Stepless switching top shower head and sanitary ware

By using the combination of the rack and rack transmission mechanism and the switching disc in the waterway switching mechanism, the existing waterway switching mechanism is easily stuck during switching, and smooth and stepless switching between various water splash modes is achieved, improving the user experience.

CN119500431APending Publication Date: 2025-02-25XIAMEN DELMEI SANITARY WARE
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Patent Information

Application Number
CN202411704751.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

The existing waterway switching mechanism is prone to lag during switching, and the manufacturing and assembly accuracy requirements are high, and there are processing errors or improper assembly, resulting in uneven meshing, which affects the smoothness of the switching operation.

Method used

The combination of the gear rack transmission mechanism and the switching disk is adopted. The driving mechanism drives the rack to move, and the meshing of the rack and the gear causes the gear to rotate, and then drives the switching disk to rotate through the connecting shaft, achieving smooth and stepless switching between various water splash modes.

Benefits of technology

It effectively reduces the lag phenomenon during the switching process, improves the user experience, ensures the accuracy and stability of the switching operation, and has a simple and compact structure and convenient operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a stepless switching top spraying shower head and sanitary ware with the top spraying shower head. The top spraying shower head comprises a driving mechanism and a switching mechanism, and the driving mechanism is used for driving the switching mechanism to conduct water path switching. The switching mechanism comprises a rack connected with the driving mechanism; the gear is meshed with the rack; the connecting shaft is fixedly connected with the gear; the switching disc is fixedly connected with the connecting shaft; a sealing cover is further included; the switching disc is provided with a water passing hole, the sealing cover is provided with more than two water distribution holes, and each water distribution hole is communicated with different water outlet channels; the driving mechanism drives the rack to move, the rack drives the gear to rotate, and the gear drives the switching disc to rotate through the connecting shaft, so that one of the water passing hole and the water distribution hole is selectively communicated; therefore, stepless switching of various sprays is achieved, and switching lagging is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of sanitary ware, and in particular to a steplessly switchable overhead shower head and sanitary ware having the overhead shower head. Background Art

[0002] For example, Chinese invention patent documents CN105728210B and CN105583094B disclose a water circuit switching mechanism, which adopts a ratchet gear transmission mechanism as the core structure of the water circuit switching. The ratchet gear is driven to rotate by an external driving mechanism, and the ratchet gear drives the ratchet gear to rotate, thereby driving the rotating water diversion plate to rotate. The rotating water diversion plate enables the water inlet chamber of the water diversion seat to selectively connect to the water outlet channel, thereby realizing the switching of different water outlet waterways.

[0003] A ratchet is an intermittent motion mechanism that converts linear reciprocating motion or rotational motion into unidirectional stepping motion. On the one hand, the ratchet transmission relies on the precise meshing of the teeth on the ratchet and the tooth grooves on the pawl. If the meshing clearance is not appropriate, it may cause jamming during switching. On the other hand, the manufacturing and assembly precision of the ratchet and pawl are high. If there are processing errors or improper assembly, it may cause uneven meshing, resulting in unsmooth switching. On the other hand, a spring is usually required to maintain the contact between the pawl and the ratchet. If the spring force is uneven or insufficient, the pawl may not be able to stably mesh with the ratchet teeth, causing instability during switching. Summary of the invention

[0004] In order to solve the above problems, the present invention provides a stepless switching overhead shower and sanitary ware, which adopts a combination of a gear rack transmission mechanism and a switching disk to achieve stepless switching of multiple water sprays and reduce switching jams.

[0005] To achieve the above object, the technical solution adopted by the present invention is: A steplessly switchable overhead shower head comprises a driving mechanism (20) and a switching mechanism (30), wherein the driving mechanism (20) is used to drive the switching mechanism (30) to switch water channels; the switching mechanism (30) comprises: A rack (31) connected to the driving mechanism (20); A gear (32) meshing with the rack (31); A connecting shaft (33) fixedly connected to the gear (32); A switching disk (34) fixedly connected to the connecting shaft (33); It also includes a sealing cover (40); the switching disk (34) is provided with a water through hole (341); the sealing cover (40) is provided with more than two water diversion holes (41); each water diversion hole (41) is connected to a different water outlet channel; the driving mechanism (20) drives the rack (31) to move, the rack (31) drives the gear (32) to rotate, and the gear (32) drives the switching disk (34) to rotate via the connecting shaft (33), thereby enabling the water through hole (341) to selectively connect to the water diversion hole (41).

[0006] Preferably, it further comprises a shower body (10), wherein the shower body (10) is provided with a fixing seat (12); the rack (31) is slidably mounted on the fixing seat (12), and the gear (32) is rotatably mounted on the fixing seat (12).

[0007] Preferably, the fixing seat (12) is provided with a slide rail or a slide groove, the first side of the rack is connected to the driving mechanism (20), and the second side of the rack is connected to the slide rail or the slide groove in a sliding fit.

[0008] Preferably, the driving mechanism (20) adopts a push button, the rack (31) is provided with a plug hole (311), and the plug rod of the push button is plugged into and matched with the plug hole (311).

[0009] Preferably, the water inlet end of the fixing seat (12) is provided with a ball head (11), the water outlet end is provided with a water outlet cavity, and a sealing sheet (13) is provided in the water outlet cavity; the water hole (341) of the switching disk (34) is in communication with the water outlet cavity.

[0010] Preferably, the water outlet channel is provided with a water diversion cover (50), and the upper and lower sides of the water diversion cover (50) respectively form a first water diversion chamber (52) and a second water diversion chamber (53); when the rack (31) and the gear (32) are in a first meshing position, water flows into the first water diversion chamber (52) through one of the water diversion holes and then flows out through the water outlet hole (61) to form water in a first state; when the rack (31) and the gear (32) are in a second meshing position, water flows into the second water diversion chamber (52) through the other of the water diversion holes and then flows out through the water outlet hole (61) to form water in a second state.

[0011] Preferably, the water diversion cover (50) is provided with a water through hole (51), and the water in the first water diversion chamber (52) enters the second water diversion chamber (53) through the water through hole (51).

[0012] Preferably, it further comprises a water outlet body (60), the water outlet hole (61) being arranged on the water outlet body (60), and the water outlet hole (61) and the water through hole (51) being staggered in position, so that water in the water through hole (51) enters the water outlet hole (61) after rotation.

[0013] Preferably, it further comprises a decorative cover (70), wherein the decorative cover (70) is provided with water outlet clearance holes (71), the number and positions of the water outlet clearance holes (71) correspond to the water outlet holes (61), and the diameter of the water outlet clearance holes (71) is larger than that of the water outlet holes (61).

[0014] The present invention also provides a sanitary ware, comprising the stepless switching overhead shower head described in any one of the above items.

[0015] The beneficial effects of the present invention are: (1) The present invention drives the rack to move through a driving mechanism, and the meshing action of the rack and the gear causes the gear to rotate, and then drives the switching disk to rotate through the connecting shaft. This combination of the rack and gear transmission mechanism and the switching disk realizes smooth and stepless switching between multiple water splash modes, effectively reduces the jamming phenomenon during the switching process, and improves the user experience.

[0016] (2) The rack of the present invention is slidably mounted on the fixed seat, and the gear is rotatably mounted on the fixed seat, so that the entire switching mechanism has a stable structure and runs smoothly; at the same time, the design of the slide rail or slide groove further enhances the stability of the rack movement and ensures the accuracy of the switching action.

[0017] (3) The present invention provides a water through hole on the switching disk and multiple water diversion holes on the sealing cover, each of which is connected to a different water outlet channel. By rotating the switching disk, the water through hole can be connected to different water diversion holes, thereby realizing the switching of multiple water outlet modes. The structure is simple and compact and the operation is convenient.

[0018] (4) The present invention drives the central axis and the switching disk through the gear drive gear, allowing the water to flow out in different ways through the upper and lower layers of separation space, thereby achieving a variety of water splashes from one hole.

[0019] (5) The switching mechanism of the present invention provides smoother force transmission because the gear meshing is more uniform than the ratchet teeth and can provide a more precise transmission ratio, which can reduce the jamming and unsmoothness during switching.

[0020] (6) The switching mechanism of the present invention has a higher transmission efficiency, requires less force when switching the waterway, and is easier to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 A bottom view of the stepless switching overhead shower head according to the first embodiment of the present invention; Figure 2It is a front view of the stepless switching top shower head according to the first embodiment of the present invention; Figure 3 It is a schematic diagram of the exploded structure of the stepless switching overhead shower head according to the first embodiment of the present invention; Figure 4 It is a schematic diagram of a first engagement state of a stepless switching overhead shower head according to the first embodiment of the present invention; Figure 5 It is a cross-sectional structural diagram of a first water outlet function corresponding to a first meshing state of a stepless switchable overhead shower head according to a first embodiment of the present invention; Figure 6 It is a schematic diagram of the second engagement state of the stepless switching overhead shower head according to the first embodiment of the present invention; Figure 7 It is a cross-sectional structural diagram of a second water outlet function corresponding to a second meshing state of the stepless switchable overhead shower head according to the first embodiment of the present invention; Figure 8 It is a schematic diagram of the sealing cover structure of the stepless switching overhead shower head according to the second embodiment of the present invention; Fig. 9 Schematic diagram of the first water outlet function of the stepless switching overhead shower head according to the second embodiment of the present invention; Fig.10 Schematic diagram of the second water outlet function of the stepless switching overhead shower head according to the second embodiment of the present invention; Fig.11 It is a schematic diagram of the third water outlet function of the stepless switching overhead shower head according to the second embodiment of the present invention; In the figure: 10-shower body; 101-ball head mounting port; 102-button mounting port; 11-ball head; 111-nut; 112-C ring; 113-spherical pad; 12-fixed seat; 121-gear seat; 122-slide rail; 123-ball head seat; 124-screw; 13- sealing sheet; 20-driving mechanism (push button); 30-switching mechanism; 31-rack; 311-jack; 312-slideway; 32-gear; 33-connecting shaft; 331-connecting shaft sealing ring; 34-switching disk; 341-water hole; 342-switching disk sealing ring 40-sealing cover; 41-water diversion hole; 50-water distribution cover; 51-water through hole; 52-first water distribution cavity; 53-second water distribution cavity; 60-water outlet; 61-water outlet 70-decorative cover; 71-water outlet hole. DETAILED DESCRIPTION

[0022] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer and more understandable, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0023] First embodiment (dual water channel switching): like Figures 1 to 7 As shown, a stepless switching top spray shower of the present invention comprises a driving mechanism 20 and a switching mechanism 30, wherein the driving mechanism 20 is used to drive the switching mechanism 30 to switch the waterway; the switching mechanism 30 comprises: A rack 31 connected to the driving mechanism 20; A gear 32 meshing with the rack 31; A connecting shaft 33, fixedly connected to the gear 32; A switching disk 34, fixedly connected to the connecting shaft 33; It also includes a sealing cover 40; the switching disk 34 is provided with a water through hole 341, and the sealing cover 40 is provided with more than two water diversion holes 41, each water diversion hole 41 is connected to a different water outlet channel; the driving mechanism 20 drives the rack 31 to move, the rack 31 drives the gear 32 to rotate, and the gear 32 drives the switching disk 34 to rotate through the connecting shaft 33, so that the water through hole 341 is connected to one of the water diversion holes 41.

[0024] In this embodiment, the connecting shaft 33 is sealedly connected to the gear 32 via a connecting shaft sealing ring 331 ; the switching disk 34 is sealedly connected to the sealing cover 40 via a switching disk sealing ring 342 or a sealing gasket.

[0025] In this embodiment, the shower head also includes a shower body 10, a water diversion cover 50, a water outlet body 60, and a decorative cover 70. The water diversion cover 50 and the water outlet body 60 are plug-in-matched, and the water outlet body 60 and the decorative cover 70 are plug-in-matched. The plug-in match is achieved by providing a plug-in groove on one of the two and providing a plug-in column on the other of the two.

[0026] Shower body 10: The shower body 10 is provided with a fixed seat 12, and the fixed seat 12 is locked and fixed to the shower body 10 by screws 124; the rack 31 is slidably mounted on the fixed seat 12, and the gear 32 is rotatably mounted on the fixed seat 12. The fixed seat 12 is provided with a slide rail or a slide groove, the first side of the rack is connected to the driving mechanism 20, and the second side of the rack is slidably connected to the slide rail or the slide groove. In this embodiment, a slide rail 122 is provided on the fixed seat 12, and a slide groove 312 is correspondingly provided on the rack 31. The slide rail 122 is I-shaped, and the slide groove 312 is C-shaped. The two are nested and slidably matched with each other, and the sliding stroke is limited by the inner wall of the shower body 10.

[0027] The water inlet end of the fixing seat 12 is provided with a ball head 11, and the ball head 11 is sealed and connected to the shower body 10 through a spherical pad 113; the water outlet end is provided with a water outlet cavity, and a sealing sheet 13 is provided in the water outlet cavity; the water hole 341 of the switching disk 34 is connected to the water outlet cavity. In this embodiment, the sealing sheet 13 is embedded in the sealing cover 40, and the sealing cover 40 is provided with a vertical wall matching the shape of the sealing sheet 13, and the vertical wall is used to form the water outlet cavity.

[0028] In this embodiment, the shower body 10 is further provided with a ball head installation opening 101 , and the ball head 11 passes through the ball head installation opening 101 and is locked and connected with the ball head seat 123 on the fixing seat 12 through a nut 111 .

[0029] The driving mechanism 20 adopts a push button, the shower body 10 is further provided with a push button installation opening 102 , the rack 31 is provided with a plug hole 311 , and the plug rod of the push button passes through the push button installation opening 102 and is plugged into the plug hole 311 .

[0030] Water diversion cover 50: In this embodiment, the water outlet channel is provided with a water diversion cover 50, and the upper and lower sides of the water diversion cover 50 respectively form a first water diversion chamber 52 and a second water diversion chamber 53; when the rack 31 and the gear 32 are in the first meshing position, the water flows into the first water diversion chamber 52 through one of the water diversion holes and then flows out through the water outlet hole 61 to form the first state water; when the rack 31 and the gear 32 are in the second meshing position, the water flows into the second water diversion chamber 52 through the other of the water diversion holes and then flows out through the water outlet hole 61 to form the second state water. In this embodiment, the first state water is shower water, and the second state water is granular water, and the first state water and the second state water use the same water outlet hole 61.

[0031] The water diversion cover 50 is provided with a water through hole 51 , and the water in the first water diversion chamber 52 flows into the second water diversion chamber 53 through the water through hole 51 .

[0032] Outlet 60: In this embodiment, the water outlet channel further includes a water outlet body 60, and the water outlet hole 61 is arranged on the water outlet body 60, and the water outlet hole 61 is staggered from the water through hole 51, so that the water of the water through hole 51 enters the water outlet hole 61 after rotation. Preferably, an arc-shaped guide groove is further arranged between the water through hole 51 and the water outlet hole 61, and the arc-shaped guide groove can be arranged on the side of the water diversion cover 50 facing the water outlet body 60, or on the side of the water outlet body 60 facing the water diversion cover 50.

[0033] Also included is a decorative cover 70: The decorative cover 70 is provided with water outlet holes 71, the number and position of the water outlet holes 71 correspond to the water outlet holes 61, and the diameter of the water outlet holes 71 is larger than the water outlet holes 61. Preferably, the decorative cover is provided with a coating, or the decorative cover is made of soft rubber.

[0034] It should be noted that the structures and connection methods of the water diversion cover 50 , the water outlet body 60 , and the decorative cover 70 may also adopt designs of the prior art, which will not be described in detail herein.

[0035] Second embodiment (three water channel switching): like Figures 8 to 11 As shown, the main difference between this embodiment and the first embodiment is that: in this embodiment, the sealing cover 40 is provided with three water diversion holes, including a first water diversion hole 41-1, a second water diversion hole 41-2, and a third water diversion hole 41-3, each of which is connected to a different water outlet channel; for example: The push button drives the rack 31 to drive the gear 32, and the gear 32 drives the switching disk 34 to rotate through the connecting shaft 33. When the water hole 341 of the switching disk 34 rotates to the first water diversion hole 41-1, the water flows out of the particle water through the first water outlet channel; when the water hole 341 of the switching disk 34 rotates to the second water diversion hole 41-2, the water flows out of the shower water through the second water outlet channel; when the water hole 341 of the switching disk 34 rotates to the third water diversion hole 41-3, the water flows out of the pulse massage water through the third water outlet channel.

[0036] By analogy, multiple water diversion holes 41 can be added to the sealing cover 40 according to the needs of specific application scenarios, so that when the rack 31 and the gear 32 are in different meshing positions, the switching plate 34 is connected to different water diversion holes 41, and the water diversion holes 41 are further connected to different water outlet channels to achieve different water outlet functions. Among them, the structural design of the water outlet channel can adopt the existing technology, and examples are not given one by one here.

[0037] The third embodiment (sanitary ware): The present invention also provides a sanitary ware, which includes the stepless switching overhead shower head described in the first embodiment or the second embodiment. The sanitary ware includes but is not limited to a shower room, a shower system, a shower column, a bathtub, a toilet, and the like.

[0038] The above description shows and describes the preferred embodiments of the present invention. As mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.

Claims

1. A steplessly switchable overhead shower head, comprising a driving mechanism (20) and a switching mechanism (30), wherein the driving mechanism (20) is used to drive the switching mechanism (30) to switch water channels; characterized in that: The switching mechanism (30) comprises: A rack (31) connected to the driving mechanism (20); A gear (32) meshing with the rack (31); A connecting shaft (33) fixedly connected to the gear (32); A switching disk (34) fixedly connected to the connecting shaft (33); It also includes a sealing cover (40); the switching disk (34) is provided with a water through hole (341); the sealing cover (40) is provided with more than two water diversion holes (41); each water diversion hole (41) is connected to a different water outlet channel; the driving mechanism (20) drives the rack (31) to move, the rack (31) drives the gear (32) to rotate, and the gear (32) drives the switching disk (34) to rotate via the connecting shaft (33), thereby enabling the water through hole (341) to selectively connect to the water diversion hole (41).

2. The stepless switching top shower head according to claim 1, characterized in that: It also comprises a shower body (10), wherein the shower body (10) is provided with a fixing seat (12); the rack (31) is slidably mounted on the fixing seat (12), and the gear (32) is rotatably mounted on the fixing seat (12).

3. The stepless switching top shower head according to claim 2, characterized in that: The fixing seat (12) is provided with a slide rail or a slide groove, the first side of the rack is connected to the driving mechanism (20), and the second side of the rack is connected to the slide rail or the slide groove in a sliding fit.

4. The stepless switching top shower head according to claim 3, characterized in that: The driving mechanism (20) adopts a push button, the rack (31) is provided with a plug hole (311), and the plug rod of the push button is plugged into and matched with the plug hole (311).

5. The stepless switching top shower head according to claim 2, characterized in that: The water inlet end of the fixing seat (12) is provided with a ball head (11), the water outlet end is provided with a water outlet cavity, and a sealing sheet (13) is provided in the water outlet cavity; the water through hole (341) of the switching disk (34) is in communication with the water outlet cavity.

6. The stepless switching overhead shower head according to any one of claims 1 to 5, characterized in that: The water outlet channel is provided with a water diversion cover (50), and the upper and lower sides of the water diversion cover (50) respectively form a first water diversion chamber (52) and a second water diversion chamber (53); when the rack (31) and the gear (32) are in a first meshing position, water flows into the first water diversion chamber (52) through one of the water diversion holes and then flows out through the water outlet hole (61) to form water in a first state; when the rack (31) and the gear (32) are in a second meshing position, water flows into the second water diversion chamber (52) through the other of the water diversion holes and then flows out through the water outlet hole (61) to form water in a second state.

7. The stepless switching top shower head according to claim 6, characterized in that: The water diversion cover (50) is provided with a water through hole (51), and the water in the first water diversion chamber (52) enters the second water diversion chamber (53) through the water through hole (51).

8. The stepless switching top shower head according to claim 7, characterized in that: It also comprises a water outlet body (60), the water outlet hole (61) being arranged on the water outlet body (60), and the water outlet hole (61) and the water through hole (51) being staggered in position, so that water in the water through hole (51) enters the water outlet hole (61) after rotation.

9. The stepless switching top shower head according to claim 8, characterized in that: It also comprises a decorative cover (70), the decorative cover (70) being provided with water outlet clearance holes (71), the number and positions of the water outlet clearance holes (71) corresponding to the water outlet holes (61), and the diameter of the water outlet clearance holes (71) being larger than that of the water outlet holes (61).

10. A sanitary ware, characterized in that: Including the stepless switching overhead shower head as described in any one of claims 1 to 9.

Citation Information

Patent Citations

  • Wired overhead shower head

    CN105583094B

  • A water path switching mechanism and a push-button shower head and method using the same.

    CN105728210B