Industrial kiln based on hearth sealing structure

By designing the partition drive mechanism and independent heating interval in industrial kilns, the problem that traditional kilns can only be fired at a single temperature is solved, multi-temperature section heating is achieved and processing efficiency is improved.

CN119492259AInactive Publication Date: 2025-02-21SUZHOU HUIKE EQUIP CO LTD
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Patent Information

Application Number
CN202510082557.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-02-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional kilns can only fire ceramic objects at a constant temperature, and cannot achieve multi-temperature heating, and have low processing efficiency.

Method used

An industrial kiln based on a furnace sealing structure is designed. By installing a partition drive mechanism at the three equal parts of the furnace body, the furnace body is divided into three sections, each section is equipped with independent heating components, which can be independently controlled. temperature. At the same time, two rail cars are provided, allowing two batches of ceramic objects to be fired at the same time.

Benefits of technology

The multi-temperature section heating function is realized, the applicability of the kiln is increased, and the processing efficiency of ceramic firing is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an industrial kiln based on a hearth sealing structure, and relates to the field of industrial kilns, the industrial kiln comprises a partition door driving mechanism, the partition door driving mechanism comprises a door frame, a partition door, a steel rope, a winding wheel, a rotating shaft and a partition door driving motor, the door frame and the partition door driving motor are both fixedly installed at the upper end of a furnace body, and the partition door is installed on the door frame and can slide; an opening is formed in the position, corresponding to the partition door, of the top of the furnace body, the rotating shaft is installed at the upper end of the furnace body through a shaft sleeve, the winding wheel is fixedly installed at one end of the rotating shaft, one end of the steel cable is fixedly connected with the upper end of the partition door, and the other end of the steel cable is wound around the winding wheel. A driving gear is fixedly mounted at the output end of the partition door driving motor and is meshed with a driven gear, and through the arrangement of the overall structure, the applicability of the device is improved, two batches of products can be fired at the same time, and the firing efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the field of industrial kilns, and in particular to an industrial kiln based on a furnace sealing structure. Background Art

[0002] A kiln or furnace is a furnace used to fire ceramics and sculptures or to fuse enamel to the surface of metal objects. It is usually made of bricks and stones. It can be made into various sizes according to needs and can be operated by combustible gas, oil or electricity. According to the type of calcined materials, it can be divided into: ceramic kiln, cement kiln, glass kiln, enamel kiln, lime kiln, etc.

[0003] The control of kiln temperature is crucial for ceramic firing. The temperature range that needs to be reached is usually between 800 degrees Celsius and 1400 degrees Celsius. Depending on the material of the object being fired and the desired firing effect, the required temperature in the furnace cavity is also different. For example, the firing temperature of porcelain is generally between 1250℃-1350℃, while the firing temperature of pottery is between 1000℃-1200℃. Traditional kilns generally have only one zone in the furnace cavity, and only one constant temperature in the kiln. Ceramic objects can only be fired at one temperature, which affects the applicability of the kiln and cannot achieve multi-temperature heating. In addition, traditional kilns can only fire a batch of ceramic objects at a time, and the processing efficiency is low. Summary of the invention

[0004] The purpose of the present application is to provide an industrial kiln based on a furnace sealing structure, wherein the two railcars and rails are arranged below the furnace body, and the two partition door driving mechanisms are installed at three equal parts of the furnace body. The partition door driving mechanism is provided with a partition door that can slide to the inside of the furnace body, dividing the furnace body into three sections, and each of the three sections is equipped with its own heating component, which can control the three sections at different temperatures. Ceramic objects can be placed in corresponding sections for firing according to firing requirements, thereby increasing the applicability of the present invention. The present invention provides two railcars, and two batches of ceramic objects are placed on the two railcars. The two railcars are moved to the corresponding sections, so that two batches of ceramic objects can be fired at the same time, thereby improving processing efficiency.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: an industrial kiln based on a furnace sealing structure, comprising a furnace body, two furnace doors, a rail car mechanism and two partition door driving mechanisms, the two furnace doors are respectively hinged at the two ends of the furnace body, and pillars are fixedly installed at the four corners of the furnace body. The rail car mechanism includes two rail cars and tracks, and the two rail cars and tracks are both arranged below the furnace body, and the two rail cars are both arranged on the tracks in a coordinated manner. The furnace body is U-shaped, and the two sides of the rail car are respectively arranged in contact with the inner walls on both sides of the bottom of the furnace body; the two partition door driving mechanisms are both installed at three equal parts of the furnace body, and the partition door driving mechanism includes a door frame, a partition door, a steel cable, a collecting box, and a collecting box. A winding wheel, a rotating shaft and a partition door driving motor, the door frame and the partition door driving motor are both fixedly mounted on the upper end of the furnace body, the partition door is slidably mounted on the door frame, an opening is provided at the top of the furnace body corresponding to the partition door, the rotating shaft is mounted on the upper end of the furnace body through a shaft sleeve, the winding wheel is fixedly mounted on one end of the rotating shaft, one end of the steel cable is fixedly connected to the upper end of the partition door, the other end of the steel cable is wound around the winding wheel, the upper end of the door frame and the upper end of the furnace body are both fixedly mounted with fixed pulleys, the middle part of the steel cable is wound around the corresponding fixed pulleys, the other end of the rotating shaft is fixedly mounted with a driven gear, the output end of the partition door driving motor is fixedly mounted with a driving gear, and the driving gear is meshed with the driven gear.

[0006] Preferably, the rail car mechanism also includes two screw rods and two rail car drive motors, the two screw rods are rotatably installed on both sides of the furnace body, and a connecting rod is fixedly installed on one side of the two rail cars, one end of each connecting rod is threadedly connected to the corresponding screw rod, and the two rail car drive motors are fixedly installed on both sides of the furnace body, and the output end of each rail car drive motor is fixedly connected to one end of the corresponding screw rod; the length of the screw rod is equal to 2 / 3 of the length of the furnace body.

[0007] Preferably, positioning components are installed on both sides of the furnace body, and each of the positioning components is arranged at the middle of the corresponding screw rod. The positioning components include a fixed frame, a limit plate, a screw rod and a knob. The fixed frame is fixedly installed on the furnace body, and the fixed frame is U-shaped. The limit plate is slidably installed in the fixed frame. The upper end of the screw rod passes through the top of the fixed frame and is rotatably connected to the fixed frame. The lower end of the screw rod is threadedly connected to the limit plate, and the knob is fixedly connected to the upper end of the screw rod.

[0008] Preferably, an insulation layer is fixedly installed inside the furnace body, and engaging convex strips are symmetrically provided on both sides of the bottom of the insulation layer. An insulation seat is fixedly installed on the upper end of the rail car, and engaging grooves are symmetrically provided on both sides of the insulation seat, and the engaging convex strips match the engaging grooves.

[0009] Preferably, partition door guide grooves are fixedly installed at positions corresponding to the openings on both sides of the inner wall of the insulation layer, the groove width of the partition door guide grooves is equal to the thickness of the partition door, and the distance between two corresponding partition door guide grooves is equal to the width of the partition door.

[0010] Preferably, a waste heat recovery mechanism is installed on one side of the furnace body, and the waste heat recovery mechanism includes three heat exchange components, and the three heat exchange components are equidistantly arranged on the furnace body. The heat exchange components include an oil tank, an air pump, a connecting shell, an air inlet pipe and a heat conducting pipe. The oil tank is fixedly installed on the outer wall of the furnace body, the connecting shell is fixedly installed on the upper end of the furnace body, the air pump is fixedly installed on the upper end of the connecting shell, the air outlet end of the air pump is connected with the connecting shell, one end of the air inlet pipe is inserted into the interior of the furnace body, and the other end of the air inlet pipe is connected to the air inlet end of the air pump, the heat conducting pipe is fixedly installed in the interior of the oil tank, the upper end of the heat conducting pipe is connected with the interior of the connecting shell, and the lower end of the heat conducting pipe is inserted through the oil tank to the outside.

[0011] Preferably, the waste heat recovery mechanism also includes an oil inlet pipe, an oil outlet pipe, an air outlet pipe, two oil pumps and two solenoid valves. The oil inlet pipe is fixedly installed on the top of the leftmost oil tank, the oil outlet pipe is fixedly installed on the bottom of the rightmost oil tank, and the air outlet pipe is arranged below the oil tank. The lower ends of the plurality of heat conduction pipes are connected to the air outlet pipe. An oil connecting pipe is fixedly installed between two adjacent oil tanks. Each of the oil pumps is fixedly installed on the upper end of the corresponding connecting oil pipe, and each of the solenoid valves is fixedly installed on the lower end of the corresponding connecting oil pipe.

[0012] Preferably, a compensating heating element is fixedly mounted on the inner wall of the oil tank, an oil temperature sensor is fixedly mounted at the lower end of the oil tank, a controller is fixedly mounted at the upper end of the oil tank, and each of the oil temperature sensors and solenoid valves is electrically connected to the corresponding controller.

[0013] Preferably, a slide groove is provided on the front side of the connecting shell, a slide plate is slidably installed in the slide groove, and a filter screen is fixedly installed in the middle of the slide plate.

[0014] Preferably, a rotating stopper is provided on the front of the connecting shell, and the rotating stopper is arranged on one side of the slide slot, and the distance between the axis of the rotating stopper and the slide slot is greater than half of its width, and the distance between the axis of the rotating stopper and the slide slot is less than half of its length.

[0015] In summary, the technical effects and advantages of the present invention are as follows: 1. In the present invention, the two rail cars and the rails are both arranged below the furnace body, the two partition door driving mechanisms are both installed at three equal parts of the furnace body, the partition door driving mechanism is provided with a partition door that can slide to the inside of the furnace body, and the furnace body is divided into three sections, and each of the three sections is equipped with a respective heating component, which can control the three sections at different temperatures, and ceramic objects can be placed in corresponding sections for firing according to firing requirements, thereby increasing the applicability of the present invention, and the present invention provides two rail cars, and two batches of ceramic objects are placed on the two rail cars, and the two rail cars are moved to the corresponding sections, so that two batches of ceramic objects can be fired at the same time, thereby improving processing efficiency.

[0016] 2. In the present invention, a waste heat recovery mechanism is provided, and the waste heat recovery mechanism includes three heat exchange components, and the heat exchange components include an oil tank, an air pump, an air outlet pipe and a heat conducting pipe. The air outlet end of the air pump is connected with the heat conducting pipe, one end of the air outlet pipe is inserted into the interior of the furnace body, and the other end of the air outlet pipe is connected with the air inlet end of the air pump. The heat conducting pipe is fixedly installed in the interior of the oil tank, the upper end of the heat conducting pipe is connected with the interior of the connecting shell, and the lower end of the heat conducting pipe is inserted through the oil tank to the outside. The air pump draws the gas in the furnace body through the air outlet pipe, and the gas enters the heat conducting pipe and circulates. The heat of the gas is heat-exchanged with the cold oil in the oil tank through the heat conducting pipe, so as to heat the oil, improve the heat utilization rate, and prevent heat loss.

[0017] 3. In the present invention, an oil connecting pipe is fixedly installed between two adjacent oil tanks, each of the oil pumps is fixedly installed on the upper end of the corresponding oil connecting pipe, and each of the solenoid valves is fixedly installed on the lower end of the corresponding oil connecting pipe. The gas after heat exchange is discharged through the outlet pipe, and the cold oil enters the leftmost oil tank through the oil inlet pipe for heating. Under the action of the oil pump, it flows through the remaining oil tanks in sequence through the connecting oil pipe for step-by-step heating. Compared with single heating, the oil can be heated to a higher temperature faster, the heat storage per unit amount of oil is increased, the amount of oil required for heat storage is reduced, and the practicality is improved.

[0018] 4. In the present invention, a compensating heating element is fixedly installed on the inner wall of the oil tank, an oil temperature sensor is fixedly installed on the lower end of the oil tank, and a controller is fixedly installed on the upper end of the oil tank. Each of the oil temperature sensors and solenoid valves is electrically connected to the corresponding controller. The oil temperature is detected by the oil temperature sensor. When the oil temperature is lower than the expected value, the compensating heating element can be used to heat the oil to ensure that the oil temperature can reach the expected value. When the oil is heated to the expected value, the controller drives the solenoid valve to open, so that the oil can flow to the next oil tank, ensuring that the temperature of the oil flowing out at last can meet the use standard. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the cutaway structure of the present invention; Figure 3 This is one of the schematic diagrams of the rail vehicle mechanism structure of the present invention; Figure 4 This is the second schematic diagram of the structure of the rail vehicle mechanism of the present invention; Figure 5 For the present invention Figure 3 Enlarged view of point A in the middle; Figure 6 This is a schematic diagram of the structure of the waste heat recovery mechanism of the present invention; Figure 7 It is a schematic diagram of the cross-section structure of the heat exchange component of the present invention; Figure 8 It is a schematic diagram of the cross-section structure of the connecting shell of the present invention.

[0021] In the figure: 1, furnace body; 101, insulation layer; 102, pillar; 103, partition door guide groove; 2, furnace door; 3, track car mechanism; 301, track car; 302, insulation seat; 303, track; 304, connecting rod; 305, screw rod; 306, track car drive motor; 307, fixing frame; 308, limit plate; 309, screw rod; 310, knob; 4, partition door drive mechanism; 401, door frame; 402, partition door; 403, steel cable; 404, winding Wheel; 405, rotating shaft; 406, driven gear; 407, driving gear; 408, partition door driving motor; 5, waste heat recovery mechanism; 501, oil tank; 502, air pump; 503, connecting shell; 504, air inlet pipe; 505, oil inlet pipe; 506, air outlet pipe; 507, connecting oil pipe; 508, oil pump; 509, heat transfer pipe; 510, oil temperature sensor; 511, solenoid valve; 512, compensating heating element; 513, oil outlet pipe; 514, filter. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] Example 1: Reference Figure 1 and Figure 2 An industrial kiln based on a furnace sealing structure is shown, comprising a furnace body 1, two furnace doors 2, a rail car mechanism 3 and two partition door driving mechanisms 4, wherein the two furnace doors 2 are respectively hinged at the two ends of the furnace body 1, pillars 102 are fixedly installed at the four corners of the furnace body 1, the rail car mechanism 3 comprises two rail cars 301 and rails 303, the two rail cars 301 and rails 303 are both arranged below the furnace body 1, and the two rail cars 301 are both arranged on the rails 303, the furnace body 1 The rail car 301 is arranged in a U shape, and the two sides of the rail car 301 are respectively arranged in contact with the inner walls of the two sides of the bottom of the furnace body 1. The two partition door driving mechanisms 4 are installed at the third part of the furnace body 1. The partition door driving mechanism 4 includes a door frame 401, a partition door 402, a steel cable 403, a winding wheel 404, a rotating shaft 405 and a partition door driving motor 408. The door frame 401 and the partition door driving motor 408 are fixedly installed on the upper end of the furnace body 1, and the partition door 402 is slidably installed on the door frame 401. The top of the furnace body 1 and the partition door 408 are connected. 02 is provided with an opening at a position corresponding to the rotating shaft 405, the rotating shaft 405 is installed on the upper end of the furnace body 1 through a shaft sleeve, the winding wheel 404 is fixedly installed on one end of the rotating shaft 405, one end of the steel cable 403 is fixedly connected to the upper end of the partition door 402, the other end of the steel cable 403 is wound on the winding wheel 404, the upper end of the door frame 401 and the upper end of the furnace body 1 are fixedly installed with a fixed pulley, the middle part of the steel cable 403 is wound on the corresponding fixed pulley, and the other end of the rotating shaft 405 is fixedly installed with a driven gear 40 6. A driving gear 407 is fixedly installed at the output end of the partition door driving motor 408, and the driving gear 407 is meshed with the driven gear 406. Starting the partition door driving motor 408 drives the driving gear 407 to rotate, drives the driven gear 406 to rotate, thereby drives the rotating shaft 405 to rotate, and the winding wheel 404 rotates with the rotating shaft 405. One end of the steel cable 403 is wound around the winding wheel 404, and the other end of the steel cable 403 pulls the partition door 402 to move along the door frame 401, so as to control the opening and closing of the partition door 402. Two partition doors 402 divide the furnace body 1 into three sections, and each of the three sections is equipped with its own heating component, which can control the three sections at different temperatures. Ceramic objects can be placed in corresponding sections for firing according to firing requirements, thereby increasing the applicability of the present invention. The present invention provides two rail cars 301. When firing ceramic objects, the rail cars 301 are moved out of the furnace body 1, and the ceramic objects to be fired are placed on the corresponding rail cars 301, and then the rail cars 301 are moved to the corresponding sections, the furnace door 2 is closed, the partition door 402 is lowered, two batches of ceramic objects are placed on the two rail cars 301, and the two rail cars 301 are moved to the corresponding sections. Two batches of ceramic objects can be fired at the same time, thereby improving processing efficiency.

[0024] Embodiment 2 is different from the above embodiment in that Figure 3 and Figure 4 As shown, the rail car mechanism 3 also includes two screw rods 305 and two rail car drive motors 306. The two screw rods 305 are rotatably installed on both sides of the furnace body 1. A connecting rod 304 is fixedly installed on one side of the two rail cars 301. One end of each connecting rod 304 is threadedly connected to the corresponding screw rod 305. The two rail car drive motors 306 are fixedly installed on both sides of the furnace body 1. The output end of each rail car drive motor 306 is fixed to one end of the corresponding screw rod 305. The rail car driving motor 306 drives the screw rod 305 to rotate, and the screw rod 305 acts on the connecting rod 304 to drive the rail car 301 to move, which is convenient for driving the rail car 301. The length of the screw rod 305 is equal to 2 / 3 of the length of the furnace body 1, so that the moving range of the two rail cars 301 is the length of the two intervals. Both rail cars 301 can move to the middle interval, the interval at the corresponding end of the furnace body 1 and move out of the furnace body 1. When loading, the rail car 301 is moved out of the furnace body 1 to facilitate the feeding of ceramic objects.

[0025] Embodiment 3 is different from the above embodiment in that Figure 5 As shown, positioning components are installed on both sides of the furnace body 1, and each positioning component is arranged in the middle of the corresponding screw rod 305. The positioning components include a fixing frame 307, a limiting plate 308, a screw rod 309 and a knob 310. The fixing frame 307 is fixedly installed on the furnace body 1, and the fixing frame 307 is arranged in a U shape. The limiting plate 308 is slidably installed in the fixing frame 307. The upper end of the screw rod 309 is inserted through the top of the fixing frame 307 and is rotatably connected to the fixing frame 307. The lower end of the screw rod 309 is connected to the limiting plate 308. 8 is threadedly connected, and the knob 310 is fixedly connected to the upper end of the screw rod 309. By rotating the knob 310, the screw rod 309 can be driven to rotate, thereby driving the limit plate 308 to move up and down along the fixed frame 307. When the limit plate 308 moves to the lowest point, the limit plate 308 acts on the connecting rod 304 to limit the rail vehicle 301, so that the rail vehicle 301 can be accurately stopped in the corresponding interval. When the limit plate 308 moves to the highest point, the moving paths of the limit plate 308 and the connecting rod 304 do not overlap, so as to avoid affecting the movement of the rail vehicle 301.

[0026] Embodiment 4 is different from the above embodiments in that a thermal insulation layer 101 is fixedly installed inside the furnace body 1, and engaging convex strips are symmetrically provided on both sides of the bottom of the thermal insulation layer 101, and a thermal insulation seat 302 is fixedly installed on the upper end of the rail car 301, and engaging grooves are symmetrically provided on both sides of the thermal insulation seat 302, and the engaging convex strips match the engaging grooves to ensure the sealing of the connection between the furnace body 1 and the rail car 301, improve the sealing effect of the furnace cavity, and prevent heat loss.

[0027] Partition door guide grooves 103 are fixedly installed on both sides of the inner wall of the insulation layer 101 corresponding to the opening. The groove width of the partition door guide grooves 103 is equal to the thickness of the partition door 402, and the distance between the two corresponding partition door guide grooves 103 is equal to the width of the partition door 402, so that the partition door 402 is in close contact with the partition door guide grooves 103, ensuring the sealing of the gap between the partition door 402 and the insulation layer 101, and preventing heat exchange between different intervals in the furnace body 1.

[0028] Embodiment 5 is different from the above embodiments in that Figure 6-Figure 8 As shown, a waste heat recovery mechanism 5 is installed on one side of the furnace body 1, and the waste heat recovery mechanism 5 includes three heat exchange components, and the three heat exchange components are equidistantly arranged on the furnace body 1. The heat exchange component includes an oil tank 501, an air pump 502, a connecting shell 503, an air intake pipe 504 and a heat conduction pipe 509. The oil tank 501 is fixedly installed on the outer wall of the furnace body 1, the connecting shell 503 is fixedly installed on the upper end of the furnace body 1, the air pump 502 is fixedly installed on the upper end of the connecting shell 503, the air outlet end of the air pump 502 is communicated with the connecting shell 503, one end of the air intake pipe 504 is inserted into the interior of the furnace body 1, and the other end of the air intake pipe 504 is connected to the air pump 5 02 is connected with the air inlet end, the heat pipe 509 is fixedly installed inside the oil tank 501, the upper end of the heat pipe 509 is communicated with the inside of the connecting shell 503, the lower end of the heat pipe 509 passes through the oil tank 501 to the outside, the air pump 502 draws the gas in the furnace body 1 through the air inlet pipe 504, the gas enters the heat pipe 509 and circulates, the heat of the gas is heat-exchanged with the cold oil in the oil tank 501 through the heat pipe 509, the oil is heated, the heat utilization rate is improved, and the heat loss is prevented. The heat pipe 509 has a serpentine structure, which increases the length of the heat pipe 509 in the oil tank 501, increases the time for the gas to pass through the heat pipe 509, and improves the efficiency of heat exchange.

[0029] The waste heat recovery mechanism 5 also includes an oil inlet pipe 505, an oil outlet pipe 513, an air outlet pipe 506, two oil pumps 508 and two solenoid valves 511. The oil inlet pipe 505 is fixedly installed on the top of the leftmost oil tank 501, the oil outlet pipe 513 is fixedly installed on the bottom of the rightmost oil tank 501, the air outlet pipe 506 is arranged below the oil tank 501, the lower ends of the plurality of heat conducting pipes 509 are connected to the air outlet pipe 506, a connecting oil pipe 507 is fixedly installed between two adjacent oil tanks 501, and each of the oil pumps 508 is connected to the oil pump 508. They are respectively fixedly installed on the upper end of the corresponding connecting oil pipe 507, and each of the solenoid valves 511 is respectively fixedly installed on the lower end of the corresponding connecting oil pipe 507. The gas after heat exchange is discharged through the outlet pipe 506, and the cold oil enters the leftmost oil tank 501 through the oil inlet pipe 505. After being heated, under the action of the oil pump 508, it flows through the remaining oil tanks 501 in sequence through the connecting oil pipe 507, and is heated step by step. Compared with single heating, the oil can be heated to a higher temperature faster, the heat storage per unit amount of oil is increased, the amount of oil required for heat storage is reduced, and the practicality is improved.

[0030] A compensating heating element 512 is fixedly installed on the inner wall of the oil tank 501. The compensating heating element 512 is generally a resistance wire. An oil temperature sensor 510 is fixedly installed at the lower end of the oil tank 501, and a controller is fixedly installed at the upper end of the oil tank 501. Each of the oil temperature sensors 510 and the solenoid valve 511 is electrically connected to the corresponding controller. The oil temperature is detected by the oil temperature sensor 510. When the oil temperature is lower than the expected value, the compensating heating element 512 can be used to heat the oil to ensure that the oil temperature can reach the expected value. When the oil is heated to the expected value, the controller drives the solenoid valve 511 to open, so that the oil can flow to the next oil tank 501, to ensure that the temperature of the last oil flowing out can meet the usage standard.

[0031] A slide groove is provided on the front side of the connecting shell 503, and a sliding plate is slidably installed in the slide groove. A filter screen 514 is fixedly installed in the middle of the sliding plate. The filter screen 514 can filter the gas in the furnace cavity to prevent the smoke in the gas from flowing into the atmosphere. The setting of the sliding plate makes it convenient to remove the filter screen 514 and replace the filter screen 514.

[0032] A rotating stopper 515 is provided on the front of the connecting shell 503, and the rotating stopper 515 is arranged on one side of the slide slot. The distance between the axis of the rotating stopper 515 and the slide slot is greater than half of its width, and the distance between the axis of the rotating stopper 515 and the slide slot is less than half of its length. By rotating the rotating stopper 515, it can be controlled whether it blocks the sliding plate, thereby facilitating the control of fixing and removing the sliding plate.

[0033] Working principle: Open the furnace door 2, start the partition door driving motor 408 to drive the active gear 407 to rotate, drive the driven gear 406 to rotate, thereby drive the rotating shaft 405 to rotate, and the winding wheel 404 rotates with the rotating shaft 405. One end of the steel cable 403 is wound around the winding wheel 404, and the other end of the steel cable 403 pulls the partition door 402 to move along the door frame 401, and the partition door 402 is opened. The screw rod 305 is driven to rotate by the rail car driving motor 306. The screw rod 305 acts on the connecting rod 304 to drive the rail car 301 to move. The rail car 301 can be moved out of the furnace body 1, and the ceramic objects to be fired are placed on the corresponding rail car 301, and it is moved to the corresponding interval again, and the furnace door 2 is closed, and the partition door 402 is lowered.

[0034] Different zones are heated to different temperatures by the heating elements in each zone to fire the ceramic objects. The air pump 502 draws out the hot gas generated in the furnace body 1 through the air inlet pipe 504. The gas passes through the filter 514 to filter the smoke. The filtered gas enters the heat pipe 509 and circulates. The heat of the gas exchanges heat with the cold oil in the oil tank 501 through the heat pipe 509 to heat the oil. The oil temperature sensor 510 detects the oil temperature. When the oil temperature is lower than the expected value, the compensating heating element 512 is started to heat the oil to ensure that the oil temperature can reach the expected value. When the oil is heated to the expected value, the controller drives the solenoid valve 511 and the oil pump 508 to open, and the oil pump 508 draws the oil to the next oil tank 501. When the oil is heated to a specific temperature in the rightmost oil tank 501, it is discharged through the oil outlet pipe 513.

[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An industrial kiln based on a furnace sealing structure, comprising a furnace body, two furnace doors, a rail car mechanism and two partition door driving mechanisms, wherein the two furnace doors are hinged at the two ends of the furnace body, and pillars are fixedly installed at the four corners of the furnace body, characterized in that: The track car mechanism includes two track cars and tracks, the two track cars and tracks are both arranged below the furnace body, and the two track cars are both arranged on the tracks in cooperation, the furnace body is arranged in a U-shape, and the two sides of the track car are respectively arranged in contact with the inner walls on both sides of the bottom of the furnace body; The two partition door driving mechanisms are both installed at three equal parts of the furnace body, and the partition door driving mechanism includes a door frame, a partition door, a steel cable, a winding wheel, a rotating shaft and a partition door driving motor. The door frame and the partition door driving motor are both fixedly installed on the upper end of the furnace body, and the partition door is slidably installed on the door frame. An opening is provided at the top of the furnace body corresponding to the partition door. The rotating shaft is installed on the upper end of the furnace body through a shaft sleeve, and the winding wheel is fixedly installed on one end of the rotating shaft. One end of the steel cable is fixedly connected to the upper end of the partition door, and the other end of the steel cable is wound on the winding wheel. Fixed pulleys are fixedly installed on the upper end of the door frame and the upper end of the furnace body, and the middle part of the steel cable is wound on the corresponding fixed pulley. A driven gear is fixedly installed on the other end of the rotating shaft, and a driving gear is fixedly installed on the output end of the partition door driving motor, and the driving gear is meshed with the driven gear.

2. The industrial kiln based on the furnace sealing structure according to claim 1 is characterized in that: The railcar mechanism also includes two screw rods and two railcar drive motors, the two screw rods are rotatably mounted on both sides of the furnace body, a connecting rod is fixedly mounted on one side of the two railcars, one end of each connecting rod is threadedly connected to the corresponding screw rod, the two railcar drive motors are fixedly mounted on both sides of the furnace body, and the output end of each railcar drive motor is fixedly connected to one end of the corresponding screw rod; The length of the screw rod is equal to 2 / 3 of the length of the furnace body.

3. The industrial kiln based on the furnace sealing structure according to claim 2 is characterized in that: Positioning components are installed on both sides of the furnace body, and each positioning component is arranged at the middle of the corresponding screw rod. The positioning component includes a fixing frame, a limiting plate, a screw rod and a knob. The fixing frame is fixedly installed on the furnace body, and the fixing frame is U-shaped. The limiting plate is slidably installed in the fixing frame. The upper end of the screw rod is inserted through the top of the fixing frame and is rotatably connected to the fixing frame. The lower end of the screw rod is threadedly connected to the limiting plate, and the knob is fixedly connected to the upper end of the screw rod.

4. The industrial kiln based on the furnace sealing structure according to claim 1 is characterized in that: An insulation layer is fixedly installed inside the furnace body, and engaging convex strips are symmetrically provided on both sides of the bottom of the insulation layer. An insulation seat is fixedly installed on the upper end of the rail car, and engaging grooves are symmetrically provided on both sides of the insulation seat, and the engaging convex strips match the engaging grooves.

5. The industrial kiln based on the furnace sealing structure according to claim 4 is characterized in that: Partition door guide grooves are fixedly installed at positions corresponding to the openings on both sides of the inner wall of the insulation layer. The groove width of the partition door guide grooves is equal to the thickness of the partition door, and the distance between two corresponding partition door guide grooves is equal to the width of the partition door.

6. The industrial kiln based on the furnace sealing structure according to claim 5, characterized in that: A waste heat recovery mechanism is installed on one side of the furnace body, and the waste heat recovery mechanism includes three heat exchange components, which are equidistantly arranged on the furnace body. The heat exchange components include an oil tank, an air pump, a connecting shell, an air intake pipe and a heat conduction pipe. The oil tank is fixedly installed on the outer wall of the furnace body, the connecting shell is fixedly installed on the upper end of the furnace body, the air pump is fixedly installed on the upper end of the connecting shell, the air outlet end of the air pump is connected with the connecting shell, one end of the air intake pipe is inserted into the interior of the furnace body, the other end of the air intake pipe is connected to the air intake end of the air pump, the heat conduction pipe is fixedly installed in the interior of the oil tank, the upper end of the heat conduction pipe is connected with the interior of the connecting shell, and the lower end of the heat conduction pipe is inserted through the oil tank to the outside.

7. The industrial kiln based on the furnace sealing structure according to claim 6 is characterized in that: The waste heat recovery mechanism also includes an oil inlet pipe, an oil outlet pipe, an air outlet pipe, two oil pumps and two solenoid valves. The oil inlet pipe is fixedly installed on the top of the leftmost oil tank, the oil outlet pipe is fixedly installed on the bottom of the rightmost oil tank, and the air outlet pipe is arranged below the oil tank. The lower ends of the plurality of heat conducting pipes are connected to the air outlet pipe. An oil connecting pipe is fixedly installed between two adjacent oil tanks. Each of the oil pumps is fixedly installed on the upper end of the corresponding oil connecting pipe, and each of the solenoid valves is fixedly installed on the lower end of the corresponding oil connecting pipe.

8. The industrial kiln based on the furnace sealing structure according to claim 7 is characterized in that: A compensating heater is fixedly mounted on the inner wall of the oil tank, an oil temperature sensor is fixedly mounted on the lower end of the oil tank, and a controller is fixedly mounted on the upper end of the oil tank. Each of the oil temperature sensors and solenoid valves is electrically connected to the corresponding controller.

9. The industrial kiln based on the furnace sealing structure according to claim 6, characterized in that: A slide groove is arranged on the front side of the connecting shell, a slide plate is slidably installed in the slide groove, and a filter screen is fixedly installed in the middle of the slide plate.

10. The industrial kiln based on the furnace sealing structure according to claim 9, characterized in that: A rotation stopper is provided on the front of the connecting shell, and the rotation stopper is arranged on one side of the slide slot. The distance between the axis of the rotation stopper and the slide slot is greater than half of its width, and the distance between the axis of the rotation stopper and the slide slot is less than half of its length.

Citation Information

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