Disassembling and assembling device for direct-current permanent magnet motor
By designing the DC permanent magnet motor disassembly and assembly device, the technology of using jaws and central bevel gear to drive the screw rotation is solved, and the problem of irreparable after the motor is damaged is achieved, a safe and efficient disassembly and assembly process is achieved, cost saving and ensuring the motor stability.
Patent Information
- Application Number
- CN202411494831.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-02-18
AI Technical Summary
DC permanent magnet motors usually cannot be repaired after damage, and a brand new motor needs to be replaced, resulting in high procurement costs and long cycles.
A DC permanent magnet motor disassembly and assembly device is designed, including a base, a fixed load bearing assembly, a moving assembly and a slip guide assembly. The screw is rotated by the jaw and the center bevel gear to realize the motor stator housing and rear end cover. Stable disassembly and assemble.
The device can safely and efficiently disassemble and assemble DC permanent magnet motors, avoid the difficulties caused by the suction force of the strong magnetic blocks, ensure the balance and stability of the motor after assembly, reduce the demand for purchasing new equipment, and save costs.
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Figure CN119483161A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of DC permanent magnet motor maintenance, in particular to a DC permanent magnet motor disassembly and assembly device. Background Art
[0002] Permanent magnet DC motor is a DC motor that uses permanent magnets to establish a magnetic field. It can be divided into permanent magnet brushless DC motor and permanent magnet brushed DC motor according to whether it has brushes or not. It is widely used in various portable electronic devices or appliances.
[0003] When repairing permanent magnet DC motors, it is often difficult or even impossible to disassemble them because of the permanent magnet strong magnetic blocks installed inside the motors. During installation, there is a serious safety hazard of squeezing fingers due to the strong magnetic attraction of metal. In addition, it is difficult to ensure that the air gap between the rotor and the stator is in a uniform state during installation, resulting in poor dynamic balance of the rotor after the motor is assembled, which seriously affects the stability of the motor rotation. Therefore, after this type of motor is damaged, it is often impossible to repair it and can only be replaced with a new DC permanent magnet motor. The procurement cost is huge and the procurement cycle is long. Summary of the invention
[0004] The present invention provides a DC permanent magnet motor disassembly and assembly device, which is used to solve the problem in the above technology that after the motor is damaged, it is often impossible to repair it and can only be replaced by purchasing a new DC permanent magnet motor.
[0005] The present invention provides a DC permanent magnet motor disassembly and assembly device, comprising:
[0006] A base, a fixed bearing assembly is mounted on the top surface of the base, and the fixed bearing assembly includes a vertical plate;
[0007] A moving component is arranged on one side of the fixed bearing component, and a card seat is slidably mounted on the moving component;
[0008] The sliding guide assembly is arranged at the rear side of the moving assembly, and the sliding guide assembly is matched with the card seat.
[0009] Preferably, a bearing tray 1 is slidably provided on one side surface of the vertical plate, a motor is placed on the top surface of the bearing tray 1, and an axle hole seat is provided in the middle of the end surface of the motor.
[0010] Preferably, a chuck is installed on the side of the chuck seat, and three clamping jaws are installed on the end surface of the chuck, which move toward the center at the same time, and the inner wall surfaces of the three clamping jaws are in tight contact with the outer surface of the shaft hole seat;
[0011] The end face center of the chuck is consistent with the center of the motor;
[0012] The end face center of the chuck is consistent with the center of the motor. At this time, the center of the chuck is in line with the center of the rear end cover of the motor, which makes it easier for the clamping claws to clamp the shaft hole seat.
[0013] Preferably, a second carrying pallet used in conjunction with the first carrying pallet is provided below the chuck;
[0014] The first bearing support plate and the second bearing support plate are arranged flush and in line, and the upper surfaces of the first bearing support plate and the second bearing support plate are both provided with a V-shaped inclined surface in contact with the outer surface of the motor;
[0015] The first load-bearing pallet and the second load-bearing pallet are arranged flush and in line, so that when the second load-bearing pallet squeezes and pushes the first load-bearing pallet, the stator housing and the rear end cover in the motor housing can enter into the second load-bearing pallet. The upper surfaces of the first load-bearing pallet and the second load-bearing pallet are both provided with a V-shaped inclined surface in contact with the outer surface of the motor, and are placed on the motor housing through the V-shaped inclined surface.
[0016] Preferably, a central bevel gear driven by a forward and reverse motor is installed in the middle of the inner cavity of the chuck, and three driven bevel gears are meshed on the end face of the central bevel gear, the three driven bevel gears are arranged in a ring, and each driven bevel gear is rotatably arranged with the inner wall surface of the chuck, and a screw is fixedly connected to the middle of the end face of each driven bevel gear;
[0017] The end surface of the chuck is provided with three sliding grooves, the screw rod and the inner wall surface of the sliding groove are rotatably arranged, and the outer surface of the screw rod is threadedly sleeved with a sliding seat, and the sliding seat is fixed to the surface of the corresponding clamping jaw;
[0018] Before clamping the shaft hole seat of the rear end cover of the motor, the clamping jaws connected to the three slides are away from each other and are located outside the shaft hole seat, and are installed in a ring shape on the end face of the chuck, with the three clamping jaws having the same center. When the end faces of the clamping jaws contact the rear end cover, the center bevel gear drives the three driven bevel gears to rotate together, and the three driven bevel gears simultaneously drive the screw to rotate in the corresponding sliding groove. Due to the threaded connection between the screw and the slide, the slide and the clamping jaws connected thereto move toward the center together. At this time, the three clamping jaws simultaneously tighten the outer surface of the shaft hole seat, thereby connecting the stator housing and the rear end cover together. When the front end cover and the stator housing are released from the installation connection, the three clamping jaws on the chuck are driven by the return of the clamping seat to separate the stator housing from the front end cover.
[0019] Preferably, a mounting hole for the motor shaft to enter is provided on the middle surface of the vertical plate, and a plurality of bolt holes aligned with the holes of the motor end cover are evenly provided on the outer surface of the mounting hole;
[0020] The end of the motor connected to the shaft (i.e. the front cover) is fitted with the surface of the vertical plate, and the shaft passes through the inside of the mounting hole. The motor is supported by a supporting plate. The position of the motor is rotated and adjusted so that the hole groove on the front cover is aligned with the bolt hole, and then the bolt is screwed in to fix the motor on the vertical plate.
[0021] Preferably, a through groove is provided on the surface of the vertical plate below the mounting hole, one end of the first supporting plate slides through the inside of the through groove, and a blocking plate is fixedly connected to the end of the first supporting plate;
[0022] Two fixing rods are fixed on the outer surface of the vertical plate, and fixing plates are fixed at the ends of the fixing rods, and the fixing rods and the blocking plates are slidably arranged, and a spring is installed between the blocking plate and the fixing plate. Initially, the spring is in a free state. When the bearing pallet two approaches the bearing pallet one, the end of the bearing pallet one is squeezed, so that the bearing pallet one slides in the through groove, and the blocking plate moves synchronously and slides within a limited position in the fixing rod. The spring is squeezed by the joint action of the blocking plate and the fixing plate. At this time, the spring is in an elastically compressed state, and the pushing end of the bearing pallet one reaches the front end cover of the motor. When the bearing pallet two is compressed and returned to its position, the bearing pallet one returns to its initial position under the elastic reset of the spring, which is convenient for the installation of the motor and the dismantling and maintenance of the next motor.
[0023] Preferably, two fixing rods are fixedly provided on the outer surface of the vertical plate, fixing plates are fixed to the ends of the fixing rods, and the fixing rods and the blocking plates are slidably arranged, and a spring is installed between the blocking plate and the fixing plate.
[0024] Preferably, the sliding guide assembly comprises a guide rail fixed on the upper surface of the base, a slider is slidably provided outside the guide rail, and the top surface of the slider is fixed to the lower surface of the holder by bolts.
[0025] Preferably, the moving assembly comprises two screw seats, a screw is rotatably mounted between the two screw seats, an external thread sleeve of the screw is provided with a nut seat, the upper surface of the nut seat is fixed to the lower surface of the clamping seat, and a rocker for driving the screw to rotate is mounted on the surface of one of the screw seats;
[0026] The rotation of the screw is manually controlled by the rocker, and the screw is manually provided with rotational power. The screw rotates in the two screw seats, and then the nut seat and the screw thread rotate, converting the rotational motion into linear motion, driving the cassette to move. Due to the limit guide of the slider at the bottom of the cassette on the guide rail, the cassette and its side supporting plate 2 and the chuck are driven to move along the guide rail.
[0027] Compared with the prior art, the advantages of the present invention are:
[0028] 1. First, place the motor housing steadily on the bearing tray 1, and then use bolts to fix the front end cover of the motor to the vertical plate, and then by toggling the moving component, the holder is driven by the moving component and slides in a limited position along the direction of the sliding guide component to ensure the stable movement of the holder. At this time, the holder drives the chuck and the bearing tray 2 to approach the rear end cover of the motor and the bearing tray 1 respectively, and the bearing tray 2 squeezes and pushes the bearing tray 1, so that the bearing tray 1 slides in the vertical plate, and the bearing tray 2 does not move to the position of the front end cover of the motor, and the positioning housing and its rear end cover are supported by the bearing tray 2, and the three clamps are close to the outside of the motor shaft hole seat until the end face of the clamp contacts the surface of the rear end cover to stop the movement of the holder, and then the three clamps move toward the center at the same time, automatically adjusting the opening of the clamps so that the three clamps are in tight contact with the shaft hole surface at the same time to ensure the shaft hole The seat and the clamping claw cannot be easily separated, and then the connection restriction between the front end cover and the stator housing on the motor is released. The clamping seat and the second bearing support plate are driven to reset in the reverse direction by the moving component, and the chuck and its removed stator housing and its rear end cover are driven to retreat and reset, so that the stator housing and the front end cover of the DC permanent magnet motor can be separated. The stator housing and the rear end cover are supported by the setting of the second bearing support plate to provide auxiliary support to avoid the possibility of falling during removal. After the motor is repaired, the end cover, the stator housing and the rotor are assembled through the device to ensure the relative position of the end cover and the stator housing, and to ensure that the air gap between the stator and the rotor remains unchanged before disassembly, thereby ensuring the reliability of the motor after assembly, overcoming the difficult disassembly and assembly caused by the strong suction of the stator strong magnetic block and the safety hazards in the disassembly and assembly process. Through disassembly and assembly repair, there is no need to purchase new equipment, saving costs;
[0029] 2. The central bevel gear drives the three driven bevel gears to rotate together. The three driven bevel gears drive the screw to rotate in the corresponding sliding groove at the same time. Due to the threaded connection between the screw and the slide, the slide and its connected jaws move toward the center together (that is, the three jaws move toward the center at the same time), ensuring the consistency of movement, improving the tightness of the connection between the jaws and the shaft hole seat, and automatically tightening without manual adjustment. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Hereinafter, the present invention will be described in more detail based on embodiments and with reference to the accompanying drawings.
[0031] Figure 1 is a schematic diagram of the external structure in an embodiment of the present invention;
[0032] Figure 2 For the present invention Figure 1 A partial enlarged view of the middle A;
[0033] Figure 3 It is a schematic diagram of the three-dimensional installation structure of the shaft hole seat in the embodiment of the present invention;
[0034] Figure 4 It is a schematic diagram of the installation structure of the slide seat and the screw rod in an embodiment of the present invention.
[0035] Reference numerals:
[0036] 1. Base; 2. Vertical plate; 3. Load-bearing pallet 1; 4. Load-bearing pallet 2; 5. Screw seat; 6. Screw; 7. Nut seat; 8. Rocker; 9. Clamp seat; 10. Slider; 11. Chuck; 12. Clamping claw; 13. Guide rail; 14. Mounting hole; 15. Bolt hole; 16. Through slot; 17. Blocking plate; 18. Spring; 19. Fixed plate; 20. Fixed rod; 21. Shaft hole seat; 22. Center bevel gear; 23. Driven bevel gear; 24. Sliding groove; 25. Screw; 26. Sliding seat. DETAILED DESCRIPTION
[0037] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in an exemplary manner in conjunction with the accompanying drawings.
[0038] It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
[0039] In addition, in the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0040] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. However, if it is indicated as a direct connection, it means that the two connected bodies are not connected through an intermediate structure, but are only connected to form a whole through a connecting structure. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0041] In the present invention, unless otherwise clearly specified and limited, the first feature "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.
[0042] The present invention provides a DC permanent magnet motor disassembly and assembly device, comprising:
[0043] A base 1, a fixed bearing assembly is installed on the top surface of the base 1, and the fixed bearing assembly includes a vertical plate 2;
[0044] A moving component is arranged on one side of the fixed bearing component, and a card seat 9 is slidably mounted on the moving component;
[0045] The sliding guide assembly is arranged at the rear side of the moving assembly, and the sliding guide assembly cooperates with the holder 9 .
[0046] A bearing support plate 3 is slidably disposed on one side surface of the vertical plate 2, a motor is placed on the top surface of the bearing support plate 3, and an axle hole seat 21 is disposed in the middle of the end surface of the motor.
[0047] A chuck 11 is installed on the side of the chuck seat 9, and three clamping jaws 12 are installed on the end surface of the chuck 11, which move toward the center at the same time, and the inner wall surfaces of the three clamping jaws 12 are in tight contact with the outer surface of the shaft hole seat 21;
[0048] The center of the end surface of the chuck 11 is consistent with the center of the motor.
[0049] A bearing plate 2 4 is provided below the chuck 11 and is used in conjunction with the bearing plate 1 3;
[0050] The bearing support plate 1 3 and the bearing support plate 2 4 are arranged flush and in line with each other, and the upper surfaces of the bearing support plate 1 3 and the bearing support plate 2 4 are both provided with a V-shaped inclined surface in contact with the outer surface of the motor.
[0051] A central bevel gear 22 driven by a forward and reverse motor is installed in the middle of the inner cavity of the chuck 11, and three driven bevel gears 23 are meshed on the end surface of the central bevel gear 22. The three driven bevel gears 23 are arranged in a ring shape, and each driven bevel gear 23 is rotatably arranged with the inner wall surface of the chuck 11, and a screw 25 is fixedly connected to the middle of the end surface of each driven bevel gear 23;
[0052] The end surface of the chuck 11 is provided with three sliding grooves 24 , the screw rod 25 is rotatably arranged with the inner wall surface of the sliding groove 24 , and the outer surface of the screw rod 25 is threadedly sleeved with a sliding seat 26 , and the sliding seat 26 is fixed to the surface of the corresponding clamping jaw 12 .
[0053] The middle surface of the vertical plate 2 is provided with a mounting hole 14 for the motor shaft to enter, and the outer surface of the mounting hole 14 is evenly provided with a plurality of bolt holes 15 aligned with the holes of the motor end cover.
[0054] A through slot 16 is provided on the surface of the vertical plate 2 below the mounting hole 14 , one end of the support plate 3 slides through the through slot 16 , and a blocking plate 17 is fixed to the end of the support plate 3 .
[0055] Two fixing rods 20 are fixedly provided on the outer surface of the vertical plate 2 , and fixing plates 19 are fixed to the ends of the fixing rods 20 . The fixing rods 20 and the blocking plate 17 are slidably provided, and a spring 18 is installed between the blocking plate 17 and the fixing plate 19 .
[0056] The sliding guide assembly includes a guide rail 13 fixed on the upper surface of the base 1, and a slider 10 is slidably provided outside the guide rail 13. The top surface of the slider 10 is fixed to the lower surface of the holder 9 by bolts.
[0057] The moving assembly includes two screw seats 5, a screw 6 is rotatably installed between the two screw seats 5, the external thread sleeve of the screw 6 is provided with a nut seat 7, the upper surface of the nut seat 7 is fixed to the lower surface of the clamping seat 9, and a rocker 8 for driving the screw 6 to rotate is installed on the surface of one of the screw seats 5.
[0058] Embodiment 1
[0059] See also Figure 1 As shown, Figure 1 is a schematic diagram of the external structure in an embodiment of the present invention;
[0060] See also Figure 2 As shown, Figure 2 For the present invention Figure 1 A partial enlarged view of the middle A;
[0061] See also Figure 3 As shown, Figure 3 It is a schematic diagram of the three-dimensional installation structure of the shaft hole seat in the embodiment of the present invention;
[0062] See also Figure 4 As shown, Figure 4 This is a schematic diagram of the installation structure of the slide seat and the screw rod in an embodiment of the present invention;
[0063] like Figure 1-Figure 4 As shown, the present invention provides a DC permanent magnet motor disassembly and assembly device, including a base 1, a fixed bearing assembly is installed on the top surface of the base 1, a moving assembly is arranged on one side of the fixed bearing assembly, and the fixed bearing assembly includes a vertical plate 2, a bearing tray 3 is slidably arranged on the surface of one side of the vertical plate 2, a motor is placed on the top surface of the bearing tray 3, an axial hole seat 21 is arranged in the middle of the end surface of the motor, a sliding guide assembly is arranged on the rear side of the moving assembly, and a clamping seat 9 used in conjunction with the sliding guide assembly is slidably installed on the moving assembly, a chuck 11 is installed on the side of the clamping seat 9, three clamping jaws 12 that move toward the center at the same time are installed on the end surface of the chuck 11, and a bearing tray 2 4 used in conjunction with the bearing tray 3 is arranged below the chuck 11, and the inner wall surfaces of the three clamping jaws 12 are in tension contact with the outer surface of the axial hole seat 21.
[0064] The motor has two front and rear end covers. Initially, the front and rear end covers are fixedly connected to the stator housing by bolts, and the three clamping claws 12 on the chuck 11 are in a state of being away from each other. First, the motor housing is placed stably on the bearing tray 3, and then the front end cover of the motor is fixed to the vertical plate 2 by bolts. Then, by toggling the moving component, the chuck 9 is driven by the moving component and slides in a limited position along the direction of the sliding guide component to ensure the stable movement of the chuck 9. At this time, the chuck 9 drives the chuck 11 and the bearing tray 2 4 to approach the rear end cover of the motor and the bearing tray 1 3 respectively, and the bearing tray 2 4 squeezes and pushes the bearing tray 1 3, so that the bearing tray 1 3 slides in the vertical plate 2, and the bearing tray 2 4 does not move to the position of the front end cover of the motor. , the bearing support plate 1 3 slides after being squeezed, and the positioning shell and its rear end cover are supported by the bearing support plate 2 4, and the three clamping jaws 12 are close to the outside of the motor shaft hole seat 21, until the end face of the clamping jaw 12 contacts the surface of the rear end cover to stop the movement of the clamping seat 9, and then the three clamping jaws 12 move close to the middle at the same time, and automatically adjust the opening of the clamping jaws 12, so that the three clamping jaws 12 are in tight contact with the shaft hole surface at the same time, ensuring that the shaft hole seat 21 and the clamping jaws 12 cannot be easily separated, and then the connection restriction between the front end cover and the stator shell on the motor is released, and the clamping seat 9 and the bearing support plate 2 4 are driven to reset in the reverse direction through the moving component, and the chuck 11 and its removed stator shell and its rear end cover are driven to retreat and reset, so that the stator shell and the front end cover of the DC permanent magnet motor can be separated;
[0065] By setting the bearing support plate 24, the stator casing and the rear end cover are supported to provide auxiliary support to avoid the possibility of falling during disassembly. After the motor is repaired, the end cover, stator casing and rotor are assembled through the device to ensure the relative position of the end cover and the stator casing, and to ensure that the air gap between the stator and the rotor remains unchanged before disassembly, thereby ensuring the reliability of the motor after assembly, overcoming the problems of difficult disassembly and assembly caused by the strong suction of the stator strong magnetic block and the potential safety hazards in the disassembly and assembly process, and through disassembly and assembly repair, there is no need to purchase new equipment, saving costs.
[0066] Embodiment 2
[0067] See also Figure 1 As shown, Figure 1 is a schematic diagram of the external structure in an embodiment of the present invention;
[0068] See also Figure 2 As shown, Figure 2 For the present invention Figure 1 A partial enlarged view of the middle A;
[0069] See also Figure 3 As shown, Figure 3 It is a schematic diagram of the three-dimensional installation structure of the shaft hole seat in the embodiment of the present invention;
[0070] See also Figure 4 As shown, Figure 4 This is a schematic diagram of the installation structure of the slide seat and the screw rod in an embodiment of the present invention;
[0071] like Figure 1-Figure 4 As shown, the present invention provides a DC permanent magnet motor disassembly and assembly device, comprising a base 1, a fixed bearing assembly is installed on the top surface of the base 1, and the fixed bearing assembly comprises a vertical plate 2;
[0072] A moving component is arranged on one side of the fixed bearing component, and a card seat 9 is slidably mounted on the moving component;
[0073] A sliding guide assembly is arranged at the rear side of the moving assembly, and the sliding guide assembly cooperates with the card seat 9;
[0074] A chuck 11 is installed on the side of the holder 9 , and the end face center of the chuck 11 is consistent with the center of the motor. At this time, the center of the chuck 11 is in line with the center of the rear end cover of the motor, which facilitates the clamping of the shaft hole seat 21 by the clamping claw 12 .
[0075] Embodiment 3
[0076] See also Figure 1 As shown, Figure 1 is a schematic diagram of the external structure in an embodiment of the present invention;
[0077] See also Figure 2 As shown, Figure 2 For the present invention Figure 1 A partial enlarged view of the middle A;
[0078] See also Figure 3 As shown, Figure 3 It is a schematic diagram of the three-dimensional installation structure of the shaft hole seat in the embodiment of the present invention;
[0079] See also Figure 4 As shown, Figure 4 It is a schematic diagram of the installation structure of the slide seat and the screw rod in an embodiment of the present invention;
[0080] like Figure 1-Figure 4 As shown, the present invention provides a DC permanent magnet motor disassembly and assembly device, comprising a base 1, a fixed bearing assembly is installed on the top surface of the base 1, and the fixed bearing assembly comprises a vertical plate 2;
[0081] A moving component is arranged on one side of the fixed bearing component, and a card seat 9 is slidably mounted on the moving component;
[0082] A sliding guide assembly is arranged at the rear side of the moving assembly, and the sliding guide assembly cooperates with the card seat 9, a chuck 11 is installed on the side of the card seat 9, and a bearing pallet 2 4 used in cooperation with the bearing pallet 1 3 is arranged below the chuck 11;
[0083] The bearing support plate 1 3 and the bearing support plate 2 4 are arranged flush and in line, and the upper surfaces of the bearing support plate 1 3 and the bearing support plate 2 4 are both provided with a V-shaped inclined surface in contact with the outer surface of the motor;
[0084] The bearing pallet 1 3 and the bearing pallet 2 4 are arranged flush and in line, so that when the bearing pallet 2 4 is squeezed and pushed, the stator housing and the rear end cover in the motor housing can enter into the bearing pallet 2 4. The upper surfaces of the bearing pallet 1 3 and the bearing pallet 2 4 are both provided with a V-shaped inclined surface in contact with the outer surface of the motor, and are placed against the motor housing through the V-shaped inclined surface.
[0085] Embodiment 4
[0086] See also Figure 1 As shown, Figure 1 is a schematic diagram of the external structure in an embodiment of the present invention;
[0087] See also Figure 2 As shown, Figure 2 For the present invention Figure 1 A partial enlarged view of the middle A;
[0088] See also Figure 3 As shown, Figure 3 It is a schematic diagram of the three-dimensional installation structure of the shaft hole seat in the embodiment of the present invention;
[0089] See also Figure 4 As shown, Figure 4 It is a schematic diagram of the installation structure of the slide seat and the screw rod in an embodiment of the present invention;
[0090] like Figure 1-Figure 4 As shown, a base 1 is provided with a fixed bearing assembly mounted on the top surface of the base 1, and the fixed bearing assembly includes a vertical plate 2;
[0091] A moving component is arranged on one side of the fixed bearing component, and a card seat 9 is slidably mounted on the moving component;
[0092] A sliding guide assembly is arranged at the rear side of the moving assembly, and the sliding guide assembly cooperates with the chuck 9. A chuck 11 is installed on the side of the chuck 9. A central bevel gear 22 driven by a forward and reverse motor is installed in the middle of the inner cavity of the chuck 11. Three driven bevel gears 23 are meshed on the end face of the central bevel gear 22. The three driven bevel gears 23 are arranged in an annular shape, and each driven bevel gear 23 is rotatably arranged with the inner wall surface of the chuck 11. A screw 25 is fixedly connected to the middle of the end face of each driven bevel gear 23.
[0093] The end surface of the chuck 11 is provided with three sliding grooves 24, the screw rod 25 is rotatably arranged with the inner wall surface of the sliding groove 24, and the outer surface of the screw rod 25 is threadedly sleeved with a sliding seat 26, and the sliding seat 26 is fixed to the surface of the corresponding clamping jaw 12;
[0094] Before clamping the shaft hole seat 21 of the rear end cover of the motor, the jaws 12 connected to the three slides 26 are away from each other and are located outside the shaft hole seat 21, and are installed in a ring shape on the end face of the chuck 11. The three jaws 12 have the same center. When the end faces of the jaws 12 contact the rear end cover, the center bevel gear 22 drives the three driven bevel gears 23 to rotate together. The three driven bevel gears 23 simultaneously drive the screw 25 to rotate in the corresponding sliding groove 24. Due to the threaded connection between the screw 25 and the slide 26, the slide 26 and the jaws 12 connected thereto move toward the center together. At this time, the three jaws 12 are synchronously tightened on the outer surface of the shaft hole seat 21, thereby connecting the stator housing and the rear end cover together. When the front end cover and the stator housing are released from the installation connection, the three jaws 12 on the chuck 11 are driven by the return of the clamping seat 9 to separate the stator housing from the front end cover.
[0095] Embodiment 5
[0096] See also Figure 1 As shown, Figure 1 is a schematic diagram of the external structure in an embodiment of the present invention;
[0097] See also Figure 2 As shown, Figure 2 For the present invention Figure 1A partial enlarged view of the middle A;
[0098] See also Figure 3 As shown, Figure 3 It is a schematic diagram of the three-dimensional installation structure of the shaft hole seat in the embodiment of the present invention;
[0099] See also Figure 4 As shown, Figure 4 It is a schematic diagram of the installation structure of the slide seat and the screw rod in an embodiment of the present invention;
[0100] like Figure 1-Figure 4 As shown, the present invention provides a DC permanent magnet motor disassembly and assembly device, comprising:
[0101] A base 1, a fixed bearing assembly is installed on the top surface of the base 1, and the fixed bearing assembly includes a vertical plate 2;
[0102] A moving component is arranged on one side of the fixed bearing component, and a card seat 9 is slidably mounted on the moving component;
[0103] A sliding guide assembly is arranged at the rear side of the moving assembly, and the sliding guide assembly cooperates with the card seat 9;
[0104] The middle surface of the vertical plate 2 is provided with a mounting hole 14 for the motor shaft to enter, and the outer surface of the mounting hole 14 is evenly provided with a plurality of bolt holes 15 aligned with the holes of the motor end cover;
[0105] The end of the motor connected to the shaft (i.e. the front end cover) is fitted with the surface of the vertical plate 2, and the shaft passes through the inside of the mounting hole 14. The motor is assisted by the support plate 3, and the position of the motor is rotated and adjusted so that the hole groove on the front end cover is aligned with the bolt hole 15, and then the bolt is screwed in to fix the motor on the vertical plate 2.
[0106] Embodiment 6
[0107] See also Figure 1 As shown, Figure 1 is a schematic diagram of the external structure in an embodiment of the present invention;
[0108] See also Figure 2 As shown, Figure 2 For the present invention Figure 1 A partial enlarged view of the middle A;
[0109] See also Figure 3 As shown, Figure 3 It is a schematic diagram of the three-dimensional installation structure of the shaft hole seat in the embodiment of the present invention;
[0110] See also Figure 4 As shown, Figure 4 It is a schematic diagram of the installation structure of the slide seat and the screw rod in an embodiment of the present invention;
[0111] like Figure 1-Figure 4 As shown, the present invention provides a DC permanent magnet motor disassembly and assembly device, comprising:
[0112] A base 1, a fixed bearing assembly is installed on the top surface of the base 1, and the fixed bearing assembly includes a vertical plate 2;
[0113] A moving component is arranged on one side of the fixed bearing component, and a card seat 9 is slidably mounted on the moving component;
[0114] A sliding guide assembly is arranged at the rear side of the moving assembly, and the sliding guide assembly cooperates with the card seat 9;
[0115] The surface of the vertical plate 2 is provided with a through slot 16 below the mounting hole 14, one end of the support plate 13 slides through the through slot 16, and a blocking plate 17 is fixed to the end of the support plate 13;
[0116] Two fixing rods 20 are fixedly arranged on the outer surface of the vertical plate 2, and fixing plates 19 are fixedly arranged at the ends of the fixing rods 20, and the fixing rods 20 and the blocking plate 17 are slidably arranged, and a spring 18 is installed between the blocking plate 17 and the fixing plate 19;
[0117] Initially, the spring 18 is in a free state. When the bearing pallet 24 approaches the bearing pallet 13, the end of the bearing pallet 3 is squeezed, so that the bearing pallet 3 slides in the through groove 16, and the blocking plate 17 moves synchronously and slides within a limited position in the fixing rod 20. The spring 18 is squeezed by the joint action of the blocking plate 17 and the fixing plate 19. At this time, the spring 18 is in an elastically compressed state, and the pushing end of the bearing pallet 3 reaches the front end cover of the motor. When the bearing pallet 24 is compressed and returned to its original position, the bearing pallet 3 returns to its initial position under the elastic reset of the spring 18, which is convenient for the installation of the motor and the dismantling and maintenance of the next motor.
[0118] Embodiment 7
[0119] See also Figure 1 As shown, Figure 1 is a schematic diagram of the external structure in an embodiment of the present invention;
[0120] See also Figure 2 As shown, Figure 2 For the present invention Figure 1 A partial enlarged view of the middle A;
[0121] See also Figure 3 As shown, Figure 3 It is a schematic diagram of the three-dimensional installation structure of the shaft hole seat in the embodiment of the present invention;
[0122] See also Figure 4 As shown, Figure 4It is a schematic diagram of the installation structure of the slide seat and the screw rod in an embodiment of the present invention;
[0123] like Figure 1-Figure 4 As shown, the present invention provides a DC permanent magnet motor disassembly and assembly device, comprising:
[0124] A base 1, a fixed bearing assembly is installed on the top surface of the base 1, and the fixed bearing assembly includes a vertical plate 2;
[0125] A moving component is arranged on one side of the fixed bearing component, and a card seat 9 is slidably mounted on the moving component;
[0126] A sliding guide assembly is arranged at the rear side of the moving assembly, and the sliding guide assembly cooperates with the card seat 9;
[0127] The sliding guide assembly is arranged at the rear side of the moving assembly, and the sliding guide assembly cooperates with the card seat 9, and the sliding guide assembly includes a guide rail 13 fixed on the upper surface of the base 1, and a slider 10 is slidably arranged outside the guide rail 13, and the top surface of the slider 10 is fixed to the lower surface of the card seat 9 by bolts;
[0128] The moving component is arranged on one side of the fixed bearing component, and a card seat 9 is slidably mounted on the moving component. The moving component includes two screw seats 5, a screw 6 is rotatably mounted between the two screw seats 5, and a nut seat 7 is provided on the external thread sleeve of the screw 6. The upper surface of the nut seat 7 is fixed to the lower surface of the card seat 9, and a rocker 8 for driving the screw 6 to rotate is installed on the surface of one of the screw seats 5;
[0129] The rotation of the lead screw 6 is manually controlled by the rocker 8, and the rotational power is manually provided to the lead screw 6. The lead screw 6 rotates in the two lead screw seats 5, and then the nut seat 7 and the lead screw 6 threadedly rotate, converting the rotational motion into linear motion, driving the base 9 to move. Due to the limited guidance of the slider 10 at the bottom of the base 9 on the guide rail 13, the base 9 and its side supporting plate 2 4 and the chuck 11 are driven to move along the guide rail 13.
[0130] When the present invention is in use, the motor housing is first placed stably on the bearing support plate 3, and then the front end cover of the motor is fixed to the vertical plate 2 by bolts, and then the moving assembly is toggled, and the holder 9 is driven by the moving assembly and slides in a limited position along the direction of the sliding guide assembly to ensure the stable movement of the holder 9. At this time, the holder 9 drives the chuck 11 and the bearing support plate 2 4 to approach the rear end cover of the motor and the bearing support plate 3 respectively, and the bearing support plate 2 4 squeezes and pushes the bearing support plate 3, so that the bearing support plate 3 slides in the vertical plate 2, wherein the bearing support plate 2 4 does not move to the position of the front end cover of the motor, and the positioning housing and its rear end cover are supported by the bearing support plate 2 4, and the three clamping claws 12 are close to the outside of the motor shaft hole seat 21 until the end face of the clamping claw 12 contacts the surface of the rear end cover to stop the movement of the holder 9, and then the three clamping claws 12 move toward the center at the same time, and the opening of the clamping claw 12 is automatically adjusted so that the three clamping claws 12 are simultaneously with the shaft The hole surface is in tight contact, ensuring that the shaft hole seat 21 and the clamping claw 12 cannot be easily separated, and then the connection restriction between the front end cover and the stator housing on the motor is released, and the clamping seat 9 and the bearing support plate 24 are driven to reset in the reverse direction by the moving component, and the chuck 11 and its removed stator housing and its rear end cover are driven to retreat and reset, so that the stator housing and the front end cover of the DC permanent magnet motor can be separated. Through the setting of the bearing support plate 24, the stator housing and the rear end cover are supported to provide auxiliary support to avoid the possibility of falling during removal. After the motor is repaired, the end cover, stator housing and rotor are assembled through the device to ensure the relative position of the end cover and the stator housing, and to ensure that the air gap between the stator and the rotor remains unchanged before disassembly, thereby ensuring the reliability of the motor after assembly, overcoming the problems of difficult disassembly and assembly caused by the strong suction of the stator strong magnetic block and the potential safety hazards in the disassembly and assembly process, and through disassembly and assembly repair, there is no need to purchase new equipment, saving costs;
[0131] The central bevel gear 22 drives the three driven bevel gears 23 to rotate together, and the three driven bevel gears 23 drive the screw rod 25 to rotate in the corresponding sliding groove 24 at the same time. Due to the threaded connection between the screw rod 25 and the slide seat 26, the slide seat 26 and the clamping jaws 12 connected thereto move together toward the center, that is, the three clamping jaws 12 move toward the center at the same time, thereby ensuring the consistency of movement, improving the tightness of the connection between the clamping jaw 12 and the shaft hole seat 21, and automatically tightening without manual adjustment.
[0132] Although the present invention has been described with reference to preferred embodiments, various modifications may be made thereto and parts thereof may be replaced by equivalents without departing from the scope of the present invention. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there are no structural conflicts. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A DC permanent magnet motor disassembly and assembly device, characterized in that: include: A base, a fixed bearing assembly is mounted on the top surface of the base, and the fixed bearing assembly includes a vertical plate; A moving component is arranged on one side of the fixed bearing component, and a card seat is slidably mounted on the moving component; The sliding guide assembly is arranged at the rear side of the moving assembly, and the sliding guide assembly is matched with the card seat.
2. The DC permanent magnet motor disassembly and assembly device according to claim 1, characterized in that: A bearing support plate 1 is slidably arranged on one side surface of the vertical plate, a motor is placed on the top surface of the bearing support plate 1, and an axle hole seat is arranged in the middle of the end surface of the motor.
3. The DC permanent magnet motor disassembly and assembly device according to claim 1, characterized in that: A chuck is installed on the side of the chuck seat, and three clamping jaws are installed on the end surface of the chuck, which move toward the center at the same time, and the inner wall surfaces of the three clamping jaws are in tight contact with the outer surface of the shaft hole seat; The end face center of the chuck is consistent with the center of the motor.
4. The DC permanent magnet motor disassembly and assembly device according to claim 3, characterized in that: A second bearing support plate used in conjunction with the first bearing support plate is provided below the chuck; The first bearing support plate and the second bearing support plate are arranged flush and in line with each other, and the upper surfaces of the first bearing support plate and the second bearing support plate are both provided with a V-shaped inclined surface in contact with the outer surface of the motor.
5. The DC permanent magnet motor disassembly and assembly device according to claim 3, characterized in that: A central bevel gear driven by a forward and reverse motor is installed in the middle of the inner cavity of the chuck, and three driven bevel gears are meshed on the end face of the central bevel gear. The three driven bevel gears are arranged in a ring shape, and each driven bevel gear is rotatably arranged with the inner wall surface of the chuck, and a screw is fixed in the middle of the end face of each driven bevel gear; The end surface of the chuck is provided with three sliding grooves, the screw rod and the inner wall surface of the sliding groove are rotatably arranged, and the outer surface of the screw rod is threadedly sleeved with a sliding seat, and the sliding seat is fixed to the surface of the corresponding clamping jaw.
6. The DC permanent magnet motor disassembly and assembly device according to claim 2, characterized in that: The middle surface of the vertical plate is provided with a mounting hole for the motor shaft to enter, and the outer surface of the mounting hole is evenly provided with a plurality of bolt holes aligned with the holes of the motor end cover.
7. The DC permanent magnet motor disassembly and assembly device according to claim 6, characterized in that: A through slot is provided on the surface of the vertical plate below the mounting hole, one end of the first supporting plate slides through the inside of the through slot, and a blocking plate is fixedly connected to the end of the first supporting plate.
8. The DC permanent magnet motor disassembly and assembly device according to claim 7, characterized in that: Two fixing rods are fixedly arranged on the outer surface of the vertical plate, fixing plates are fixed to the ends of the fixing rods, and the fixing rods and the blocking plates are slidably arranged, and a spring is installed between the blocking plates and the fixing plates.
9. The DC permanent magnet motor disassembly and assembly device according to claim 1, characterized in that: The sliding guide assembly comprises a guide rail fixed on the upper surface of the base, a slider is slidably arranged outside the guide rail, and the top surface of the slider is fixed to the lower surface of the clamping seat by bolts.
10. The DC permanent magnet motor disassembly and assembly device according to claim 9, characterized in that: The moving assembly includes two screw seats, a screw is rotatably mounted between the two screw seats, an external threaded sleeve of the screw is provided with a nut seat, the upper surface of the nut seat is fixed to the lower surface of the clamping seat, and a rocker for driving the screw to rotate is installed on the surface of one of the screw seats.