Winding device for diamond wire bus production

Abstract

The invention discloses a winding device for diamond wire bus production, and belongs to the technical direction of diamond wire bus production, the winding device comprises a diamond wire winding device, the diamond wire winding device is placed on the ground of a production workshop, and one side of the diamond wire winding device is provided with a winding assembly, a movable winding assembly and a winding and packaging assembly; the winding assembly comprises a diamond wire winding roller, a first rotating torsion sensor, a heating roller, a first diamond wire straightening roller, a second diamond wire straightening roller, a first conveying roller, a second rotating torsion sensor and a winding operation area. The winding operation area is formed in one side of the diamond wire winding device, the movable winding block is used in cooperation with an equipment program, a diamond wire bus can be evenly wound when diamond wire winding drums of different sizes are used, the utilization rate of the diamond wire winding drums is effectively increased, and the phenomenon that winding blank exists in a certain position is prevented.

Description

Technical Field

[0001] The invention belongs to the technical direction of diamond wire busbar production, and specifically relates to a winding device for diamond wire busbar production. Background Art

[0002] In industry, many hard materials are cut with cutting steel wire or higher quality diamond wire, such as polysilicon slices, monocrystalline silicon, and crystal rods in the photovoltaic field. For cutting steel wire, the material is extremely important. During use, excessive wire breakage and poor product quality are all related to the material of the steel wire. According to the purpose, it is divided into industrial diamond wire busbar and process diamond wire busbar. After production, the diamond wire busbar needs to be rolled up for transportation.

[0003] When the existing device is reeled in, the diamond wire busbar cannot be evenly reeled in due to the different lengths of the reeling drums. There may be a situation where the diamond wire busbar is not reeled in at a certain position or too much diamond wire busbar is piled up at a certain position. Many defective products are produced, and the staff needs to spend a lot of time to make manual adjustments. There are certain safety hazards, the factory's production efficiency cannot be improved, and the production process is relatively complicated. Summary of the invention

[0004] The purpose of the present invention is to provide a winding device for producing a diamond wire busbar in accordance with the existing device, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: A winding device for diamond wire busbar production, comprising a diamond wire winding device, characterized in that the diamond wire winding device is placed on the floor of a production workshop, and a winding assembly, a mobile winding assembly, and a winding and packaging assembly are arranged on one side of the diamond wire winding device;

[0006] The winding assembly includes a diamond wire winding roller, a first rotating torque sensor, a heating roller, a first diamond wire straightening roller, a second diamond wire straightening roller, a first conveying roller, a second rotating torque sensor, and a winding operation area;

[0007] The winding operation area is opened on one side of the diamond wire winding device, corresponding to the position of the wire drawing machine head, and is located on the box wall of the diamond wire winding device. The diamond wire winding roller is fixedly installed at one end of the winding operation area. The first rotary torque sensor is arranged on the diamond wire winding roller. The heating roller is fixedly installed on the winding operation area and is located on one side of the diamond wire winding roller.

[0008] The first diamond wire straightening roller and the second diamond wire straightening roller are fixedly installed on the winding operation area on one side of the heating roller, and are used for straightening the conveyed diamond wire busbar. The first diamond wire straightening roller and the second diamond wire straightening roller are driving rollers. The second diamond wire straightening roller is provided with a rotating block, and a telescopic rod is fixed on the rotating block. One end of the telescopic rod is connected to the rotating block, and a driven roller is fixed on the other end of the telescopic rod. The rotation of the rotating block can drive the operating rod and the driven roller to rotate synchronously. The first conveying roller is fixedly installed at the other end of the winding operation area, and the second rotation torque sensor is arranged on the first conveying roller.

[0009] The mobile winding assembly includes a winding operation table, an electric slide, a mobile winding block, an electric slide rail, a first winding roller, a second winding roller, a fixed slide, and a second conveying roller;

[0010] The winding operation platform is opened on one side of the diamond wire winding device and is located below the winding operation area. The electric slide is fixedly installed on the side wall of the winding operation platform. The electric slide rail is fixedly installed on the mobile winding block. The fixed slide is opened on the mobile winding block. The second winding roller is slidably connected in the fixed slide. The second winding roller is provided with a linear drive. The second winding roller slides in the fixed slide.

[0011] The electric slide rail matches the electric slide trough, the mobile winding block is slidably connected to the electric slide trough, the first winding roller and the second winding roller are fixedly installed laterally on one side of the mobile winding block in sequence, and the second conveying roller is fixedly installed on one end of the mobile winding block;

[0012] The winding and packaging assembly includes a diamond wire winding drum, a movable slide, a movable baffle, an activated carbon pad, and a rotating motor;

[0013] The rotating motor is arranged on one side of the interior of the winding operation platform.

[0014] The present invention further illustrates that the first winding roller is used to transport the diamond wire mother bar into a subsequent diamond wire winding device, and a positioner is installed in the first winding roller.

[0015] The present invention further describes that the activated carbon pad is fixedly installed on the winding operation table and is located below the diamond wire winding drum.

[0016] The present invention further illustrates that a diamond wire drawing machine is provided on the other side of the diamond wire winding device, and a wire drawing machine head is fixedly installed on the other side of the diamond wire winding device, corresponding to the position of the diamond wire drawing machine.

[0017] The present invention further describes that the diamond wire winding device is provided with a tension sensor, a receiver one is installed at the initial winding end of the diamond wire winding drum, the receiver one is used to receive the signal of the locator, and a receiver two is installed on the movable baffle, the receiver two is used to receive the signal of the locator and keep synchronous movement with the locator.

[0018] The present invention further illustrates a diamond wire winding process of a winding device for producing a diamond wire busbar, which is characterized in that a staff member first uses a tool to clamp the diamond wire busbar produced at the wire drawing machine head and then passes it through the top of the diamond wire winding roller and winds it on the diamond wire winding roller, and then pulls the diamond wire busbar out from the upper left side of the heating roller to place the diamond wire busbar on the heating roller, the heating roller heats the diamond wire busbar to prevent the humid air in the production workshop from adhering to the diamond wire busbar and causing subsequent oxidation and rust, the diamond wire busbar is straightened by the diamond wire straightening roller and conveyed backwards to the first conveying roller, the first conveying roller transmits the diamond wire busbar backwards to the mobile winding assembly for the next step, the equipment program controls the mobile winding operation, the diamond wire busbar changes from horizontal conveyance to longitudinal conveyance after passing through the second conveying roller, the diamond wire busbar is longitudinally wound into the first winding roller and the second winding roller, and finally is wound on the diamond wire winding roller for winding.

[0019] The present invention further describes a winding method for a winding device for producing a diamond wire busbar, which is characterized in that after winding is completed, a staff member turns on an external power supply, the diamond wire winding device starts, a built-in motor of the diamond wire winding device starts, the built-in motor of the diamond wire winding device controls the diamond wire winding roller to unwind the diamond wire busbar outward, the rotary motor starts, and the rotary motor controls the diamond wire winding roller to wind up the pulled-out diamond wire busbar. During the winding process, the diamond wire busbar is processed by the remaining components on the diamond wire winding device, and the movable baffle is synchronously slid following the second conveying roller;

[0020] The diamond wire winding roller continuously winds and pulls out the diamond wire mother wire on the wire drawing machine head. The rotation speed of the built-in motor of the diamond wire winding device and the rotating motor are the same. At this time, the equipment program detects the diamond wire winding roller through the first rotating torque sensor. The equipment program sets the rotation speed of the built-in motor of the diamond wire winding device to V1, V2, and V3, sets the tension threshold of the tension sensor to F, and sets the rotation torque value range of the first rotating torque sensor to M. 1 , set the rotational torque value range of the second rotational torque sensor to M 2 ,

[0021] When the staff needs to use different speeds to rotate and reel according to production requirements, the equipment program controls the built-in motor of the diamond wire reeling device to adjust to the corresponding speed. The diamond wire reeling roller slowly rotates and transports the diamond wire busbar backwards. At this time, the equipment program detects the value of the first rotation torque sensor and compares it with the set value.

[0022] The present invention further describes that if the device program detects that the rotation torque value of the first rotation torque sensor is M 1 When it is within the range, the equipment program determines that there is no broken wire on the diamond wire winding roller, and the diamond wire is not loose during transportation and can be transported normally;

[0023] If the device program detects that the value of the first rotation torque sensor is greater than M 1 When the wire is out of range, the equipment program determines that the diamond wire is broken, and the equipment program controls the built-in motor of the diamond wire winding device to stop and send an error message to the staff, who need to check it;

[0024] If the device program detects that the value of the first rotation torque sensor is less than M 1 When the diamond wire is within the range, the equipment program drives the telescopic rod to rotate 90° through the rotating block, so that the second diamond wire straightening roller is flush with the driven roller, and the driven roller contacts the diamond wire. The driven roller is adjusted through the telescopic rod. After the adjustment, the diamond wire busbar needs to be transported from the second diamond wire straightening roller and then through the driven roller to the first conveying roller.

[0025] The present invention further states that if the device program detects the value of the second rotation torque sensor and compares it with the set value, if the device program detects that the value of the second rotation torque sensor is greater than M 2 When the wire is out of range, the equipment program determines that the diamond wire is broken, and the equipment program controls the built-in motor of the diamond wire winding device to stop and send an error message to the staff, who need to check it;

[0026] If the device program detects that the value of the second rotation torque sensor is less than M 2 When the torque sensor is within the range of M, the second winding roller slides at a constant speed in the fixed slide groove toward the electric slide rail, increasing the tension of the diamond wire until the value of the second rotation torque sensor is within M. 2 Within the range, the second winding roller stops sliding and maintains the current conveying program.

[0027] The present invention further states that when the values ​​of the first rotation torque sensor and the second rotation torque sensor of the device are both within M 1 and M 2When it is within the range, the equipment program detects the wire tension of the diamond wire winding device before winding, and feeds back the tension of the diamond wire through the tension sensor on the diamond wire winding device.

[0028] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, through the use of a mobile winding block in conjunction with the equipment program, can evenly wind up the diamond wire busbar even if diamond wire winding drums of different sizes are used, thereby effectively improving the utilization rate of the diamond wire winding drum and avoiding the phenomenon of winding blanks at a certain position of the diamond wire winding drum. Using different moving speeds at different winding speeds can prevent the diamond wire busbar from being unevenly wound, without the need for manual sorting. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0030] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0031] Figure 2 It is a schematic diagram of the winding operation area of ​​the present invention;

[0032] Figure 3 is a schematic diagram of the winding operation area from another viewing angle of the present invention;

[0033] Figure 4 The present invention Figure 2 Schematic diagram of middle area A;

[0034] Figure 5 is a schematic diagram of a mobile winding block of the present invention;

[0035] Figure 6 It is a schematic diagram of the circuit winding of the present invention;

[0036] Figure 7 It is a schematic diagram of the circuit when the mobile winding block of the present invention moves;

[0037] Figure 8 This is a schematic diagram of the circuit after the rotating block of the present invention rotates.

[0038] Fig. 9 The present invention Figure 3 Enlarged schematic diagram of middle area B;

[0039] Fig.10 The present invention Figure 3 Enlarged schematic diagram of middle area C;

[0040] Fig.11 The present invention Figure 3 Enlarged schematic diagram of area D in the middle.

[0041] In the figure: 1. Diamond wire winding device; 11. Diamond wire drawing machine; 12. Wire drawing machine head;

[0042] 2. Winding assembly; 21. Diamond wire winding roller; 211. First rotary torque sensor; 22. Heating roller; 23. First diamond wire straightening roller; 2301. Second diamond wire straightening roller; 2302. Telescopic rod; 2303. Driven roller; 2304. Rotating block; 24. First conveying roller; 241. Second rotary torque sensor; 25. Winding operation area;

[0043] 3. Mobile winding assembly; 31. Winding operation table; 32. Electric slide; 33. Mobile winding block; 331. Electric slide; 34. First winding roller; 341. Second winding roller; 342. Fixed groove; 35. Second conveying roller;

[0044] 4. Winding and packaging assembly; 41. Diamond wire winding drum; 42. Moving slide; 421. Moving baffle; 43. Activated carbon pad; 44. Rotating motor. DETAILED DESCRIPTION

[0045] The following is a further non-limiting detailed description of the technical solution of the present invention in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0046] See also Figure 1-9 The present invention provides a technical solution: a winding device for producing a diamond wire busbar, comprising a diamond wire winding device 1, the diamond wire winding device 1 is placed on the floor of a production workshop, a diamond wire drawing machine 11 is arranged on one side of the diamond wire winding device 1, a wire drawing machine head 12 is fixedly installed on the other side of the diamond wire winding device 1, corresponding to the position of the diamond wire drawing machine 11, and used to pull out the produced diamond wire busbar, and a winding assembly 2, a mobile winding assembly 3, and a winding and packaging assembly 4 are arranged on the other side of the diamond wire winding device 1;

[0047] The winding assembly 2 includes a diamond wire winding roller 21, a first rotary torque sensor 211, a heating roller 22, a first diamond wire straightening roller 23, a second diamond wire straightening roller 2301, a first conveying roller 24, a second rotary torque sensor 241, and a winding operation area 25;

[0048] The winding operation area 25 is opened on one side of the diamond wire winding device 1, corresponding to the position of the wire drawing machine head 12, and is located on the box wall of the diamond wire winding device 1, for placing the remaining winding devices. The diamond wire winding roller 21 is fixedly installed at one end of the winding operation area 25, for conveying the produced diamond wire busbar for subsequent winding operation. The first rotary torque sensor 211 is arranged on the diamond wire winding roller 21, for cooperating with the equipment program to detect whether the diamond wire busbar is broken during the winding process. The heating roller 22 is fixedly installed on the winding operation area 25, located on one side of the diamond wire winding roller 21, for heating the diamond wire busbar during its conveying process to prevent it from getting damp. The first diamond wire straightening roller 23 and the second diamond wire straightening roller 2301 are fixedly installed on the winding operation area 25, located on the heating roller One side of the drum 22 is used to straighten the conveyed diamond wire busbar to facilitate the subsequent winding operation. The first diamond wire straightening roller 23 and the second diamond wire straightening roller 2301 are driving rollers. A rotating block 2304 is provided on the second diamond wire straightening roller 2301. A telescopic rod 2302 is fixed on the rotating block 2304. One end of the telescopic rod 2302 is connected to the rotating block 2304. A driven roller 2303 is fixed on the other end of the telescopic rod 2302. The rotation of the rotating block 2304 can drive the operating rod and the driven roller 2303 to rotate synchronously. The first conveying roller 24 is fixedly installed at the other end of the winding operation area 25 for conveying the straightened diamond wire busbar. The second rotary torque sensor 241 is provided on the first conveying roller 24 for cooperating with the equipment program to detect whether the diamond wire busbar is broken during the winding process.

[0049] The mobile winding assembly 3 includes a winding operation table 31, an electric slide 32, a mobile winding block 33, an electric slide rail 331, a first winding roller 34, a second winding roller 341, a fixed slide 342, and a second conveying roller 35;

[0050] The winding operation table 31 is provided on one side of the diamond wire winding device 1, and is located below the winding operation area 25, and is used to cooperate with the equipment program to perform the mobile winding operation. The electric slide 32 is fixedly installed on the side wall of the winding operation table 31, and the electric slide rail 331 is fixedly installed on the mobile winding block 33. The fixed slide 342 is provided on the mobile winding block 33. The second winding roller 341 is slidably connected in the fixed slide 342. The second winding roller 341 is provided with a linear drive, so that the second winding roller 341 is in the fixed slide 342. Inner sliding, the electric slide rail 331 matches the electric slide trough 32, and is used to cooperate with the equipment program to control the mobile winding block 33 to reciprocate. The mobile winding block 33 is slidably connected to the electric slide trough 32. The first winding roller 34 is fixedly installed on one side of the mobile winding block 33. The first winding roller 34 is used to transport the diamond wire busbar into the subsequent winding device. The second conveying roller 35 is fixedly installed at one end of the mobile winding block 33 to change the direction of conveying the diamond wire busbar. A positioner is installed in the second conveying roller 35;

[0051] The winding and packaging assembly 4 includes a diamond wire winding drum 41, a movable slide 42, a movable baffle 421, an activated carbon pad 43, and a rotating motor 44;

[0052] The rotating motor 44 is arranged on one side of the inner part of the winding operation platform 31, and is used to cooperate with the equipment program to control the rotation of the diamond wire winding drum 41. The initial winding end of the diamond wire winding drum 41 is installed with a receiver 1, and the receiver 1 is used to receive the signal of the positioner to determine whether the positioner is perpendicular to the receiver 1. The moving slide 42 is fixedly installed at the bottom of the winding operation platform 31, and the moving baffle 421 is slidably connected in the moving slide 42. The receiver 2 is installed on the moving baffle 421, and the receiver 2 is used to receive the signal of the positioner and keep synchronous movement with the positioner. The moving baffle 421 is a transparent baffle that can play a protective role to prevent the staff from accidentally touching the diamond wire winding drum 41 and causing a safety accident. The activated carbon pad 43 is fixedly installed on the winding operation platform 31, located below the diamond wire winding drum 41, and can dehumidify the wound diamond wire busbar to prevent the diamond wire busbar from getting damp and rusting;

[0053] The diamond wire winding device 1 is powered by an external power supply to drive the internal device. The diamond wire winding device 1 is provided with a tension sensor for detecting the tension value when winding the wire. The diamond wire winding device 1 is internally provided with a motor for providing power to the diamond wire winding roller 41 and the electric slide rail 331. The diamond wire winding device 1 is internally provided with a heating device for providing heat to the heating roller 22.

[0054] The diamond wire winding device 1 is equipped with a device program, which can detect the tension value during winding, and can control the start and stop of the built-in motor of the diamond wire winding device 1, the signal reception of the two sets of rotating torque sensors, and the start and stop of the rotating motor 44;

[0055] The built-in motor, two sets of rotation torque sensors and the rotary motor 44 of the diamond wire winding device 1 are all connected with the device program signal.

[0056] Diamond wire busbar winding process:

[0057] When the staff needs to reel in the newly produced diamond wire busbar, they need to wind the diamond wire busbar first, refer to Figure 6 The specific winding process is as follows: the staff first uses a tool to clamp the diamond wire busbar produced at the wire drawing machine head 12, and then passes it through the top of the diamond wire winding roller 21 and winds it on the diamond wire winding roller 21, and then pulls the diamond wire busbar out from the upper left side of the heating roller 22, so that the diamond wire busbar is placed on the heating roller 22, and the heating roller 22 heats the diamond wire busbar to prevent the humid air in the production workshop from adhering to the diamond wire busbar and causing subsequent oxidation and rust. The diamond wire busbar is straightened by the diamond wire straightening roller 23 and conveyed backward to the first conveying roller 24. The first conveying roller 24 transmits the diamond wire busbar backward to the mobile winding component 3 for the next step. The equipment program controls the mobile winding operation. After passing through the second conveying roller 35, the diamond wire busbar changes from horizontal conveyance to longitudinal conveyance. The diamond wire busbar is longitudinally wound into the first winding roller 34 and the second winding roller 341, and finally wound on the diamond wire winding roller 41 for winding.

[0058] Diamond busbar reeling and transportation operation:

[0059] Working principle: After the winding is completed, the staff turns on the external power supply, the diamond wire winding device 1 starts, the built-in motor of the diamond wire winding device 1 starts, the built-in motor of the diamond wire winding device 1 controls the diamond wire winding roller 21 to release the diamond wire busbar outward, the rotating motor 44 starts, and the rotating motor 44 controls the diamond wire winding drum 41 to reel in the pulled out diamond wire busbar. During the reeling process, the diamond wire busbar will be processed by the other components on the diamond wire winding device 1, and the movable baffle 421 will slide synchronously with the second conveying roller (35) to play a protective role.

[0060] Specifically, the equipment program is started, the diamond wire winding roller 41 continuously winds and pulls out the diamond wire busbar on the wire drawing head 12, and the rotation speed of the built-in motor of the diamond wire winding device 1 and the rotating motor 44 are the same. At this time, the equipment program detects the diamond wire winding roller 41 through the first rotary torque sensor 211, and the equipment program sets the rotation speed of the built-in motor of the diamond wire winding device 1 to V1, V2, and V3 (V1 is low-speed rotation, V2 is medium-speed rotation, and V3 is high-speed rotation), sets the tension threshold of the tension sensor to F, and sets the rotation torque value range of the first rotary torque sensor 211 to M.1， The second rotation torque sensor 241 is set to have a rotation torque value range of M. 2

[0061] When the staff needs to use different speeds to rotate and reel according to production requirements, the equipment program controls the built-in motor of the diamond wire reeling device 1 to adjust to the corresponding speed (V1, V2, V3), and the diamond wire reeling roller 41 rotates slowly and transports the diamond wire busbar backward. At this time, the equipment program detects the value of the first rotation torque sensor 211 and compares it with the set value.

[0062] If the device program detects that the rotation torque value of the first rotation torque sensor 211 is M 1 When the diamond wire is within the range, the equipment program determines that there is no broken wire on the diamond wire winding roller 41, and the diamond wire is not loose during transportation and can be transported normally.

[0063] If the device program detects that the value of the first rotation torque sensor 211 is greater than M 1 When the diamond wire is out of range, the device program determines that the diamond wire is broken, and the device program controls the built-in motor of the diamond wire winding device 1 to stop and sends an error message to the staff, who need to check it;

[0064] If the device program detects that the value of the first rotation torque sensor 211 is less than M 1 When the tension of the diamond wire increases, the device program determines the value of the current first torque sensor 211 again. If the value of the current first rotation torque sensor 211 is still less than M, the device program will rotate the telescopic rod 2302 90 degrees by rotating the rotating block 2304, so that the second diamond wire straightening roller 2301 is flush with the driven roller 2303, so that the driven roller 2303 is in contact with the diamond wire, and the tension of the diamond wire is increased by increasing the wire pulling distance of the diamond wire. 1 range, the telescopic rod 2302 extends horizontally to drive the driven roller 2303 to move and increase the tension of the diamond wire until the value of the first rotation torque sensor 211 is within M 1 If the current value of the first rotation torque sensor 211 is greater than the F range, the telescopic rod 2302 is shortened to drive the driven roller 2303 to move and reduce the wire pulling distance. The value of the first rotation torque sensor 211 is within the M range. 1 Within the range, the telescopic rod 2302 stops telescoping to maintain the current conveying procedure. At this time, the diamond wire busbar needs to be conveyed from the second diamond wire straightening roller 2301 and then conveyed to the first conveying roller 24 through the driven roller 2303;

[0065] At this time, the device program detects the value of the second rotation torque sensor 241 and compares it with the set value. If the device program detects that the value of the second rotation torque sensor 241 is greater than M 2When the diamond wire is out of range, the device program determines that the diamond wire is broken, and the device program controls the built-in motor of the diamond wire winding device 1 to stop and sends an error message to the staff, who need to check it;

[0066] If the device program detects that the value of the second rotation torque sensor 241 is less than M 2 When the torque sensor 241 is within the range of M, the second winding roller 341 slides in the fixed slide groove 342 toward the electric slide rail 331 at a uniform speed, increasing the tension of the diamond wire until the value of the second rotation torque sensor 241 is within the range of M. 2 Within the range, the second winding roller 341 stops sliding and maintains the current conveying procedure;

[0067] When the values ​​of the first rotating torque sensor 211 and the second rotating torque sensor 241 of the equipment are both within the corresponding range, the equipment program detects the wire tension of the diamond wire winding device 1 before winding, and feeds back the tension of the diamond wire through the tension sensor on the diamond wire winding device 1. If the tension threshold of the tension sensor is lower than F, the equipment program determines that the looseness of the diamond wire will affect the winding efficiency. The equipment program ensures that the values ​​of the first torque sensor 211 and the second torque sensor 241 are within the range of M1 and M2, adjusts the telescopic rod 2302 to extend horizontally to drive the driven roller 2303 to move, and slides the second winding roller. 341, increase the distance between the first winding roller 34 and the second winding roller 341 until the tension threshold of the tension sensor is F. If the tension threshold of the tension sensor is higher than F, the winding operation may cause the diamond wire to break. The equipment program ensures that the value of the first torque sensor 211 and the value of the second torque sensor 241 are within the range of M1 and M2, adjust the telescopic rod 2302 to contract laterally to drive the driven roller 2303 to move, slide the second winding roller 341, and reduce the distance between the first winding roller 34 and the second winding roller 341 until the tension threshold of the tension sensor is F. After the detection is completed, the equipment controls the next operation;

[0068] Through the coordinated use of the diamond wire winding roller 41, the first rotary torque sensor 211 and the second rotary torque sensor 241 and the equipment program, different speeds can be selected for winding and transporting the diamond wire busbar according to production requirements, effectively improving the production efficiency of the factory, and detecting the rotary torque while winding to detect whether the diamond wire busbar can be normally wound and transported. When the diamond wire busbar is broken, an error message can be sent to the staff in time to prevent the newly produced diamond wire busbar from breaking during winding, and the staff cannot handle it in time, which poses a safety hazard. There is no need for the staff to manually organize the messy diamond wire busbars, which reduces the complexity of the process and effectively improves the production efficiency of the factory;

[0069] When a break occurs, the built-in motor of the diamond wire winding device 1 is stopped to prevent the machine from continuing to run after the diamond wire busbar breaks, causing the diamond wire busbar to be entangled on the diamond wire winding device 1 and causing damage to the machine. Excessive accumulation of diamond wire busbars will also cause damage to other machines in the production workshop, reducing the factory's maintenance costs.

[0070] After the above operations are completed, the equipment program controls the mobile winding operation. After the diamond wire busbar passes through the second conveying roller 35, it changes from horizontal conveying to vertical conveying. The diamond wire busbar is longitudinally wound into the first winding roller 34 and the second winding roller 341. The electric slide rail 331 slides horizontally until the positioner of the first winding roller 34 is perpendicular to the receiver of the initial winding end of the diamond wire winding roller 41. At this time, the equipment program determines that the first winding roller 34 is located at the edge of the diamond wire winding roller 41, and the baffle 421 is moved horizontally. The moving slide 42 slides until the receiver 2 on the moving baffle 421 corresponds to the positioner of the first winding roller 34. At this time, the equipment program starts the rotating motor 44, and then reels the diamond wire wound on the diamond wire winding drum 41. The moving baffle 421 moves synchronously with the movement of the first winding roller 34. The equipment program sets the moving speed of the moving winding block 33 to X1 (X1 is the minimum value), X2, and X3 (X3 is the maximum value), and the moving distance is Y1 (Y1 is the value set by the staff).

[0071] When the staff uses low-speed winding according to production requirements, the speed of the rotating motor 44 is V1 (the speed of the rotating motor 44 is the same as the speed of the built-in motor of the diamond wire winding device 1), the equipment program controls the moving speed of the mobile winding block 33 to be X1, the moving distance is Y1, and the mobile winding block 33 slowly moves to the left along the electric slide rail 331 to evenly wind the diamond wire busbar on the diamond wire winding drum 41 to prevent the diamond wire busbar from piling up and winding in a single position. When the moving distance Y1 is reached, the equipment program controls the mobile winding block 33 to move to the right and perform left and right reciprocating motion to ensure that the diamond wire winding drum 41 can evenly wind the diamond wire busbar, effectively improving the utilization rate of the diamond wire winding drum 41;

[0072] When the staff uses medium-speed winding according to production requirements, the speed of the rotating motor 44 is V2, the equipment program controls the moving speed of the mobile winding block 33 to be X2, and the moving distance is Y1. The mobile winding block 33 accelerates to move to the left along the electric slide rail 331 to evenly wind the diamond wire busbar on the diamond wire winding drum 41 to prevent the diamond wire busbar from piling up and winding in a single position. When the moving distance Y1 is reached, the equipment program controls the mobile winding block 33 to move to the right and perform left and right reciprocating motion to ensure that the diamond wire winding drum 41 can evenly wind the diamond wire busbar, effectively improving the utilization rate of the diamond wire winding drum 41;

[0073] When the staff uses high-speed winding according to production requirements, the speed of the rotating motor 44 is V3, the equipment program controls the moving speed of the mobile winding block 33 to be X3, the moving distance is Y1, and the mobile winding block 33 quickly moves to the left along the electric slide rail 331 to evenly wind the diamond wire busbar on the diamond wire winding drum 41 to prevent the diamond wire busbar from piling up and winding in a single position. When the moving distance Y1 is reached, the equipment program controls the mobile winding block 33 to move to the right and perform left and right reciprocating motion to ensure that the diamond wire winding drum 41 can evenly wind the diamond wire busbar, effectively improving the utilization rate of the diamond wire winding drum 41;

[0074] By moving the baffle plate 421 synchronously with the movement of the first winding roller 34, the staff is prevented from accidentally touching the diamond wire winding drum 41 and causing a safety accident. By using the mobile winding block 33 in coordination with the equipment program, the diamond wire busbar can be evenly wound when using diamond wire winding drums 41 of different sizes, thereby effectively improving the utilization rate of the diamond wire winding drum 41 and preventing the phenomenon of winding blanks at a certain position, thereby effectively improving the factory's production qualification rate. Using different moving speeds at different winding speeds can prevent the diamond wire busbar from being unevenly wound, without the need for manual sorting, reducing the complexity of the process and improving the factory's production efficiency.

[0075] In the description of the present invention, it is necessary to understand that the terms "up", "down", "front", "back", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0076] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A winding device for producing a diamond wire busbar, comprising a diamond wire winding device (1), characterized in that: The diamond wire winding device (1) is placed on the floor of a production workshop, and a winding assembly (2), a mobile winding assembly (3), and a winding and packaging assembly (4) are arranged on one side of the diamond wire winding device (1); The winding assembly (2) comprises a diamond wire winding roller (21), a first rotary torque sensor (211), a heating roller (22), a first diamond wire straightening roller (23), a second diamond wire straightening roller (2301), a first conveying roller (24), a second rotary torque sensor (241), and a winding operation area (25); The winding operation area (25) is opened on one side of the diamond wire winding device (1), corresponding to the position of the wire drawing machine head (12), and is located on the box wall of the diamond wire winding device (1); the diamond wire winding roller (21) is fixedly installed at one end of the winding operation area (25); the first rotary torque sensor (211) is arranged on the diamond wire winding roller (21); and the heating roller (22) is fixedly installed on the winding operation area (25), and is located on one side of the diamond wire winding roller (21); The first diamond wire straightening roller (23) and the second diamond wire straightening roller (2301) are fixedly mounted on the winding operation area (25) on one side of the heating roller (22) and are used to straighten the transported diamond wire busbar. The first diamond wire straightening roller (23) and the second diamond wire straightening roller (2301) are driving rollers. The second diamond wire straightening roller (2301) is provided with a rotating block (2304), and a telescopic A rod (2302), one end of the telescopic rod (2302) is connected to the rotating block (2304), the other end of the telescopic rod (2302) is fixed with a driven roller (2303), the rotation of the rotating block (2304) can drive the operating rod and the driven roller (2303) to rotate synchronously, the first conveying roller (24) is fixedly installed at the other end of the winding operation area (25), and the second rotation torque sensor (241) is arranged on the first conveying roller (24); The mobile winding assembly (3) comprises a winding operation table (31), an electric slide (32), a mobile winding block (33), an electric slide rail (331), a first winding roller (34), a second winding roller (341), a fixed slide (342), and a second conveying roller (35); The winding operation platform (31) is provided on one side of the diamond wire winding device (1) and is located below the winding operation area (25); the electric slide (32) is fixedly mounted on the side wall of the winding operation platform (31); the electric slide rail (331) is fixedly mounted on the movable winding block (33); the fixed slide (342) is provided on the movable winding block (33); the second winding roller (341) is slidably connected in the fixed slide (342); the second winding roller (341) is provided with a linear drive; the second winding roller (341) slides in the fixed slide (342); The electric slide rail (331) and the electric slide groove (32) match each other, the mobile winding block (33) is slidably connected to the electric slide groove (32), the first winding roller (34) and the second winding roller (341) are fixedly installed on one side of the mobile winding block (33) in sequence, and the second conveying roller (35) is fixedly installed on one end of the mobile winding block (33); The winding and packaging assembly (4) comprises a diamond wire winding drum (41), a movable slide groove (42), a movable baffle (421), an activated carbon pad (43), and a rotating motor (44); The rotating motor (44) is arranged on one side of the interior of the winding operation platform (31).

2. A winding device for producing a diamond wire busbar according to claim 1, characterized in that: The first winding roller (34) is used to transport the diamond wire mother wire into a subsequent diamond wire winding device (1), and a positioner is installed in the first winding roller (35).

3. A winding device for producing a diamond wire busbar according to claim 1, characterized in that: The activated carbon pad (43) is fixedly mounted on the winding operation table (31) and is located below the diamond wire winding drum (41).

4. A winding device for producing a diamond wire busbar according to claim 1, characterized in that: A diamond wire drawing machine (11) is arranged on the other side of the diamond wire winding device (1), and a wire drawing machine head (12) is fixedly installed on the other side of the diamond wire winding device (1) and corresponds to the position of the diamond wire drawing machine (11).

5. The winding device for producing a diamond wire busbar according to claim 1, characterized in that: The diamond wire winding device (1) is provided with a tension sensor, the initial winding end of the diamond wire winding drum (41) is provided with a first receiver, the first receiver is used to receive a signal from a positioner, and the movable baffle (421) is provided with a second receiver, the second receiver is used to receive a signal from a positioner and keep moving synchronously with the positioner.

6. A diamond wire winding process of a winding device for producing a diamond wire busbar, characterized in that: The staff first uses a tool to clamp the diamond wire busbar produced by the wire drawing machine head (12), and then passes it through the top of the diamond wire winding roller (21) and winds it on the diamond wire winding roller (21). Then, the diamond wire busbar is pulled out from the upper left side of the heating roller (22), so that the diamond wire busbar is placed on the heating roller (22). The heating roller (22) heats the diamond wire busbar to prevent the humid air in the production workshop from adhering to the diamond wire busbar and causing subsequent oxidation and rust. The diamond wire is straightened by the diamond wire straightening roller. (23) The diamond wire busbar is straightened and conveyed backward to the first conveying roller (24). The first conveying roller (24) conveys the diamond wire busbar backward to the mobile winding assembly (3) for the next step. The equipment program controls the mobile winding operation. After passing through the second conveying roller (35), the diamond wire busbar changes from horizontal conveyance to longitudinal conveyance. The diamond wire busbar is longitudinally wound into the first winding roller (34) and the second winding roller (341), and finally wound on the diamond wire winding roller (41) for winding.

7. A winding method for a winding device for producing a diamond wire busbar as claimed in any one of claims 1 to 6, characterized in that: After winding is completed, the staff turns on the external power supply, the diamond wire winding device (1) starts, the built-in motor of the diamond wire winding device (1) starts, the built-in motor of the diamond wire winding device (1) controls the diamond wire winding roller (21) to release the diamond wire busbar outward, the rotating motor (44) starts, the rotating motor (44) controls the diamond wire winding roller (41) to reel in the pulled-out diamond wire busbar, during the reeling process, the diamond wire busbar is processed by the remaining components on the diamond wire winding device (1), and the movable baffle (421) slides synchronously with the second conveying roller (35); The diamond wire winding roller (41) continuously winds and pulls out the diamond wire mother wire on the wire drawing machine head (12), and the rotation speeds of the built-in motor of the diamond wire winding device (1) and the rotating motor (44) are the same. At this time, the equipment program detects the diamond wire winding roller (41) through the first rotating torque sensor (211), and the equipment program sets the rotation speed of the built-in motor of the diamond wire winding device (1) to V1, V2, and V3, sets the tension threshold of the tension sensor to F, and sets the rotation torque value range of the first rotating torque sensor (211) to M1. When the staff needs to use different speeds to rotate and reel according to production requirements, the equipment program controls the built-in motor of the diamond wire reeling device (1) to adjust to the corresponding speed, and the diamond wire reeling roller (41) slowly rotates and transports the diamond wire mother bar backwards. At this time, the equipment program detects the value of the first rotation torque sensor (211) and compares it with the set value.

8. The method according to claim 7, characterized in that If the device program detects that the rotational torque value of the first rotational torque sensor (211) is within the range of M1, the device program determines that there is no disconnection of the diamond wire busbar on the diamond wire winding roller (41), and the diamond wire is not loose during transportation and can be transported normally; If the device program detects that the value of the first rotation torque sensor (211) is greater than the M1 range, the device program determines that the diamond wire is broken, and the device program controls the built-in motor of the diamond wire winding device (1) to stop and sends an error message to the staff, requiring the staff to check; If the device program detects that the value of the first rotation torque sensor (211) is less than the M1 range, the device program drives the telescopic rod (2302) to rotate 90 degrees through the rotating block (2304), so that the second diamond wire straightening roller (2301) is flush with the driven roller (2303), so that the driven roller (2303) is in contact with the diamond wire, and the driven roller (2303) is adjusted through the telescopic rod (2302). After the adjustment is completed, the diamond wire busbar needs to be transported from the second diamond wire straightening roller (2301) and then transported to the first conveying roller (24) through the driven roller (2303).

9. The method according to claim 7, characterized in that: If the device program detects the value of the second rotating torque sensor (241) and compares it with the set value at this time, if the device program detects that the value of the second rotating torque sensor (241) is greater than the M2 range, the device program determines that the diamond wire is broken, and the device program controls the built-in motor of the diamond wire winding device (1) to stop and sends an error message to the staff, requiring the staff to check; If the equipment program detects that the value of the second rotating torque sensor (241) is less than the M2 range, the second winding roller (341) slides at a constant speed in the fixed slide groove (342) toward the electric slide rail (331), increasing the tension of the diamond wire until the value of the second rotating torque sensor (241) is within the M2 range, and the second winding roller (341) stops sliding to maintain the current conveying program.

10. The method according to claim 7, characterized in that When the values ​​of the first rotary torque sensor (211) and the second rotary torque sensor (241) of the device are both within the range of M1 and M2, the device program detects the wire tension of the diamond wire winding device (1) before winding, and feeds back the tension of the diamond wire through the tension sensor on the diamond wire winding device (1).

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