Metal cabinet body electric welding equipment with accurate positioning and method thereof
By designing and positioning metal cabinet welding equipment with accurate positioning, using three-axis moving components, welding components and rotating components, the problem of the existing technology being unable to weld and accurately position the various surfaces of the metal cabinet is achieved, and high-precision and automated welding are achieved Effect.
Patent Information
- Application Number
- CN202411545006.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-02-25
AI Technical Summary
The existing metal safe cabinet body welding molding device cannot weld all surfaces of the metal cabinet body, and cannot accurately locate it, which is prone to weld crooked welding and is not suitable for metal cabinets of various sizes.
A metal cabinet welding equipment with accurate positioning is designed, including a base, a conveying device and a rotating welding device. Through the cooperation of three-axis moving components, welding components and rotating components, multi-directional welding and precise positioning of metal cabinets are achieved.
It realizes the accuracy and completeness of welding of each surface of the metal cabinet, supports automated loading and unloading and welding of metal cabinets of different sizes, ensuring the accuracy and completeness of welding.
Smart Images

Figure CN119501234A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal cabinet welding, and in particular to a metal cabinet body electric welding device with precise positioning and a method thereof. Background Art
[0002] Material storage cabinets are cabinets specially used for storing and managing materials, tools and equipment, and are widely used in industries, warehouses, laboratories, shops and other places. They can help improve space utilization, keep items neat, and facilitate management and access. Metal cabinets generally need to be fixed by welding. The common welding method is to weld with a manual handheld electric welder or welding device.
[0003] For example, Chinese patent application CN117718642A discloses a metal safe cabinet welding and forming device, which includes a cabinet body, which is composed of a cabinet body and a back plate. A first U-shaped welding seam is formed on the outer peripheral surface of the cabinet body, and a second U-shaped welding seam is formed at the joint of the back plate and the cabinet body. The first welding seam and the second welding seam are respectively located in two vertical surfaces perpendicular to each other, and the first welding seam and the second welding seam are connected. The cabinet body is slidably assembled in a frame along a direction parallel to the first welding seam, and a welding gun is mounted directly above the first welding seam. The cabinet body and the welding gun make synchronous relative motion along a direction parallel to the first welding seam, and the welding gun contacts the first welding seam and the second welding seam in turn in one direction to form a continuous weld without breakpoints.
[0004] However, when the metal safe cabinet body welding and forming device is used, it cannot weld all surfaces of the metal safe cabinet body, but only welds the vertical facades, and cannot accurately position the welds, which easily leads to crooked welding, and cannot adapt to metal safe cabinet bodies of various sizes.
[0005] Based on this, the present invention designs a metal cabinet welding device with precise positioning and a method thereof to solve the above problems. Summary of the invention
[0006] In view of the above-mentioned shortcomings of the prior art, the present invention provides a metal cabinet welding device and method with precise positioning.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] A metal cabinet welding device with accurate positioning, comprising a base,
[0009] The base is provided with a conveying device for conveying the metal cabinet and a rotating welding device for welding the metal cabinet in multiple directions, wherein the rotating welding device is located above the conveying device and connected to the conveying device;
[0010] The rotary welding device includes a three-axis moving assembly for driving the device to move, a welding assembly for welding positioning and welding the metal cabinet, and a rotating assembly for driving the metal cabinet to rotate. The three-axis moving assembly is located above the conveying device and is connected to the base and the conveying device. The welding assembly and the rotating assembly are located on the inner side of the three-axis moving assembly and are connected to the three-axis moving assembly.
[0011] Furthermore, the conveying device includes a driving component, a transmission component and a limiting component. The driving component is installed on one side of the transmission component, the transmission component is installed on the upper end of the base, the limiting component is located at the upper end of the transmission component and connected to the transmission component, and the transmission component is connected to the three-axis moving component.
[0012] Furthermore, the driving assembly includes a first motor, a first motor frame and a pulley component, the pulley component is composed of two synchronous wheels and a belt, the first motor is fixedly mounted on the right end of the first motor frame, the first motor frame is mounted on one side of the transmission assembly, the two synchronous wheels of the pulley component are respectively connected to the transmission assembly, and the output end of the first motor is fixedly connected to a synchronous wheel of the pulley component.
[0013] Furthermore, the transmission assembly includes a first conveyor belt component, a second conveyor belt component, a limiting track plate, a connecting frame and a blocking cylinder. The first conveyor belt component and the second conveyor belt component are composed of four brackets, two conveyor rollers and a conveyor belt. The two ends of the two conveyor rollers are rotatably connected to the inner side of the brackets respectively. The brackets of the first conveyor belt component and the second conveyor belt component are fixedly installed on the upper end of the base. The second conveyor belt component is located at the rear end of the first conveyor belt component. The outer side of the right rear bracket of the first conveyor belt component is fixedly connected to the first motor frame. The outer side of the right rear bracket of the first conveyor belt component is rotatably connected to a synchronous wheel of the pulley component. The pulley Another synchronous wheel of the component is rotatably connected to the outer side of the right front bracket of the second conveyor belt component, one end of the limiting track plate is fixedly connected to the left front bracket of the first conveyor belt component, and the other end of the limiting track plate is connected to the three-axis moving assembly. The front section of the limiting track plate gradually tilts to the right from front to back, and the rear section of the limiting track plate is arranged parallel to the conveying direction of the first conveyor belt component. The connecting frame is fixedly installed on the upper end of the base, and the connecting frame is located between the first conveyor belt component and the second conveyor belt component. A blocking cylinder is fixedly installed on the inner side of the connecting frame, and the two synchronous wheels of the pulley component are respectively fixedly connected to a transmission roller of the first conveyor belt component and the second transmission belt component.
[0014] Furthermore, the limiting assembly includes a limiting frame and a plurality of first ball-bearing universal wheels, the plurality of first ball-bearing universal wheels are rotatably mounted on the lower end of the limiting frame, a shallow groove for accommodating the metal cabinet is opened at the upper end of the limiting frame, and the first ball-bearing universal wheels are in contact and connected with the conveyor belt of the first conveyor belt component.
[0015] Furthermore, the three-axis moving assembly includes two gantries, two moving parts and a baffle. The two gantries are placed front and back and fixedly installed on the upper end of the base. The baffle is fixedly installed on the inside of the right side of the two gantries. The two moving parts are mirror-imaged and located at the upper ends of the two gantries. The inner side of the left end of the front gantry is fixedly connected to the limit track plate. The moving parts include three second motors, three first gears, three first racks, a linear module and a lifting rod. The two second motors are fixedly installed on the front and rear sides of the left end of the linear module, and the other second motor is fixedly installed on the outer side of the sliding seat of the linear module. The output ends of the three second motors are respectively fixedly connected to the three first gears, and the three first gears are respectively meshed with the three first racks, wherein the two first racks are respectively fixedly installed on the inner side of the gantries, and the other first rack is fixedly installed on the rear end of the lifting rod. The lower end of the linear module is limitedly slidably connected to the gantry, and the inner side of the sliding seat of the linear module is limitedly slidably connected to the lifting rod. The lifting rod of the left moving part is connected to the welding assembly, and the lifting rod of the right moving part is connected to the rotating assembly.
[0016] Furthermore, the welding assembly includes a first fixed plate, an electric welder, two first sliding rods, two first springs, a first push plate and two second ball-bearing universal wheels. The first fixed plate is fixedly installed on the inner side of the lifting rod of the left movable component. The electric welder is fixedly installed on the right end of the first fixed plate, and the output end of the electric welder faces to the right. The right ends of the two first sliding rods are fixedly connected to the first push plate, and the left ends of the two first sliding rods are slidably connected to the first fixed plate. The two first springs are respectively mounted on the two first sliding rods, and the two ends of the two first springs are respectively fixedly connected to the first fixed plate and the first push plate, and the two second ball-bearing universal wheels are fixedly connected to the right end of the first push plate.
[0017] Furthermore, the rotating assembly includes a second fixed plate, a third motor, a double-headed synchronous cylinder and two pushing components. The second fixed plate is fixedly mounted on the inner side of the lifting rod of the right moving component. The lower end of the second fixed plate is fixedly connected to the third motor. The output end of the third motor is fixedly connected to the double-headed synchronous cylinder. The two output ends of the double-headed synchronous cylinder are connected to the two pushing components. The pushing components include a connecting plate, two second sliding rods, two second springs and a second push plate. The connecting plate is fixedly mounted on the output end of the double-headed synchronous cylinder. The connecting plate is slidably connected to one end of the two second sliding rods. The other end of the two second sliding rods is fixedly connected to the second push plate. The two second springs are sleeved on the second sliding rod. The two ends of the second spring are fixedly connected to the connecting plate and the second push plate.
[0018] In order to better achieve the purpose of the present invention, the present invention also provides a method for using a metal cabinet welding device with accurate positioning, comprising the following steps:
[0019] Step 1: Place the bottom plate of the metal cabinet in the limiting frame, clamp the side plate of the metal cabinet with the bottom plate, and place the limiting frame on the conveyor belt of the first conveyor belt component;
[0020] Step 2: Start the first motor, the first motor drives a synchronous wheel of the pulley component to rotate, the two synchronous wheels of the pulley component respectively drive the two transmission rollers of the first conveyor belt component and the second conveyor belt component to rotate, the transmission rollers of the first conveyor belt component and the second conveyor belt component drive the transmission belt to move, the transmission belts of the first conveyor belt component and the second conveyor belt component drive the first ball universal wheel to move from front to back, and the first ball universal wheel drives the limit frame to move;
[0021] Step 3: When moving to the specified position, the blocking cylinder starts to block the limit frame;
[0022] Step 4: Start the two second motors on the left side of the linear module of the left moving component, the two second motors drive the corresponding first gears to rotate, the corresponding first gears move along the first rack to drive the left linear module to move right, the left linear module drives the left lifting rod to move right, the left lifting rod drives the first fixed plate to move, the first fixed plate drives the first spring to move, the first spring drives the first push plate to move, the first push plate drives the second ball universal wheel to move, the second ball universal wheel contacts the metal cabinet to drive the metal cabinet to move right until it fits with the baffle, after fitting, the first spring is compressed, so that the output end of the electric welder contacts the weld seam of the metal cabinet;
[0023] Step 5: Start the linear module, the sliding seat of the linear module drives the lifting rod to move forward and backward, start the second motor on the left side of the sliding seat of the left linear module, the second motor drives the corresponding first gear to rotate, the corresponding first gear drives the lifting rod to move up and down along the first rack, the second ball universal wheel rolls along the surface of the metal cabinet, start the electric welder to weld the weld seam of the metal cabinet, when the left lifting rod moves up and down, the side panels of the metal cabinet are welded, when the left lifting rod moves forward and backward, the side panels and the bottom plate of the metal cabinet are welded;
[0024] Step 6: Start the double-head synchronous cylinder, the output end of the double-head synchronous cylinder drives the connecting plate to move to both sides, the connecting plate drives the second spring to move, the second spring drives the second push plate to move so that the second push plate contacts and connects with the inner side of the metal cabinet, start the third motor, the third motor drives the double-head synchronous cylinder to rotate, and the double-head synchronous cylinder drives the metal cabinet to rotate;
[0025] Step 7: According to the different sizes of metal cabinets, start the second motor of the right moving part to drive the corresponding first gear to rotate. The corresponding first gear moves along the first rack to make the right linear module move left and right along the gantry, and the right lifting rod moves up and down. Start the right linear module to drive the lifting rod to move forward and backward, so that the metal cabinet can rotate without colliding with the equipment and causing accidents.
[0026] Compared with the prior art, the present invention has the following beneficial effects: 1. The metal cabinet is rotated by the cooperation of the welding assembly and the rotating assembly so as to weld each surface, thereby ensuring the accuracy of welding and the completeness of welding at each position;
[0027] 2. The first conveyor belt component, the second conveyor belt component and the blocking cylinder are arranged to enable the automatic loading and unloading of the metal cabinet and stop at the designated position, thus realizing automation. By replacing the limit frames of different sizes, metal cabinets of different sizes can be welded;
[0028] 3. Through the multi-axis movement of the lifting rod, the position of the metal cabinet is fixed to achieve precise positioning, and welding at any position on the surface of the metal cabinet is realized. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0030] Figure 1 The invention provides a three-dimensional positioning device for metal cabinet welding equipment with accurate positioning. Figure 1 ;
[0031] Figure 2 It is a front view of a metal cabinet welding device with accurate positioning according to the present invention;
[0032] Figure 3 It is a top view of a metal cabinet welding device with accurate positioning according to the present invention;
[0033] Figure 4 The invention provides a three-dimensional positioning device for metal cabinet welding equipment with accurate positioning. Figure 2 ;
[0034] Figure 5 For along Figure 3 AA direction cross-sectional view;
[0035] Figure 6 for Figure 4 The enlarged view of point B in the middle;
[0036] Figure 7 for Figure 5 Enlarged view of point C in the middle.
[0037] The numbers in the figure represent:
[0038] 1. Base; 2. Conveying device; 21. Driving assembly; 211. First motor; 212. First motor frame; 213. Pulley assembly; 22. Conveying assembly; 221. First conveyor belt assembly; 222. Second conveyor belt assembly; 223. Position limiting track plate; 224. Connecting frame; 225. Blocking cylinder; 23. Position limiting assembly; 231. Position limiting frame; 232. First ball universal wheel; 3. Rotating welding device; 31. Three-axis moving assembly; 311. Gantry; 312. Second motor; 313 .First gear; 314.First rack; 315.Linear module; 316.Lifting rod; 317.Baffle; 32.Welding assembly; 321.First fixed plate; 322.Welding machine; 323.First slide bar; 324.First spring; 325.First push plate; 326.Second ball universal wheel; 33.Rotating assembly; 331.Second fixed plate; 332.Third motor; 333.Double-head synchronous cylinder; 334.Connecting plate; 335.Second slide bar; 336.Second spring; 337.Second push plate. DETAILED DESCRIPTION
[0039] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] The terms “left”, “right”, “front”, “back”, “up” and “down” mentioned in the following description are oriented in the viewing direction of the front view.
[0041] Embodiment 1: In some embodiments, please refer to the drawings of the specification Figure 1-Figure 7 , a metal cabinet welding device with accurate positioning, comprising a base 1,
[0042] The base 1 is provided with a conveying device 2 for conveying the metal cabinet and a rotating welding device 3 for welding the metal cabinet in multiple directions. The rotating welding device 3 is located above the conveying device 2 and connected to the conveying device 2.
[0043] The rotary welding device 3 includes a three-axis moving component 31 for driving the device to move, a welding component 32 for welding positioning and welding the metal cabinet, and a rotating component 33 for driving the metal cabinet to rotate. The three-axis moving component 31 is located above the conveying device 2 and is connected to the base 1 and the conveying device 2. The welding component 32 and the rotating component 33 are located on the inner side of the three-axis moving component 31 and are connected to the three-axis moving component 31.
[0044] When the metal cabinet welding equipment with precise positioning is used normally, the bottom plate of the metal cabinet is placed on the conveying device 2, and the side plates of the metal cabinet are clamped on the bottom plate. The conveying device 2 is started to convey the metal cabinet backward and stop at the specified position. The three-axis moving component 31 is started to drive the welding component 32 to push the metal cabinet to the right for positioning and fixing. After fixing, the welding component 32 is started to weld between the side plates and the bottom plate of the metal cabinet. The rotating component 33 is started to drive the metal cabinet to rotate, so that the welding component 32 can weld the metal cabinet in all directions. Through the setting of the three-axis moving component 31, the welding component 32 and the rotating component 33 can weld any position of the side wall of the metal cabinet. Through the cooperation of the welding component 32 and the rotating component 33, the metal cabinet can be rotated to weld all surfaces, thereby ensuring the accuracy of welding and the completeness of welding at all positions.
[0045] The conveying device 2 includes a driving component 21, a transmission component 22 and a limiting component 23. The driving component 21 is installed on one side of the transmission component 22, the transmission component 22 is installed on the upper end of the base 1, the limiting component 23 is located at the upper end of the transmission component 22 and connected to the transmission component 22, and the transmission component 22 is connected to the three-axis moving component 31.
[0046] The driving assembly 21 includes a first motor 211, a first motor frame 212 and a pulley component 213. The pulley component 213 is composed of two synchronous wheels and a belt. The first motor 211 is fixedly mounted on the right end of the first motor frame 212. The first motor frame 212 is mounted on one side of the transmission assembly 22. The two synchronous wheels of the pulley component 213 are respectively connected to the transmission assembly 22. The output end of the first motor 211 is fixedly connected to a synchronous wheel of the pulley component 213.
[0047] The conveying assembly 22 includes a first conveying belt component 221, a second conveying belt component 222, a limiting track plate 223, a connecting frame 224 and a blocking cylinder 225. The first conveying belt component 221 and the second conveying belt component 222 are composed of four brackets, two conveying rollers and a conveying belt. The two ends of the two conveying rollers are rotatably connected to the inner side of the brackets respectively. The brackets of the first conveying belt component 221 and the second conveying belt component 222 are fixedly installed on the upper end of the base 1. The second conveying belt component 222 is located at the rear end of the first conveying belt component 221. The outer side of the right rear bracket of the first conveying belt component 221 is fixedly connected to the first motor frame 212. The outer side of the right rear bracket of the first conveying belt component 221 is rotatably connected to a synchronous wheel of the pulley component 213. Another synchronous wheel is rotatably connected to the outer side of the right front bracket of the second conveyor belt component 222, one end of the limiting track plate 223 is fixedly connected to the left front bracket of the first conveyor belt component 221, the other end of the limiting track plate 223 is connected to the three-axis moving assembly 31, the front section of the limiting track plate 223 gradually tilts to the right from front to back, and the rear section of the limiting track plate 223 is arranged parallel to the conveying direction of the first conveyor belt component 221, the connecting frame 224 is fixedly installed on the upper end of the base 1, the connecting frame 224 is located between the first conveyor belt component 221 and the second conveyor belt component 222, and a blocking cylinder 225 is fixedly installed on the inner side of the connecting frame 224, and the two synchronous wheels of the pulley component 213 are respectively fixedly connected to a transmission roller of the first conveyor belt component 221 and the second transmission belt component 222.
[0048] The limiting assembly 23 includes a limiting frame 231 and a plurality of first ball universal wheels 232. The plurality of first ball universal wheels 232 are rotatably mounted on the lower end of the limiting frame 231. A shallow groove is provided on the upper end of the limiting frame 231 to accommodate the metal cabinet. The first ball universal wheels 232 are in contact with and connected to the conveyor belt of the first conveyor belt component 221.
[0049] When the precisely positioned metal cabinet welding equipment is used normally, the first motor 211 is started, the first motor 211 drives a synchronous wheel of the pulley component 213 to rotate, the two synchronous wheels of the pulley component 213 respectively drive the two transmission rollers of the first conveyor belt component 221 and the second conveyor belt component 222 to rotate, the transmission rollers of the first conveyor belt component 221 and the second conveyor belt component 222 drive the transmission belt to move, the transmission belts of the first conveyor belt component 221 and the second conveyor belt component 222 drive the first ball universal wheel 232 to move from front to back, the first ball universal wheel 232 drives the limiting frame 231 to move, when the moving When it reaches the designated position, the second slide bar 335 starts to block the limit frame 231. The setting of the pulley component 213 allows a power source to drive the first conveyor belt component 221 and the second conveyor belt component 222 to run at the same time. The limit track plate 223 prevents the limit frame 231 from being too far to the left, which is not conducive to the subsequent work. The setting of the first conveyor belt component 221, the second conveyor belt component 222 and the blocking cylinder 225 allows the metal cabinet to be automatically loaded and unloaded and stopped at the designated position, realizing automation. By replacing limit frames 231 of different sizes, metal cabinets of different sizes can be welded.
[0050] Embodiment 2: In some embodiments, Figure 4 and Figure 7 As shown, as a preferred embodiment of the present invention,
[0051] The three-axis moving assembly 31 includes two gantries 311, two moving parts and a baffle 317. The two gantries 311 are placed front and back and fixedly installed on the upper end of the base 1. The inner side of the left end of the front gantry 311 is fixedly connected to the limiting track plate 223. The baffle 317 is fixedly installed on the right side of the two gantries 311. The two moving parts are mirror-imaged and located at the upper ends of the two gantries 311. The moving parts include three second motors 312, three first gears 313, three first racks 314, a linear module 315 and a lifting rod 316. The two second motors 312 are fixedly installed on the front and rear sides of the left end of the linear module 315. The other second motor 312 is fixedly installed Installed on the outside of the sliding seat of the linear module 315, the output ends of the three second motors 312 are fixedly connected with the three first gears 313 respectively, and the three first gears 313 are meshed with the three first racks 314 respectively, two of which are fixedly installed on the inside of the gantry 311, and the other first rack 314 is fixedly installed on the rear end of the lifting rod 316. The lower end of the linear module 315 is connected to the gantry 311 in a limited sliding manner, and the inner side of the sliding seat of the linear module 315 is connected to the lifting rod 316 in a limited sliding manner. The lifting rod 316 of the left moving part is connected to the welding assembly 32, and the lifting rod 316 of the right moving part is connected to the rotating assembly 33.
[0052] The welding assembly 32 includes a first fixed plate 321, an electric welder 322, two first slide bars 323, two first springs 324, a first push plate 325 and two second ball universal wheels 326. The first fixed plate 321 is fixedly installed on the inner side of the lifting rod 316 of the left movable component. The electric welder 322 is fixedly installed on the right end of the first fixed plate 321, and the output end of the electric welder 322 faces to the right. The right ends of the two first slide bars 323 are fixedly connected to the first push plate 325, and the left ends of the two first slide bars 323 are slidably connected to the first fixed plate 321. The two first springs 324 are respectively sleeved on the two first slide bars 323, and the two ends of the two first springs 324 are respectively fixedly connected to the first fixed plate 321 and the first push plate 325, and the two second ball universal wheels 326 are fixedly connected to the right end of the first push plate 325.
[0053] The rotating assembly 33 includes a second fixed plate 331, a third motor 332, a double-headed synchronous cylinder 333 and two pushing components. The second fixed plate 331 is fixedly mounted on the inner side of the lifting rod 316 of the right moving component. The lower end of the second fixed plate 331 is fixedly connected to the third motor 332, and the output end of the third motor 332 is fixedly connected to the double-headed synchronous cylinder 333. The two output ends of the double-headed synchronous cylinder 333 are connected to the two pushing components. The pushing components include a connecting plate 334, two second sliding rods 335, two second springs 336 and a second push plate 337. The connecting plate 334 is fixedly mounted on the output end of the double-headed synchronous cylinder 333. The connecting plate 334 is slidably connected to one end of the two second sliding rods 335, and the other end of the two second sliding rods 335 is fixedly connected to the second push plate 337. The two second springs 336 are sleeved on the second sliding rod 335, and the two ends of the second spring 336 are fixedly connected to the connecting plate 334 and the second push plate 337.
[0054] When the metal cabinet welding equipment with precise positioning is used normally, the two second motors 312 on the left side of the linear module 315 of the left moving part are started, and the two second motors 312 drive the corresponding first gears 313 to rotate, and the corresponding first gears 313 move along the first rack 314 to drive the left linear module 315 to move rightward, and the left linear module 315 drives the left lifting rod 316 to move rightward, and the left lifting rod 316 drives the first fixed plate 321 to move, and the first fixed plate 321 drives the first spring 324 to move, and the first spring 324 drives the first push plate 325 to move, and the first push plate 325 drives the second ball universal wheel 326 to move, and the second ball universal wheel 326 contacts the metal The cabinet drives the metal cabinet to move rightward until it fits with the baffle 317. After fitting, the first spring 324 is compressed, so that the output end of the electric welder 322 contacts the weld of the metal cabinet, and the linear module 315 is started. The sliding seat of the linear module 315 drives the lifting rod 316 to move forward and backward. The second motor 312 on the left side of the sliding seat of the left linear module 315 is started. The second motor 312 drives the corresponding first gear 313 to rotate. The corresponding first gear 313 drives the lifting rod 316 to move up and down along the first rack 314. The second ball universal wheel 326 rolls along the surface of the metal cabinet. The electric welder 322 is started to weld the weld of the metal cabinet. When the left lifting rod 316 moves up and down, the metal The side panels of the cabinet are welded. When the left lifting rod 316 moves forward and backward, the side panels and the bottom panel of the metal cabinet are welded. The double-head synchronous cylinder 333 is started. The output end of the double-head synchronous cylinder 333 drives the connecting plate 334 to move to both sides. The connecting plate 334 drives the second spring 336 to move. The second spring 336 drives the second push plate 337 to move so that the second push plate 337 is in contact with the inner side of the metal cabinet. The third motor 332 is started. The third motor 332 drives the double-head synchronous cylinder 333 to rotate. The double-head synchronous cylinder 333 drives the metal cabinet to rotate. According to the different sizes of the metal cabinets, the second motor 312 of the right moving component is started to drive the corresponding first gear 313 The first gear 313 moves along the first rack 314, so that the right linear module 315 moves left and right along the gantry 311, and the right lifting rod 316 moves up and down. The right linear module 315 is started to drive the lifting rod 316 to move forward and backward, so that the metal cabinet can rotate without colliding with the equipment and causing accidents. The multi-axis movement of the lifting rod 316 can drive the position of the metal cabinet to be fixed, and precise positioning can be achieved, and welding at any position on the surface of the metal cabinet can be achieved. The double-head synchronous cylinder 333 and the third motor 332 are set to drive the metal cabinet to rotate, so that the metal cabinet can be welded in multiple directions, and automation is achieved, which ensures the accuracy and completeness of the welding.
[0055] Embodiment 3: In some embodiments, Figure 1-Figure 6As shown, as a preferred embodiment of the present invention, a method for using a metal cabinet welding device with precise positioning includes the following steps:
[0056] Step 1: Place the bottom plate of the metal cabinet in the limiting frame 231, clamp the side plate of the metal cabinet with the bottom plate, and place the limiting frame 231 on the conveyor belt of the first conveyor belt component 221;
[0057] Step 2: Start the first motor 211, the first motor 211 drives a synchronous wheel of the pulley component 213 to rotate, the two synchronous wheels of the pulley component 213 respectively drive the two transmission rollers of the first conveyor belt component 221 and the second conveyor belt component 222 to rotate, the transmission rollers of the first conveyor belt component 221 and the second conveyor belt component 222 drive the transmission belt to move, the transmission belts of the first conveyor belt component 221 and the second conveyor belt component 222 drive the first ball universal wheel 232 to move from front to back, and the first ball universal wheel 232 drives the limiting frame 231 to move;
[0058] Step 3: When moving to the designated position, the blocking cylinder 225 starts to block the limiting frame 231;
[0059] Step 4: Start the two second motors 312 on the left side of the linear module 315 of the left moving component, the two second motors 312 drive the corresponding first gear 313 to rotate, the corresponding first gear 313 moves along the first rack 314 to drive the left linear module 315 to move rightward, the left linear module 315 drives the left lifting rod 316 to move rightward, the left lifting rod 316 drives the first fixed plate 321 to move, the first fixed plate 321 drives the first spring 324 to move, the first spring 324 drives the first push plate 325 to move, the first push plate 325 drives the second ball universal wheel 326 to move, the second ball universal wheel 326 contacts the metal cabinet and drives the metal cabinet to move rightward until it fits with the baffle 317, after fitting, the first spring 324 is compressed, so that the output end of the electric welder 322 contacts the welding seam of the metal cabinet;
[0060] Step 5: Start the linear module 315, the sliding seat of the linear module 315 drives the lifting rod 316 to move forward and backward, start the second motor 312 on the left side of the sliding seat of the left linear module 315, the second motor 312 drives the corresponding first gear 313 to rotate, the corresponding first gear 313 drives the lifting rod 316 to move up and down along the first rack 314, the second ball universal wheel 326 rolls along the surface of the metal cabinet, start the electric welder 322 to weld the weld seam of the metal cabinet, when the left lifting rod 316 moves up and down, the side panels of the metal cabinet are welded, when the left lifting rod 316 moves forward and backward, the side panels and the bottom plate of the metal cabinet are welded;
[0061] Step 6: Start the double-head synchronous cylinder 333, the output end of the double-head synchronous cylinder 333 drives the connecting plate 334 to move to both sides, the connecting plate 334 drives the second spring 336 to move, the second spring 336 drives the second push plate 337 to move so that the second push plate 337 is in contact with the inner side of the metal cabinet, start the third motor 332, the third motor 332 drives the double-head synchronous cylinder 333 to rotate, and the double-head synchronous cylinder 333 drives the metal cabinet to rotate;
[0062] Step seven: According to the different sizes of metal cabinets, start the second motor 312 of the right moving part to drive the corresponding first gear 313 to rotate, and the corresponding first gear 313 moves along the first rack 314 to make the right linear module 315 move left and right along the gantry 311, and the right lifting rod 316 moves up and down. Start the right linear module 315 to drive the lifting rod 316 to move forward and backward, so that the metal cabinet will not collide with the equipment and cause accidents while rotating.
[0063] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A metal cabinet welding device with accurate positioning, comprising a base (1), characterized in that: The base (1) is provided with a conveying device (2) for conveying a metal cabinet and a rotating welding device (3) for welding the metal cabinet in multiple directions. The rotating welding device (3) is located above the conveying device (2) and is connected to the conveying device (2). The rotary welding device (3) comprises a three-axis moving assembly (31) for driving the device to move, a welding assembly (32) for welding positioning and welding the metal cabinet, and a rotating assembly (33) for driving the metal cabinet to rotate. The three-axis moving assembly (31) is located above the conveying device (2) and is connected to the base (1) and the conveying device (2). The welding assembly (32) and the rotating assembly (33) are located inside the three-axis moving assembly (31) and are connected to the three-axis moving assembly (31).
2. The metal cabinet welding equipment with precise positioning according to claim 1 is characterized in that: The conveying device (2) comprises a driving component (21), a transmission component (22) and a limiting component (23); the driving component (21) is mounted on one side of the transmission component (22); the transmission component (22) is mounted on the upper end of the base (1); the limiting component (23) is located on the upper end of the transmission component (22) and is connected to the transmission component (22); and the transmission component (22) is connected to the three-axis moving component (31).
3. The metal cabinet welding equipment with accurate positioning according to claim 2 is characterized in that: The driving assembly (21) comprises a first motor (211), a first motor frame (212) and a pulley component (213), wherein the pulley component (213) is composed of two synchronous wheels and a belt, the first motor (211) is fixedly mounted on the right end of the first motor frame (212), the first motor frame (212) is mounted on one side of the transmission assembly (22), the two synchronous wheels of the pulley component (213) are respectively connected to the transmission assembly (22), and the output end of the first motor (211) is fixedly connected to a synchronous wheel of the pulley component (213).
4. The metal cabinet welding equipment with accurate positioning according to claim 3 is characterized in that: The conveying assembly (22) comprises a first conveying belt component (221), a second conveying belt component (222), a limiting track plate (223), a connecting frame (224) and a blocking cylinder (225); the first conveying belt component (221) and the second conveying belt component (222) are composed of four brackets, two conveying rollers and a conveying belt; the two ends of the two conveying rollers are respectively rotatably connected to the inner side of the brackets; the brackets of the first conveying belt component (221) and the second conveying belt component (222) are fixedly mounted on the upper end of the base (1); the second conveying belt component (222) is located at the rear end of the first conveying belt component (221); the outer side of the right rear bracket of the first conveying belt component (221) is fixedly connected to the first motor frame (212); the outer side of the right rear bracket of the first conveying belt component (221) is rotatably connected to a synchronous wheel of the pulley component (213); the pulley component (213) is Another synchronous wheel is rotatably connected to the outer side of the right front bracket of the second conveyor belt component (222); one end of the limiting track plate (223) is fixedly connected to the left front bracket of the first conveyor belt component (221); the other end of the limiting track plate (223) is connected to the three-axis moving assembly (31); the front section of the limiting track plate (223) gradually tilts to the right from front to back; the rear section of the limiting track plate (223) is arranged parallel to the transmission direction of the first conveyor belt component (221); a connecting frame (224) is fixedly installed on the upper end of the base (1); the connecting frame (224) is located between the first conveyor belt component (221) and the second conveyor belt component (222); a blocking cylinder (225) is fixedly installed on the inner side of the connecting frame (224); and two synchronous wheels of the pulley component (213) are respectively fixedly connected to a transmission roller of the first conveyor belt component (221) and the second transmission belt component (222).
5. The metal cabinet welding equipment with accurate positioning according to claim 4 is characterized in that: The limiting assembly (23) comprises a limiting frame (231) and a plurality of first ball universal wheels (232); the plurality of first ball universal wheels (232) are rotatably mounted on the lower end of the limiting frame (231); a shallow groove for accommodating the metal cabinet is provided on the upper end of the limiting frame (231); the first ball universal wheels (232) are in contact with and connected to the conveyor belt of the first conveyor belt component (221).
6. The metal cabinet welding equipment with accurate positioning according to claim 5 is characterized in that: The three-axis moving assembly (31) comprises two gantries (311), two moving parts and a baffle (317); the two gantries (311) are placed front and back and fixedly mounted on the upper end of the base (1); the inner side of the left end of the front gantry (311) is fixedly connected to the limiting track plate (223); the baffle (317) is fixedly mounted inside the right side of the two gantries (311); the two moving parts are mirror-imaged and located at the upper ends of the two gantries (311); the moving parts comprise three second motors (312), three first gears (313), three first racks (314), a linear module (315) and a lifting rod (316); the two second motors (312) are fixedly mounted on the front and back sides of the left end of the linear module (315); the other second motor (312) is fixedly mounted on the left side of the linear module (315); the other second motor (312) is fixedly mounted on the right side of the two gantries (311); The linear module (315) is mounted on the outer side of the sliding seat of the linear module (315), the output ends of the three second motors (312) are respectively fixedly connected to the three first gears (313), the three first gears (313) are respectively meshed with the three first racks (314), two of which are respectively fixedly mounted on the inner side of the gantry (311), and the other first rack (314) is fixedly mounted on the rear end of the lifting rod (316), the lower end of the linear module (315) is limitedly slidably connected to the gantry (311), the inner side of the sliding seat of the linear module (315) is limitedly slidably connected to the lifting rod (316), the lifting rod (316) of the left moving component is connected to the welding assembly (32), and the lifting rod (316) of the right moving component is connected to the rotating assembly (33).
7. The metal cabinet welding equipment with accurate positioning according to claim 6 is characterized in that: The welding assembly (32) comprises a first fixed plate (321), an electric welder (322), two first slide bars (323), two first springs (324), a first push plate (325) and two second ball universal wheels (326); the first fixed plate (321) is fixedly mounted on the inner side of the lifting rod (316) of the left moving component; the electric welder (322) is fixedly mounted on the right end of the first fixed plate (321); the output end of the electric welder (322) faces rightward; the two first slide bars (323) and the first push plate (325) are fixedly mounted on the inner side of the lifting rod (316) of the left moving component; the electric welder (322) is fixedly mounted on the right end of the first fixed plate (321); the output end of the electric welder (322) faces rightward; The right end of the first slide bar (323) is fixedly connected to the first push plate (325), the left ends of the two first slide bars (323) are slidably connected to the first fixed plate (321), the two first springs (324) are respectively sleeved on the two first slide bars (323), the two ends of the two first springs (324) are respectively fixedly connected to the first fixed plate (321) and the first push plate (325), and the two second ball universal wheels (326) are fixedly connected to the right end of the first push plate (325).
8. The metal cabinet welding equipment with accurate positioning according to claim 7 is characterized in that: The rotating assembly (33) comprises a second fixed plate (331), a third motor (332), a double-head synchronous cylinder (333) and two pushing components. The second fixed plate (331) is fixedly mounted on the inner side of the lifting rod (316) of the right moving component. The lower end of the second fixed plate (331) is fixedly connected to the third motor (332). The output end of the third motor (332) is fixedly connected to the double-head synchronous cylinder (333). The two output ends of the double-head synchronous cylinder (333) are connected to the two pushing components. The pushing component comprises a connecting plate (334 ), two second slide bars (335), two second springs (336) and a second push plate (337), the connecting plate (334) is fixedly mounted on the output end of the double-head synchronous cylinder (333), the connecting plate (334) is slidably connected to one end of the two second slide bars (335), the other end of the two second slide bars (335) is fixedly connected to the second push plate (337), the two second springs (336) are sleeved on the second slide bars (335), and the two ends of the second springs (336) are fixedly connected to the connecting plate (334) and the second push plate (337).
9. A method for accurately positioning a metal cabinet welding device, using the accurately positioned metal cabinet welding device of claim 8, characterized in that: The following steps are involved: Step 1: placing the bottom plate of the metal cabinet in the limiting frame (231), clamping the side plate of the metal cabinet with the bottom plate, and placing the limiting frame (231) on the conveyor belt of the first conveyor belt component (221); Step 2: Start the first motor (211), the first motor (211) drives a synchronous wheel of the pulley component (213) to rotate, the two synchronous wheels of the pulley component (213) respectively drive the two transmission rollers of the first conveyor belt component (221) and the second conveyor belt component (222) to rotate, the transmission rollers of the first conveyor belt component (221) and the second conveyor belt component (222) drive the transmission belt to move, the transmission belts of the first conveyor belt component (221) and the second conveyor belt component (222) drive the first ball universal wheel (232) to move from front to back, and the first ball universal wheel (232) drives the limiting frame (231) to move; Step 3: When the vehicle moves to the designated position, the blocking cylinder (225) starts to block the limiting frame (231); Step 4: Start the two second motors (312) on the left side of the linear module (315) of the left moving component. The two second motors (312) drive the corresponding first gear (313) to rotate. The corresponding first gear (313) moves along the first rack (314) to drive the left linear module (315) to move rightward. The left linear module (315) drives the left lifting rod (316) to move rightward. The left lifting rod (316) drives the first fixed plate (321). The first fixing plate (321) drives the first spring (324) to move, the first spring (324) drives the first push plate (325) to move, the first push plate (325) drives the second ball universal wheel (326) to move, the second ball universal wheel (326) contacts the metal cabinet and drives the metal cabinet to move rightward until it fits with the baffle (317), after which the first spring (324) is compressed, so that the output end of the electric welder (322) contacts the welding seam of the metal cabinet; Step 5: Start the linear module (315), the sliding seat of the linear module (315) drives the lifting rod (316) to move forward and backward, start the second motor (312) on the left side of the sliding seat of the left linear module (315), the second motor (312) drives the corresponding first gear (313) to rotate, the corresponding first gear (313) drives the lifting rod (316) to move up and down along the first rack (314), the second ball universal wheel (326) rolls along the surface of the metal cabinet, start the electric welder (322) to weld the weld seam of the metal cabinet, when the left lifting rod (316) moves up and down, the side panels of the metal cabinet are welded, when the left lifting rod (316) moves forward and backward, the side panels and the bottom panel of the metal cabinet are welded; Step 6: Start the double-head synchronous cylinder (333), the output end of the double-head synchronous cylinder (333) drives the connecting plate (334) to move to both sides, the connecting plate (334) drives the second spring (336) to move, the second spring (336) drives the second push plate (337) to move so that the second push plate (337) is in contact with the inner side of the metal cabinet, start the third motor (332), the third motor (332) drives the double-head synchronous cylinder (333) to rotate, and the double-head synchronous cylinder (333) drives the metal cabinet to rotate; Step 7: According to the different sizes of metal cabinets, the second motor (312) of the right moving component is started to drive the corresponding first gear (313) to rotate, and the corresponding first gear (313) moves along the first rack (314) so that the right linear module (315) moves left and right along the gantry (311), and the right lifting rod (316) moves up and down. The right linear module (315) is started to drive the lifting rod (316) to move forward and backward, so that the metal cabinet will not collide with the equipment and cause accidents while rotating.
Citation Information
Patent Citations
Metal safety box body welding forming device
CN117718642A