Automatic packaging device for foam box

By designing the automatic packaging device for foam boxes, the automatic punching, glueing and flip operations of the foam boxes are realized, which solves the problems of complex packaging production processes and high costs in the existing technology, and improves production efficiency and product quality.

CN119502052AInactive Publication Date: 2025-02-25CHANGZHOU YINJIA PACKAGING TECH CO LTD
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Patent Information

Application Number
CN202510087918.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-02-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, foam box packaging production requires multiple complicated processes, each process requires separate equipment, resulting in high equipment costs and labor costs and cumbersome processes.

Method used

An automatic packaging device for foam boxes is designed, including an automatic flip mechanism, an automatic glue sticking mechanism and an automatic punching mechanism. Through the coordinated work of these systems, the automatic punching, glue sticking and flip operations of the foam boxes are realized.

Benefits of technology

Through automated operations, production efficiency is significantly improved, delays and defective rates caused by manual operations are reduced, labor costs are reduced, and product quality consistency and reliability are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of packaging, and provides an automatic packaging device for a foam box, which not only can perform fixed punching and transparent adhesive tape pasting on the foam box, but also can perform turnover, punching, double-sided adhesive tape pasting and post-completion conveying. The device mainly comprises an automatic turnover mechanism, an automatic rubberizing mechanism and an automatic punching mechanism. Through the arrangement of the automatic rubberizing mechanism, continuous supply, accurate positioning, pressing and cutting of a transparent adhesive tape are achieved, rubberizing work of a foam box is automatically completed, the production efficiency and the rubberizing quality are improved, through the arrangement of the automatic punching mechanism, punching automation is achieved, and the production efficiency is improved by adjusting an arc-shaped block or shifting a sliding rod. Through the arrangement of the punching mechanism, the punching position can be adjusted in a 360-degree multi-direction mode, the requirements of different positioning holes are met, through the arrangement of the automatic overturning mechanism, automatic overturning of the foam box is achieved, the operation of double-face rubberizing and punching is achieved, and meanwhile the labor cost and the reject ratio are reduced.
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Description

Technical Field

[0001] The invention belongs to the technical field of packaging, and provides a device that can not only perform fixed punching and tape application on foam boxes, but also perform flipping and transportation after punching and double-sided tape application, and particularly relates to an automatic packaging device for foam boxes. Background Art

[0002] When storing items that require air circulation, such as fresh fruits and vegetables, punching holes can allow air to circulate better in the foam box, preventing items from deteriorating or rotting due to lack of oxygen or accumulation of carbon dioxide, thus extending the shelf life. For items that need to release moisture or odor during transportation or storage, such as seafood and flowers, punching holes can also help release moisture and odor, keeping the environment inside the box dry and fresh. When foam boxes are used to pack items that may produce moisture, such as frozen food that will produce blood during thawing, and some plants that may leak moisture during transportation, the punching holes can be used as drainage holes to drain the moisture in the box in time to prevent moisture from accumulating in the box and causing damage to items or breeding bacteria. Gluing can firmly stick the lid and body of the foam box together to prevent the lid from opening accidentally during handling and transportation, ensuring the safety of the items in the box. For some items that need to be separated or fixed in the foam box, such as fragile glass products, ceramic products, etc., gluing can be used to stick the partition or cushioning material to the inner wall of the foam box to keep the items in a stable position in the box, reduce shaking and collision, and avoid damage.

[0003] In the prior art, the production of foam box packaging requires multiple processes such as taping and punching. Each process requires a separate device to process it. The process is relatively complicated and cumbersome, and the equipment cost and labor cost are high. Therefore, there is an urgent need for an automatic packaging device for foam boxes to solve the above problems. Summary of the invention

[0004] The present invention provides an automatic packing device for foam boxes. The purpose of the present invention is to provide a device that can not only perform fixed punching and tape application on the foam boxes, but also perform flipping and transportation after punching and double-sided tape application.

[0005] The technical solution of the present invention is as follows: an automatic packaging device for foam boxes, characterized in that it includes an automatic turning mechanism; Automatic glue sticking mechanism; Automatic punching mechanism; Legs, the number of the legs being four; Cover plate; Waste bins; The automatic punching mechanism is installed in the middle of the bottom of the cover plate, the automatic gluing mechanism is arranged on one side of the automatic punching mechanism, the automatic flipping mechanism is installed below the automatic punching mechanism, the waste box is arranged below the automatic flipping mechanism, and the four legs are fixed to the four corners of the bottom of the cover plate; Among them, the automatic flipping mechanism, automatic gluing mechanism and automatic punching mechanism are controlled respectively by different systems. The automatic flipping mechanism is used to fix the foam box and turn it over. The automatic gluing mechanism is used to stick the transparent tape in the appropriate position and cut it off by contacting the foam box. The automatic punching mechanism is used to punch the foam box at multiple angles, directions and sizes.

[0006] As a preferred embodiment of the present invention, further, the automatic flipping mechanism includes a frame, a U-shaped block, a pad, a triangular block, a traveling plate, a belt, a roller group, a driven shaft, a clamping device, a channel steel, a telescopic cylinder, a first motor and a second motor; The frame is arranged below the cover plate, the two U-shaped blocks are respectively fixed on both sides of the frame, the two pads are respectively arranged on the inner sides of the two U-shaped blocks, a rotating rod is arranged between the pads and the U-shaped blocks, the two groups of triangular blocks are fixed on the bottom of the pads, the two running plates are respectively fixed on the inner sides of the two groups of triangular blocks, the two groups of roller groups are respectively arranged at both ends of the two running plates, the two driven shafts are respectively fixedly inserted on the two groups of roller groups, the two belts are respectively covered on one side of the two groups of roller groups, the channel steel is rotatably installed between the two running plates, the clamping device is installed on the channel steel, the output shaft of the telescopic cylinder is inserted on the clamping device, the output shaft of the first motor is fixedly inserted on one of the rotating rods, and the output shaft of the second motor is fixedly inserted on one of the driven shafts.

[0007] As a preferred embodiment of the present invention, further, the automatic glue sticking mechanism includes a slider, a slide frame track, a glue holding roller, a glue holding pole, a vertical plate, a first roller, a first pole, a second roller, a second pole, a third roller, a third pole, a lever, a through rod, a first pressure wheel, a fourth pole, a cutter, an extension plate, a fifth pole, a corner block, a second pressure wheel, a fisheye block and a transparent tape; The sliding frame track is installed at the bottom of the cover plate, the sliding block is arranged on the sliding frame track, the sliding block and the sliding frame track are slidably installed, the glue holding rod is fixed on one side of the sliding block, the glue holding roller is sleeved on the glue holding rod, the vertical plate is fixed on the bottom of the sliding block, the first vertical rod is fixed on the vertical plate, the first roller is sleeved on the first vertical rod, the second vertical rod is fixed on one side of the first vertical rod, the second roller is sleeved on the second vertical rod, the third vertical rod is fixed on one side of the second vertical rod, the third roller is sleeved on the third vertical rod, the through rod is fixed below the third vertical rod, the cutter is sleeved on the through rod, one end of the extension plate is sleeved on the through rod, the shift rod is sleeved on the through rod, the fisheye block is sleeved on the through rod, the fourth vertical rod is fixed on the fisheye block, the first pressing wheel is sleeved on the fourth vertical rod, the fifth vertical rod is fixed on one side of the vertical plate, the other end of the extension plate is sleeved on the fifth vertical rod, the corner block is sleeved on the fifth vertical rod, the second pressing wheel is rotatably installed on the corner block, and the transparent tape is covered on the glue holding roller; Among them, coil springs are installed on the through rod and the fifth vertical rod, and the coil springs are used for returning the cutter, fisheye block, lever, extension plate and corner block to their original positions after deformation.

[0008] As a preferred embodiment of the present invention, further, the automatic punching mechanism comprises a telescopic hydraulic cylinder, a spring, a curved plate, a transverse groove, an arc block, a punch, a slide rod and a counterweight block; The telescopic hydraulic cylinder is installed at the middle position of the bottom of the cover plate, the spring is sleeved on the output shaft of the telescopic hydraulic cylinder, the curved plate is fixed on the output shaft of the telescopic hydraulic cylinder, the transverse groove is opened on the curved plate, the slide bar is slidably installed in the transverse groove, one end of the arc block is sleeved on the slide bar, the counterweight block is fixed to the bottom end of the slide bar, and the punch is inserted at the other end of the arc block; Among them, the spring is used for buffering and returning to the original position after punching, and the punch is a combination of ends of various sizes.

[0009] The beneficial effects of the present invention are: The present invention can continuously perform punching, gluing and turning operations through precise control and coordinated actions, which significantly improves production efficiency. Since manual operations are reduced, not only labor costs are reduced, but also production delays and product defect rates caused by improper manual operations are reduced, thereby improving overall production efficiency and economic benefits. The present invention can ensure that the transparent tape is accurately attached to the appropriate position of the foam box and cut off through the automatic glue sticking mechanism, the automatic punching mechanism can realize accurate punching at multiple angles, directions and sizes, and the automatic flipping mechanism can ensure the stability of the foam box during the flipping process. These automated operations reduce human errors, ensure that the quality of each product meets high standards, and improve the consistency and reliability of the products. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0011] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall bottom view structure of the present invention; Figure 3 It is a schematic diagram of the structure of the automatic flipping mechanism of the present invention; Figure 4 It is a structural schematic diagram of the automatic glue sticking mechanism of the present invention; Figure 5 It is a schematic diagram of the main plane structure of the automatic glue sticking mechanism of the present invention; Figure 6 It is a schematic diagram of the structure of the automatic punching mechanism of the present invention.

[0012] In the figure: 1. Legs; 2. Cover plate; 3. Automatic turning mechanism; 301. Frame; 302. U-shaped block; 303. Pad; 304. Triangular block; 305. Traveling plate; 306. Belt; 307. Roller group; 308. Driven shaft; 309. Clamping device; 310. Channel steel; 311. Telescopic cylinder; 312. First motor; 313. Second motor; 4. Automatic glue sticking mechanism; 401. Sliding block; 402. Sliding frame track; 403. Glue-containing roller; 404. Glue-containing vertical pole; 405. Vertical plate; 406. First roller; 407. First vertical pole; 408. Second roller; 409. Second vertical pole; 410. Third roller; 411. Third vertical pole; 412. Push rod; 413. Through rod; 414. First pressing wheel; 415. Fourth vertical pole; 416. Cutter; 417. Extension plate; 418. Fifth vertical pole; 419. Corner block; 420. Second pressing wheel; 421. Fisheye block; 422. Transparent tape; 5. Waste box; 6. Automatic punching mechanism; 601. Telescopic hydraulic cylinder; 602. Spring; 603. Curved plate; 604. Horizontal groove; 605. Arc block; 606. Punch; 607. Sliding rod; 608. Counterweight. DETAILED DESCRIPTION

[0013] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0014] Example 1 like Figure 1 to Figure 6As shown, this embodiment proposes an automatic packaging device for foam boxes, including an automatic flipping mechanism 3, an automatic gluing mechanism 4, an automatic punching mechanism 6, four legs 1, a cover plate 2 and a waste box 5; The automatic punching mechanism 6 is installed in the middle of the bottom of the cover plate 2, the automatic gluing mechanism 4 is arranged on one side of the automatic punching mechanism 6, the automatic flipping mechanism 3 is installed below the automatic punching mechanism 6, the waste box 5 is arranged below the automatic flipping mechanism 3, and the four legs 1 are fixed to the four corners of the bottom of the cover plate 2; Among them, the automatic flipping mechanism 3, the automatic gluing mechanism 4 and the automatic punching mechanism 6 are respectively controlled by different systems. The automatic flipping mechanism 3 is used to fix the foam box and turn it over. The automatic gluing mechanism 4 is used to contact the foam box to stick the transparent tape 422 at the appropriate position and cut it off. The automatic punching mechanism 6 is used to punch the foam box at multiple angles, directions and sizes.

[0015] like Figure 1~Figure 3 As shown, the automatic turning mechanism 3 includes a frame 301, a U-shaped block 302, a pad 303, a triangular block 304, a running board 305, a belt 306, a roller group 307, a driven shaft 308, a clamping device 309, a channel steel 310, a telescopic cylinder 311, a first motor 312 and a second motor 313; The frame 301 is arranged below the cover plate 2, two U-shaped blocks 302 are fixed to the two sides of the frame 301, two pads 303 are arranged on the inner sides of the two U-shaped blocks 302, a rotating rod is arranged between the pads 303 and the U-shaped blocks 302, two sets of triangular blocks 304 are fixed to the bottom of the pads 303, two running plates 305 are fixed to the inner sides of the two sets of triangular blocks 304, two sets of roller groups 307 are arranged at the two ends of the two running plates 305, and two driven shafts 308 are arranged at the inner sides of the two driven shafts 308. The two belts 306 are respectively covered on one side of the two roller groups 307, the channel steel 310 is fixed between the two running plates 305, the clamping device 309 is installed on the channel steel 310, the output shaft of the telescopic cylinder 311 is inserted on the clamping device 309, the output shaft of the first motor 312 is fixedly inserted on one of the rotating rods, and the output shaft of the second motor 313 is fixedly inserted on one of the driven shafts 308.

[0016] Specifically, when it is necessary to flip over, glue and punch, the user starts the first motor 312, the output shaft of the first motor 312 drives the rotating rod to rotate, the rotating rod drives the pad 303 to rotate, the pad 303 drives the triangular block 304 to rotate, the triangular block 304 drives the running plate 305 to rotate, the running plate 305 drives the channel steel 310 to rotate, the channel steel 310 drives the clamping device 309 and the telescopic cylinder 311 to rotate, and the flipping is completed. After the flipping processing is completed, the clamping device 309 stops working, the telescopic cylinder 311 shortens the output shaft, and the foam box is placed on the belt 306, and then the second motor 313 is started, the output shaft of the second motor 313 drives the driven shaft 308 to rotate, the driven shaft 308 drives the roller group 307 to rotate, the roller group 307 drives the belt 306 to move, and the belt 306 drives the processed foam box to move.

[0017] In this embodiment, the frame 301 serves as the basic structure of the entire automatic flipping mechanism 3, supporting and fixing all other components. The U-shaped blocks 302 are fixed to both sides of the frame 301, respectively, for supporting the pad 303 and serving as the fixing point of the rotating rod. The pad 303 is arranged on the inner side of the U-shaped block 302 and is connected to the rotating rod. The rotation of the rotating rod realizes the rotation of the pad 303, thereby driving the movement of the entire flipping mechanism. The rotating rod is located between the pad 303 and the U-shaped block 302, serving as the transmission connecting the pad 303 and the first motor 312. The transmission component of the output shaft transmits the rotational motion of the motor to the pad 303. The triangular block 304 is fixed to the bottom of the pad 303 and connected to the running plate 305. The running plate 305 is driven to rotate by the rotation of the pad 303. The running plate 305 is fixed to the inner side of the triangular block 304 and connected to the roller group 307. The roller group 307 is driven to rotate by the rotation of the triangular block 304. The belt 306 covers one side of the roller group 307. After the foam box is processed, the foam box is transported to the next process through the movement of the belt 306. The roller group 307 is arranged at both ends of the row plate 305, supports the belt 306, and rotates under the drive of the driven shaft 308 to realize the movement of the belt 306. The driven shaft 308 is fixedly inserted on the roller group 307, and the rotation of the roller group 307 is realized by the drive of the second motor 313. The clamping device 309 is installed on the channel steel 310 to fix and clamp the foam box to ensure the stability of the foam box during the flipping and processing process. The channel steel 310 is rotatably installed between the row plates 305 as a mounting platform for the clamping device 309, extending The output shaft of the shrink cylinder 311 is inserted into the clamping device 309, which is used to release the foam box after turning over and processing, so that it can be placed on the belt 306. The output shaft of the first motor 312 is fixedly inserted into the rotating rod, which is used to drive the rotating rod to rotate, thereby realizing the rotation of the pad 303 and the entire turning mechanism. The output shaft of the second motor 313 is fixedly inserted into the driven shaft 308, which is used to drive the driven shaft 308 and the roller group 307 to rotate, thereby realizing the movement of the belt 306, thereby conveying the processed foam box to the next process.

[0018] Through the coordinated work of these components, the automatic turning mechanism 3 can realize the automatic turning over of the foam box, thereby achieving operations such as double-sided gluing and punching, greatly improving production efficiency and product quality, while reducing labor costs and defective rates.

[0019] Example 2 like Figure 2 , 4 , 5, based on the same concept as the above-mentioned embodiment 1, the present embodiment further proposes an automatic glue sticking mechanism 4 including a slider 401, a slide frame track 402, a glue holding roller 403, a glue holding vertical rod 404, a vertical plate 405, a first roller 406, a first vertical rod 407, a second roller 408, a second vertical rod 409, a third roller 410, a third vertical rod 411, a lever 412, a through rod 413, a first pressure wheel 414, a fourth vertical rod 415, a cutter 416, an extension plate 417, a fifth vertical rod 418, a corner block 419, a second pressure wheel 420, a fisheye block 421 and a transparent tape 422; The slide frame track 402 is installed at the bottom of the cover plate 2, the slider 401 is arranged on the slide frame track 402, the slider 401 and the slide frame track 402 are slidably installed, the glue holding rod 404 is fixed to one side of the slider 401, the glue holding roller 403 is sleeved on the glue holding rod 404, the vertical plate 405 is fixed to the bottom of the slider 401, the first vertical rod 407 is fixed on the vertical plate 405, the first roller 406 is sleeved on the first vertical rod 407, the second vertical rod 409 is fixed to one side of the first vertical rod 407, the second roller 408 is sleeved on the second vertical rod 409, the third vertical rod 411 is fixed to one side of the second vertical rod 409, and the third roller 410 is sleeved on the third vertical rod 411 , the through rod 413 is fixed under the third vertical rod 411, the cutter 416 is sleeved on the through rod 413, one end of the extension plate 417 is sleeved on the through rod 413, the lever 412 is sleeved on the through rod 413, the fisheye block 421 is sleeved on the through rod 413, the fourth vertical rod 415 is fixed on the fisheye block 421, the first pressure wheel 414 is sleeved on the fourth vertical rod 415, the fifth vertical rod 418 is fixed to one side of the vertical plate 405, the other end of the extension plate 417 is sleeved on the fifth vertical rod 418, the corner block 419 is sleeved on the fifth vertical rod 418, the second pressure wheel 420 is rotatably installed on the corner block 419, and the transparent tape 422 is covered on the glue roller 403; The through rod 413 and the fifth vertical rod 418 are both equipped with coil springs, which are used to return the cutter 416, the fisheye block 421, the lever 412, the extension plate 417 and the corner block 419 to their original positions after deformation.

[0020] Specifically, the transparent tape 422 is put on the adhesive roller 403, passes through the first roller 406, the second roller 408, the third roller 410, the lever 412, and the first pressure wheel 414. When the foam box is fixed, the first pressure wheel 414 presses the transparent tape 422 over the foam box. After completely rolling over the foam box, the cutter 416 immediately cuts off the transparent tape 422 due to the elastic potential energy of the coil spring, and the slider 401 moves on the slide frame track 402, so that the transparent tape 422 can be affixed along all four sides of the foam box.

[0021] In this embodiment, the slider 401 can slide along the slide frame track 402 to drive the entire glue sticking mechanism to move along the track. The slide frame track 402 is fixed to the bottom of the cover plate 2 to provide a sliding path for the slider 401 to ensure that the slider 401 moves smoothly. The glue roller 403 is used to accommodate and supply transparent adhesive tape 422, and the transparent adhesive tape 422 is covered thereon. The glue rod 404 fixes the glue roller 403, supports the roller and enables it to rotate. The vertical plate 405 is fixed to the bottom of the slider 401 as a supporting structure for other vertical rods and rollers. The first roller 406 is sleeved on the first vertical rod 407 to guide the transparent adhesive tape 422 to stick to the glue sticking mechanism. The path of the roller 403 to the foam box, the first vertical rod 407 fixes the first roller 406, supports the roller and enables it to rotate, the second roller 408 is sleeved on the second vertical rod 409, and continues to guide the path of the transparent tape 422, the second vertical rod 409 fixes the second roller 408, supports the roller and enables it to rotate, the third roller 410 is sleeved on the third vertical rod 411, and further guides the path of the transparent tape 422, the third vertical rod 411 fixes the third roller 410, supports the roller and enables it to rotate, and the through rod 413 is fixed under the third vertical rod 411 for installing the cutter 416, the lever 412 and other components, and the cutter 416 is cut. The knife 416 is sleeved on the through rod 413 and used to cut the transparent tape 422. One end of the extension plate 417 is sleeved on the through rod 413, and the other end is sleeved on the fifth vertical rod 418, which is used to support and position the lever 412. The lever 412 is sleeved on the through rod 413 and used to move the transparent tape 422 to ensure its correct position. The fisheye block 421 is sleeved on the through rod 413 and may be used to adjust the position or angle of the lever 412. The fourth vertical rod 415 is fixed on the fisheye block 421 to support the first pressing wheel 414. The first pressing wheel 414 is sleeved on the fourth vertical rod 415 and used to press the transparent tape 422 onto the foam box. Rod 418 is fixed to one side of the vertical plate 405, supporting the extension plate 417 and the second pressure wheel 420. The corner block 419 is mounted on the fifth vertical rod 418 for mounting the second pressure wheel 420. The second pressure wheel 420 is rotatably mounted on the corner block 419 and may be used for further pressing or shaping the transparent tape 422. The transparent tape 422 is covered on the glue-containing roller 403 and is the main material of the glue-applying mechanism. The coil spring is mounted on the through rod 413 and the fifth vertical rod 418 and is used for returning the cutter 416, fisheye block 421, lever 412, extension plate 417 and corner block 419 to their original positions after deformation, ensuring that the components can return to their initial positions after operation.

[0022] The entire automatic gluing mechanism 4 realizes the continuous supply, precise positioning, pressing and cutting of the transparent tape 422 through the coordinated work of these components, automatically completes the gluing work of the foam box, and improves the production efficiency and gluing quality.

[0023] Example 3 like Figure 1 , 6As shown, based on the same concept as the above-mentioned embodiments 1 and 2, this embodiment further proposes an automatic punching mechanism 6 including a telescopic hydraulic cylinder 601, a spring 602, a curved plate 603, a transverse groove 604, an arc block 605, a punch 606, a slide rod 607 and a counterweight block 608; The telescopic hydraulic cylinder 601 is installed at the middle position of the bottom of the cover plate 2, the spring 602 is sleeved on the output shaft of the telescopic hydraulic cylinder 601, the curved plate 603 is fixed on the output shaft of the telescopic hydraulic cylinder 601, the transverse groove 604 is opened on the curved plate 603, the slide bar 607 is slidably installed in the transverse groove 604, one end of the arc block 605 is sleeved on the slide bar 607, the counterweight block 608 is fixed to the bottom end of the slide bar 607, and the punch 606 is inserted into the other end of the arc block 605; The spring 602 is used for buffering and returning to the original position after punching, and the punch 606 is a combination of terminals of various sizes.

[0024] Specifically, when punching is required, the user starts the telescopic hydraulic cylinder 601, the telescopic hydraulic cylinder 601 drives the curved plate 603, the curved plate 603 drives the arc block 605, and the arc block 605 drives the punch 606. Since the punch 606 is a combination of multiple sizes, the punch 606 can punch out positioning holes of various sizes and adjust them according to user needs. The position of the punching can also be adjusted by rotating the arc block 605 or toggling the slide bar 607 to drive the arc block 605 to move along the horizontal groove 604. The punching position can be adjusted 360 degrees in all directions.

[0025] In this embodiment, the telescopic hydraulic cylinder 601 serves as a power source, and provides the force required for punching through telescopic action. It is installed in the middle position of the bottom of the cover plate 2 and is the power source of the entire punching mechanism. The spring 602 is sleeved on the output shaft of the telescopic hydraulic cylinder 601, and is used for buffering and returning to the original position after punching, ensuring that the punch 606 can quickly return to its original position after punching, reducing the damage to the machine caused by the impact. The curved plate 603 is fixed on the output shaft of the telescopic hydraulic cylinder 601, and converts the linear motion of the telescopic hydraulic cylinder 601 into the rotational motion of the curved plate 603, thereby driving the arc block 605 and the punch 606. The transverse groove 604 is opened on the curved plate 603, providing a sliding path for the slide bar 607, allowing the arc block 605 to move along the transverse groove 604 to adjust the punching position. One end of the arc block 605 is sleeved on the slide bar 607, and the other end Insert the punch 606, and the arc block 605 rotates with the rotation of the curved plate 603, driving the punch 606 to perform the punching operation. The punch 606 is inserted at the other end of the arc block 605, and is the component that directly contacts the material for punching. Since the punch 606 is a combination of terminals of various sizes, it can punch out positioning holes of various sizes. The slide bar 607 is slidably installed in the transverse groove 604. The movement of the slide bar 607 drives the arc block 605 to move along the transverse groove 604 to adjust the punching position. The counterweight block 608 is fixed to the bottom end of the slide bar 607 to increase the stability of the slide bar 607 and prevent the slide bar 607 from unnecessary vibration or displacement during the punching process. The combination of terminals of various sizes means that the punch 606 can replace terminals of different sizes according to different needs to adapt to the needs of different apertures.

[0026] Through the coordinated work of these components, the automatic punching mechanism 6 can realize the automation of the punching operation. At the same time, by adjusting the arc block 605 or toggling the slide bar 607, the punching position can be adjusted 360 degrees in all directions, thereby improving the flexibility and accuracy of the punching. This design enables the punching mechanism to adapt to different punching requirements, thereby improving production efficiency and product adaptability.

[0027] Workflow: S1. First, place the un-taped foam boxes correctly on the conveyor line, and supply the foam boxes smoothly and continuously through rollers, guide devices and tension control systems; S2. After the loading is completed, it is then fixed on the automatic turning mechanism 3 through the clamping device 309. The user starts the telescopic hydraulic cylinder 601, and the telescopic hydraulic cylinder 601 drives the curved plate 603, the curved plate 603 drives the arc block 605, and the arc block 605 drives the punch 606. Since the punch 606 is a combination of various sizes, the punch 606 can punch out positioning holes of various sizes, which can be adjusted according to user needs. The arc block 605 can also be rotated or the slide bar 607 can be driven to move along the horizontal groove 604 to adjust the punching position. The punching position can be adjusted 360 degrees in all directions. The automatic punching mechanism 6 is used to punch out holes for drainage and ventilation on the foam box to ensure that the hole position is accurate, in preparation for subsequent assembly and fixation; S3, then use the automatic punching mechanism 6 to punch holes on the transparent tape 422 corresponding to the foam box, and the punched waste transparent tape and waste foam will fall into the waste box 5 for centralized collection; S4, then put the transparent tape 422 with holes punched in advance on the adhesive roller 403, and pass one end of the tape through the first roller 406, the second roller 408, the third roller 410, the lever 412, and the first pressing wheel 414. When the foam box is fixed, the first pressing wheel 414 presses the transparent tape 422 over the foam box. After completely rolling over the foam box, the cutter 416 immediately cuts the transparent tape 422 due to the elastic potential energy of the coil spring, and the slider 401 runs on the slide frame track 402, so that the transparent tape 422 can be attached to all sides of the foam box; S5. After the two upper foam box boards are glued, the clamping device 309 releases the foam box, the telescopic cylinder 311 shortens the output shaft, the foam box is placed on the belt 306, and then the second motor 313 is started. The output shaft of the second motor 313 first rotates forward to drive the driven shaft 308 to rotate, and the driven shaft 308 drives the roller group 307 to rotate, and the roller group 307 drives the belt 306 to move forward until half of the foam box moves out of the clamping device 309, and then the telescopic cylinder 311 is extended to push the foam box to stand sideways, shorten the telescopic cylinder 311, and then the second motor 313 is reversed, the belt 306 moves backward with the foam box, and the telescopic cylinder 311 is extended again to push the foam box standing sideways to tilt forward, and the flipping is completed; S6, immediately after turning over, glue the reverse side, and glue the reverse side in the same way. After the post-glue gluing is completed, the clamping device 309 releases the foam box, the telescopic cylinder 311 shortens the output shaft, and the foam box is placed on the belt 306, and then the second motor 313 is started, the output shaft of the second motor 313 drives the driven shaft 308 to rotate, the driven shaft 308 drives the roller group 307 to rotate, the roller group 307 drives the belt 306 to move forward, and the belt 306 drives the processed foam box to enter the next process; S7, finally collect the processed foam boxes and unused scotch tape 422, and centrally process the waste foam and waste scotch tape collected in the waste box 5.

[0028] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic packaging device for foam boxes, characterized in that: It includes an automatic flipping mechanism, an automatic gluing mechanism, an automatic punching mechanism, a cover plate, a waste box and legs, and the number of the legs is four; The automatic punching mechanism is installed in the middle of the bottom of the cover plate, the automatic gluing mechanism is arranged on one side of the automatic punching mechanism, the automatic flipping mechanism is installed below the automatic punching mechanism, the waste box is arranged below the automatic flipping mechanism, and the four legs are fixed to the four corners of the bottom of the cover plate; Among them, the automatic flipping mechanism, automatic gluing mechanism and automatic punching mechanism are controlled by different systems respectively. The automatic flipping mechanism is used to fix the foam box and turn it over. The automatic gluing mechanism is used to stick the transparent tape to the appropriate position and cut it when it touches the foam box. The automatic punching mechanism is used to punch the foam box in multiple angles, directions and sizes. The automatic punching mechanism comprises a telescopic hydraulic cylinder, a spring, a curved plate, a transverse groove, an arc block, a punch, a slide rod and a counterweight block; The telescopic hydraulic cylinder is installed at the middle position of the bottom of the cover plate, the spring is sleeved on the output shaft of the telescopic hydraulic cylinder, the curved plate is fixed on the output shaft of the telescopic hydraulic cylinder, the transverse groove is opened on the curved plate, the slide bar is slidably installed in the transverse groove, one end of the arc block is sleeved on the slide bar, the counterweight block is fixed to the bottom end of the slide bar, and the punch is inserted at the other end of the arc block; Among them, the spring is used for buffering and returning to the original position after punching, and the punch is a combination of ends of various sizes.

2. The automatic packaging device for foam boxes according to claim 1, characterized in that: The automatic turning mechanism comprises a frame, a U-shaped block, a pad, a triangular block, a traveling plate, a belt, a roller group, a driven shaft, a clamping device, a channel steel, a telescopic cylinder, a first motor and a second motor; The frame is arranged below the cover plate, the two U-shaped blocks are respectively fixed on both sides of the frame, the two pads are respectively arranged on the inner sides of the two U-shaped blocks, a rotating rod is arranged between the pads and the U-shaped blocks, the two groups of triangular blocks are fixed on the bottom of the pads, the two running plates are respectively fixed on the inner sides of the two groups of triangular blocks, the two groups of roller groups are respectively arranged at both ends of the two running plates, the two driven shafts are respectively fixedly inserted on the two groups of roller groups, the two belts are respectively covered on one side of the two groups of roller groups, the channel steel is rotatably installed between the two running plates, the clamping device is installed on the channel steel, the output shaft of the telescopic cylinder is inserted on the clamping device, the output shaft of the first motor is fixedly inserted on one of the rotating rods, and the output shaft of the second motor is fixedly inserted on one of the driven shafts.

3. The automatic packaging device for foam boxes according to claim 2, characterized in that: The automatic glue sticking mechanism includes a slider, a slide frame track, a glue holding roller, a glue holding pole, a vertical plate, a first roller, a first pole, a second roller, a second pole, a third roller, a third pole, a shifting rod, a through rod, a first pressing wheel, a fourth pole, a cutting knife, an extension plate, a fifth pole, a corner block, a second pressing wheel, a fisheye block and a transparent tape; The sliding frame track is installed at the bottom of the cover plate, the sliding block is arranged on the sliding frame track, the sliding block and the sliding frame track are slidably installed, the glue holding rod is fixed on one side of the sliding block, the glue holding roller is sleeved on the glue holding rod, the vertical plate is fixed on the bottom of the sliding block, the first vertical rod is fixed on the vertical plate, the first roller is sleeved on the first vertical rod, the second vertical rod is fixed on one side of the first vertical rod, the second roller is sleeved on the second vertical rod, the third vertical rod is fixed on one side of the second vertical rod, the third roller is sleeved on the third vertical rod, the through rod is fixed below the third vertical rod, the cutter is sleeved on the through rod, one end of the extension plate is sleeved on the through rod, the shift rod is sleeved on the through rod, the fisheye block is sleeved on the through rod, the fourth vertical rod is fixed on the fisheye block, the first pressing wheel is sleeved on the fourth vertical rod, the fifth vertical rod is fixed on one side of the vertical plate, the other end of the extension plate is sleeved on the fifth vertical rod, the corner block is sleeved on the fifth vertical rod, the second pressing wheel is rotatably installed on the corner block, and the transparent tape is covered on the glue holding roller; Among them, coil springs are installed on the through rod and the fifth vertical rod, and the coil springs are used for returning the cutter, fisheye block, lever, extension plate and corner block to their original positions after deformation.

Citation Information

Patent Citations

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