Forming machine

By designing a forming machine that includes carcass drum, reverse bulge drum, transfer assembly, belt layer drum and fixed winding assembly, the problems of long online tread extrusion winding time, unstable forming quality and large footprint in existing forming machines are solved, and efficient and stable tire forming and high productivity utilization are achieved.

CN119502430APending Publication Date: 2025-02-25MESNAC CO LTD +1
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Patent Information

Application Number
CN202311086149.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-08-25
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

During the forming process of the radial tire forming of medium and large-scale engineering of all steel, the tread is extruded and wound for a long time, resulting in unstable molding quality, severe deformation of the fetal embryo, and a large area of ​​land, and a low factory utilization rate.

Method used

A forming machine is designed, including a carcass drum assembly, a reverse drum assembly, a transfer assembly, a belt drum assembly and a shaped winding assembly. Through reasonable layout and coordinated work between components, the simplification and efficiency of the shaping and winding process of the fetal embryo are achieved.

Benefits of technology

It improves the working efficiency of the molding machine, reduces the risk of embryo deformation, ensures the quality of the tire, reduces the equipment footprint, and improves the utilization rate of the factory.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119502430A_ABST
Patent Text Reader

Abstract

The invention provides a forming machine which comprises a tire body drum assembly, a turn-up drum assembly, a transfer assembly, a belt layer drum assembly and a shaping and winding assembly, and the turn-up drum assembly is located on the downstream of the tire body drum assembly; the end, away from the tire body drum assembly, of the turn-up drum assembly is connected with the end, in the length direction, of the transfer assembly. The belted layer drum assembly and the shaping and winding assembly are located on the two sides of the conveying assembly in the length direction correspondingly, and the shaping and winding assembly is close to or away from the tire body drum assembly relative to the belted layer drum assembly and comprises a winding structure and two shaping structures arranged at an interval. And at least one part of the winding structure can move between the two shaping structures. The problem that in the prior art, a forming machine is poor in use performance is solved.
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Description

Technical Field

[0001] The invention relates to the field of tire production equipment, in particular to a tire molding machine. Background Art

[0002] In recent years, the market demand for two-step forming machines has gradually increased due to their high-quality forming quality, and customers' requirements for the forming quality and efficiency of two-step forming machines have also been continuously increasing.

[0003] For the molding of all-steel medium and large-sized engineering radial tires, the leading customers in the market currently mostly adopt the two-step process route, and the tread rubber materials mostly adopt the online extrusion winding process. In large-sized engineering tires, the time occupied by the online extrusion winding of the tread is particularly long. In recent years, the latest two-step five-drum engineering tire molding machine in the industry includes a carcass drum, a turn-up drum, a belt drum and two identical shaping drums, one of which is only used for inflation and shaping, and the other is only used for winding. After the embryo is inflated and shaped on the shaping drum, it is transferred from the winding station through the transfer ring. The embryo is inflated and shaped at the winding station for the second time and then wound. The second inflation and shaping easily cause the embryo to be asymmetric on the left and right, which is more obvious with the larger the tire specifications. The second transfer inflation and shaping causes the embryo to be severely deformed, which affects the quality of the tire. In the prior art, there are mainly two ways to arrange the two shaping drums, one of which is to arrange the shaping and winding stations in parallel. This method not only leads to unstable tire molding quality, but also has the problems of cumbersome steps and long embryo transfer time. The other is that the two shaping drums can rotate 180 degrees and one of the shaping drums is used for shaping the tire, and the other is used for tread winding of the tire blank. This arrangement has the problem of occupying a large area and resulting in low actual utilization rate of the factory.

[0004] Therefore, there is a problem of poor performance of the molding machine in the prior art. Summary of the invention

[0005] The main purpose of the present invention is to provide a molding machine to solve the problem of poor performance of the molding machine in the prior art.

[0006] In order to achieve the above-mentioned purpose, according to one aspect of the present invention, a forming machine is provided, comprising a carcass drum assembly, a turn-up drum assembly, a transfer assembly, a belt layer drum assembly and a shaping winding assembly, wherein the turn-up drum assembly is located downstream of the carcass drum assembly; one end of the turn-up drum assembly away from the carcass drum assembly is connected to one end of the transfer assembly in the length direction; the belt layer drum assembly and the shaping winding assembly are respectively located on both sides of the length direction of the transfer assembly, the shaping winding assembly is close to or away from the carcass drum assembly relative to the belt layer drum assembly, the shaping winding assembly comprises a winding structure and two shaping structures arranged at intervals, and at least a part of the winding structure can move between the two shaping structures.

[0007] Furthermore, the shaping structure includes a shaping drum case base, a shaping drum body and a shaping drum pressure roller, wherein the shaping drum case bases of the two shaping structures are parallel to each other and spaced apart, and the length direction of the shaping drum case base is perpendicular to the length direction of the transmission component; the shaping drum case, the shaping drum case is arranged at one end of the shaping drum case base away from the transmission component; the shaping drum body is drivingly connected to the shaping drum case; the shaping drum pressure roller is arranged at one end of the shaping drum case close to the shaping drum body.

[0008] Furthermore, the shaping drum body is close to the transmission assembly relative to the shaping drum casing.

[0009] Furthermore, the winding structure includes an extruder, a winding machine and an extrusion winding conveying device, wherein the extruder is arranged on the side of one of the two molding structures away from the other molding structure; the winding machine is arranged downstream of the extruder, and at least the head of the winding machine can move between the two molding structures; the extrusion winding conveying device is arranged between the extruder and the winding machine.

[0010] Furthermore, the winding structure further comprises at least one cooling drum, and the cooling drum is arranged between the winding machine and the extrusion winding conveying device.

[0011] Further, the carcass drum assembly comprises a first feeding structure and a carcass drum body, wherein the carcass drum body and the turn-up drum assembly transfer the carcass tube via a carcass transfer ring, and the first feeding structure is connected to the carcass drum body.

[0012] Furthermore, the turn-up drum assembly includes a turn-up drum base and a turn-up drum body, wherein the length direction of the turn-up drum base is perpendicular to the length direction of the transmission assembly; at least a portion of the turn-up drum body is movably disposed on the turn-up drum base and moves relative to the turn-up drum base.

[0013] Furthermore, the transfer assembly includes a transfer truss and a plurality of transfer rings, wherein the length direction of the transfer truss is perpendicular to the length direction of the turn-up drum base of the turn-up drum assembly, and the belt layer drum assembly and the shaping winding assembly are respectively arranged on both sides of the length direction of the transfer truss; the plurality of transfer rings are respectively movably arranged on the transfer truss and can move along the transfer truss.

[0014] Furthermore, the belt drum assembly includes a belt drum base, a belt drum body and a second feeding structure, wherein the length direction of the belt drum base is perpendicular to the length direction of the transfer truss of the transfer assembly; at least a part of the belt drum body is movably arranged on the belt drum base and can move along the belt drum base; the second feeding structure is arranged on one side of the length direction of the belt drum base.

[0015] Applying the technical scheme of the present invention, the molding machine in this scheme includes a carcass drum assembly, a turn-up drum assembly, a transmission assembly, a belt layer drum assembly and a shaping winding assembly, wherein the turn-up drum assembly is located downstream of the carcass drum assembly; one end of the turn-up drum assembly away from the carcass drum assembly is connected to one end of the transmission assembly in the length direction; the belt layer drum assembly and the shaping winding assembly are respectively located on both sides of the length direction of the transmission assembly, the shaping winding assembly is close to or away from the carcass drum assembly relative to the belt layer drum assembly, and the shaping winding assembly includes a winding structure and two shaping structures arranged at intervals, and at least a part of the winding structure can move between the two shaping structures.

[0016] The rubber material in the present scheme passes through the carcass drum assembly and the turn-up drum assembly in sequence to form a turn-up cylinder, the belt layer passes through the belt layer drum assembly to form a belt layer cylinder, the transfer assembly transfers the turn-up cylinder and the belt layer cylinder to the shaping structure of the shaping and winding assembly in sequence, the turn-up cylinder and the belt layer cylinder are inflated and shaped on the shaping structure to form a tire blank, the two shaping structures can shape two tire blanks respectively, at least a part of the winding structure can move between the two shaping structures, the winding structure can wind the tire blanks on the two shaping structures respectively, that is, the tire blanks on each shaping structure can be shaped and wound in sequence, the molding sequence is simple, the transfer time of the tire blank from the shaping station to the winding station is reduced, the two shaping structures 52 are avoided from waiting for each other, the work efficiency is improved, and the secondary transfer inflation shaping is prevented from causing serious deformation of the tire blank, the tire quality is guaranteed, and the production capacity utilization rate is high; in addition, the positions of the components are reasonably arranged and the floor space is small. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0018] Figure 1 A schematic diagram of the structural layout of a molding machine according to an embodiment of the present invention is shown.

[0019] The above drawings include the following reference numerals:

[0020] 10. carcass drum assembly; 11. first feeding structure; 12. carcass drum body; 13. carcass transfer ring; 14. first guide device; 15. carcass pressure roller; 16. carcass drum operating platform; 17. carcass drum tail frame; 18. carcass drum drive box;

[0021] 20. Turn-up drum assembly; 21. Turn-up drum base; 22. Turn-up drum body; 23. Turn-up drum drive box; 24. Left positive and negative wrapping device; 25. Turn-up drum tail frame chassis; 26. Right positive and negative wrapping device; 27. Turn-up drum pressure roller; 28. Turn-up drum operating platform;

[0022] 30. Transfer assembly; 31. Transfer truss; 32. Transfer ring; 321. Turn-up tube transfer ring; 322. Belt layer transfer ring; 323. Tire unloading transfer ring;

[0023] 40. belt drum assembly; 41. belt drum base; 42. belt drum body; 43. second feeding structure; 44. second guide device; 45. belt layer pressing roller; 46. belt layer drum chassis; 47. belt layer operating platform;

[0024] 50. Forming and winding assembly; 51. Winding structure; 511. Extruder; 512. Winding machine; 513. Extrusion winding conveying device; 514. Cooling drum; 52. Forming structure; 521. Forming drum chassis base; 522. Forming drum chassis; 523. Forming drum body; 524. Forming drum pressure roller; 525. Forming drum tail frame. DETAILED DESCRIPTION

[0025] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0026] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0027] In the present invention, unless otherwise specified, the directional words used, such as "up, down, top, bottom", usually refer to the directions shown in the drawings, or to the components themselves in the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "inside and outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directional words are not used to limit the present invention.

[0028] In order to solve the problem of poor performance of the molding machine in the prior art, the present invention provides a molding machine.

[0029] like Figure 1 As shown, the forming machine includes a carcass drum assembly 10, a turn-up drum assembly 20, a transfer assembly 30, a belt layer drum assembly 40 and a shaping winding assembly 50, wherein the turn-up drum assembly 20 is located downstream of the carcass drum assembly 10; one end of the turn-up drum assembly 20 away from the carcass drum assembly 10 is connected to one end of the transfer assembly 30 in the length direction; the belt layer drum assembly 40 and the shaping winding assembly 50 are respectively located on both sides of the length direction of the transfer assembly 30, and the shaping winding assembly 50 is close to or away from the carcass drum assembly 10 relative to the belt layer drum assembly 40, and the shaping winding assembly 50 includes a winding structure 51 and two shaping structures 52 arranged at intervals, and at least a portion of the winding structure 51 can move between the two shaping structures 52.

[0030] The rubber material in the present scheme passes through the carcass drum assembly and the turn-up drum assembly in sequence to form a turn-up cylinder, and the belt layer passes through the belt layer drum assembly to form a belt layer cylinder. The transfer assembly 30 transfers the turn-up cylinder and the belt layer cylinder to the shaping structure 52 of the belt layer drum assembly 40 in sequence, and the turn-up cylinder and the belt layer cylinder are inflated and shaped on the shaping structure 52 to form a tire blank. The two shaping structures 52 can shape two tire blanks respectively, and at least a part of the winding structure 51 can move between the two shaping structures 52. The winding structure 51 can wind the tire blanks on the two shaping structures 52 respectively, that is, the tire blanks on each shaping structure 52 can be shaped and wound in sequence. The molding sequence is simple, which reduces the transfer time of the tire blank from the shaping station to the winding station, avoids waiting between the two shaping structures 52, improves work efficiency, and prevents the secondary transfer inflation and shaping from causing serious deformation of the tire blank, so that the tire quality is guaranteed and the production capacity utilization rate is high; in addition, the position of each component is reasonably arranged and the floor space is small.

[0031] The two shaping structures 52 in the present application can both independently receive the turn-up tube and the belt layer tube, and can independently complete the shaping process, avoiding the need for the original structure to complete the shaping process before the next tire blank can be formed, thereby significantly improving the production efficiency of the tire.

[0032] It should be noted that, in the present embodiment, the shaping winding assembly 50 is close to the carcass drum assembly 10 relative to the belt layer drum assembly 40, the shaping winding assembly 50 is located between the carcass drum assembly 10 and the belt layer drum assembly 40, and the transfer assembly 30 is located between the belt layer drum assembly 40 and the shaping winding assembly 50. In other alternative embodiments, the positions of the belt layer drum assembly 40 and the shaping winding assembly 50 can be replaced, that is, the belt layer drum assembly 40 is located between the carcass drum assembly 10 and the transfer assembly 30.

[0033] It should be noted that, in the present embodiment, the carcass drum assembly 10 is arranged at the far right, and the carcass transfer ring 13 transfers the carcass tube from right to left to the turn-up drum assembly 20. In other alternative embodiments, the carcass drum assembly 10 can be arranged at the far left, and the carcass transfer ring 13 transfers the carcass tube from left to right to the turn-up drum assembly 20.

[0034] It should be noted that, in the present embodiment, the turn-up drum assembly 20 is arranged at the front, and in other alternative embodiments, the turn-up drum assembly 20 is arranged at the rear, and the carcass drum assembly 10 is correspondingly connected to the turn-up drum assembly 20 in the left-right direction.

[0035] like Figure 1As shown, the shaping structure 52 includes a shaping drum chassis base 521, a shaping drum chassis 522, a shaping drum body 523 and a shaping drum pressure roller 524, wherein the shaping drum chassis bases 521 of the two shaping structures 52 are parallel to each other and spaced apart, and the length direction of the shaping drum chassis base 521 is perpendicular to the length direction of the transmission component 30; the shaping drum chassis 522 is arranged at one end of the shaping drum chassis base 521 away from the transmission component 30; the shaping drum body 523 is drivingly connected to the shaping drum chassis 522; and the shaping drum pressure roller 524 is arranged at one end of the shaping drum chassis 522 close to the shaping drum body 523. In this way, the shaping drum case 522 can drive the shaping drum body 523 to move along the length direction of the shaping drum case base 521, so as to drive the shaping drum body 523 to remove the turn-up tube or the belt layer tube on the transmission assembly 30, the shaping drum body 523 is inflated and shaped, and the shaping drum pressure roller 524 rolls the outer surface of the tire blank to realize the shaping process.

[0036] It should be noted that, in this embodiment, the belt drum base 41 and the shaping drum chassis base 521 are staggered in the front-to-back direction. In this way, the reasonable layout of the belt drum assembly 40 and the shaping winding assembly 50 is ensured, so that the placement of the belt drum assembly 40 is flexible, and the equipment footprint is greatly reduced. The problem that the placement of the belt drum assembly 40 is not flexible enough due to the original co-linear arrangement of the belt drum base 41 and one of the two shaping drum chassis bases 521 is solved.

[0037] It should be noted that, in the present embodiment, there are two shaping drum pressure rollers 524, which are arranged corresponding to the two shaping drum bodies 523, and the two shaping drum pressure rollers 524 are located on the relatively outer sides of the two shaping drum bodies 523, and the winding machine 512 is located between the two shaping drum bodies 523. Preferably, the head of the winding machine 512 can rotate 180 degrees.

[0038] It should be noted that, in the present embodiment, the shaping structure 52 further comprises a shaping drum tail frame 525 , which is connected to one end of the shaping drum body 523 away from the shaping drum chassis 522 to fix the shaping drum body 523 .

[0039] like Figure 1 As shown, the shaping drum body 523 is close to the transfer assembly 30 relative to the shaping drum chassis 522. In this way, the shaping drum body 523 is close to the transfer assembly 30, so that the transfer assembly 30 can transfer the turn-up tube or the belt layer tube to the shaping drum body 523, and remove the tire blank after shaping and winding from the shaping drum body 523.

[0040] like Figure 1As shown, the winding structure 51 includes an extruder 511, a winding machine 512 and an extrusion winding conveying device 513, wherein the extruder 511 is arranged on a side of one of the two molding structures 52 away from the other molding structure 52; the winding machine 512 is arranged downstream of the extruder 511, and at least the head of the winding machine 512 can move between the two molding structures 52; the extrusion winding conveying device 513 is arranged between the extruder 511 and the winding machine 512. In this way, the winding wire extruded by the extruder 511 is transmitted to the winding machine 512 through the extrusion winding conveying device 513, and the head of the winding machine 512 moves to the side of one molding drum body 523 to wind the tire blank on the molding drum body 523. The head of the winding machine 512 moves to the side of the other molding drum body 523 to wind the tire blank on the molding drum body 523. The one-to-two layout realizes continuous winding of two tire blanks by a single extruder 511, which greatly improves the molding efficiency and the continuous utilization rate of the extruder.

[0041] It should be noted that the positional relationship between the extruder 511, the cooling drum 514, the wrapping machine 512 (which can be rotated 180 degrees to wrap on both sides), and the extrusion wrapping conveying device 513 is not fixed and can be placed freely.

[0042] like Figure 1 As shown, the winding structure 51 further includes at least one cooling drum 514, which is disposed between the winding machine 512 and the extrusion winding conveyor 513. In this way, the cooling drum 514 can cool the winding wire extruded by the extruder 511.

[0043] like Figure 1 As shown, the carcass drum assembly 10 includes a first feeding structure 11 and a carcass drum body 12. The carcass drum body 12 and the turn-up drum assembly 20 transfer the carcass tube through the carcass transfer ring 13, and the first feeding structure 11 is connected to the carcass drum body 12. In this way, the rubber material delivered by the first feeding structure 11 is attached to the carcass drum body 12 to form a carcass tube, and the carcass transfer ring 13 transfers the carcass tube to the turn-up drum assembly 20 for the next step.

[0044] It should be noted that, in the present embodiment, the carcass drum assembly 10 further includes a first guide device 14, a carcass pressure roller 15, a carcass drum operating platform 16, a carcass drum tail frame 17, and a carcass drum driving box 18, wherein the carcass drum driving box 18 is fixed on the ground, the carcass drum driving box 18 is drivingly connected to one axial end of the carcass drum body 12, the carcass drum operating platform 16 is located directly in front of the carcass drum body 12 to provide support for the operator, the carcass drum operating platform 16 can move forward and backward along the axial direction perpendicular to the carcass drum body 12 to avoid the movement of the carcass transfer ring 13, and the carcass drum tail frame 17 is connected to one axial end of the carcass drum body 12. The tire drum body 12 is connected to the tire body 12, and the tire body transfer ring 13 is installed above the turn-up drum base 21. The tire body transfer ring 13 is coaxially arranged with the tire body 12. The tire body pressure roller 15 is located at the rear of the tire body drum body 12, and is used for rolling the tire body tube. The first feeding structure 11 is located at the rear of the tire body drum body 12. The first feeding structure 11 is located above the tire body pressure roller 15. The width of the first feeding structure 11 is greater than the width of the tire body pressure roller 15. The first deflecting device 14 is located at the rear of the tire body pressure roller 15. The first deflecting device 14 includes a cord and an inner lining layer. The rubber material deflected by the first deflecting device 14 is transferred to the first feeding structure 11 for feeding.

[0045] Preferably, the first feeding structure 11 is a conveyor belt structure.

[0046] like Figure 1 As shown, the turn-up drum assembly 20 includes a turn-up drum base 21 and a turn-up drum body 22, wherein the length direction of the turn-up drum base 21 is perpendicular to the length direction of the transmission assembly 30; at least a portion of the turn-up drum body 22 is movably disposed on the turn-up drum base 21 and moves relative to the turn-up drum base 21. In this way, after the carcass tube is turned upside down on the turn-up drum body 22, a turn-up tube is formed, and the turn-up drum body 22 can drive the turn-up tube to move in the length direction of the turn-up drum base 21, so as to transfer the turn-up tube to the transmission assembly 30.

[0047] It should be noted that, in the present embodiment, the turn-up drum assembly 20 further includes a turn-up drum driving box 23, a left forward and reverse packing device 24, a turn-up drum tail frame chassis 25, a right forward and reverse packing device 26, a turn-up drum pressure roller 27 and a turn-up drum operating platform 28, wherein the turn-up drum assembly 20 is located on the left side of the carcass drum assembly 10, the turn-up drum tail frame chassis 25 and the right forward and reverse packing device 26 are installed together, the turn-up drum tail frame chassis 25 and the right forward and reverse packing device 26 can move together along the length direction of the turn-up drum base 21, and can also move along the width direction perpendicular to the length direction of the turn-up drum base 21 to avoid the movement of the carcass transfer ring 13, the turn-up drum driving box 23 and the left The forward and reverse packing devices 24 are installed together, the turn-up drum driving box 23 and the left forward and reverse packing device 24 are located directly above the turn-up drum base 21, and can move together along the length direction of the turn-up drum base 21, the left forward and reverse packing device 24 is connected to one axial end of the turn-up drum body 22, the turn-up drum pressure roller 27 is located directly behind the turn-up drum body 22, and the turn-up drum operating platform 28 is located directly in front of the turn-up drum body 22 to provide support for the operator. The turn-up drum operating platform 28 can move forward and backward along the length direction perpendicular to the turn-up drum base 21 to avoid the movement of the carcass transfer ring 13. The turn-up drum base 21 is located directly below the carcass drum body 12 and the turn-up drum body 22.

[0048] like Figure 1 As shown, the transfer assembly 30 includes a transfer truss 31 and a plurality of transfer rings 32, wherein the length direction of the transfer truss 31 is perpendicular to the length direction of the turn-up drum base 21 of the turn-up drum assembly 20, and the belt drum assembly 40 and the shaping and winding assembly 50 are respectively arranged on both sides of the length direction of the transfer truss 31; the plurality of transfer rings 32 are respectively movably arranged on the transfer truss 31 and can move along the transfer truss 31. In this way, the transfer ring 32 can transfer the turn-up drum or the belt drum to the shaping and winding assembly 50 for the next step, and the transfer ring 32 can unload the tire blank after passing through the shaping and winding assembly 50.

[0049] It should be noted that, in this embodiment, the transfer ring 32 includes a turn-up drum transfer ring 321, a belt layer transfer ring 322 and a tire unloading transfer ring 323, wherein the transfer truss 31 is perpendicular to the turn-up drum base 21, the belt layer drum base 41 and the shaping drum chassis base 521, and the turn-up drum transfer ring 321, the belt layer transfer ring 322 and the tire unloading transfer ring 323 are sequentially suspended on the transfer truss 31 from the turn-up drum drive box 23 side to the shaping drum chassis 522 side. In this way, the turn-up drum transfer ring 321, the belt layer transfer ring 322 and the tire unloading transfer ring 323 are all arranged on the transfer truss 31, and the cost is greatly reduced compared with the original independent conveying device.

[0050] like Figure 1As shown, the belt drum assembly 40 includes a belt drum base 41, a belt drum body 42 and a second feeding structure 43, wherein the length direction of the belt drum base 41 is perpendicular to the length direction of the transfer truss 31 of the transfer assembly 30; at least a part of the belt drum body 42 is movably arranged on the belt drum base 41 and can move along the belt drum base 41; the second feeding structure 43 is arranged on one side in the length direction of the belt drum base 41. In this way, the belt layer conveyed by the second feeding structure 43 is attached to the belt drum body 42 to form a belt drum, and the belt drum body 42 drives the belt drum to move along the length direction of the belt drum base 41, so as to transfer the belt drum to the transfer assembly 30.

[0051] It should be noted that, in this embodiment, the belt layer drum assembly 40 also includes a second guide device 44, a belt layer pressing roller 45, a belt layer drum machine box 46 and a belt layer operating platform 47, wherein the belt layer drum assembly 40 is arranged on the far left, the belt layer drum machine box 46 is drivingly connected to the belt layer drum body 42, the belt layer drum machine box 46 and the belt layer drum body 42 are located above the belt layer drum base 41, and can move together along the length direction of the belt layer drum base 41, and the belt layer drum base 41 is turned up. The belt layer operating platform 47 is located at the rear of the belt layer drum base 41, and the two are arranged in parallel. The belt layer lamination roller 45 is at the rear of the belt layer drum base 41. The second feeding structure 43 is at the rear of the belt layer drum base 41. The width of the second feeding structure 43 is greater than the width of the belt lamination roller 45. The second deflecting device 44 is located below the second feeding structure 43. The belt layer deflected by the second deflecting device 44 is transferred to the second feeding structure 43 for feeding.

[0052] Molding machine working steps:

[0053] The rubber material is rolled on the carcass drum body 12 of the carcass drum assembly 10 to form a carcass tube and then transferred to the turn-up drum body 22 through the carcass transfer ring 13;

[0054] After the turn-up drum assembly 20 is turned up, pasted, and rolled to form a turn-up drum, the turn-up drum driving box 23 moves along the turn-up drum base 21 to the leftmost end and enters the avoidance position. At this time, the turn-up drum transfer ring 321 moves to the position of the carcass drum operating platform 16, the turn-up drum transfer ring 321 receives the turn-up drum, and the turn-up drum driving box 23 drives the turn-up drum body 22 to retreat to the avoidance position, completing the transfer of the turn-up drum from the turn-up drum assembly 20 to the transfer assembly 30;

[0055] The belt layer is rolled on the belt layer drum body 42 of the belt layer drum assembly 40 to form a belt layer tube. The belt layer transfer ring 322 moves to the tube-taking position. The belt layer drum case 46 places the belt layer tube inside the belt layer transfer ring 322 along the belt layer drum base 41. The belt layer transfer ring 322 receives the belt layer tube and completes the transfer of the belt layer tube from the belt layer drum assembly 40 to the transfer assembly 30.

[0056] The turn-up tube received by the turn-up tube transfer ring 321 of the transfer assembly 30 and the belt layer tube received by the belt layer transfer ring 322 sequentially enter the left side of one of the shaping drum chassis bases 521, and the shaping drum chassis 522 moves to the left to enter the tube taking position, and one of the shaping drum bodies 523 sequentially receives the turn-up tube and the belt layer tube, and the shaping drum chassis 522 moves to the right along the shaping drum chassis base 521, and after the shaping drum body 523 is inflated and the shaping drum pressure roller 524 is rolled, the turn-up tube and the belt layer tube are compounded, and the shaping process is completed, and it is ready to enter the winding process;

[0057] Repeat the above steps, and another shaping drum body 523 receives the turn-up drum and the belt layer drum to complete the shaping process.

[0058] The head of the winding machine 512 completes the winding of the shaping drum body 523 below the shaping winding component 50. The winding machine 512 can rotate 180 degrees to complete the winding of the shaping drum body 523 above the shaping winding component 50. The one-to-two layout can continuously realize the continuous winding of two tire blanks by a single extruder 511.

[0059] When the tire blank has completed the winding work, the tire unloading transfer ring 323 will move downward to a position coaxial with the shaping drum body 523, and the shaping drum casing 522 will drive the shaping drum body 523 to move to the left, and send the tire blank into the tire unloading transfer ring 323, and the tire unloading transfer ring 323 will receive the tire blank, and the shaping drum casing 522 will return along the shaping drum casing base 521, and the tire unloading transfer ring 323 will hold the tire blank and move upward into the tire unloading station, and the motor will drive the tire unloading transfer ring 323 to rotate to a horizontal position, and place the tire blank on the tire blank cart, and repeat the above actions to complete the unloading work of another tire blank.

[0060] The molding machine generally repeats the above actions to realize the subsequent tire blank production.

[0061] From the above description, it can be seen that the above-mentioned embodiment of the present invention achieves the following technical effects: the rubber material in this scheme passes through the carcass drum assembly and the turn-up drum assembly in sequence to form a turn-up drum, the belt layer passes through the belt layer drum assembly to form a belt layer drum, the transfer assembly 30 sequentially transfers the turn-up drum and the belt layer drum to the shaping structure 52 of the belt layer drum assembly 40, the turn-up drum and the belt layer drum are inflated and shaped on the shaping structure 52 to form a tire blank, the two shaping structures 52 can shape two tire blanks respectively, and at least a part of the winding structure 51 can be formed between the two The winding structure 51 can move between the two shaping structures 52, and the tire embryos on the two shaping structures 52 can be wound respectively, that is, the tire embryos on each shaping structure 52 can be shaped and wound in turn, the molding sequence is simple, and the transfer time of the tire embryo from the shaping station to the winding station is reduced, and the two shaping structures 52 are avoided from waiting for each other, which improves the work efficiency, and prevents the secondary transfer inflation shaping from causing serious deformation of the tire embryo, so that the tire quality is guaranteed and the production capacity utilization rate is high; and the position of each component is reasonably arranged and the floor space is small. The two shaping structures 52 in the present application can independently receive the turn-up tube and the belt layer tube, and can independently complete the shaping process, avoiding the original structure that needs to be shaped before the next tire embryo can be shaped, thereby significantly improving the production efficiency of the tire.

[0062] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0063] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0064] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0065] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A molding machine, characterized in that: include: Carcass drum assembly (10); A turn-up drum assembly (20), wherein the turn-up drum assembly (20) is located downstream of the carcass drum assembly (10); A transmission assembly (30), wherein one end of the turn-up drum assembly (20) away from the carcass drum assembly (10) is connected to one end of the transmission assembly (30) in the length direction; Belt drum assembly (40); A shaping winding assembly (50), wherein the belt layer drum assembly (40) and the shaping winding assembly (50) are respectively located on both sides of the length direction of the transfer assembly (30), and the shaping winding assembly (50) is close to or far away from the carcass drum assembly (10) relative to the belt layer drum assembly (40). The shaping winding assembly (50) includes a winding structure (51) and two shaping structures (52) arranged at intervals, and at least a part of the winding structure (51) can move between the two shaping structures (52).

2. The molding machine according to claim 1, characterized in that: The shaping structure (52) comprises: A shaping drum chassis base (521), wherein the shaping drum chassis bases (521) of the two shaping structures (52) are parallel to each other and spaced apart, and the length direction of the shaping drum chassis base (521) is perpendicular to the length direction of the transmission component (30); A shaping drum case (522), wherein the shaping drum case (522) is arranged at one end of the shaping drum case base (521) away from the transmission assembly (30); A shaping drum body (523), wherein the shaping drum body (523) is drivingly connected to the shaping drum chassis (522); A shaping drum pressure roller (524), wherein the shaping drum pressure roller (524) is arranged at one end of the shaping drum casing (522) close to the shaping drum body (523).

3. The molding machine according to claim 2, characterized in that: The shaping drum body (523) is close to the transmission assembly (30) relative to the shaping drum casing (522).

4. The molding machine according to claim 1, characterized in that: The winding structure (51) comprises: An extruder (511), wherein the extruder (511) is arranged on a side of one of the two shaping structures (52) away from the other shaping structure (52); A wrapping machine (512), the wrapping machine (512) being arranged downstream of the extruder (511), and at least a head of the wrapping machine (512) being able to move between the two shaping structures (52); An extrusion winding conveying device (513), wherein the extrusion winding conveying device (513) is arranged between the extruder (511) and the winding machine (512).

5. The molding machine according to claim 4, characterized in that: The winding structure (51) further comprises at least one cooling drum (514), wherein the cooling drum (514) is arranged between the winding machine (512) and the extrusion winding conveying device (513).

6. The molding machine according to any one of claims 1 to 5, characterized in that: The carcass drum assembly (10) comprises: A first feeding structure (11); The carcass drum body (12) transfers the carcass tube to the turn-up drum assembly (20) via a carcass transfer ring (13), and the first feeding structure (11) is connected to the carcass drum body (12).

7. The molding machine according to any one of claims 1 to 5, characterized in that: The turn-up drum assembly (20) comprises: An inverted drum base (21), wherein the length direction of the inverted drum base (21) and the length direction of the transmission component (30) are perpendicular to each other; A turn-up drum body (22), at least a portion of which is movably disposed on the turn-up drum base (21) and moves relative to the turn-up drum base (21).

8. The molding machine according to any one of claims 1 to 5, characterized in that: The transmission component (30) comprises: A transfer truss (31), wherein the length direction of the transfer truss (31) is perpendicular to the length direction of the turn-up drum base (21) of the turn-up drum assembly (20), and the belt layer drum assembly (40) and the shaping winding assembly (50) are respectively arranged on both sides of the length direction of the transfer truss (31); A plurality of transfer rings (32), wherein the plurality of transfer rings (32) are respectively movably arranged on the transfer truss (31) and are capable of moving along the transfer truss (31).

9. The molding machine according to any one of claims 1 to 5, characterized in that: The belt drum assembly (40) comprises: A belt drum base (41), wherein the length direction of the belt drum base (41) is perpendicular to the length direction of the transfer truss (31) of the transfer assembly (30); A belt drum body (42), at least a portion of which is movably disposed on the belt drum base (41) and is capable of moving along the belt drum base (41); A second feeding structure (43), wherein the second feeding structure (43) is arranged on one side of the belt layer drum base (41) in the length direction.

Citation Information

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