High-temperature alloy processing surface quality detection equipment
By designing automatic flip and classification high-temperature alloy processing surface quality inspection equipment, the problem of frequent flipping and manual storage of alloys in the prior art is solved, and the inspection process is automated, which improves efficiency and reduces costs.
Patent Information
- Application Number
- CN202411629471.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-02-25
AI Technical Summary
During the use of existing high-temperature alloy processing surface quality testing equipment, workers need to frequently turn the alloys for detection, which leads to slow down the operating speed and reduced efficiency. When detecting defective products, they need to be stored manually, which increases work burden and labor costs.
A high-temperature alloy processing surface quality detection equipment is designed. By setting up flip components and push plates, the motor drive and gear system are used to realize automatic flip of alloys and automatic classification of unqualified products, reducing manual operation.
The automated process of alloy surface quality inspection is realized, which improves work efficiency, reduces the time and cost of manual operation, and reduces the labor intensity during the inspection process.
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Figure CN119500598A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of detection equipment, in particular to high-temperature alloy processing surface quality detection equipment. Background Art
[0002] High-temperature alloys refer to a type of metal material based on iron, nickel and cobalt that can work for a long time at temperatures above 600°C and under certain stresses. They have excellent high-temperature strength, good oxidation resistance and thermal corrosion resistance, good fatigue performance, fracture toughness and other comprehensive properties, and are mainly used in the aerospace and energy fields. Before the production and processing of high-temperature alloys are completed, their surfaces need to be inspected for quality to prevent defective products from entering the market.
[0003] During the use of existing high-temperature alloy processing surface quality inspection equipment, when inspecting the alloy, after one side of the inspection is completed, the staff needs to turn the alloy over to adjust the inspection surface. The workers will become tired when working continuously, and fatigue will cause the workers to operate slower, thereby reducing work efficiency. In addition, when defective products are found during the inspection process, the staff are required to remove the defective products from the intact alloy and classify them for storage. The continuous operation of the production line will increase the workload of the staff and increase labor costs. Summary of the invention
[0004] The purpose of the present invention is to provide a high-temperature alloy processing surface quality detection device to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: a high-temperature alloy processing surface quality detection device, comprising a frame, a bottom plate is fixedly connected to the inner bottom of the frame, a fixing frame is fixedly connected to the top of the frame, a slideway is arranged on one side of the frame, a conveyor belt is arranged on the inner side of the frame, a laser scanner is arranged on the top of the fixing frame, and a control unit is arranged on the outer side of the frame, and further comprising:
[0006] An adjusting component is arranged on the top of the bottom plate, a flip component is arranged on the outside of the adjusting component, a shell is arranged on the outside of the flip component, a rotating component is arranged on the bottom of the shell, a power component is arranged on the inside of the shell, a connecting frame is arranged on the outside of the power component, a clamping plate for limiting the alloy is fixedly connected to the outside of the connecting frame, a limiting component is arranged on the inside of the clamping plate, and a sliding component is arranged on the top of the shell;
[0007] A driving assembly is arranged on the outside of the frame, a connecting rod is arranged on the inner side of the driving assembly, two groups of pushing assemblies are symmetrically arranged at both ends of the connecting rod, push plates for pushing defective alloy products into the slideway are arranged on the outside of the two groups of pushing assemblies, and a guide assembly for improving its movement stability is arranged on the top of the push plate.
[0008] Preferably, the adjustment component includes a first motor arranged on the top of the base plate, and a rotating shaft is arranged at the output end of the first motor.
[0009] Preferably, the flip assembly includes a first rotating rod fixed to the outside of the rotating shaft, the other end of the first rotating rod is rotatably connected to the second rotating rod, and the other end of the second rotating rod is rotatably connected to one side of the housing.
[0010] Preferably, the rotating assembly comprises a connecting block fixed to the bottom of the housing, and the outer side of the connecting block is rotatably connected to a bearing frame.
[0011] Preferably, the driving assembly includes a second motor arranged on the outside of the frame, a worm is provided at the output end of the second motor, the outer side of the worm is meshingly connected with a worm wheel, and the inner side of the worm wheel is fixedly connected to the outer side of the connecting rod.
[0012] Preferably, the pushing assembly includes a first moving rod fixed to the outside of the connecting rod, the other end of the first moving rod is rotatably connected to the second moving rod, and the other end of the second moving rod is rotatably connected to one side of the push plate.
[0013] Preferably, the guide assembly includes a guide rod fixed to the top of the frame, a guide groove is provided on the top of the push plate, and the outer side of the guide rod is slidably connected to the inner side of the guide groove.
[0014] Preferably, the power assembly includes a third motor arranged at the bottom of the outer shell, and the output end of the third motor is provided with a gear, the outer side of the gear is meshingly connected with two sets of tooth plates, and the outer sides of the two sets of tooth plates are slidably connected to the inner side of the outer shell.
[0015] Preferably, the limiting assembly includes a plurality of pulleys rotating on the inner side of a clamping plate, and a top side of the housing is fixedly connected to the limiting plate.
[0016] Preferably, the sliding assembly includes a sliding block fixed to the outside of the connecting frame, a sliding groove is provided on the top of the housing, and the outside of the sliding block is slidably connected to the inside of the sliding groove.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] The present invention realizes counterclockwise rotation of the first rotating rod, and at the same time, the first rotating rod drives one end of the second rotating rod to move backward, and the other end of the second rotating rod drives the shell to flip over with the bearing frame as the center. During the flipping process, the alloy slides downward along the pulley under the action of its own gravity until it stops after touching the limit plate. At this time, the power component drives the clamping plate to disengage from the limit on the alloy, and the alloy will fall toward the conveyor belt due to inertia, and the side originally located below the alloy will flip upward, thereby improving work efficiency; the connecting rod drives one end of the first moving rod to rotate with it as the center, and the other end of the first moving rod drives the second moving rod to move in a parallel direction as the rotation angle changes, so that the push plate moves forward along the guide rod, and pushes the unqualified alloy into the slide to complete the classification, thereby reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic structural diagram of a preferred embodiment of a high-temperature alloy processing surface quality detection device provided by the present invention;
[0020] Figure 2 A schematic diagram of the side structure of the frame provided by the present invention;
[0021] Figure 3 A schematic diagram of the structure of the flip assembly provided by the present invention;
[0022] Figure 4 A schematic diagram of the structure of the limit assembly provided by the present invention;
[0023] Figure 5 This is a schematic diagram of the structure of the pushing component provided by the present invention.
[0024] In the figure: 1, frame; 2, bottom plate; 3, fixed frame; 4, slideway; 5, conveyor belt; 6, laser scanner; 7, control unit; 8, adjustment component; 81, first motor; 82, rotating shaft; 9, flip component; 91, first rotating rod; 92, second rotating rod; 10, housing; 11, rotating component; 111, connecting block; 112, bearing frame; 12, driving component; 121, second motor; 122, worm; 123, worm wheel; 13 , connecting rod; 14, pushing assembly; 141, first moving rod; 142, second moving rod; 15, pushing plate; 16, guiding assembly; 161, guiding rod; 162, guiding groove; 17, power assembly; 171, third motor; 172, gear; 173, tooth plate; 18, connecting frame; 19, splint; 20, limiting assembly; 201, pulley; 202, limiting plate; 21, sliding assembly; 211, slider; 212, slide groove. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] See also Figure 1-5 As shown, the high-temperature alloy processing surface quality detection equipment includes a frame 1, a bottom plate 2 is fixedly connected to the inner bottom of the frame 1, a fixing frame 3 is fixedly connected to the top of the frame 1, a slide 4 is arranged on one side of the frame 1, a conveyor belt 5 is arranged on the inner side of the frame 1, and a laser scanner 6 is arranged on the top of the fixing frame 3. By setting the laser scanner 6, the laser scanner 6 uses a laser beam to scan the alloy surface, and establishes a three-dimensional model of the alloy through the received reflection signal. By comparing the difference between the actual alloy and the design model, it is possible to detect whether there are defects on the alloy surface, such as cracks, protrusions, depressions and bubbles, etc. This is a prior art and will not be described in detail here; a control unit 7 is arranged on the outer side of the frame 1, and by setting the control unit 7, the detection result of the laser scanner 6 will be transmitted to the control unit 7. When encountering an alloy determined to be a defective product, the control unit 7 will send a control command to the drive component 12, and the defective product will be driven away from the conveyor belt 5 through the push plate 15 to complete the classification work; it also includes: an adjustment component 8 arranged on the top of the bottom plate 2, and the outer side of the adjustment component 8 A flip assembly 9 is provided, a shell 10 is provided on the outside of the flip assembly 9, a rotating assembly 11 is provided at the bottom of the shell 10, a power assembly 17 is provided on the inside of the shell 10, and a connecting frame 18 is provided on the outside of the power assembly 17. By providing the connecting frame 18, a clamping plate 19 and a tooth plate 173 are fixedly connected. When the tooth plate 173 moves, the clamping plate 19 can be driven to clamp the alloy; a clamping plate 19 for limiting the alloy is fixedly connected to the outside of the connecting frame 18, and a limiting assembly 11 is provided on the inside of the clamping plate 19. Part 20, a sliding component 21 is arranged on the top of the shell 10; a driving component 12 is arranged on the outside of the frame 1, a connecting rod 13 is arranged on the inner side of the driving component 12, two groups of pushing components 14 are symmetrically arranged at both ends of the connecting rod 13, and push plates 15 for pushing defective alloy products into the slide 4 are arranged on the outside of the two groups of pushing components 14. By setting the push plate 15, the push plate 15 can push the unqualified alloy into the slide 4 when it moves forward to complete the classification; a guide component 16 for improving its movement stability is arranged on the top of the push plate 15.
[0027] The adjusting assembly 8 includes a first motor 81 disposed on the top of the bottom plate 2. The first motor 81 is provided to facilitate driving the rotating shaft 82 to rotate. The output end of the first motor 81 is provided with a rotating shaft 82. The rotating shaft 82 is provided to drive the first rotating rod 91 to rotate accordingly. The flip assembly 9 includes a first rotating rod 91 fixed to the outside of the rotating shaft 82. The first rotating rod 91 is provided to drive the second rotating rod 92 connected to one end to rotate when the first rotating rod 91 rotates. The other end of the first rotating rod 91 is rotatably connected to the second rotating rod 92. The second rotating rod 92 is provided to rotate accordingly. When the first rotating rod 91 rotates counterclockwise, one end of the rotating rod 92 is driven to move backward, and the other end thereof drives the outer shell 10 to complete the flipping with the bearing frame 112 as the center; and the other end of the second rotating rod 92 is rotatably connected to one side of the outer shell 10; the rotating assembly 11 includes a connecting block 111 fixed to the bottom of the outer shell 10, and the outer side of the connecting block 111 is rotatably connected to the bearing frame 112. By setting the bearing frame 112, it is convenient to drive the outer shell 10 to rotate with it as the center through the connecting block 111, thereby improving the stability of the flipping of the outer shell 10.
[0028] The driving assembly 12 includes a second motor 121 arranged on the outside of the frame 1. By setting the second motor 121, the worm 122 is driven to rotate when it is started; the output end of the second motor 121 is provided with a worm 122, and by setting the worm 122, it is convenient to drive the worm wheel 123 to rotate; the outer side of the worm 122 is meshedly connected with a worm wheel 123, and by setting the worm wheel 123, it can drive the connecting rod 13 to rotate; and the inner side of the worm wheel 123 is fixedly connected to the outer side of the connecting rod 13; the pushing assembly 14 includes a first moving rod 141 fixed to the outer side of the connecting rod 13. By setting the first moving rod 141, one end of the first moving rod 141 rotates with the connecting rod 13, and the other end drives the second moving rod 142 along a parallel direction as the rotation angle changes. The first moving rod 141 is rotatably connected to the second moving rod 142 at the other end. By setting the second moving rod 142, the first moving rod 141 drives one end of the first moving rod 141 to move, while the other end of the first moving rod 141 drives the push plate 15 to slide along the guide rod 161 to move forward and backward. The other end of the second moving rod 142 is rotatably connected to one side of the push plate 15. The guide assembly 16 includes a guide rod 161 fixed to the top of the frame 1, and a guide groove 162 is provided at the top of the push plate 15, and the outer side of the guide rod 161 is slidably connected to the inner side of the guide groove 162. By setting the guide assembly 16, when the push plate 15 moves, it drives the guide groove 162 to slide along the outer side of the guide rod 161, and the guide rod 161 guides the moving path of the push plate 15.
[0029] The power assembly 17 includes a third motor 171 disposed at the bottom of the housing 10. By providing the third motor 171, the gear 172 is driven to rotate when it is started; the output end of the third motor 171 is provided with a gear 172. By providing the gear 172, the two sets of toothed plates 173 are driven to move in opposite directions when it rotates; the outer side of the gear 172 is meshedly connected with the two sets of toothed plates 173, and the outer sides of the two sets of toothed plates 173 are slidably connected with the inner side of the housing 10; the limit assembly 20 includes a plurality of pulleys 201 rotating on the inner side of the clamping plate 19. By providing the pulley 201, it is convenient to After the straight state, the alloy can slide downward along the outer side of the pulley 201; a limit plate 202 is fixedly connected to one side of the top of the shell 10. By setting the limit plate 202, during the flipping process of the shell 10, the alloy slides downward under the action of its own gravity until it touches the limit plate 202 and stops, at which time it reaches the predetermined position; the sliding component 21 includes a slider 211 fixed to the outer side of the connecting frame 18, and a slide groove 212 is opened on the top of the shell 10, and the outer side of the slider 211 is slidably connected to the inner side of the slide groove 212. By setting the sliding component 21, the stability of the splint 19 during movement is improved.
[0030] Working principle: During use, the alloy is first placed on the top of the housing 10, and the third motor 171 drives the gear 172 to rotate, while driving the two sets of tooth plates 173 to move toward the middle direction, and the clamping plate 19 clamps and fixes the alloy through the connecting frame 18. Then, after the laser scanner 6 completes the single-sided detection of the alloy, the first motor 81 drives the rotating shaft 82 to rotate, driving the first rotating rod 91 to rotate counterclockwise. While the first rotating rod 91 rotates, it drives one end of the second rotating rod 92 to move backward, and the other end of the second rotating rod 92 drives the housing 10 to flip with the bearing frame 112 as the center. During the flipping process, the alloy slides downward along the pulley 201 under the action of its own gravity until It stops after touching the limit plate 202. At this time, the power component 17 drives the clamping plate 19 to disengage the limit on the alloy, and the alloy will fall toward the conveyor belt 5 due to inertia, and the side originally located below the alloy will turn upward to complete the flip. When an unqualified alloy is detected, the control unit 7 starts the second motor 121, so that the worm 122 drives the worm wheel 123 to rotate, and at the same time, the connecting rod 13 drives one end of the first moving rod 141 to rotate with it as the center of the circle, and the other end of the first moving rod 141 drives the second moving rod 142 to move in a parallel direction as the rotation angle changes, so that the push plate 15 moves forward along the guide rod 161, and pushes the unqualified alloy into the slide 4 to complete the classification, thereby reducing labor costs.
[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-temperature alloy processing surface quality inspection device, comprising a frame (1), a bottom plate (2) is fixedly connected to the inner bottom of the frame (1), a fixing frame (3) is fixedly connected to the top of the frame (1), a slideway (4) is arranged on one side of the frame (1), a conveyor belt (5) is arranged on the inner side of the frame (1), a laser scanner (6) is arranged on the top of the fixing frame (3), and a control unit (7) is arranged on the outer side of the frame (1), characterized in that: Also includes: An adjusting component (8) is arranged on the top of the bottom plate (2), a flip component (9) is arranged on the outside of the adjusting component (8), a housing (10) is arranged on the outside of the flip component (9), a rotating component (11) is arranged at the bottom of the housing (10), a power component (17) is arranged on the inside of the housing (10), a connecting frame (18) is arranged on the outside of the power component (17), a clamping plate (19) for limiting the position of the alloy is fixedly connected to the outside of the connecting frame (18), a limiting component (20) is arranged on the inside of the clamping plate (19), and a sliding component (21) is arranged on the top of the housing (10); A driving assembly (12) is arranged on the outside of the frame (1), a connecting rod (13) is arranged on the inside of the driving assembly (12), two groups of pushing assemblies (14) are symmetrically arranged at both ends of the connecting rod (13), and push plates (15) are arranged on the outside of the two groups of pushing assemblies (14) for pushing defective alloy products into the slideway (4), and a guide assembly (16) is arranged on the top of the push plate (15) to improve its movement stability.
2. The high temperature alloy processing surface quality detection equipment according to claim 1, characterized in that: The adjustment component (8) comprises a first motor (81) arranged on the top of the base plate (2), and a rotating shaft (82) is arranged at the output end of the first motor (81).
3. The high temperature alloy processing surface quality detection equipment according to claim 2 is characterized in that: The flip assembly (9) comprises a first rotating rod (91) fixed to the outside of the rotating shaft (82), the other end of the first rotating rod (91) is rotatably connected to a second rotating rod (92), and the other end of the second rotating rod (92) is rotatably connected to one side of the housing (10).
4. The high temperature alloy processing surface quality detection equipment according to claim 1, characterized in that: The rotating assembly (11) comprises a connecting block (111) fixed to the bottom of the housing (10), and a bearing frame (112) is rotatably connected to the outer side of the connecting block (111).
5. The high temperature alloy processing surface quality detection equipment according to claim 1, characterized in that: The driving assembly (12) comprises a second motor (121) arranged outside the frame (1); a worm (122) is arranged at the output end of the second motor (121); the outer side of the worm (122) is meshingly connected with a worm wheel (123); and the inner side of the worm wheel (123) is fixedly connected to the outer side of the connecting rod (13).
6. The high temperature alloy processing surface quality detection equipment according to claim 1, characterized in that: The pushing assembly (14) comprises a first moving rod (141) fixed to the outside of the connecting rod (13); the other end of the first moving rod (141) is rotatably connected to a second moving rod (142); and the other end of the second moving rod (142) is rotatably connected to one side of the pushing plate (15).
7. The high temperature alloy processing surface quality detection equipment according to claim 1, characterized in that: The guide assembly (16) comprises a guide rod (161) fixed to the top of the frame (1); a guide groove (162) is provided on the top of the push plate (15); and the outer side of the guide rod (161) is slidably connected to the inner side of the guide groove (162).
8. The high temperature alloy processing surface quality detection equipment according to claim 1, characterized in that: The power assembly (17) comprises a third motor (171) arranged at the bottom of the housing (10); a gear (172) is arranged at the output end of the third motor (171); the outer side of the gear (172) is meshingly connected with two sets of tooth plates (173); and the outer sides of the two sets of tooth plates (173) are slidably connected to the inner side of the housing (10).
9. The high temperature alloy processing surface quality detection equipment according to claim 1, characterized in that: The limiting assembly (20) comprises a plurality of pulleys (201) that rotate on the inner side of the clamping plate (19), and a top side of the housing (10) is fixedly connected to a limiting plate (202).
10. The high temperature alloy processing surface quality detection equipment according to claim 1, characterized in that: The sliding assembly (21) comprises a sliding block (211) fixed to the outside of the connecting frame (18); a sliding groove (212) is provided on the top of the housing (10); and the outside of the sliding block (211) is slidably connected to the inside of the sliding groove (212).