Adjustable whole grain food forming mechanism

Abstract

The application discloses a kind of wholemeal food forming processing mechanism of adjustable, including moving frame, power module, depth adjustment component, vibration extrusion mechanism;The application is driven by power module to move up and down adjusting plate, and make the bottom closure block move up and down inside the forming channel, so that the depth inside the forming channel can change, so that adaptive adjustment can be carried out according to the needs of processing, convenient to use, to facilitate discharge, when moving frame is driven to the lower side by chain, vibration plate can be pressed down by external telescopic mechanism, when vibration plate is driven by vertically placed guide rod to abut plate and move outward in forming channel, so that food is pushed from forming channel to outside by abut plate, convenient discharge is realized.

Description

TECHNICAL FIELD

[0001] The present application belongs to the field of intelligent industrialized processing equipment of wholemeal food, and particularly relates to an adjustable wholemeal food forming processing mechanism. BACKGROUND

[0002] At present, the yield of wholemeal food is high. With the pursuit of people for the quality of life and the high quality requirement for food, the processing of wholemeal food is increasingly rising, so the intelligent industrialized processing equipment of wholemeal food is continuously researched and developed. In the processing of the present wholemeal food, the forming device is generally needed for processing. At present, the forming die frame is generally installed on the transmission chain, and the intelligent transmission processing is carried out through the conveying chain. The slurry of wholemeal food is injected into the mold groove, and then the processes of compaction, drying and discharging are carried out. Through the intelligent module control, the whole process manufacturing is realized. However, the forming channel on the present die frame is generally designed to be through from top to bottom. This design is convenient for the discharging of the die frame through the pressing block when the die frame moves to the position below the transmission chain. However, the depth of the forming channel cannot be adjusted in this way, so that when different length products are processed, the die frame often needs to be disassembled, and the whole process is relatively cumbersome. Therefore, it is necessary to realize the depth adjustment of the forming channel, and to ensure the convenience of the compacted material and the discharging. SUMMARY

[0003] In view of the above deficiencies of the prior art, the present application solves the problem of providing an adjustable wholemeal food forming processing mechanism with adjustable depth of forming channel, convenient discharging and flexible processing.

[0004] To solve the above problems, the technical scheme adopted by the present application is as follows:

[0005] The adjustable whole wheat food forming processing mechanism, including mobile frame, power module, depth adjustment assembly, vibration extrusion mechanism, the mobile frame is uniformly provided with a plurality of forming channels; the forming channel is through the mobile frame up and down; the depth adjustment assembly includes a bottom sealing block and an adjusting plate; the lower side of the mobile frame is provided with an adjusting plate; the upper side of the adjusting plate is uniformly provided with a plurality of bottom sealing blocks; the lower side of the forming channel is respectively provided with a bottom sealing block; the upper end of the bottom sealing block is inserted into the forming channel; the power module is installed on the mobile frame; the power module drives the adjusting plate to move up and down, and makes the bottom sealing block move up and down below the forming channel; the vibration extrusion mechanism is installed on the bottom sealing block and the adjusting plate; the vibration extrusion mechanism includes a vibration plate, a vertical guide rod and a pressing plate; the lower side of the adjusting plate is provided with a vibration plate; the upper side of the vibration plate is uniformly provided with a plurality of vertical guide rods; the upper end of the vertical guide rod extends to the inside of the forming channel through the adjusting plate and the bottom sealing block; the upper end of the vertical guide rod is connected with the pressing plate; after the vibration plate is extruded and moves, the pressing plate is driven to move in the forming channel through the vertical guide rod.

[0006] Further, the lower side of the vertical guide rod is respectively sleeved with a lower spring, and the upper and lower ends of the lower spring are respectively abutted to the lower side of the adjusting plate and the upper side of the vibration plate.

[0007] Further, the upper end of the bottom sealing block is respectively provided with a material lifting column around; the pressing plate is respectively provided with a penetrating hole around; the pressing plate is sleeved on the material lifting column through the penetrating hole; the upper end of the material lifting column is respectively sleeved with an upper spring, and the upper and lower ends of the upper spring are respectively abutted to the lower side of the pressing plate and the upper side of the bottom sealing block; after the vibration plate is extruded and moves, the pressing plate is driven to move outward in the forming channel through the vertical guide rod, the extrusion force of the vibration plate disappears, the vibration plate is extended and pressed by the lower spring, the pressing plate moves inward in the forming channel, and the outer end of the material lifting column is distributed on the outer side of the pressing plate.

[0008] Further, the upper end surface of the material lifting column is flush with the upper end surface of the pressing plate.

[0009] Further, the four sides of the pressing plate are abutted to the inner side of the forming channel, and the four sides of the pressing plate are provided with a wear-resistant coating.

[0010] Further, the power module includes a power motor; the power motor drives the adjusting plate to move up and down.

[0011] Further, the power module further comprises a moving block, a rotating screw, a transmission shaft, and a connecting plate; one connecting plate is installed below each side of the moving frame, and a moving guide rail is formed on each connecting plate; the adjusting plate is slidably installed on the moving guide rail through the moving block; a rotating screw is rotatably installed on the moving guide rail, and the rotating screw is threadedly connected with the moving block; and the upper end of the rotating screw is connected to the lower side of the power motor through the transmission shaft.

[0012] Further, the moving frame is provided with a positioning block on each side.

[0013] The present application has the following advantages:

[0014] 1. The power module drives the adjusting plate to move up and down, and the bottom sealing block moves up and down inside the forming channel, so that the depth of the forming channel can be changed, and the adjustment can be adapted according to the processing requirements, and the use is convenient. In order to facilitate discharging, when the moving frame is driven to the lower side through the chain transmission, the vibration plate can be pressed down through the external telescopic mechanism, the pressing plate is driven to move outward in the forming channel through the vertically arranged guide rod, so that the food is pushed out of the forming channel through the pressing plate, and the convenient discharging is realized.

[0015] 2. In order to prevent the pressing plate and the food from being bonded and unable to be discharged quickly, the present application designs a sleeve structure of the pressing plate and the material pushing column. After the pressing plate pushes the food outward, the lower spring is compressed. When the external telescopic mechanism no longer presses the vibration plate and separates, the vibration plate is affected by the elongation of the lower spring, the instantaneous impact force of the lower spring can extrude the vibration plate to pop out, at the same time, the pressing plate is driven to move inward quickly through the vertically arranged guide rod, and the outer end of the material pushing column passes through the penetrating hole and is distributed on the outside of the pressing plate, so that the material pushing column presses the food outward, and the whole discharging process is as follows: the pressing plate presses the food outward and separates the food from the outer end of the material pushing column, the pressing plate moves inward and makes the outer end of the material pushing column pass through the penetrating hole again, so that the food and the pressing plate can be effectively prevented from being bonded, and the stable discharging is realized. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present application.

[0017] Figure 2 It is an enlarged structural schematic diagram of one side of the present application.

[0018] Figure 3 It is a structural schematic diagram of the present application Figure 2 It is a structural schematic diagram of the present application in an inverted discharging state.

[0019] Figure 4 It is a structural schematic diagram of the present application Figure 3The structure diagram of the middle vibrating plate after being pressed.

[0020] Figure 5 For the invention Figure 4 The structure diagram of the middle pressing plate moving to the inside and making the outer end of the material column pass through the through hole to top the material again. DETAILED DESCRIPTION

[0021] The invention will be further described in detail below with reference to the accompanying drawings.

[0022] As Figures 1 to 5 shown, an adjustable whole wheat food forming and processing mechanism, comprising a moving frame 1, a power module 2, a depth adjusting assembly 3, a vibrating and pressing mechanism 4; a plurality of forming channels 11 are evenly arranged on the moving frame 1; the forming channels 11 pass through the moving frame 1 from top to bottom; the depth adjusting assembly 3 comprises a bottom sealing block 31 and an adjusting plate 32; an adjusting plate 32 is installed below the moving frame 1; a plurality of bottom sealing blocks 31 are evenly installed on the upper side of the adjusting plate 32; a bottom sealing block 31 is distributed below each forming channel 11; the upper end of the bottom sealing block 31 is inserted into the forming channel 11; the power module 2 is installed on the moving frame 1; the power module 2 drives the adjusting plate 32 to move up and down, and makes the bottom sealing block 31 move up and down below the forming channel 11; the vibrating and pressing mechanism 4 is installed on the bottom sealing block 31 and the adjusting plate 32; the vibrating and pressing mechanism 4 comprises a vibrating plate 41, a vertically arranged guide rod 42, and a pressing plate 43; a vibrating plate 41 is installed below the adjusting plate 32; a plurality of vertically arranged guide rods 42 are evenly installed on the upper side of the vibrating plate 41; the upper end of the vertically arranged guide rod 42 passes through the adjusting plate 32 and the bottom sealing block 31 and extends into the forming channel 11; the upper end of the vertically arranged guide rod 42 is connected to the pressing plate 43; after the vibrating plate 41 is pressed and moved, the pressing plate 43 is driven by the vertically arranged guide rod 42 to move in the forming channel 11.

[0023] As Figures 1 to 5 shown, in order to facilitate the up and down reset movement of the vibrating plate 41, further, a lower spring 5 is sleeved below each vertically arranged guide rod 42, and the upper and lower ends of the lower spring 5 abut against the lower side of the adjusting plate 32 and the upper side of the vibrating plate 41, respectively.

[0024] As Figures 1 to 5As shown, to facilitate the installation of the top material and the pressure plate 43, the bottom sealing block 31 is further provided with top material columns 311 around its upper end; the pressure plate 43 is provided with through holes 431 around its perimeter; the pressure plate 43 is sleeved on the top material columns 311 through the through holes 431; the top material columns 311 are respectively sleeved with upper springs 312, the upper and lower ends of the upper springs 312 abutting against the lower side of the pressure plate 43 and the upper side of the bottom sealing block 31; after the vibrating plate 41 is squeezed and moved, the pressure plate 43 is driven to move outward inside the forming channel 11 by the longitudinal guide rod 42. After the squeezing force on the vibrating plate 41 disappears, the extension of the lower spring 5 presses the vibrating plate 41, causing the pressure plate 43 to move inward inside the forming channel 11, and causing the outer ends of the top material columns 311 to be distributed on the outer side of the pressure plate 43. To facilitate material feeding, the upper end face of the top material column 311 is flush with the upper end face of the pressure plate 43. Furthermore, the periphery of the pressure plate 43 abuts against the inner periphery of the forming channel 11, and the periphery of the pressure plate 43 is provided with a wear-resistant coating.

[0025] like Figures 1 to 5 As shown, to control the up-and-down movement of the adjusting plate 32, the power module 2 further includes a power motor 21; the power motor 21 drives the adjusting plate 32 to move up and down. Further, the power module 2 also includes a moving protrusion 22, a rotating screw 23, a transmission shaft 24, and a connecting plate 25; a connecting plate 25 is installed on the lower sides of each side of the movable frame 1, and a moving guide rail 251 is provided on each connecting plate 25; the adjusting plate 32 is slidably mounted on the moving guide rail 251 on both sides via the moving protrusion 22; a rotating screw 23 is rotatably mounted on the moving guide rail 251, and the rotating screw 23 is threadedly connected to the moving protrusion 22; the upper end of the rotating screw 23 is connected to the lower side of the power motor 21 via the transmission shaft 24. To facilitate the installation of the movable frame 1 and the transmission chain, positioning protrusions 12 are provided on both sides of the movable frame 1.

[0026] The present invention drives the adjusting plate 32 to move up and down through the power module 2, and causes the bottom sealing block 31 to move up and down inside the forming channel 11. This allows the depth inside the forming channel 11 to change, so it can be adapted to the processing needs and is convenient to use. In order to facilitate material discharge, when the moving frame 1 is driven to the bottom by the chain, the vibrating plate 41 can be pressed down by the external telescopic mechanism. When the vibrating plate 41 drives the pressure plate 43 to move outward inside the forming channel 11 through the longitudinal guide rod 42, the pressure plate 43 pushes the food from inside the forming channel 11 to the outside, so as to facilitate material discharge.

[0027] In order to prevent the adhesion of the pressing plate 43 and the food and unable to quickly discharge, the application designs the sleeve structure of the pressing plate 43 and the material pushing column 311, when the pressing plate 43 pushes the food outward, the lower spring 5 is compressed, when the external telescopic mechanism no longer presses the vibration plate 41 to shrink and separate, the vibration plate 41 is affected by the elongation elastic force of the lower spring 5, the instantaneous impact force of the lower spring 5 extrudes the vibration plate 41 to pop outward, at the same time, the vibration plate 41 drives the pressing plate 43 to move inward quickly through the vertical guide rod 42, and the outer end of the material pushing column 311 passes through the through hole 431 and is distributed on the outside of the pressing plate 43, so that the material pushing column 311 outwardly presses the food, so that the whole discharging process is in turn: the pressing plate 43 outwardly presses the food and makes the food separate from the outer end of the material pushing column 311, the pressing plate 43 moves inwardly and makes the outer end of the material pushing column 311 pass through the through hole 431 to push the material again, so that the adhesion of the food and the pressing plate 43 can be effectively prevented, and the stable discharging can be realized.

[0028] The above only describes the preferred embodiments of the application and is not used to limit the application, any modification, equivalent replacement, improvement, etc. within the spirit and principle of the application should be included in the protection scope of the application.

Claims

1. An adjustable whole wheat food forming and processing mechanism, characterized in that, The device includes a movable frame, a power module, a depth adjustment component, and a vibration extrusion mechanism. Multiple forming channels are evenly distributed on the movable frame, extending vertically through it. The depth adjustment component includes a bottom sealing block and an adjustment plate. An adjustment plate is installed below the movable frame. Multiple bottom sealing blocks are evenly installed on the upper side of the adjustment plate. A bottom sealing block is distributed below each forming channel, with its upper end inserted into the forming channel. The power module is mounted on the movable frame and drives the adjustment plate to move up and down, causing the bottom sealing blocks to move up and down within the forming channel. The vibration extrusion mechanism is mounted on the bottom sealing block and the adjustment plate. The vibration extrusion mechanism includes a vibrating plate, longitudinal guide rods, and a pressure plate. A vibrating plate is installed below the adjustment plate. Multiple longitudinal guide rods are evenly installed on the upper side of the vibrating plate, with their upper ends passing through the adjustment plate and the bottom sealing block. The longitudinal guide rod extends into the molding channel; the upper end of the longitudinal guide rod is connected to the pressure plate; after the vibrating plate is squeezed and moved, the longitudinal guide rod drives the pressure plate to move inside the molding channel; a lower spring is sleeved below the longitudinal guide rod, and the upper and lower ends of the lower spring abut against the lower side of the adjusting plate and the upper side of the vibrating plate, respectively; a top material column is provided around the upper end of the bottom sealing block; through holes are opened around the pressure plate; the pressure plate is sleeved on the top material column through the through holes; an upper spring is sleeved on the top material column, and the upper and lower ends of the upper spring abut against the lower side of the pressure plate and the upper side of the bottom sealing block, respectively; after the vibrating plate is squeezed and moved, the longitudinal guide rod drives the pressure plate to move outward inside the molding channel; after the squeezing force on the vibrating plate disappears, the extension of the lower spring presses the vibrating plate, causing the pressure plate to move inward inside the molding channel, and causing the outer ends of the top material columns to be distributed on the outer side of the pressure plate.

2. The adjustable whole wheat food forming and processing mechanism according to claim 1, characterized in that, The upper surface of the top material column is flush with the upper surface of the pressure plate.

3. The adjustable whole wheat food forming and processing mechanism according to claim 1, characterized in that, The pressure plate abuts against the inner sides of the forming channel, and the pressure plate is provided with a wear-resistant coating around its perimeter.

4. The adjustable whole wheat food forming and processing mechanism according to claim 1, characterized in that, The power module includes a power motor; the power motor drives the adjustment plate to move up and down.

5. The adjustable whole wheat food forming and processing mechanism according to claim 3, characterized in that, The power module also includes a movable protrusion, a rotating screw, a drive shaft, and a connecting plate; a connecting plate is installed on the lower sides of the movable frame, and a movable guide rail is provided on the connecting plate; the two sides of the adjustment plate are slidably mounted on the movable guide rails via the movable protrusion; a rotating screw is rotatably mounted on the movable guide rail, and the rotating screw is threadedly connected to the movable protrusion; the upper end of the rotating screw is connected to the lower side of the power motor via the drive shaft.

6. The adjustable whole wheat food forming and processing mechanism according to claim 1, characterized in that, The movable frame is provided with positioning protrusions on both sides.

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