5-4, and the input worm 5-3 drives the output worm wheel 5-2 to rotate. Under the action of the adapter 4-11 and the connecting rod 4-2, the reciprocating movement of the guide 4-3 is realized; At the same time, the transmission shaft connected to the input worm 5-3 will rotate along with the input worm 5-3, and the rotating bevel gear fixed on the transmission shaft will also rotate accordingly. The rotating bevel gear will mesh with the rotating bevel gear coaxially fixed to the wire drum 2-1. The rotating bevel gear will transmit power to the rotating bevel gear, thereby driving the wire drum 2-1 coaxial therewith to start rotating, thereby realizing the linkage of the capstan 3, the guide mechanism 4 and the storage mechanism 2.
[0041] When the present invention is used, the prefabricated wire duct 6 is coiled onto the wire drum 2-1. When the wire duct 6 is coiled, it is coiled in a vertical manner, with the side of the wire duct 6 at the bottom and the long side standing up. The single-drum or double-drum manner is determined according to the length of the wire duct 6. Anchor points are arranged at the end of the line slot 6 to fix the traction guide pulley block so as to facilitate the traction of the line slot 6 at a later stage; A traction cable is laid to pull the capstan 3 . The traction cable is led out from the capstan roller fixed on the head of the work vehicle, passes through a guide pulley block, is led to the storage area of the wire trough 6 , and is connected to the traction fixed head of the wire trough 6 .
[0042] The head of the wire trough 6 is led down from the flatbed truck by crane 1-2, passed through the guide mechanism 4, and entered the preset traction path. Then the driving mechanism 5 realizes the traction operation of the wire trough 6. The grinding roller pulls the wire trough 6 to move through the traction steel cable until the wire trough 6 is put in place.
[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A prefabricated cable repair and installation vehicle, comprising a railway flat car (1), characterized in that: A storage mechanism (2) for storing the prefabricated wire duct (6) is provided in the middle of the railway flat car (1); generators (1-1) and cranes (1-2) are provided on the railway flat cars (1) located on both sides of the storage mechanism (2); a capstan (3) for pulling the prefabricated wire duct (6) is provided on the side of the railway flat car (1) close to the crane (1-2); and a guide mechanism (4) is also provided on the railway flat car (1) located between the capstan (3) and the storage mechanism (2); The capstan (3), the guide mechanism (4) and the storage mechanism (2) are linked via a driving mechanism (5).
2. The prefabricated cable integrated repair and laying operation vehicle according to claim 1 is characterized in that: The capstan (3) comprises two wire drums (2-1) rotatably arranged on the railway flat car (1), and the cables are wound around the two wire drums (2-1); A sprocket is coaxially fixedly disposed on each of the wire drums (2-1), and the two sprockets are connected via a chain (2-2).
3. The prefabricated cable integrated repair and laying operation vehicle according to claim 2 is characterized in that: The capstan (3) comprises a frame, a capstan roller is rotatably arranged on the frame, a traction steel cable is wound around the capstan roller, a driving worm gear is rotatably arranged on the frame, the driving worm gear is coaxially fixed with the capstan roller, and a driving worm is rotatably arranged on the frame, the driving worm is meshed with the driving worm gear.
4. The prefabricated cable integrated repair and laying operation vehicle according to claim 3 is characterized in that: The guide mechanism (4) comprises two vertical plates (4-1) fixedly arranged on the railway flat car (1), two connecting rods (4-2) are rotatably arranged on each of the vertical plates (4-1), and a guide (4-3) is rotatably arranged on the movable end of the connecting rod (4-2); The guide (4-3) comprises a mounting seat rotatably connected to the connecting rod (4-2), two transverse guide rollers are rotatably arranged on the mounting seat, and two longitudinal guide rollers are also rotatably arranged on the mounting seat, and the wire groove (6) passes between the transverse guide rollers and the longitudinal guide rollers.
5. The prefabricated cable integrated repair and laying operation vehicle according to claim 4 is characterized in that: An output gear (4-4) is coaxially fixedly disposed on one of the connecting rods (4-2) on each of the vertical plates (4-1), the output gear (4-4) is meshed with an input gear (4-5), and the two input gears (4-5) are coaxially fixed via a transmission shaft (4-6); One side of the transmission shaft (4-6) extends to the outside of the vertical plate (4-1); A gear rack (4-7) is fixedly arranged on the vertical plate (4-1), two output bevel gears (4-8) are rotatably arranged on the gear rack (4-7), the teeth of the two output bevel gears (4-8) are opposite to each other, and an input bevel gear (4-9) is also rotatably arranged on the gear rack (4-7), the input bevel gear (4-9) is respectively meshed with the two output bevel gears (4-8); Each of the output bevel gears (4-8) is respectively meshed with an end face gear (4-10); An adapter (4-11) is slidably arranged on the transmission shaft (4-6), and a plurality of teeth are respectively arranged at two ends of the adapter (4-11), and the teeth of the adapter (4-11) are meshed with one of the end face gears (4-10).
6. The prefabricated cable integrated repair and laying operation vehicle according to claim 5 is characterized in that: A guide groove is provided in the middle of the adapter (4-11); A swing arm (4-12) is also rotatably provided on the gear frame (4-7), and a guide wheel is rotatably provided on the movable end of the swing arm (4-12), and the guide wheel slides in the guide groove; A control arm (4-13) is also rotatably arranged on the gear frame (4-7), and the rotation axis of the control arm (4-13) is coaxial with the rotation axis of the swing arm (4-12); Two limit rods are fixedly arranged on the gear frame (4-7), and the two limit rods are respectively located on two sides of the control arm (4-13); A tension spring (4-15) is arranged between the movable end of the control arm (4-13) and the movable end of the swing arm (4-12).
7. The prefabricated cable integrated repair and laying operation vehicle according to claim 6 is characterized in that: A rotating disk (4-16) is rotatably disposed on the vertical plate (4-1), the rotating disk (4-16) being coaxial with an adjacent output gear (4-4), two reversing rods (4-17) being fixedly disposed on the rotating disk (4-16), and a trigger rod (4-18) being fixedly disposed at the movable end of each reversing rod (4-17); An arc-shaped sliding groove (4-19) is provided on the vertical plate (4-1), and the trigger rod (4-18) extends to the other side of the vertical plate (4-1) through the sliding groove (4-19), and the two trigger rods (4-18) are respectively located on both sides of one of the connecting rods (4-2); The rotating disk (4-16) is also connected to a joystick (4-20) by a ball joint, and the movable end of the joystick (4-20) is connected to the movable end of the control arm (4-13) by a ball joint.
8. The prefabricated cable integrated repair and laying operation vehicle according to claim 5 is characterized in that: The driving mechanism (5) comprises a driving motor (5-1) fixedly arranged on the railway flat car (1), and the motor shaft of the driving motor (5-1) is coaxially fixed with the driving worm; An output worm gear (5-2) is also rotatably disposed on the gear frame (4-7), the output worm gear (5-2) is coaxially fixed with the input bevel gear (4-9), one side of the output worm gear (5-2) meshes with the input worm gear (5-3), and the input worm gear (5-3) is rotatably connected to the gear frame (4-7); The input worm (5-3) and the driving worm are linked via a driving shaft (5-4); A transmission shaft is also arranged on the input worm (5-3), a rotating bevel gear is fixedly arranged on the transmission shaft, a rotating bevel gear is meshed with the rotating bevel gear, and the rotating bevel gear is coaxially fixed with one of the wire drums (2-1).