Rope take-up machine for power construction tower erecting and rope take-up method

By using water spray cooling and rapid air-drying methods in the rope collector for power construction tower construction, the problem of easy friction between the cleaning brush and the wire rope is solved, and the effect of reducing friction heat and extending service life is achieved.

CN119503540AInactive Publication Date: 2025-02-25李甲荣
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Patent Information

Application Number
CN202411874073.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-02-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the existing rope collector for power construction towers, the friction between the cleaning brush and the wire rope is easily damaged. If it is ignited, it will cause chaos on the site and cause immeasurable losses.

Method used

A rope collector for power construction tower construction is designed, using water spray to cool down and rapid air-drying method. The clean water from the water purification tank is transported to the inside of the frame through the second conveying pump, wetting the wiper plate to reduce friction heat; at the same time, a fan is used to blow air into the conduit, and air is discharged through the air nozzle to achieve rapid air-drying.

Benefits of technology

It effectively reduces the friction heat between the wire rope and the friction plate, extends the service life of the cleaning brush, and avoids on-site chaos and losses caused by friction combustion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a rope take-up machine and a rope take-up method for power construction tower erecting, and relates to the technical field of rope take-up. The rope winding machine for power construction tower erecting comprises a bottom plate, a control box and a storage battery module, the storage battery module is arranged on the rear portion of one side wall of the bottom plate, the control box is arranged on the front portion of one side of the bottom plate, a servo motor is arranged at the upper end of the storage battery module, and the output end of the servo motor is fixedly connected with a first belt wheel; a winding structure is arranged on the upper end face of the bottom plate at the other end of the first belt wheel, a reciprocating guide mechanism is arranged on the front portion of the upper end face of the bottom plate, and a second belt wheel is arranged on one side wall of the reciprocating guide mechanism. The attached position of the wiping plate and the steel wire rope is rapidly cooled through the cooling structure, then rapid air drying is conducted through the blow-drying structure, the steel wire rope is prevented from being corroded after being wound, supporting is conducted through the supporting structure, equipment moving is facilitated, and the use flexibility of the equipment is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of rope collection, and in particular to a rope collection machine and a rope collection method for a tower erection in electric power construction. Background Art

[0002] Power towers are steel structure towers used to support transmission lines. They ensure that the wires maintain a safe distance from the ground and the surrounding environment. Power construction tower erection refers to the process of erecting power towers in power projects, which is a key step in the construction of power transmission lines. The rope retractor is an automatic rope pulling device during the tower erection process, which saves manpower input, reduces the work intensity of auxiliary workers, and reflects safety to a large extent.

[0003] After searching, a Chinese patent technology discloses a rope collecting machine and rope collecting method for power construction tower erection (publication number: CN118495250A). Although this patent technology can support and move the wound rope by using a supporting wire arrangement device, so that the ropes on the surface of the rope collection frame can be evenly arranged, it is avoided that the ropes are easily piled up only on one side of the rope collection frame, resulting in no ropes in other parts of the rope collection frame, and then causing the rope stacking thickness on the surface of the rope collection frame to reach the upper limit in advance, thereby improving the use effect of the rope collection machine. However, during use, the friction between the cleaning brush and the wire rope can easily damage the cleaning brush. If it ignites, it will cause chaos on the site and cause immeasurable losses. Therefore, the technical personnel in this field provide a rope collecting machine and rope collecting method for power construction tower erection to solve the problems raised in the above background technology. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the present invention provides a rope collecting machine and rope collecting method for a power construction tower, which solves the problem that the friction between the cleaning brush and the wire rope can easily damage the cleaning brush, which can cause chaos on site and cause immeasurable losses if it catches fire.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: A rope collecting machine for an electric power construction tower, comprising a base plate, a control box and a battery module, wherein the battery module is arranged at the rear of one side wall of the base plate, the control box is arranged at the front of one side of the base plate, a servo motor is arranged at the upper end of the battery module, a first pulley is fixedly connected to the output end of the servo motor, a winding structure is arranged on the upper end surface of the base plate at the other end of the first pulley, a reciprocating guide mechanism is arranged at the front of the upper end surface of the base plate, a second pulley is arranged on one side wall of the reciprocating guide mechanism, a transmission belt is sleeved on the outer side of the second pulley and the first pulley, electric telescopic rods are arranged at both sides of the upper end surface of the base plate, a guide structure is arranged at the output end of the two electric telescopic rods, a storage box is fixedly connected to the rear end surface of the guide structure, a drying structure is arranged at the upper rear end of the storage box, a cooling structure is arranged at the front of the storage box, a filtering structure and a clean water tank are respectively arranged at both sides of the upper end of the upper end of the base plate, four storage tanks are arranged in a rectangular shape on the lower end surface of the base plate, and a support structure is arranged inside the four storage tanks;

[0008] A through hole is provided at the upper front end of one side wall of the storage box, a top plate is provided on the upper end surface of the clean water tank, the cooling structure includes a second delivery pump, the second delivery pump is arranged on the top plate at the upper end of the clean water tank, and two frames are arranged up and down on one side of the through hole, a wiper plate is provided at the center of the lower end surface of the frame near the upper part and the center of the upper end surface of the frame near the lower part, the output end of the second delivery pump is fixedly connected with a second spring tube, the output end of the second spring tube passes through the through hole to the inside of the storage box, and the end portion passes through one side wall of the frame near the upper part and passes to the inner wall of the frame, support plates are provided at the front of both sides of the upper end surface of the storage box, the lower end surfaces of the two support plates are provided with spring bodies, and the lower ends of the two spring bodies are respectively fixedly connected to the two sides of the upper end surface of the frame near the upper part.

[0009] Preferably, the filtering structure includes a waste water tank, which is fixedly connected to the upper end surface of the bottom plate, and a first delivery pump is provided on the upper end surface of the bottom plate on one side of the waste water tank, and the output end of the first delivery pump penetrates through a side wall of the clean water tank and reaches the inner wall of the clean water tank, and a first spring tube is fixedly connected to the rear center of the upper end surface of the waste water tank, and the input end of the first spring tube penetrates through the lower end surface of the storage box and reaches the lower inner wall of the storage box, a bracket is provided inside the waste water tank, and one end of the bracket penetrates through the inner wall of the waste water tank and reaches the outer wall of the waste water tank, and a limiting block is rotatably connected to one side wall of the waste water tank at both ends of the upper end of the bracket, and a filter screen is provided at the lower part of the bracket.

[0010] Preferably, the supporting structure comprises a hydraulic cylinder, the hydraulic cylinder is fixedly connected to the center of the upper inner wall of the storage tank, the output end of the hydraulic cylinder is fixedly connected to a ball seat, and the center of the lower end surface of the ball seat is rotatably connected to a sphere.

[0011] Preferably, the drying structure includes two ducts, and the two ducts are arranged vertically inside the storage box. A mesh cover is provided at the center of one side wall of the two ducts. Two fans are arranged front and back inside the two ducts on one side of the two mesh covers, and multiple air nozzles are arranged horizontally at the center of the lower end surface of the upper duct and the center of the upper end surface of the lower duct.

[0012] Preferably, the guide structure includes two connecting blocks, each of which is fixedly connected to a base block at the center of one side wall of the two connecting blocks, a first shaft rod is fixedly connected between the two base blocks, pressure sensors are provided on the upper end surfaces of the two base blocks, a first roller is sleeved at the center of the outer side of the first shaft rod, first limiting plates are fixedly sleeved on the outer side walls of the first shaft rod on both sides of the first roller, first connecting plates are fixedly sleeved on the outer side of the first shaft rod on one side of the two first limiting plates, second connecting plates are fixedly connected to the lower end surfaces of the two first connecting plates, a second shaft rod is fixedly connected between the two second connecting plates, second limiting plates are sleeved on the outer side of the second shaft rod on both sides, and a second roller is rotatably sleeved on the outer side wall of the second shaft rod between the two second limiting plates.

[0013] Preferably, an anti-sliding block is provided at the center of the lower end surface of the bottom plate.

[0014] A method for collecting ropes for erecting a tower in power construction, comprising the following steps:

[0015] S1. Move the equipment, control the four hydraulic cylinders to extend through the control box, push the four ball seats downward, and then support the equipment on the ground through the four balls. The rolling of the four balls facilitates the movement of the equipment. After moving to the use position, control the four hydraulic cylinders to retract through the control box, and store the four ball seats into the storage tank through the four hydraulic cylinders. The bottom plate fits on the ground, and the anti-sliding block is inserted into the ground to increase the friction with the ground, thereby improving stability;

[0016] S2. Connect the tower, pass one end of the wire rope on the winding structure through the reciprocating guide mechanism, between the two wipers and between the first roller and the second roller, and then connect it to the top of the tower. When the tower is erected, start the servo motor, the servo motor drives the first pulley to rotate, the first pulley drives the winding structure to rotate, and the second pulley is driven to rotate through the transmission belt, thereby driving the reciprocating guide mechanism to start;

[0017] S3. Spray water to cool down. By starting the second delivery pump, the second delivery pump delivers clean water from the clean water tank to the second spring tube, and then to the upper frame through the second spring tube. By wetting the upper wiper, the friction between the wire rope and the wiper is reduced to generate heat over a long period of time. Then, the upper frame is pushed downward by the two spring bodies, thereby increasing the clamping force and facilitating the cleaning of dust on the wire rope. After the water drops on the lower wiper, the waste water drops into the storage tank.

[0018] S4. Rapid air drying: by starting four fans, the four fans blow the outside air through two mesh covers into the two ducts, the air pressure inside the two ducts increases, and the air is discharged through multiple air nozzles to quickly dry the wire rope;

[0019] S5. Wastewater filtration, the wastewater inside the storage box enters the wastewater tank through the first spring tube, and is filtered through the filter screen inside the bracket. The filtered water enters the lower part of the wastewater tank, and the first delivery pump is started. The first delivery pump delivers the filtered wastewater to the clean water tank for reuse to reduce resource waste, and then the bracket is released by rotating the two limit blocks, and the bracket is pulled out to facilitate cleaning of the sediment remaining on the filter screen. After cleaning, it is stuffed into the wastewater tank and the two limit blocks are rotated for limiting;

[0020] S6. Induction rise. When the tower is erected, the wire rope will pull the equipment upward. When the upward pulling force is detected by two pressure sensors, the two electric telescopic rods are controlled to extend, thereby driving the guide structure to move upward. When the reciprocating guide mechanism drives the wire rope to move to both sides, the two first limit plates and the second limit plates on both sides of the first drum and the second drum limit the wire rope to prevent it from moving too far, which would cause danger.

[0021] (III) Beneficial effects

[0022] The present invention provides a rope collecting machine and rope collecting method for electric power construction tower erection, which has the following beneficial effects:

[0023] 1. In the present invention, by starting the second delivery pump, the second delivery pump delivers the clean water in the clean water tank to the second spring tube, and then delivers it to the upper frame through the second spring tube. By wetting the upper wiper plate, the long-term friction and heat between the wire rope and the wiper plate are reduced, and then the upper frame is pushed downward by the two spring bodies, thereby increasing the clamping force and facilitating the cleaning of dust on the wire rope. By starting four fans, the four fans blow the outside air through the two mesh covers to the inside of the two ducts, the air pressure inside the two ducts increases, and the air is discharged through a plurality of air nozzles to quickly dry the wire rope.

[0024] 2. In the present invention, the waste water inside the storage box enters the waste water tank through the first spring tube, and is filtered through the filter screen inside the bracket. The filtered water enters the lower part of the waste water tank, and the first delivery pump is started. The first delivery pump delivers the filtered waste water to the clean water tank for reuse, thereby reducing resource waste. The restriction on the bracket is then released by rotating the two limit blocks, and the bracket is pulled out to facilitate cleaning of the mud and sand remaining on the filter screen.

[0025] 3. In the present invention, the four hydraulic cylinders are controlled to extend through the control box, and the four hydraulic cylinders push the four ball seats to move downward, and then are supported on the ground by four spheres. The rolling of the four spheres facilitates the movement of the equipment. After moving to the use position, the four hydraulic cylinders are controlled to retract through the control box, and the four ball seats are stored in the storage tank through the four hydraulic cylinders. The bottom plate is attached to the ground, and the anti-sliding block is inserted into the ground to increase the friction with the ground, thereby improving stability.

[0026] 4. In the present invention, when the tower is erected, the wire rope will pull the equipment upward. When the upward pulling force is detected by two pressure sensors, the two electric telescopic rods are controlled to extend, thereby driving the guide structure to move upward. When the reciprocating guide mechanism drives the wire rope to move to both sides, the two first limit plates and the second limit plates on both sides of the first roller and the second roller limit the wire rope to prevent it from moving too far, which would cause danger. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 A perspective view of the present invention;

[0028] Figure 2 A three-dimensional diagram of another viewing angle of the present invention;

[0029] Figure 3 A top view of the present invention;

[0030] Figure 4 is a three-dimensional cross-sectional view of the guide structure of the present invention;

[0031] Figure 5 is a rear cross-sectional view of the present invention;

[0032] Figure 6 for Figure 5 The enlarged schematic diagram of point A in the middle;

[0033] Figure 7 It is a three-dimensional exploded view of the blow-drying structure of the present invention.

[0034] Among them, 1. bottom plate; 2. filtering structure; 201. waste water tank; 202. first delivery pump; 203. first spring tube; 204. bracket; 205. filter screen; 206. limit block; 3. clean water tank; 4. electric telescopic rod; 5. guide structure; 501. connection block; 502. base block; 503. pressure sensor; 504. first shaft rod; 505. first roller; 506. first limit plate; 507. first connecting plate; 508. second connecting plate; 509. second limit plate; 510. second shaft rod; 511. second roller; 6. reciprocating guide mechanism; 7. winding structure; 8. transmission Drive belt; 9, first pulley; 10, servo motor; 11, battery module; 12, control box; 13, anti-sliding block; 14, storage tank; 15, supporting structure; 1501, hydraulic cylinder; 1502, ball seat; 1503, sphere; 16, second pulley; 17, drying structure; 1701, duct; 1702, fan; 1703, mesh cover; 1704, air nozzle; 18, storage box; 19, cooling structure; 1901, second delivery pump; 1902, second spring tube; 1903, frame; 1904, wiper plate; 1905, support plate; 1906, spring body; 20, through hole. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] Embodiment 1:

[0037] like Figure 1-7 As shown, an embodiment of the present invention provides a rope winder for an electric power construction tower, comprising a base plate 1, a control box 12 and a battery module 11. The battery module 11 is arranged at the rear of one side wall of the base plate 1, and the control box 12 is arranged at the front of one side of the base plate 1. A servo motor 10 is provided at the upper end of the battery module 11, and a first pulley 9 is fixedly connected to the output end of the servo motor 10. A winding structure 7 is provided on the upper end surface of the base plate 1 at the other end of the first pulley 9. The first pulley 9 is driven to rotate by the servo motor 10, thereby driving the winding structure 7 to wind up. A reciprocating guide mechanism 6 is provided at the front of the upper end surface of the base plate 1, and a second pulley 16 is provided on one side wall of the reciprocating guide mechanism 6. A transmission belt 8 is provided on the outer side of the second pulley 16 and the first pulley 9, and the second pulley 16 is driven to rotate by the transmission belt 8, thereby driving the reciprocating guide mechanism 6 to start.

[0038] Electric telescopic rods 4 are provided on both sides of the front of the upper end surface of the base plate 1, and guide structures 5 are provided at the output ends of the two electric telescopic rods 4. The guide structure 5 prevents the steel wire rope from excessive deviation and can detect the rising tension, and then controls the extension of the two electric telescopic rods 4, so as to improve the safety during use. A storage box 18 is fixedly connected to the rear end surface of the guide structure 5, and a drying structure 17 is provided at the upper rear end of the storage box 18. The steel wire rope after wiping is quickly dried by the drying structure 17. A cooling structure 19 is provided at the front of the storage box 18, and the cooling is performed by the cooling structure 19. A filtering structure 2 and a clean water tank 3 are respectively provided on both sides of the front end of the upper end of the base plate 1. The filtering structure 2 facilitates filtering of waste water and re-transporting it to the clean water tank 3, so as to reduce resource waste. Four storage tanks 14 are arranged in a rectangular shape on the lower end surface of the base plate 1, and support structures 15 are provided inside the four storage tanks 14 to facilitate moving the equipment.

[0039] A through hole 20 is provided at the upper front end of one side wall of the storage box 18, a top plate is provided on the upper end surface of the clean water tank 3, and the cooling structure 19 includes a second delivery pump 1901, and the second delivery pump 1901 is arranged on the top plate at the upper end of the clean water tank 3. Two frames 1903 are arranged in an upper and lower arrangement on one side of the through hole 20, and a wiper plate 1904 is provided at the center of the lower end surface of the upper frame 1903 and the center of the upper end surface of the lower frame 1903. The output end of the second delivery pump 1901 is fixedly connected to a second spring tube 1902, and the output end of the second spring tube 1902 passes through the through hole 20 to the inside of the storage box 18, and the end passes through a side wall of the upper frame 1903 to the inner wall of the frame 1903. Support plates 1905 are provided at the front of both sides of the upper end surface of the storage box 18, and the two support plates 1905 are provided at the upper end surface of the storage box 18. The lower end surface of the plate 1905 is provided with a spring body 1906, and the lower ends of the two spring bodies 1906 are fixedly connected to the upper end surface of the frame 1903 on both sides. By starting the second delivery pump 1901, the second delivery pump 1901 delivers the clean water in the clean water tank 3 to the second spring tube 1902, and then delivers it to the upper frame 1903 through the second spring tube 1902. By wetting the upper wiper plate 1904, the long-term friction and heat between the wire rope and the wiper plate 1904 are reduced, and then the upper frame 1903 is pushed downward by the two spring bodies 1906, thereby increasing the clamping force and facilitating the cleaning of dust on the wire rope. After the water drops on the lower wiper plate 1904, the waste water drops into the storage box 18.

[0040] The filtering structure 2 includes a wastewater tank 201, which is fixedly connected to the upper end surface of the bottom plate 1. A first delivery pump 202 is provided on the upper end surface of the bottom plate 1 on one side of the wastewater tank 201. The output end of the first delivery pump 202 passes through a side wall of the clean water tank 3 and is connected to the inner wall of the clean water tank 3. A first spring tube 203 is fixedly connected to the rear center of the upper end surface of the wastewater tank 201. The input end of the first spring tube 203 passes through the lower end surface of the storage tank 18 and is connected to the lower inner wall of the storage tank 18. A bracket 204 is provided inside the wastewater tank 201. One end of the bracket 204 passes through the inner wall of the wastewater tank 201 and is connected to the outer wall of the wastewater tank 201. The front and rear ends of the upper end of the bracket 204 are both rotatably connected to the side wall of the wastewater tank 201. The filter screen 205 is provided at the lower part of the bracket 204, and the waste water in the storage box 18 enters the waste water tank 201 through the first spring tube 203, and is filtered by the filter screen 205 inside the bracket 204. The filtered water enters the lower part of the waste water tank 201, and the first delivery pump 202 is started. The first delivery pump 202 delivers the filtered waste water to the clean water tank 3 for reuse to reduce resource waste, and then the restriction on the bracket 204 is released by rotating the two limit blocks 206, and the bracket 204 is pulled out to clean the residual sediment on the filter screen 205. After cleaning, it is stuffed into the waste water tank 201 and the two limit blocks 206 are rotated for limiting.

[0041] The supporting structure 15 includes a hydraulic cylinder 1501, which is fixedly connected to the center of the inner wall of the storage tank 14. The output end of the hydraulic cylinder 1501 is fixedly connected to a ball seat 1502, and the center of the lower end surface of the ball seat 1502 is rotatably connected to a ball 1503. The four hydraulic cylinders 1501 are extended by controlling the control box 12, and the four hydraulic cylinders 1501 push the four ball seats 1502 to move downward, and then supported on the ground by the four balls 1503. The rolling of the four balls 1503 facilitates the movement of the equipment.

[0042] The drying structure 17 includes two ducts 1701, which are arranged vertically inside the storage box 18. A mesh cover 1703 is provided at the center of one side wall of the two ducts 1701. Two fans 1702 are arranged front to back inside the two ducts 1701 on one side of the two mesh covers 1703. A plurality of air nozzles 1704 are arranged horizontally at the center of the lower end surface of the upper duct 1701 and the center of the upper end surface of the lower duct 1701. By starting the four fans 1702, the four fans 1702 blow the external air through the two mesh covers 1703 into the interior of the two ducts 1701, the air pressure inside the two ducts 1701 increases, and the air is discharged through the plurality of air nozzles 1704 to quickly dry the wire rope.

[0043] The guide structure 5 includes two connecting blocks 501, and the center of one side wall of the two connecting blocks 501 is fixedly connected to a base block 502, a first shaft rod 504 is fixedly connected between the two base blocks 502, and the upper end surfaces of the two base blocks 502 are provided with a pressure sensor 503, a first roller 505 is sleeved at the center of the outer side of the first shaft rod 504, and the outer side walls of the first shaft rod 504 on both sides of the first roller 505 are fixedly sleeved with a first limiting plate 506, and the outer side of the first shaft rod 504 on one side of the two first limiting plates 506 is fixedly sleeved with a first connecting plate 507, and the lower end surfaces of the two first connecting plates 507 are fixedly connected to a second connecting plate 508, and the two second connecting plates 508 are fixedly sleeved between them. A second shaft rod 510 is connected, and second limit plates 509 are sleeved on both sides of the outer side of the second shaft rod 510. A second roller 511 is rotatably sleeved on the outer side wall of the second shaft rod 510 between the two second limit plates 509. When the tower is erected, the wire rope will pull the equipment upward. When the upward pulling force is detected by the two pressure sensors 503, the two electric telescopic rods 4 are controlled to extend, thereby driving the guide structure 5 to move upward. When the reciprocating guide mechanism 6 drives the wire rope to move to both sides, the two first limit plates 506 and the second limit plates 509 on both sides of the first roller 505 and the second roller 511 limit the wire rope to prevent it from moving too far, which may cause danger.

[0044] An anti-sliding block 13 is provided at the center of the lower end surface of the bottom plate 1. The bottom plate 1 is attached to the ground, and the anti-sliding block 13 is inserted into the ground to increase the friction with the ground, thereby improving stability.

[0045] A method for collecting ropes for erecting a tower in power construction, comprising the following steps:

[0046] S1. The device is moved, and the four hydraulic cylinders 1501 are controlled to extend through the control box 12. The four hydraulic cylinders 1501 push the four ball seats 1502 to move downward, and then supported on the ground through the four balls 1503. The rolling of the four balls 1503 facilitates the movement of the device. After moving to the use position, the four hydraulic cylinders 1501 are controlled to retract through the control box 12. The four ball seats 1502 are stored in the storage tank 14 through the four hydraulic cylinders 1501. The bottom plate 1 is attached to the ground, and the anti-sliding block 13 is inserted into the ground to increase the friction with the ground, thereby improving stability;

[0047] S2. Connect the tower, pass one end of the wire rope on the winding structure 7 through the reciprocating guide mechanism 6, between the two wiper plates 1904 and between the first roller 505 and the second roller 511, and then connect it to the top of the tower. When the tower is erected, start the servo motor 10, the servo motor 10 drives the first pulley 9 to rotate, the first pulley 9 drives the winding structure 7 to rotate, and the second pulley 16 is driven to rotate through the transmission belt 8, thereby driving the reciprocating guide mechanism 6 to start;

[0048] S3. Spray water to cool down. By starting the second delivery pump 1901, the second delivery pump 1901 delivers the clean water in the clean water tank 3 to the second spring tube 1902, and then delivers it to the upper frame 1903 through the second spring tube 1902. By wetting the upper wiper plate 1904, the friction and heat between the wire rope and the wiper plate 1904 are reduced. Then, the upper frame 1903 is pushed downward by the two spring bodies 1906, thereby increasing the clamping force and facilitating the cleaning of dust on the wire rope. After the water drops on the lower wiper plate 1904, the waste water drops into the storage box 18.

[0049] S4. Rapid air drying, by starting four fans 1702, the four fans 1702 blow the outside air through the two mesh covers 1703 to the inside of the two ducts 1701, the air pressure inside the two ducts 1701 increases, and the air is discharged through multiple air nozzles 1704 to quickly dry the wire rope;

[0050] S5. Wastewater filtration. Wastewater in the storage box 18 enters the wastewater tank 201 through the first spring tube 203, and is filtered through the filter screen 205 in the bracket 204. The filtered water enters the lower part of the wastewater tank 201, and the first delivery pump 202 is started. The first delivery pump 202 delivers the filtered wastewater to the clean water tank 3 for reuse to reduce resource waste. The bracket 204 is then released by rotating the two limit blocks 206, and the bracket 204 is pulled out to clean the residual sediment on the filter screen 205. After cleaning, it is inserted into the wastewater tank 201 and the two limit blocks 206 are rotated for limiting.

[0051] S6. Induction rise. When the tower is erected, the wire rope will pull the equipment upward. When the upward pulling force is detected by the two pressure sensors 503, the two electric telescopic rods 4 are controlled to extend, thereby driving the guide structure 5 to move upward. When the reciprocating guide mechanism 6 drives the wire rope to move to both sides, the two first limit plates 506 and the second limit plates 509 on both sides of the first roller 505 and the second roller 511 limit the wire rope to prevent it from moving too far, which may cause danger.

[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rope collecting machine for a power construction tower, comprising a base plate (1), a control box (12) and a battery module (11), wherein the battery module (11) is arranged at the rear of one side wall of the base plate (1), and the control box (12) is arranged at the front of one side of the base plate (1), characterized in that: A servo motor (10) is provided at the upper end of the battery module (11), and a first pulley (9) is fixedly connected to the output end of the servo motor (10). A winding structure (7) is provided on the upper end surface of the bottom plate (1) at the other end of the first pulley (9). A reciprocating guide mechanism (6) is provided at the front of the upper end surface of the bottom plate (1). A second pulley (16) is provided on one side wall of the reciprocating guide mechanism (6). A transmission belt (8) is sleeved on the outer side of the second pulley (16) and the first pulley (9). Electric telescopic rods (4) are provided at both sides of the upper end surface of the bottom plate (1). The output ends of the two electric telescopic rods (4) are provided with a guide structure (5), the rear end surface of the guide structure (5) is fixedly connected with a storage box (18), the upper rear end of the storage box (18) is provided with a drying structure (17), the front end of the storage box (18) is provided with a cooling structure (19), the front end of the upper end of the bottom plate (1) is provided with a filter structure (2) and a clean water tank (3) on both sides, and the lower end surface of the bottom plate (1) is provided with four storage slots (14) arranged in a rectangular shape, and the four storage slots (14) are provided with a support structure (15) inside; A through hole (20) is provided at the upper front end of one side wall of the storage box (18); a top plate is provided at the upper end surface of the clean water tank (3); the cooling structure (19) comprises a second delivery pump (1901); the second delivery pump (1901) is arranged on the top plate at the upper end of the clean water tank (3); two frames (1903) are arranged in an upper and lower arrangement on one side of the through hole (20); a wiper plate (1904) is provided at the center of the lower end surface of the upper frame (1903) and at the center of the upper end surface of the lower frame (1903); the second delivery pump (1901) outputs A second spring tube (1902) is fixedly connected to the end, the output end of the second spring tube (1902) passes through the through hole (20) to the inside of the storage box (18), and the end passes through a side wall of the upper frame (1903) to the inner wall of the frame (1903), support plates (1905) are provided at the front of both sides of the upper end surface of the storage box (18), and the lower ends of the two support plates (1905) are fixedly connected to the upper end surface of the frame (1903) at both sides.

2. A rope collecting machine for electric power construction tower erection according to claim 1, characterized in that: The filtering structure (2) comprises a waste water tank (201), the waste water tank (201) being fixedly connected to the upper end surface of the bottom plate (1), a first delivery pump (202) being provided on the upper end surface of the bottom plate (1) on one side of the waste water tank (201), an output end of the first delivery pump (202) passing through a side wall of the clean water tank (3) and communicating with the inner wall of the clean water tank (3), a first spring tube (203) being fixedly connected at the rear center of the upper end surface of the waste water tank (201), the first spring tube (203) 03) the input end passes through the lower end surface of the storage box (18) and is connected to the lower inner wall of the storage box (18); a bracket (204) is provided inside the waste water tank (201); one end of the bracket (204) passes through the inner wall of the waste water tank (201) and is connected to the outer wall of the waste water tank (201); a limiting block (206) is rotatably connected to one side wall of the waste water tank (201) at both ends of the upper end of the bracket (204); and a filter screen (205) is provided at the lower part of the bracket (204).

3. The rope collecting machine for electric power construction tower erection according to claim 1, characterized in that: The support structure (15) comprises a hydraulic cylinder (1501), wherein the hydraulic cylinder (1501) is fixedly connected to the center of the upper inner wall of the storage tank (14), the output end of the hydraulic cylinder (1501) is fixedly connected to a ball seat (1502), and the center of the lower end surface of the ball seat (1502) is rotatably connected to a ball (1503).

4. The rope collecting machine for electric power construction tower erection according to claim 1, characterized in that: The drying structure (17) comprises two ducts (1701), the two ducts (1701) are arranged vertically inside the storage box (18), a mesh cover (1703) is provided at the center of one side wall of the two ducts (1701), two fans (1702) are arranged front and back inside the two ducts (1701) on one side of the two mesh covers (1703), and a plurality of air nozzles (1704) are arranged horizontally at the center of the lower end surface of the upper duct (1701) and the center of the upper end surface of the lower duct (1701).

5. The rope collecting machine for electric power construction tower erection according to claim 1, characterized in that: The guide structure (5) comprises two connecting blocks (501), a base block (502) is fixedly connected to the center of one side wall of the two connecting blocks (501), a first shaft (504) is fixedly connected between the two base blocks (502), a pressure sensor (503) is provided on the upper end surface of the two base blocks (502), a first roller (505) is sleeved at the center of the outer side of the first shaft (504), and a first limiting plate (506) is fixedly sleeved on the outer side wall of the first shaft (504) on both sides of the first roller (505), and the two The outer side of the first shaft rod (504) on one side of each of the first limiting plates (506) is fixedly sleeved with a first connecting plate (507), the lower end surfaces of the two first connecting plates (507) are fixedly connected with a second connecting plate (508), a second shaft rod (510) is fixedly connected between the two second connecting plates (508), second limiting plates (509) are sleeved on both sides of the outer side of the second shaft rod (510), and a second roller (511) is rotatably sleeved on the outer side wall of the second shaft rod (510) between the two second limiting plates (509).

6. The rope collecting machine for electric power construction tower erection according to claim 1, characterized in that: An anti-sliding block (13) is provided at the center of the lower end surface of the bottom plate (1).

7. A method for collecting ropes for erecting a tower for electric power construction, using a rope collecting machine for erecting a tower for electric power construction as claimed in any one of claims 1 to 6, characterized in that: The following steps are involved: S1. The device is moved, and the control box (12) controls the four hydraulic cylinders (1501) to extend, and the four hydraulic cylinders (1501) push the four ball seats (1502) to move downward, and then the four balls (1503) support the device on the ground. The four balls (1503) roll to facilitate the movement of the device. After the device is moved to the use position, the control box (12) controls the four hydraulic cylinders (1501) to retract, and the four hydraulic cylinders (1501) store the four ball seats (1502) in the storage tank (14). The bottom plate (1) is attached to the ground, and the anti-sliding block (13) is inserted into the ground to increase the friction with the ground, thereby improving stability. S2. Connect the tower, pass one end of the steel wire rope on the winding structure (7) through the reciprocating guide mechanism (6), between the two wiper plates (1904) and between the first roller (505) and the second roller (511), and then connect it to the top of the tower. When the tower is erected, start the servo motor (10), the servo motor (10) drives the first pulley (9) to rotate, the first pulley (9) drives the winding structure (7) to rotate, and drives the second pulley (16) to rotate through the transmission belt (8), thereby driving the reciprocating guide mechanism (6) to start; S3. Spraying water for cooling, by starting the second delivery pump (1901), the second delivery pump (1901) delivers clean water in the clean water tank (3) to the second spring tube (1902), and then delivers it to the upper frame (1903) through the second spring tube (1902), and by wetting the upper wiper plate (1904), the friction and heat generated between the steel wire rope and the wiper plate (1904) are reduced for a long time, and then the upper frame (1903) is pushed downward by the two spring bodies (1906), thereby increasing the clamping force and facilitating the cleaning of dust on the steel wire rope. After the water drops on the lower wiper plate (1904), the waste water drops into the storage box (18); S4. Rapid air drying, by starting four fans (1702), the four fans (1702) blow the outside air through two mesh covers (1703) to the inside of the two ducts (1701), the air pressure inside the two ducts (1701) increases, and the air is discharged through multiple air nozzles (1704), so that the wire rope is quickly air-dried; S5. Wastewater filtering, the wastewater in the storage box (18) enters the wastewater tank (201) through the first spring tube (203), and is filtered through the filter screen (205) inside the bracket (204). The filtered water enters the lower part of the wastewater tank (201), and the first delivery pump (202) is started. The first delivery pump (202) delivers the filtered wastewater to the clean water tank (3) for reuse, thereby reducing resource waste. The bracket (204) is then released from the restriction by rotating the two limit blocks (206), and the bracket (204) is pulled out to facilitate cleaning of the silt remaining on the filter screen (205). After cleaning, the wastewater is inserted into the wastewater tank (201), and the two limit blocks (206) are rotated for limiting. S6. Induction rise. When the tower is erected, the steel wire rope will pull the equipment upward. When the upward pulling force is detected by the two pressure sensors (503), the two electric telescopic rods (4) are controlled to extend, thereby driving the guide structure (5) to move upward. When the reciprocating guide mechanism (6) drives the steel wire rope to move to both sides, the two first limit plates (506) and the second limit plates (509) on both sides of the first roller (505) and the second roller (511) limit the steel wire rope to prevent it from moving too far, thereby causing danger.

Citation Information

Patent Citations

  • Rope take-up machine for power construction tower erecting and rope take-up method

    CN118495250A