Cleaning machine for ferrite substrate

By designing a ferrite substrate cleaning machine with automatic loading and precisely controlled conveying system, the problems of low manual loading efficiency and low product quality in the prior art are solved, and efficient production and product quality are achieved.

CN119489061APending Publication Date: 2025-02-21NANJING BIAO ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202411405125.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-02-21

AI Technical Summary

Technical Problem

Existing ferrite substrate cleaning machines rely on manual sorting and loading, which is inefficient and difficult to meet the needs of large-scale production, and are easily affected by human factors, resulting in low product quality and qualification rate.

Method used

A cleaning machine including conveying components, loading components, cleaning components and drying components is designed to achieve efficient cleaning and drying processes through automated loading and precisely controlled conveying systems.

Benefits of technology

It significantly improves production efficiency, reduces manual operation time, ensures product quality and pass rate, meets higher production needs, and extends the service life of the substrate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a cleaning machine for ferrite substrates, and belongs to the technical field of cleaning machines.The cleaning machine for the ferrite substrates comprises first supporting rods and a storage tank, a conveying assembly is installed between the tops of the multiple first supporting rods, one side of the outer wall of each first supporting rod is fixedly connected with a first connecting rod, and the other side of the outer wall of each first connecting rod is fixedly connected with a second connecting rod; a mounting block is fixedly connected between one sides of the two first connecting rods, a feeding assembly is mounted at the top of the mounting block, second connecting rods are fixedly connected to the other sides of the other two first supporting rods, a guide plate is fixedly connected between the two second connecting rods, and a storage tank is arranged at the top of the guide plate; according to the cleaning machine, by arranging the feeding assembly, the production efficiency can be remarkably improved, automatic feeding is achieved through the feeding assembly, the time needed by manual operation is shortened, the working rhythm of the cleaning machine is greatly accelerated, and the higher production requirement is met.
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Description

Technical Field

[0001] The invention belongs to the technical field of cleaning machines, and in particular relates to a cleaning machine for ferrite substrates. Background Art

[0002] Ferrite substrates are widely used in the electronics field, such as in microwave communications, electronic countermeasures, radar and other equipment. However, during the production and processing of ferrite substrates, the surface is easily contaminated with various pollutants, such as dust, oil, metal particles, etc. These pollutants will seriously affect the performance and quality of the substrate. Cleaning machines usually use a variety of advanced cleaning technologies, such as ultrasonic cleaning, spray cleaning, plasma cleaning, etc., combined with precise control systems to ensure the accuracy and stability of the cleaning process. At the same time, the design of the cleaning machine also fully considers the requirements of energy conservation, environmental protection and sustainable development to adapt to the development trend of modern industry.

[0003] Most of the existing cleaning machines use manual sorting and loading methods, which makes the loading efficiency relatively low and difficult to meet the needs of large-scale production, limiting the output and speed of production. Secondly, manual operation is easily affected by human factors, such as worker fatigue and lack of concentration, which may lead to sorting and loading errors, thereby affecting the quality and pass rate of the product. Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the disadvantages of the above-mentioned prior art and provide a cleaning machine for ferrite substrates.

[0005] The technical solution adopted to solve the above technical problems is: a cleaning machine for ferrite substrates, comprising a first support rod and a storage tank, a conveying assembly is installed between the tops of multiple first support rods, wherein two of the first support rods are fixedly connected to a first connecting rod on one side of the outer wall, a mounting block is fixedly connected between one side of the two first connecting rods, a loading assembly is installed on the top of the mounting block, a cleaning assembly and a drying assembly are installed on the conveying assembly, another two of the first support rods are fixedly connected to a second connecting rod on the other side, a guide plate is fixedly connected between the two second connecting rods, a storage tank is arranged on the top of the guide plate, and a water tank is installed between the inner walls of multiple first support rods.

[0006] Furthermore, the transmission assembly includes two first mounting rods fixedly connected to the tops of a plurality of first support rods, first rotating rods are rotatably connected between the inner walls of the two first mounting rods, and synchronous wheels are fixedly connected to the outer walls of the two first rotating rods, a first motor is installed on one side of the front end of one of the first mounting rods, a synchronous belt is installed between the outer walls of the two synchronous wheels, and a plurality of limit strips are fixedly connected to the outer wall of the synchronous belt.

[0007] Through the above technical solution, the first motor is started first, so that the first motor drives the corresponding first rotating rod to rotate, and then the first rotating rod drives the corresponding synchronous belt to rotate synchronously. At the same time, a certain friction force is generated by the synchronous belt installed between the two synchronous belts, so that the synchronous belt will drive the other synchronous belt to rotate synchronously, and then the other synchronous belt will drive the corresponding first rotating rod to rotate synchronously, and then the synchronous belt will drive multiple limit strips to rotate synchronously, thereby achieving the transmission effect.

[0008] Furthermore, one end of one of the first rotating rods passes through the first mounting rod and is fixedly connected to the first motor output shaft.

[0009] Through the above technical solution, the power generated by the first motor can be efficiently and directly transmitted to the first rotating rod, reducing energy loss during the transmission process and improving transmission efficiency. In addition, the output shaft of the first motor is fixedly connected to the first rotating rod, which helps to achieve precise control of the rotation speed, angle and direction of the first rotating rod, thereby meeting specific work requirements.

[0010] Furthermore, the feeding assembly includes a second mounting rod fixedly connected to the top of the mounting block, a feeding box is fixedly connected to one side of the second mounting rod, two first limit blocks and a second limit blocks are fixedly connected between the inner walls of the feeding box, two second motors are installed on one side of the outer wall of the feeding box, the output shafts of the two second motors are fixedly connected to the second rotating rod, the two second rotating rods are fixedly connected to the feeding wheels at one end away from the second motor, and the outer walls of the two feeding wheels are provided with multiple feeding grooves.

[0011] Through the above technical solution, the material is first added into the feeding box, and then the two second motors are started, so that the two second motors drive the corresponding feeding wheels to rotate synchronously, and then the material is transported by opening multiple feeding troughs. At the same time, the installed first limit block and the second limit block can limit the material to the designated position for unloading, and then the material will be continuously transported to the conveying component through the rotation of the two feeding wheels.

[0012] Furthermore, the outer walls of the two loading wheels are tightly fitted with the corresponding outer walls of the first limiting block and the second limiting block.

[0013] Through the above technical solution, the tightly fitting limiting structure can prevent the material from deviating to the side during the transmission process, ensure that the material always moves along the predetermined path, avoid interruption of the conveying process due to material falling off, improve the efficiency and stability of loading, ensure the smooth progress of the production process, and thus reduce the risk of material falling off.

[0014] Furthermore, the cleaning assembly includes a third mounting rod fixedly connected to the top of the first mounting rod, a first connecting plate fixedly connected between the tops of the two third mounting rods, a cleaning box fixedly connected to the top of the first connecting plate, two water supply pipes fixedly connected to the rear end of the outer wall of the cleaning box, a plurality of cleaning pipes fixedly connected to the first connecting plate, and a water pump is installed on each of the plurality of cleaning pipes.

[0015] Through the above technical solution, the cleaning liquid is first added into the cleaning tank through two water adding pipes, and then the water pump installed on multiple cleaning pipes is started so that the water pump can draw the cleaning liquid in the cleaning tank into the corresponding cleaning pipes, thereby achieving the effect of spray cleaning.

[0016] Furthermore, the lateral distance between every two cleaning tubes is equal, and the longitudinal distance between every two groups of cleaning tubes is equal.

[0017] Through the above technical solution, the equidistantly distributed cleaning pipes can ensure that the cleaning liquid covers the surface of the cleaned material evenly and uniformly, and there will be no situation where some areas are over-cleaned and some areas are under-cleaned, thereby obtaining a high-quality and uniform cleaning effect. At the same time, the evenly distributed cleaning pipes enable the cleaning effect to cover a larger area at the same time, reducing the cleaning time and improving the overall cleaning efficiency.

[0018] Furthermore, the drying assembly includes a second support rod fixedly connected to the top of the first mounting rod, a second connecting plate fixedly connected between the tops of the two second support rods, a hydraulic cylinder is installed on the top of the second connecting plate, a mounting plate is fixedly connected to the bottom of the hydraulic cylinder, and a dryer is fixedly connected to the bottom of the mounting plate.

[0019] Through the above technical solution, when drying work is required, the hydraulic cylinder is first started so that the hydraulic cylinder drives the mounting plate to move downward, and then the mounting plate drives the dryer to move synchronously until the dryer runs to the specified position, and then the dryer is started to dry the material, thereby achieving the drying effect.

[0020] The beneficial effects of the present invention are as follows: (1) The present invention can significantly improve production efficiency by providing a feeding component, and the feeding component can realize automatic feeding, thereby reducing the time required for manual operation, greatly speeding up the working rhythm of the cleaning machine, and meeting higher production needs; (2) The present invention can timely and effectively remove moisture from the surface of the substrate after cleaning by providing a drying component, thereby shortening the production cycle, improving overall work efficiency, and also reducing the possibility of rust or corrosion caused by long-term contact between the substrate and moisture, thereby extending the service life of the substrate. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is an appearance diagram of the present invention;

[0022] Figure 2 is a top view of the present invention;

[0023] Figure 3 for Figure 2 Middle AA section view;

[0024] Figure 4 It is a front view of the present invention;

[0025] Figure 5 for Figure 4 Middle BB section view;

[0026] Figure 6 for Figure 5 A partial enlarged view of point A in the middle.

[0027] Figure numerals: 1, first support rod; 2, transmission assembly; 201, first mounting rod; 202, first rotating rod; 203, synchronous wheel; 204, first motor; 205, synchronous belt; 206, limit strip; 3, first connecting rod; 4, mounting block; 5, feeding assembly; 501, second mounting rod; 502, feeding box; 503, first limit block; 504, second limit block; 505, feeding wheel; 506, feeding trough; 507, The second rotating rod; 508, the second motor; 6, the cleaning component; 601, the third mounting rod; 602, the first connecting plate; 603, the cleaning box; 604, the water supply pipe; 605, the cleaning pipe; 606, the water pump; 7, the drying component; 701, the second supporting rod; 702, the second connecting plate; 703, the hydraulic cylinder; 704, the mounting plate; 705, the drying machine; 8, the second connecting rod; 9, the guide plate; 10, the storage tank; 11, the water reservoir. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0029] like Figure 1 - Figure 6As shown, a cleaning machine for ferrite substrates of the present embodiment comprises a first support rod 1 and a storage tank 10, a transmission assembly 2 is installed between the tops of the plurality of first support rods 1, the transmission assembly 2 comprises two first mounting rods 201 fixedly connected to the tops of the plurality of first support rods 1, first rotating rods 202 are rotatably connected between the inner walls of the two first mounting rods 201 on both sides, synchronous wheels 203 are fixedly connected to the outer walls of the two first rotating rods 202, a first motor 204 is installed on one side of the front end of one of the first mounting rods 201, a synchronous belt 205 is installed between the outer walls of the two synchronous wheels 203, and a plurality of limit strips 206 are fixedly connected to the outer wall of the synchronous belt 205; firstly, the first motor 204 is started so that the first motor 204 drives the corresponding first rotating rod 202 to rotate, and then the first rotating rod 202 drives the corresponding synchronous belt 205 to rotate synchronously, and hereby At the same time, a certain friction force is generated by the synchronous belt 205 installed between the two synchronous belts 205, so that the synchronous belt 205 will drive the other synchronous belt 205 to rotate synchronously, and then the other synchronous belt 205 drives the corresponding first rotating rod 202 to rotate synchronously, and then the synchronous belt 205 drives multiple limit bars 206 to rotate synchronously, thereby achieving a transmission effect, one end of one of the first rotating rods 202 passes through the first installation rod 201 and is fixedly connected to the output shaft of the first motor 204; the power generated by the first motor 204 can be efficiently and directly transmitted to the first rotating rod 202, reducing the loss of energy in the transmission process and improving the transmission efficiency, and the output shaft of the first motor 204 is fixedly connected to the first rotating rod 202, which helps to achieve precise control of the rotation speed, angle and direction of the first rotating rod 202, thereby meeting specific work requirements;

[0030] like Figure 3 , Figure 4 and Figure 6As shown, one side of the outer wall of the two first support rods 1 is fixedly connected to the first connecting rod 3, one side of the two first connecting rods 3 is fixedly connected to the mounting block 4, and the top of the mounting block 4 is installed with a feeding assembly 5, and the feeding assembly 5 includes a second mounting rod 501 fixedly connected to the top of the mounting block 4, one side of the second mounting rod 501 is fixedly connected to a feeding box 502, and two first limit blocks 503 and second limit blocks 504 are fixedly connected between the inner walls of the feeding box 502, and one side of the outer wall of the feeding box 502 is installed with two second motors 508, and the output shafts of the two second motors 508 are fixedly connected to the second rotating rod 507, and the two second rotating rods 507 are fixedly connected to the feeding wheels 505 at one end away from the second motor 508, and the outer walls of the two feeding wheels 505 are provided with a plurality of feeding troughs 506; firstly, the material is added into the feeding box 502, Then, the two second motors 508 are started, so that the two second motors 508 drive the corresponding loading wheels 505 to rotate synchronously, and then the materials are transported by opening a plurality of loading troughs 506. At the same time, the installed first limit block 503 and the second limit block 504 can limit the materials to the specified position for unloading, and then the materials will be continuously transported to the conveying component 2 through the rotation of the two loading wheels 505. The outer walls of the two loading wheels 505 are tightly fitted with the outer walls of the corresponding first limit blocks 503 and second limit blocks 504; the tightly fitted limit structure can prevent the materials from deviating to the side during the transmission process, ensure that the materials always move along the predetermined path, avoid interruption of the conveying process due to material falling off, improve the efficiency and stability of loading, ensure the smooth progress of the production process, and thus reduce the risk of material falling off;

[0031] like Figure 3 , Figure 4 and Figure 5As shown, a cleaning component 6 and a drying component 7 are installed on the conveying component 2, and the cleaning component 6 includes a third mounting rod 601 fixedly connected to the top of the first mounting rod 201, a first connecting plate 602 is fixedly connected between the tops of the two third mounting rods 601, a cleaning box 603 is fixedly connected to the top of the first connecting plate 602, two water adding pipes 604 are fixedly connected to the rear end of the outer wall of the cleaning box 603, a plurality of cleaning pipes 605 are fixedly connected to the first connecting plate 602, and a water pump 606 is installed on each of the plurality of cleaning pipes 605; first, the cleaning liquid is added into the cleaning box 603 through the two water adding pipes 604, and then the water pumps installed on the plurality of cleaning pipes 605 are started. 606, so that the water pump 606 can pump the cleaning liquid in the cleaning box 603 into the corresponding cleaning pipe 605, so as to achieve the effect of spray cleaning, the lateral distance between each two cleaning pipes 605 is equal, and the longitudinal distance between each two groups of cleaning pipes 605 is equal; the equidistantly distributed cleaning pipes 605 can ensure that the cleaning liquid covers the surface of the cleaned material evenly, and there will be no situation where some areas are over-cleaned and some areas are under-cleaned, so as to obtain a high-quality and uniform cleaning effect. At the same time, the evenly distributed cleaning pipes 605 enable the cleaning effect to cover a larger area at the same time, reducing the cleaning time and improving the overall cleaning efficiency;

[0032] like Figure 3 and Figure 4 As shown, the other two first support rods 1 are fixedly connected to the second connecting rod 8 on the other sides, a guide plate 9 is fixedly connected between the two second connecting rods 8, a storage tank 10 is arranged on the top of the guide plate 9, and a water tank 11 is installed between the inner walls of the multiple first support rods 1. The drying component 7 includes a second support rod 701 fixedly connected to the top of the first mounting rod 201, a second connecting plate 702 is fixedly connected between the tops of the two second support rods 701, a hydraulic cylinder 703 is installed on the top of the second connecting plate 702, a mounting plate 704 is fixedly connected to the bottom of the hydraulic cylinder 703, and a dryer 705 is fixedly connected to the bottom of the mounting plate 704; when drying work is required, the hydraulic cylinder 703 is first started, so that the hydraulic cylinder 703 drives the mounting plate 704 to move downward, and then the mounting plate 704 will drive the dryer 705 to move synchronously until the dryer 705 runs to the specified position, and then the dryer 705 is started to dry the material, thereby achieving the drying effect.

[0033] The working principle of this embodiment is as follows. First, the first motor 204 is started, so that the first motor 204 drives the corresponding first rotating rod 202 to rotate, and then the first rotating rod 202 drives the corresponding synchronous belt 205 to rotate synchronously. At the same time, a certain friction force is generated by the synchronous belt 205 installed between the two synchronous belts 205, so that the synchronous belt 205 will drive the other synchronous belt 205 to rotate synchronously, and then the other synchronous belt 205 drives the corresponding first rotating rod 202 to rotate synchronously, and then the synchronous belt 205 will drive multiple limit bars 206 to rotate synchronously, thereby achieving a conveying effect, and then the material is added to the inside of the loading box 502, and then the two second motors 508 are started, so that the two second motors 508 drive the corresponding loading wheels 505 to rotate synchronously, and then the material is transported by opening multiple loading troughs 506. At the same time, the installed The first limit block 503 and the second limit block 504 can limit the material to the specified position for unloading, and then the material will be continuously transported to the conveying component 2 through the rotation of the two loading wheels 505, and then the cleaning liquid will be added to the cleaning box 603 through the two water adding pipes 604, and then the water pump 606 installed on the multiple cleaning pipes 605 will be started, so that the water pump 606 can extract the cleaning liquid in the cleaning box 603 to the corresponding cleaning pipe 605, so as to achieve the effect of spraying and cleaning, and then the hydraulic cylinder 703 will be started, so that the hydraulic cylinder 703 drives the mounting plate 704 to move downward, and then the mounting plate 704 will drive the dryer 705 to move synchronously until the dryer 705 runs to the specified position, and then the dryer 705 is started to dry the material, so as to achieve the drying effect, and finally the material is transported to the storage tank 10 through the installed guide plate 9.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.

Claims

1. A cleaning machine for a ferrite substrate, comprising a first support rod (1) and a storage tank (10), characterized in that: A conveying assembly (2) is installed between the tops of the plurality of first support rods (1), wherein one side of the outer wall of two of the first support rods (1) is fixedly connected with a first connecting rod (3), one side of the two first connecting rods (3) is fixedly connected with a mounting block (4), a loading assembly (5) is installed on the top of the mounting block (4), a cleaning assembly (6) and a drying assembly (7) are installed on the conveying assembly (2), the other side of the other two first support rods (1) is fixedly connected with a second connecting rod (8), a guide plate (9) is fixedly connected between the two second connecting rods (8), a storage tank (10) is arranged on the top of the guide plate (9), and a water reservoir (11) is installed between the inner walls of the plurality of first support rods (1).

2. A cleaning machine for ferrite substrate according to claim 1, characterized in that: The transmission assembly (2) comprises two first mounting rods (201) fixedly connected to the tops of the plurality of first support rods (1); first rotating rods (202) are rotatably connected between the inner walls of the two first mounting rods (201); outer walls of the two first rotating rods (202) are fixedly connected to synchronous wheels (203); a first motor (204) is installed on one side of the front end of one of the first mounting rods (201); a synchronous belt (205) is installed between the outer walls of the two synchronous wheels (203); and the outer wall of the synchronous belt (205) is fixedly connected to a plurality of limit strips (206).

3. A cleaning machine for ferrite substrate according to claim 2, characterized in that: One end of one of the first rotating rods (202) passes through the first mounting rod (201) and is fixedly connected to the output shaft of the first motor (204).

4. A cleaning machine for ferrite substrate according to claim 1, characterized in that: The feeding assembly (5) comprises a second mounting rod (501) fixedly connected to the top of the mounting block (4); a feeding box (502) is fixedly connected to one side of the second mounting rod (501); two first limit blocks (503) and a second limit block (504) are fixedly connected between the inner walls of the feeding box (502); two second motors (508) are installed on one side of the outer wall of the feeding box (502); the output shafts of the two second motors (508) are fixedly connected to a second rotating rod (507); the two second rotating rods (507) are fixedly connected to a feeding wheel (505) at one end away from the second motor (508); and the outer walls of the two feeding wheels (505) are provided with a plurality of feeding grooves (506).

5. A cleaning machine for ferrite substrates according to claim 4, characterized in that: The outer walls of the two loading wheels (505) are tightly fitted with the outer walls of the corresponding first limiting block (503) and the second limiting block (504).

6. A cleaning machine for ferrite substrates according to claim 2, characterized in that: The cleaning assembly (6) comprises a third mounting rod (601) fixedly connected to the top of the first mounting rod (201); a first connecting plate (602) is fixedly connected between the tops of the two third mounting rods (601); a cleaning box (603) is fixedly connected to the top of the first connecting plate (602); two water supply pipes (604) are fixedly connected to the rear end of the outer wall of the cleaning box (603); a plurality of cleaning pipes (605) are fixedly connected to the first connecting plate (602); and a water pump (606) is installed on each of the plurality of cleaning pipes (605).

7. A cleaning machine for ferrite substrates according to claim 6, characterized in that: The lateral distance between each two cleaning tubes (605) is equal, and the longitudinal distance between each two groups of cleaning tubes (605) is equal.

8. A cleaning machine for ferrite substrates according to claim 2, characterized in that: The drying assembly (7) comprises a second support rod (701) fixedly connected to the top of the first mounting rod (201), a second connecting plate (702) fixedly connected between the tops of the two second support rods (701), a hydraulic cylinder (703) installed on the top of the second connecting plate (702), a mounting plate (704) fixedly connected to the bottom of the hydraulic cylinder (703), and a drying machine (705) fixedly connected to the bottom of the mounting plate (704).

Citation Information

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