Drainage pipe docking device and docking method

By designing a device for docking of drainage pipes, the docking of pipes and fittings outside the pipe trench is completed by using components such as base, pipe fitting mounting, and support mechanism, and sending them into the pipe trench, the problems of difficulty in operation and inconvenient lifting during the installation of buried drainage pipes are solved, and convenient and efficient pipe docking is achieved.

CN119491544BActive Publication Date: 2025-04-18SICHUAN CHUANJIAO ROAD & BRIDGE
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202510080547.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-04-18
Estimated Expiration
2045-01-20

AI Technical Summary

Technical Problem

During the installation of buried drainage pipes, especially at the corners of the pipe trench, the operation is difficult and multiple lifting equipment is required, which is inconvenient for the lifting process.

Method used

A drainage pipe docking device is designed, including a base, a pipe fitting mount, a support mechanism, a first pipe seat, a second pipe seat and a traction mechanism. Through these components, the docking of the pipe and the pipe fittings is completed outside the pipe trench, and the docking pipe and pipe fittings are fed into the pipe trench.

Benefits of technology

No staff is required to enter the pipe trench to operate, which simplifies the pipeline docking process and improves the convenience and efficiency of operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119491544B_ABST
    Figure CN119491544B_ABST
Patent Text Reader

Abstract

The present invention provides a drainage pipe docking device and a docking method, belonging to the field of construction equipment, the drainage pipe docking device comprises a base, a pipe fitting mounting seat, a supporting mechanism, a first pipe seat, a second pipe seat and a traction mechanism, the pipe fitting mounting seat is slidably arranged on the base, the supporting mechanism is slidably installed on the pipe fitting mounting seat, the first pipe seat is rotatably installed in a through groove, a flipping member for driving the first pipe seat to flip is provided on the base, the second pipe seat is arranged on a side of the first pipe seat away from the pipe fitting mounting seat, a clamping mechanism is provided on the first pipe seat and the second pipe seat, a moving assembly is provided at the bottom of the second pipe seat, and a traction mechanism is provided on the first pipe seat and used to pull the supporting mechanism in a direction close to the first pipe seat. The present invention can complete the docking between a section of pipe and a pipe fitting outside the pipe trench, and then send another section of pipe into the pipe trench to dock with the pipe fitting, so as to facilitate the docking operation process of the drainage pipe.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of building construction equipment, and in particular to a drainage pipe docking device. Background Art

[0002] Drainage pipes refer to a system consisting of pipes and ancillary facilities that collect and discharge sewage, wastewater and rainwater. At present, drainage pipes are usually installed underground, that is, a trench is first opened on the ground, and then the drainage pipe is installed in the trench, and then the trench is filled so that the drainage pipe is buried underground. The underground installation of drainage pipes has the advantages of saving space, protecting urban landscape, reducing damage and interference, good stress conditions, protecting the environment, and safe and reliable operation. These advantages make buried drainage pipes an indispensable part of urban infrastructure construction.

[0003] At present, there are two main ways to install buried drainage pipes. One is to weld multiple sections of drainage pipes above the trench, and then hoist the welded pipes into the trench; the other is to first hoist multiple sections of drainage pipes into the trench, and then have the staff enter the trench to perform hot-melt connection. At the corner of the trench, when elbows or tees are required to be configured on the pipe, the overall welding method above the trench is adopted. When hoisting the welded pipes, multiple hoisting equipment are required at the same time, and the hoisting process is relatively inconvenient; and the method of having the staff enter the trench for hot-melt connection is difficult to operate due to the limited space at the corner of the trench. Summary of the invention

[0004] The present application provides a drainage pipe docking device, which can complete the docking between a section of pipe and a pipe fitting outside the trench, and then send another section of pipe into the trench to dock with the pipe fitting. There is no need for workers to enter the trench to operate, which facilitates the pipe docking process.

[0005] The present application provides a drainage pipe docking device that adopts the following technical solution: a drainage pipe docking device, comprising a base, a pipe fitting mounting seat, a supporting mechanism, a first pipe seat, a second pipe seat and a traction mechanism, wherein a through groove is provided in the middle of the base, the pipe fitting mounting seat is slidably arranged on the base and located in the through groove, the supporting mechanism slides on the pipe fitting mounting seat and is used to support the pipe fitting, the first pipe seat is rotatably installed in the through groove, a flipping member for driving the first pipe seat to flip is arranged on the base, the second pipe seat is arranged on a side of the first pipe seat away from the pipe fitting mounting seat, a clamping mechanism for clamping the pipe is arranged on the first pipe seat and the second pipe seat, a moving component for driving the clamping mechanism to move is arranged at the bottom of the second pipe seat, and the traction mechanism is arranged on the first pipe seat and is used to pull the supporting mechanism toward the first pipe seat;

[0006] The supporting mechanism includes a vertical telescopic seat, a horizontal support seat and a plurality of positioning clamps, the vertical telescopic seat includes a lower support and an upper support, the top of the lower support is provided with a cavity, the bottom end of the upper support is slidably arranged in the cavity along the vertical direction, the horizontal support seat is fixedly arranged at the top of the upper support, and the plurality of positioning clamps are fixedly arranged on the horizontal support seat;

[0007] The pipe fitting mounting seat comprises an outer seat and an inner seat, guide grooves are provided on both side walls of the through groove, the outer seat is slidably arranged between the guide grooves on both sides, a slide groove is provided in the outer seat, the inner seat is slidably arranged in the slide groove, and the lower support is fixedly arranged on the top of the inner seat; a compression spring is connected between the side of the inner seat facing the first pipe seat and the end wall of the slide groove;

[0008] The traction mechanism comprises a traction cylinder and a traction seat, the traction seat is provided with a telescopic positioning piece, and the bottom surface of the inner seat is provided with a positioning groove for inserting the telescopic positioning piece;

[0009] The upper support is provided with a releasing piece, and when the upper support moves into the lower support, the releasing piece can drive the telescopic positioning piece to move out of the positioning groove.

[0010] Furthermore, the telescopic positioning member includes a positioning bar, a mounting groove is provided on one side of the traction seat facing the inner seat, the positioning bar is slidably arranged in the mounting groove, and a plurality of arc-shaped elastic sheets are connected between the positioning bar and the bottom wall of the mounting groove.

[0011] Furthermore, the releasing piece includes a releasing rod, which is fixedly connected to the upper support, and the lower support is provided with a releasing groove for the releasing piece to pass through, and both ends of the positioning strip are provided with extension pieces, and both ends of the traction seat are provided with notches connected to the mounting groove, and the extension piece passes through the notch and extends to the outside of the mounting groove, and when the upper support slides into the cavity of the lower support, the releasing rod can press the extension piece and move the positioning strip out of the positioning groove.

[0012] Furthermore, the second pipe seat includes an annular seat, the top surface of the annular seat is provided with an annular slide bar, the bottom of the base is provided with an annular groove for the annular slide bar to slide, and one side of the base is provided with a rotating member for driving the annular seat to rotate; the rotating member includes a rotating motor and a driving gear, and the annular seat is a gear ring seat meshing with the driving gear.

[0013] Furthermore, the moving assembly includes a supporting plate, which is fixedly arranged on the bottom of the annular seat, and a driving electric cylinder for driving the clamping mechanism to move along the radial direction of the annular seat is arranged on the supporting plate.

[0014] Furthermore, the clamping mechanism includes a bar seat, a bar groove is opened on the bar seat, clamping seats are slidably arranged on both sides of the bar groove, an arc-shaped clamping seat is arranged at one end of the clamping seat away from the bar seat, a double-axis screw is rotatably arranged in the bar groove, the two clamping seats are respectively threadedly connected to the two ends of the double-axis screw, and a driving motor for driving the double-axis screw to rotate is arranged at one end of the bar seat.

[0015] Furthermore, the horizontal support seat is provided with three positioning clamps, one of which is a center clamp, and the center clamp is located on the side of the horizontal support seat close to the arc clamp. When the arc clamp clamps the pipeline, the center clamp is coaxially arranged with the pipeline; the other two positioning clamps are auxiliary clamps, and the auxiliary clamps are symmetrically arranged at both ends of the horizontal support seat.

[0016] Furthermore, the clamping seat includes a first support, a second support and a telescopic electric cylinder, the second support is slidably arranged in the first support, the cylinder barrel of the telescopic electric cylinder is fixedly arranged on the first support, and a telescopic block is arranged on the piston rod of the telescopic electric cylinder, and the telescopic block is fixedly connected to the second support.

[0017] Furthermore, the flipping member includes a flipping motor, a worm wheel and a worm, the first pipe seat is rotatably arranged in the through groove through a rotating shaft, the worm wheel is coaxially connected to the rotating shaft, two support blocks are arranged on the base, the worm is rotatably connected between the two support blocks and meshes with the worm wheel, the flipping motor is fixed on one of the support blocks and the output shaft of the flipping motor is fixedly connected to the worm.

[0018] The present application also provides a docking method for a drainage pipe docking device, comprising the following steps:

[0019] S1, move the pipe fitting mounting seat to a designated position in a direction close to the first pipe seat, and insert the telescopic positioning piece into the positioning groove on the bottom surface of the inner seat;

[0020] S2, installing a pipe on the clamping mechanism of the first pipe seat, installing the pipe fitting on the pipe fitting mounting seat, and using a hot melter to melt the ends of the first pipe and the pipe fitting close to one end;

[0021] S3, pulling the supporting mechanism toward the first pipe seat by the traction mechanism, so that the first pipe is hot-melt-connected with the pipe fitting;

[0022] S4, removing the positioning clamp from the pipe fitting, and moving the pipe fitting mounting seat away from the first pipe seat;

[0023] S5, starting the flipping member to drive the first pipe seat to flip, so as to send the first pipe and pipe fitting connected as one into the pipe trench;

[0024] S6, placing the second pipe into the pipe trench and clamping the end of the second pipe by the clamping mechanism on the second pipe seat, after the clamping is completed, moving the hot melter into the pipe trench and heating the ends of the second pipe and the pipe fitting to be connected;

[0025] S7. Move the second pipe toward the pipe fitting by moving the assembly so that the second pipe is hot-melt connected to the pipe fitting.

[0026] The technical solution of the embodiment of the present invention has at least the following advantages and beneficial effects:

[0027] 1. The present invention rotatably mounts the first pipe seat on the base, clamps the first pipe through the clamping piece of the first pipe seat, and after the first pipe and the pipe fitting are connected outside the pipe trench, the first pipe seat is driven to flip through the flipping piece, that is, the first pipe and the pipe fitting that have been connected can be sent into the pipe trench together, and the second pipe can be clamped by the clamping piece on the second pipe seat so that the second pipe can be aligned with the end of the pipe fitting away from the first pipe, so as to conveniently complete the connection between the second pipe and the pipe fitting in the pipe trench, without the need for workers to enter the pipe trench for operation, thereby facilitating the pipe docking process.

[0028] 2. The present invention sets a traction mechanism on the first pipe seat, starts the traction cylinder to drive the traction seat to move toward the inner seat, inserts the telescopic positioning piece into the positioning groove at the bottom of the inner seat, and starts the traction cylinder again to drive the inner seat to move toward one end of the outer seat close to the first pipe seat, thereby driving the pipe fitting to move toward the pipe and perform hot-melt connection; after the pipe fitting and the first pipe are hot-melt connected, the release piece releases the positioning effect between the telescopic positioning piece and the positioning groove, so as to facilitate the separation of the pipe fitting mounting seat from the first pipe seat. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0030] Figure 1 It is a schematic diagram of the overall structure of this application;

[0031] Figure 2 It is a structural schematic diagram of the pipe fitting mounting seat, the supporting mechanism and the first pipe seat of the present application;

[0032] Figure 3 It is a structural schematic diagram of the clamping mechanism of the present application;

[0033] Figure 4 It is a structural schematic diagram of the pipe fitting mounting seat and the traction mechanism of the present application;

[0034] Figure 5 It is a structural schematic diagram of the traction seat, inner seat and vertical telescopic seat of the present application;

[0035] Figure 6 It is a structural schematic diagram of the traction mechanism of the present application;

[0036] Figure 7 It is a structural schematic diagram of the second pipe seat connecting the second pipe to the pipe fitting after the first pipe seat of the present application is flipped 180°;

[0037] Figure 8 It is a structural schematic diagram of the first pipe seat of the present application when two pipes are butt-jointed in the pipe trench after the first pipe seat is flipped 180°;

[0038] Figure numerals: 1-base, 11-through slot, 111-guide slot, 12-flipping member, 121-flipping motor, 122-worm gear, 123-worm, 124-support block, 13-rotating member, 131-rotating motor, 132-driving gear, 2-pipe fitting mounting seat, 21-outer seat, 211-slide slot, 22-inner seat, 221-compression spring, 222-positioning slot, 3-supporting mechanism, 31-vertical telescopic seat, 311-lower support, 3111-loosening slot, 312-upper support, 313-loosening member, 3131-loosening rod, 32-horizontal support seat, 33-positioning clamp, 331-center clamp, 332-auxiliary clamp, 4 -First pipe seat, 41-rotating shaft, 5-second pipe seat, 51-moving component, 511-supporting plate, 512-driving electric cylinder, 52-annular seat, 521-annular slide, 6-traction mechanism, 61-traction cylinder, 62-traction seat, 621-mounting groove, 622-notch, 63-telescopic positioning piece, 631-positioning strip, 632-arc elastic sheet, 633-extension sheet, 7-clamping mechanism, 71-strip seat, 711-strip groove, 72-clamping seat, 721-first support, 722-second support, 723-telescopic electric cylinder, 7231-telescopic block, 73-arc clamping seat, 74-dual-axis lead screw, 75-driving motor. DETAILED DESCRIPTION

[0039] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0040] The following reference Figure 1-Figure 8The embodiment of the present application is further described in detail. This embodiment provides a drainage pipe docking device, referring to Figure 1 , Figure 2 As shown, it includes a base 1, a pipe mounting seat 2, a supporting mechanism 3, a first pipe seat 4, a second pipe seat 5 and a traction mechanism 6. A through groove 11 is opened in the middle of the base 1. The pipe mounting seat 2 is slidably arranged on the base 1 and is located in the through groove 11. The supporting mechanism 3 slides on the pipe mounting seat 2 and is used to support the pipe. The first pipe seat 4 is rotatably installed in the through groove 11. The base 1 is provided with a flipping member 12 for driving the first pipe seat 4 to flip. The second pipe seat 5 is arranged on a side of the first pipe seat 4 away from the pipe mounting seat 2. A clamping mechanism 7 for clamping the pipe is provided on the first pipe seat 4 and the second pipe seat 5. A moving component 51 for driving the clamping mechanism 7 to move is arranged at the bottom of the second pipe seat 5. The traction mechanism 6 is arranged on the first pipe seat 4 and is used to pull the supporting mechanism 3 toward the first pipe seat 4.

[0041] The first pipe is mounted on the clamping mechanism 7 of the first pipe seat 4, and pipe fittings such as tees or elbows are mounted on the pipe fitting mounting seat 2. The pipe fitting mounting seat 2 is moved to a specified position in a direction close to the first pipe seat 4. At this time, the supporting mechanism 3 is located at the end of the pipe fitting mounting seat 2 away from the first pipe seat 4. The first pipe and the end of the pipe fitting close to each other are hot-melted, and then the supporting mechanism 3 is driven by the traction mechanism 6 to move in a direction close to the first pipe seat 4, so that the hot-melt end of the pipe fitting can be abutted against the hot-melt end of the pipe, and after cooling, the pipe fitting and the first pipe can be completed. After the connection is completed, the pipe fitting mounting seat 2 is slid in the direction away from the first pipe seat 4, and then the first pipe seat 4 is rotated to send the connected first pipe and pipe fitting into the pipe trench; the second pipe is placed in the pipe trench and the end of the second pipe is clamped by the clamping mechanism 7 on the second pipe seat 5. After the clamping is completed, the second pipe and the end of the pipe fitting away from the first pipe are hot-melted, and then the second pipe is moved in the direction close to the pipe fitting by the moving component 51 and abutted against each other. After cooling, the connection between the pipe fitting and the first pipe is completed.

[0042] Reference Figure 2As shown, the flipping member 12 includes a flipping motor 121, a worm gear 122 and a worm 123. The first pipe seat 4 is rotatably arranged in the through groove 11 via a rotating shaft 41. The worm gear 122 is coaxially connected to the rotating shaft 41. Two support blocks 124 are arranged on the base 1. The worm 123 is rotatably connected between the two support blocks 124 and meshes with the worm gear 122. The flipping motor 121 is fixed to one of the support blocks 124 and the output shaft of the flipping motor 121 is fixedly connected to the worm 123. When the flipping motor 121 is started, the output shaft of the flipping motor 121 drives the worm 123 to rotate. Under the meshing action of the worm 123, the worm gear 122 can rotate synchronously, thereby driving the first pipe seat 4 to rotate via the rotating shaft 41, so as to facilitate the first pipe and pipe fitting that have been connected to be sent into the pipe trench.

[0043] Reference Figure 2 , Figure 3 As shown, the clamping mechanism 7 includes a strip seat 71, a strip groove 711 is provided on the strip seat 71, clamping seats 72 are slidably provided on both sides of the strip groove 711, and arc-shaped clamping seats 73 are provided at one end of the clamping seat 72 away from the strip seat 71, a double-axis lead screw 74 is rotatably provided in the strip groove 711, two clamping seats 72 are respectively threadedly connected to the two ends of the double-axis lead screw 74, and a driving motor 75 for driving the double-axis lead screw 74 to rotate is provided at one end of the strip seat 71. Starting the driving motor 75 and making the output shaft of the driving motor 75 drive the double-axis lead screw 74 to rotate, that is, the two clamping seats 72 can move in a direction close to each other, thereby driving the two arc-shaped clamping seats 73 to clamp the pipeline at the same time. The clamping seat 72 includes a first support 721, a second support 722 and a telescopic electric cylinder 723. The second support 722 is slidably arranged in the first support 721. The cylinder barrel of the telescopic electric cylinder 723 is fixedly arranged on the first support 721. A telescopic block 7231 is arranged on the piston rod of the telescopic electric cylinder 723. The telescopic block 7231 is fixedly connected to the second support 722. The telescopic electric cylinder 723 drives the second support 722 to slide into the first support 721 or out of the first support 721, so that the overall length of the clamping seat 72 can be changed, thereby driving the pipeline to move to a specified height.

[0044] Reference Figure 2 , Figure 4As shown, the supporting mechanism 3 includes a vertical telescopic seat 31, a horizontal supporting seat 32 and a plurality of positioning clamps 33. The vertical telescopic seat 31 includes a lower support 311 and an upper support 312. The top of the lower support 311 is provided with a cavity. The bottom of the upper support 312 is slidably arranged in the cavity along the vertical direction. The horizontal supporting seat 32 is fixedly arranged at the top of the upper support 312. The plurality of positioning clamps 33 are fixedly arranged on the horizontal supporting seat 32. A positioning bolt is arranged on the lower support 311 and located on one side of the cavity. The lower support 311 is provided with a plurality of positioning holes so as to fix the position of the upper support 312 after it moves so as to adjust the length of the vertical telescopic seat 31. After the pipe fitting is connected to the first pipe, the positioning bolt is moved out of the positioning hole and the upper support 312 is pressed downward to facilitate the separation of the supporting mechanism 3 from the pipe fitting, so as to facilitate the subsequent delivery of the first pipe and the pipe fitting connected to the pipe trench through the first pipe seat 4. In this embodiment, the horizontal support seat 32 is provided with three positioning clamps 33, one of which is a center clamp 331, which is located on the side of the horizontal support seat 32 close to the arc clamp 73. When the arc clamp 73 clamps the pipeline, the center clamp 331 is coaxially arranged with the pipeline; the other two positioning clamps 33 are auxiliary clamps 332, which are symmetrically arranged at both ends of the horizontal support seat 32. When installing the elbow, one end of the elbow is connected to the center clamp 331, and the other end of the elbow is installed on the auxiliary clamp 332 at the corresponding position according to the bending direction of the elbow in the pipeline trench, that is, the position of the elbow can be fixed; when installing the tee, the center end of the tee is installed on the center clamp 331, and the other two ends of the tee are installed in the two auxiliary clamps 332 respectively, that is, the position of the tee can be fixed.

[0045] Reference Figure 2 , Figure 4 and Figure 5As shown, the pipe fitting mounting seat 2 includes an outer seat 21 and an inner seat 22, guide grooves 111 are provided on both side walls of the through groove 11, the outer seat 21 is slidably arranged between the guide grooves 111 on both sides, a slide groove 211 is provided in the outer seat 21, the inner seat 22 is slidably connected in the slide groove 211, and the lower support 311 is fixedly installed on the top of the inner seat 22; a compression spring 221 is connected between the side of the inner seat 22 facing the first pipe seat 4 and the end wall of the slide groove 211; the traction mechanism 6 includes a traction cylinder 61 and a traction seat 62, a telescopic positioning piece 63 is provided on the traction seat 62, and a positioning groove 222 for inserting the telescopic positioning piece 63 is provided on the bottom surface of the inner seat 22; when the first pipe and the pipe are aligned, the inner seat 22 is provided with a positioning groove 222 for inserting the telescopic positioning piece 63; when the first pipe and the pipe are aligned, the inner seat 22 is provided with a positioning groove 222 for inserting the telescopic positioning piece 63; when the inner seat 22 is provided with a telescopic positioning piece 63 ... Before hot-melt connection is performed on the fittings, the pipe fitting mounting seat 2 is pushed as a whole to a state of abutment with the first pipe seat 4. Under the elastic force of the compression spring 221, the inner seat 22 is located at the end of the outer seat 21 away from the first pipe seat 4, the traction cylinder 61 is started and the piston rod of the traction cylinder 61 is moved outward from the cylinder barrel to drive the traction seat 62 to move in the direction close to the inner seat 22, and the telescopic positioning member 63 is inserted into the positioning groove 222 at the bottom of the inner seat 22. The traction cylinder 61 is started again and the piston rod of the traction cylinder 61 is moved into the cylinder barrel, that is, the inner seat 22 can be driven to move toward the end of the outer seat 21 close to the first pipe seat 4, thereby driving the pipe fitting to move in the direction close to the pipe and perform hot-melt connection.

[0046] Reference Figure 5 , Figure 6 As shown, the telescopic positioning member 63 includes a positioning bar 631, a mounting groove 621 is provided on one side of the traction seat 62 facing the inner seat 22, the positioning bar 631 is slidably arranged in the mounting groove 621, and a plurality of arc-shaped elastic pieces 632 are connected between the positioning bar 631 and the bottom wall of the mounting groove 621. When the traction seat 62 moves to the bottom of the inner seat 22, the positioning bar 631 is located in the mounting groove 621 under the abutment action of the bottom surface of the inner seat 22, and when the positioning bar 631 is aligned with the positioning groove 222, the positioning bar 631 is inserted into the positioning groove 222 under the joint action of the plurality of arc-shaped elastic pieces 632, so as to fix the relative position between the traction seat 62 and the inner seat 22, so that the inner seat 22 can be driven to move synchronously during the movement of the traction seat 62.

[0047] Reference Figure 4 , Figure 5As shown, a release member 313 is provided on the upper support 312. When the upper support 312 moves into the lower support 311, the release member 313 can drive the telescopic positioning member 63 to move out of the positioning groove 222. The release member 313 includes two release rods 3131, which are fixedly connected to the upper support 312 and located on both sides of the upper support 312. The lower support 311 is provided with a release groove 3111 for the release member 313 to pass through. Both ends of the positioning strip 631 are provided with extension pieces 633. Both ends of the traction seat 62 are provided with notches 622 connected to the mounting groove 621. The extension piece 633 passes through the notch 622 and extends to the outside of the mounting groove 621. When the upper support 312 slides into the cavity of the lower support 311, the release rod 3131 can press the extension piece 633 and move the positioning strip 631 out of the positioning groove 222. After the pipe fitting and the first pipe are hot-melt connected, the positioning clamp 33 is removed from the pipe fitting, and then the upper support 312 is pressed downward to separate the supporting mechanism 3 from the pipe fitting as a whole. When the upper support 312 moves downward to the specified position, the release rod 3131 presses the extension piece 633 downward to drive the positioning strip 631 to move into the mounting groove 621 and separate from the positioning groove 222, thereby releasing the relative position fixation between the traction seat 62 and the inner seat 22. The staff can easily pull the pipe fitting mounting seat 2 and the supporting mechanism 3 away from the first pipe seat 4 at the same time to avoid obstruction to the process of the first pipe and the pipe fitting entering the groove.

[0048] Reference Figure 1 , Figure 7 As shown, the second pipe seat 5 includes an annular seat 52, the top surface of the annular seat 52 is provided with an annular slide 521, the bottom of the base 1 is provided with an annular groove for the annular slide 521 to slide, and one side of the base 1 is provided with a rotating member 13 for driving the annular seat 52 to rotate; the rotating member 13 includes a rotating motor 131 and a driving gear 132, and the annular seat 52 is a gear ring seat meshed with the driving gear 132. The rotating motor 131 is started to drive the driving gear 132 to rotate, and the annular seat 52 can rotate synchronously under the meshing action of the driving gear 132, so as to drive the clamping mechanism 7 at the bottom of the mounting seat annular seat 52 to rotate synchronously, so as to clamp the second pipe at different positions. The moving assembly 51 includes a supporting plate 511, which is fixedly arranged at the bottom of the annular seat 52, and a driving electric cylinder 512 is arranged on the supporting plate 511 for driving the clamping mechanism 7 to move along the radial direction of the annular seat 52. After the second pipe is clamped, the clamping mechanism 7 is driven to move by driving the electric cylinder 512, so that the end of the second pipe can be moved toward the pipe fitting, so as to complete the hot-melt connection process between the second pipe and the pipe fitting.

[0049] It should be noted that when the second pipe needs to be connected to the elbow, the annular seat 52 is rotated according to the direction of the elbow away from one end of the first pipe so that the clamping mechanism 7 is located in an appropriate position; when the pipe fitting is a tee, the second pipe is first installed on one of the end faces of the tee, and then the annular seat 52 is rotated to adjust the position of the clamping mechanism 7 to facilitate the installation of the third pipe and the fourth pipe.

[0050] Reference Figure 8 As shown, when it is necessary to connect the pipes, the annular seat 52 is rotated and the clamping mechanism 7 on the second pipe seat 5 is aligned with the clamping mechanism 7 on the first pipe seat 4, so as to complete the docking between the two pipes.

[0051] This embodiment also provides a docking method for a drainage pipe docking device, comprising the following steps:

[0052] S1, move the pipe fitting mounting seat 2 to a designated position in a direction close to the first pipe seat 4, and insert the telescopic positioning member 63 into the positioning groove 222 on the bottom surface of the inner seat 22;

[0053] S2, installing a pipe on the clamping mechanism 7 of the first pipe seat 4, installing the pipe fitting on the pipe fitting mounting seat 2, and using a hot melter to melt the ends of the first pipe and the pipe fitting close to one end;

[0054] S3, pulling the supporting mechanism 3 toward the first pipe seat 4 through the traction mechanism 6, so that the first pipe is hot-melt connected to the pipe fitting;

[0055] S4, removing the positioning clamp 33 from the pipe fitting, and moving the pipe fitting mounting seat 2 away from the first pipe seat 4;

[0056] S5, start the flipping member 12 to drive the first pipe seat 4 to flip, so as to send the first pipe and pipe fitting connected as one into the pipe trench;

[0057] S6, placing the second pipe into the pipe trench and clamping the end of the second pipe by the clamping mechanism 7 on the second pipe seat 5, after the clamping is completed, moving the hot melter into the pipe trench and heating the ends of the second pipe and the pipe fitting to be connected;

[0058] S7. Move the second pipe toward the pipe fitting by moving the assembly 51, so that the second pipe is connected to the pipe fitting by hot-melt connection.

[0059] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A drainage pipe docking device, characterized in that: The invention comprises a base (1), a pipe fitting mounting seat (2), a supporting mechanism (3), a first pipe seat (4), a second pipe seat (5) and a traction mechanism (6); a through groove (11) is provided in the middle of the base (1); the pipe fitting mounting seat (2) is slidably arranged on the base (1) and is located in the through groove (11); the supporting mechanism (3) slides on the pipe fitting mounting seat (2) and is used to support the pipe fitting; the first pipe seat (4) is rotatably mounted in the through groove (11); a flipping member (12) is arranged on the base (1) for driving the first pipe seat (4) to flip; the second pipe seat (5) The first pipe seat (4) and the second pipe seat (5) are both provided with a clamping mechanism (7) for clamping the pipe. After the first pipe and the pipe fitting are connected outside the pipe trench, the first pipe seat (4) is driven to flip through the flipping member (12) to send the first pipe and the pipe fitting that have been connected into the pipe trench together. The second pipe is clamped by the clamping mechanism (7) on the second pipe seat (5) so that the second pipe is aligned with the end of the pipe fitting that is away from the first pipe, and the connection between the second pipe and the pipe fitting is completed in the pipe trench. The bottom of the second pipe seat (5) is provided with a moving assembly (51) for driving the clamping mechanism (7) to move, and the traction mechanism (6) is arranged on the first pipe seat (4) and is used to pull the supporting mechanism (3) in a direction close to the first pipe seat (4); The supporting mechanism (3) comprises a vertical telescopic seat (31), a horizontal supporting seat (32) and a plurality of positioning clamps (33); the vertical telescopic seat (31) comprises a lower support seat (311) and an upper support seat (312); a cavity is provided at the top end of the lower support seat (311); the bottom end of the upper support seat (312) is slidably arranged in the cavity along a vertical direction; the horizontal supporting seat (32) is fixedly arranged at the top end of the upper support seat (312); and the plurality of positioning clamps (33) are fixedly arranged on the horizontal supporting seat (32); The pipe fitting mounting seat (2) comprises an outer seat (21) and an inner seat (22); guide grooves (111) are provided on both side walls of the through groove (11); the outer seat (21) is slidably arranged between the guide grooves (111) on both sides; a slide groove (211) is provided in the outer seat (21); the inner seat (22) is slidably arranged in the slide groove (211); the lower support (311) is fixedly arranged on the top of the inner seat (22); a compression spring (221) is connected between the side of the inner seat (22) facing the first pipe seat (4) and the end wall of the slide groove (211); The traction mechanism (6) comprises a traction cylinder (61) and a traction seat (62); a telescopic positioning member (63) is provided on the traction seat (62); and a positioning groove (222) for inserting the telescopic positioning member (63) is provided on the bottom surface of the inner seat (22); The upper support (312) is provided with a release member (313), and when the upper support (312) moves into the lower support (311), the release member (313) can drive the telescopic positioning member (63) to move out of the positioning groove (222).

2. The drainage pipe docking device according to claim 1, characterized in that: The telescopic positioning member (63) comprises a positioning strip (631), a mounting groove (621) is provided on one side of the traction seat (62) facing the inner seat (22), the positioning strip (631) is slidably arranged in the mounting groove (621), and a plurality of arc-shaped elastic sheets (632) are connected between the positioning strip (631) and the bottom wall of the mounting groove (621).

3. The drainage pipe docking device according to claim 2, characterized in that: The release member (313) comprises a release rod (3131), the release rod (3131) is fixedly connected to the upper support (312), the lower support (311) is provided with a release groove (3111) for the release member (313) to pass through, both ends of the positioning strip (631) are provided with extension pieces (633), both ends of the traction seat (62) are provided with notches (622) connected to the mounting groove (621), the extension piece (633) passes through the notch (622) and extends to the outside of the mounting groove (621), and when the upper support (312) slides into the cavity of the lower support (311), the release rod (3131) can press the extension piece (633) and move the positioning strip (631) out of the positioning groove (222).

4. The drainage pipe docking device according to claim 1, characterized in that: The second pipe seat (5) comprises an annular seat (52), the top surface of the annular seat (52) is provided with an annular slide bar (521), the bottom of the base (1) is provided with an annular groove for the annular slide bar (521) to slide, and one side of the base (1) is provided with a rotating member (13) for driving the annular seat (52) to rotate; the rotating member (13) comprises a rotating motor (131) and a driving gear (132), and the annular seat (52) is a gear ring seat meshing with the driving gear (132).

5. The drainage pipe docking device according to claim 4, characterized in that: The moving assembly (51) comprises a supporting plate (511) which is fixedly arranged at the bottom of the annular seat (52); and a driving electric cylinder (512) for driving the clamping mechanism (7) to move in the radial direction of the annular seat (52) is arranged on the supporting plate (511).

6. The drainage pipe docking device according to claim 1, characterized in that: The clamping mechanism (7) comprises a strip seat (71), a strip groove (711) is provided on the strip seat (71), clamping seats (72) are slidably arranged on both sides of the strip groove (711), an arc-shaped clamping seat (73) is arranged at one end of the clamping seat (72) away from the strip seat (71), a double-axis lead screw (74) is rotatably arranged in the strip groove (711), two clamping seats (72) are respectively threadedly connected to the two ends of the double-axis lead screw (74), and a driving motor (75) for driving the double-axis lead screw (74) to rotate is arranged at one end of the strip seat (71).

7. The drainage pipe docking device according to claim 6, characterized in that: The horizontal support seat (32) is provided with three positioning clamps (33), one of which is a central clamp (331), which is located on a side of the horizontal support seat (32) close to the arc clamp (73), and when the arc clamp (73) clamps the pipeline, the central clamp (331) is coaxially arranged with the pipeline; the other two positioning clamps (33) are auxiliary clamps (332), which are symmetrically arranged at both ends of the horizontal support seat (32).

8. The drainage pipe docking device according to claim 7, characterized in that: The clamping seat (72) comprises a first support (721), a second support (722) and a telescopic electric cylinder (723); the second support (722) is slidably arranged in the first support (721); the cylinder barrel of the telescopic electric cylinder (723) is fixedly arranged on the first support (721); a telescopic block (7231) is arranged on the piston rod of the telescopic electric cylinder (723); and the telescopic block (7231) is fixedly connected to the second support (722).

9. The drainage pipe docking device according to claim 1, characterized in that: The flipping member (12) comprises a flipping motor (121), a worm wheel (122) and a worm (123); the first pipe seat (4) is rotatably arranged in the through slot (11) via a rotating shaft (41); the worm wheel (122) is coaxially connected to the rotating shaft (41); two supporting blocks (124) are arranged on the base (1); the worm (123) is rotatably connected between the two supporting blocks (124) and meshes with the worm wheel (122); the flipping motor (121) is fixed to one of the supporting blocks (124); and the output shaft of the flipping motor (121) is fixedly connected to the worm (123).

10. A docking method using the drainage pipe docking device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, moving the pipe fitting mounting seat (2) to a designated position in a direction close to the first pipe seat (4), and inserting the telescopic positioning member (63) into the positioning groove (222) on the bottom surface of the inner seat (22); S2, installing a pipe on the clamping mechanism (7) of the first pipe seat (4), installing the pipe fitting on the pipe fitting mounting seat (2), and using a hot melter to melt the ends of the first pipe and the pipe fitting close to one end; S3, pulling the supporting mechanism (3) toward the first pipe seat (4) through the traction mechanism (6), so as to achieve hot-melt connection between the first pipe and the pipe fitting; S4, removing the positioning clamp (33) from the pipe fitting, and moving the pipe fitting mounting seat (2) in a direction away from the first pipe seat (4); S5, starting the flipping member (12) to drive the first pipe seat (4) to flip, so as to send the first pipe and pipe fitting connected as one into the pipe trench; S6, placing the second pipe into the pipe trench and clamping the end of the second pipe by the clamping mechanism (7) on the second pipe seat (5), after the clamping is completed, moving the heat fuser into the pipe trench and heating the ends of the second pipe and the pipe fitting to be connected; S7, moving the second pipe toward the pipe fitting by means of the moving assembly (51), so that the second pipe is connected to the pipe fitting by hot-melt connection.

Citation Information

Patent Citations

  • Fire-fighting engineering pipeline installation device and installation method

    CN113418054A

  • Auxiliary installation device for buried pipeline

    CN117249301A

  • Pipe burying device for water conservancy and hydropower engineering

    CN214368158U

  • A water supply and drainage pipe laying and fixing device

    CN215059991U