Quick and safe jacking mechanism for four-way vehicle

By designing a steering mechanism and a simplified hoisting connection structure in a four-way roof lift mechanism, the problems of low efficiency, difficult maintenance and inflexible fixed structure are solved, and more efficient use and maintenance are achieved.

CN119503678APending Publication Date: 2025-02-25GUANGDONG SAIFEIER LOGISTICS TECH CO LTD
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Patent Information

Application Number
CN202411806990.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

The fast safety hoisting mechanism used in traditional four-way vehicles cannot effectively improve the efficiency of use, including wasted time caused by position alignment direction error, high start-up costs and maintenance difficulties caused by complex design, and low maintenance and cleaning efficiency caused by the lack of detachable fixed structure.

Method used

A fast safety hoisting mechanism including a base plate, positioning column, flange, gear, motor body and hydraulic cylinder is designed, and a steering mechanism and a simple hoisting connection structure are adopted to achieve flexible adjustment and fast hoisting of the pallet.

Benefits of technology

The efficiency of position adjustment is improved through the steering mechanism, the simplified jacking connection structure reduces the starting cost and maintenance difficulty, and the detachable fixed structure improves maintenance and cleaning efficiency, adapting to assembly needs in different environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a quick and safe jacking mechanism for a four-way vehicle. The quick and safe jacking mechanism comprises a base plate, a fixing block, a push rod, a telescopic rod body, a limiting plate, a motor end cover and a bearing cover. A positioning column is fixedly connected to the outer wall of one side of the base plate, a first flange sleeves the outer wall of one side of the positioning column, a tray is fixedly connected to the top end of the first flange, a first gear sleeves the outer wall of one side of the first flange, and a second gear is arranged on the outer wall of one side of the first gear; the outer wall of one side of the second gear is sleeved with a second flange, and the outer wall of one side of the second flange is fixedly connected with a first connecting column. A steering mechanism is designed, the position of the tray can be adjusted through the steering mechanism, and the use efficiency of the device is effectively improved; meanwhile, a simple jacking connection structure is designed, the number of needed structures is small, and the starting cost when the device is used is reduced; and a detachable fixing structure is further designed, so that the maintenance and cleaning efficiency is effectively improved.
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Description

Technical Field

[0001] The invention relates to the technical field of lifting mechanisms, in particular to a fast and safe lifting mechanism for a four-way vehicle. Background Art

[0002] The jacking mechanism is a mechanism for increasing or decreasing standard sections. In the jacking mechanism used for four-way vehicles, this structure is used to complete the actions of picking up and preventing goods. In the picking link, the four-way vehicle enters under the pallet, aligns with the position where goods need to be picked up, and then starts the lifting mechanism. The lifting mechanism lifts the tray so that the bottom of the pallet leaves the L-beam of the shelf or the surface of the conveyor chain to complete the pallet's detachment from the shelf and achieve the purpose of picking up goods. In the releasing link, the four-way vehicle will move the pallet to the designated cargo position and then align the position again. Then, the jacking mechanism will descend and the pallet will be placed on the L-beam or conveyor to complete the releasing operation. Therefore, the jacking principle of the four-way vehicle is an advanced warehousing and logistics technology. The process of picking up and releasing goods is realized through the jacking mechanism of the four-way vehicle, which has the advantages of high efficiency, flexibility, safety and accuracy. How to further optimize this structure has become the direction of people's research.

[0003] However, the traditional fast and safe lifting mechanism for four-way vehicles cannot meet people's needs, and it has the following defects: first, there is no steerable mechanism. For daily use of the four-way vehicle, if the position alignment direction is wrong, it is necessary to realign the position, which consumes a lot of time, increases the consumption of manpower and material resources, and cannot effectively improve the use efficiency; second, the design of the lifting mechanism is relatively complicated, and a large number of structures are required as support. The startup cost of the device is high when it is used, and the flexibility of the device is poor. Daily maintenance and repairs take a lot of time, and there are certain requirements for the experience of the maintenance personnel, which makes the device time-consuming and labor-intensive to use; third, there is no detachable fixing structure, and an integrated connection is adopted for the fixation of the lifting mechanism, which is difficult for daily maintenance or cleaning, and requires a large number of people to carry out, and cannot effectively improve the maintenance efficiency, further increasing the use cost. Summary of the invention

[0004] The object of the present invention is to provide a fast and safe lifting mechanism for a four-way vehicle to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a quick and safe lifting mechanism for a four-way vehicle, comprising a base plate, a positioning column is fixedly connected to an outer wall on one side of the base plate, a first flange is sleeved on an outer wall on one side of the positioning column, a tray is fixedly connected to the upper surface of the first flange, a first gear is sleeved on an outer wall on one side of the first flange, and the first flange and the first gear are arranged in the middle position between the base plate and the tray, a second gear is arranged on an outer wall on one side of the first gear, a second flange is sleeved on an outer wall on one side of the second gear, the second gear and the second flange are arranged in the middle position between the base plate and the tray, a first connecting column is fixedly connected to an outer wall on one side of the second flange, a rotating shaft is fixedly connected to the lower surface of the first connecting column, and a motor body is fixedly connected to the lower surface of the rotating shaft.

[0006] As a further technical solution of the present invention, a fixed block is fixedly connected to the outer wall of one side of the base plate, a push rod is fixedly connected to the lower surface of the fixed block, a dust ring pressure plate is sleeved on the outer wall of one side of the push rod, an electric cylinder body is fixedly connected to the outer wall of one side of the push rod, and the dust ring pressure plate is fixedly connected to the outer wall of one side of the electric cylinder body, one end of the electric cylinder body is fixedly connected to the electric cylinder end cover, one end of the electric cylinder end cover is fixedly connected to the support column, and the support column is fixedly connected to the upper surface of the electric cylinder body, and a connecting rod is fixedly connected to the outer wall of one side of the electric cylinder end cover.

[0007] As a further technical solution of the present invention, a hydraulic cylinder is provided on the lower surface of the electric cylinder end cover, the output end of the hydraulic cylinder is fixedly connected to the second connecting column, and the other end of the second connecting column is fixedly connected to the lower surface of the electric cylinder end cover, a fastener is sleeved on the outer wall of one side of the hydraulic cylinder, a locking bolt is threadedly connected on the outer wall of one side of the fastener, the output end of the hydraulic cylinder is fixedly connected to the telescopic rod body, one end of the telescopic rod body is fixedly connected to the base, and a fixing screw is threadedly connected on the outer wall of one side of the base.

[0008] As a further technical solution of the present invention, a limiting plate is fixedly connected to an outer wall of one side of the base plate, and a sponge pad is fixedly connected to an outer wall of one side of the limiting plate.

[0009] As a further technical solution of the present invention, a reinforcing rib is fixedly connected to an outer wall of one side of the limiting plate, and the reinforcing rib is fixedly connected to an outer wall of one side of the base plate.

[0010] As a further technical solution of the present invention, a limiting block is fixedly connected to one side outer wall of the tray, and the limiting block is arranged on one side outer wall of the sponge pad.

[0011] As a further technical solution of the present invention, a cover is sleeved on the rotating shaft, and the cover is fixedly connected to an outer wall of one side of the motor body.

[0012] As a further technical solution of the present invention, the bottom end of the motor body is fixedly connected to a motor end cover, and the other end of the motor end cover is fixedly connected to a bearing cover.

[0013] As a further technical solution of the present invention, a fixed cavity is fixedly connected to an outer wall of one side of the base plate, and the rotating shaft, the motor body and the first connecting column are all arranged in the fixed cavity.

[0014] As a further technical solution of the present invention, a positioning pin is fixedly connected to an outer wall of one side of the tray.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention is designed with a steerable mechanism, which uses a motor and gears to rotate to enable the tray to steer. When the four-way vehicle is used daily, if the position alignment is incorrect, the steering mechanism can be used to adjust the position of the tray, and there is no need to restart the four-way vehicle to adjust the position, which saves a lot of time and effectively improves the efficiency of the device. At the same time, a simple jacking connection structure is designed, and electric cylinders are arranged around the base plate to realize the jacking of the device. Fewer structures are required, which reduces the startup cost of the device when it is used, and the device has good flexibility in use. Daily maintenance and repair are relatively simple, and no certain usage experience is required, which effectively saves the time required for maintenance and improves the efficiency of the device. A detachable fixing structure is also designed, and the device can be disassembled for daily maintenance or cleaning, which effectively improves the efficiency of maintenance and cleaning, saves time and manpower, and is matched with a hydraulic cylinder to realize the adjustment of the height of the fixing device, which effectively adapts to the assembly of the device in different environments. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0017] Figure 2 It is a schematic diagram of the main structure of the present invention;

[0018] Figure 3 It is a side view structural schematic diagram of the present invention;

[0019] Figure 4 It is a schematic diagram of the top view structure of the present invention;

[0020] Figure 5 It is a schematic diagram of the three-dimensional structure of the steering structure of the present invention;

[0021] Figure 6 It is a schematic diagram of the main structure of the steering structure of the present invention;

[0022] Figure 7 for Figure 1 A magnified schematic diagram of area A in the middle.

[0023] In the figure: 1. base plate; 2. fixing block; 3. push rod; 4. electric cylinder body; 5. dust ring pressure plate; 6. support column; 7. electric cylinder end cover; 8. connecting rod; 9. fastener; 10. locking bolt; 11. hydraulic cylinder; 12. telescopic rod body; 13. fixing screw; 14. tray; 15. positioning pin; 16. fixed cavity; 17. limit plate; 18. reinforcing rib; 19. sponge pad; 20. limit block; 21. positioning column; 22. first gear; 23. first flange; 24. second gear; 25. second flange; 26. first connecting column; 27. cover; 28. motor body; 29. ​​motor end cover; 30. rotating shaft; 31. bearing cover; 32. second connecting column; 33. base. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] See also Figure 1-7An embodiment of the present invention is as follows: a fast and safe lifting mechanism for a four-way vehicle, comprising a base plate 1, a positioning column 21 is fixedly connected to an outer wall on one side of the base plate 1, a first flange 23 is sleeved on an outer wall on one side of the positioning column 21, a tray 14 is fixedly connected to the upper surface of the first flange 23, a first gear 22 is sleeved on an outer wall on one side of the first flange 23, and the first flange 23 and the first gear 22 are arranged at a middle position between the base plate 1 and the tray 14, a second gear 24 is arranged on an outer wall on one side of the first gear 22, a second flange 25 is sleeved on an outer wall on one side of the second gear 24, the second gear 24 and the second flange 25 are arranged at a middle position between the base plate 1 and the tray 14, and an outer wall on one side of the second flange 25 A first connecting column 26 is fixedly connected to the upper surface, a rotating shaft 30 is fixedly connected to the lower surface of the first connecting column 26, and a motor body 28 is fixedly connected to the lower surface of the rotating shaft 30; a fixing block 2 is fixedly connected to the outer wall of one side of the base plate 1, a push rod 3 is fixedly connected to the lower surface of the fixing block 2, a dust ring pressing plate 5 is sleeved on the outer wall of one side of the push rod 3, an electric cylinder body 4 is fixedly connected to the outer wall of one side of the push rod 3, and the dust ring pressing plate 5 is fixedly connected to the outer wall of one side of the electric cylinder body 4, one end of the electric cylinder body 4 is fixedly connected to the electric cylinder end cover 7, one end of the electric cylinder end cover 7 is fixedly connected to the support column 6, and the support column 6 is fixedly connected to the upper surface of the electric cylinder body 4, a connecting rod 8 is fixedly connected to the outer wall of one side of the electric cylinder end cover 7, and the dust ring pressing plate 5 is fixedly connected to the upper surface of the electric cylinder body 4. The support column 6 is used to protect the connection between the push rod 3 and the electric cylinder body 4 to prevent dust from damaging the inside of the equipment. The support column 6 is used to strengthen the connection between the electric cylinder body 4 and the electric cylinder end cover 7; a hydraulic cylinder 11 is provided on the lower surface of the electric cylinder end cover 7, and the output end of the hydraulic cylinder 11 is fixedly connected to the second connecting column 32, and the other end of the second connecting column 32 is fixedly connected to the lower surface of the electric cylinder end cover 7, a fastener 9 is sleeved on the outer wall of one side of the hydraulic cylinder 11, and a locking bolt 10 is threadedly connected on the outer wall of one side of the fastener 9, the output end of the hydraulic cylinder 11 is fixedly connected to the telescopic rod body 12, one end of the telescopic rod body 12 is fixedly connected to the base 33, and a fixing screw 13 is threadedly connected on the outer wall of one side of the base 33. The second connecting column 32 is used to connect the electric cylinder 11. Cylinder end cover 7 and hydraulic cylinder 11; a limiting plate 17 is fixedly connected to the outer wall of one side of the base plate 1, and a sponge pad 19 is fixedly connected to the outer wall of one side of the limiting plate 17. The limiting plate 17 cooperates with the limiting block 20 to limit the rotation amplitude of the device so that it is within a controllable range and can quickly achieve a reset effect. The sponge pad 19 is used to buffer the collision effect of the limiting block 20 on the limiting plate 17 during rotation; a reinforcing rib 18 is fixedly connected to the outer wall of one side of the limiting plate 17, and the reinforcing rib 18 is fixedly connected to the outer wall of one side of the base plate 1, and the reinforcing rib 18 is used to strengthen the connection between the limiting plate 17 and the base plate 1; a limiting block 20 is fixedly connected to the outer wall of one side of the tray 14, and the limiting block 20 is arranged on the outer wall of one side of the sponge pad 19;The limit block 20 cooperates with the limit plate 17 to limit the rotation amplitude of the device, so that it is within a controllable range and can quickly achieve the reset effect; a cover 27 is sleeved on the rotating shaft 30, and the cover 27 is fixedly connected to the outer wall of one side of the motor body 28. The cover 27 is used to protect the motor body 28; the bottom end of the motor body 28 is fixedly connected to the motor end cover 29, and the other end of the motor end cover 29 is fixedly connected to the bearing cover 31, which is used to prevent the inside of the bearing from being contaminated, and can also protect the bearing from external impact and damage; a fixed cavity 16 is fixedly connected to the outer wall of one side of the base plate 1, and the rotating shaft 30, the motor body 28 and the first connecting column 26 are all arranged in the fixed cavity 16, and the fixed cavity 16 is used to fix the motor on the base plate 1 and provide a certain protection effect for the motor; a positioning pin 15 is fixedly connected to the outer wall of one side of the tray 14, and the positioning pin 15 is used to locate the cargo position. ;

[0026] Working principle: When using the present invention, first fix the device, align the base 33 with the desired installation position, fix the base 33 at the desired fixed position by using the fixing screw 13 in combination with the nut, and fix the hydraulic cylinder 11 by the fastener 9 and the locking bolt 10, and adjust the height to be fixed by the hydraulic cylinder 11 and the telescopic rod body 12, and adjust to different heights according to different environments; when picking up goods, drive the four-way vehicle with the fixed device to the desired picking up position, start the four electric cylinders connected by the connecting rod 8, and push the push rod 3 upwards through the electric cylinder body 4 on the electric cylinder end cover 7, and the push rod 3 lifts the base plate 1 by connecting the fixing block 2, and the tray 14 moves with The base plate 1 is lifted up until the goods placed on the four-way vehicle are lifted up, so that the bottom of the goods leave the L-shaped beam of the shelf or the surface of the conveyor chain, so as to complete the detachment of the goods from the shelf and achieve the purpose of picking up the goods. If, during the lifting process, the goods to be picked up do not correspond to the position of the four-way vehicle, the motor in the fixed cavity 16 is started, and the motor body 28 on the motor end cover 29 is started to rotate the shaft 30, and the shaft 30 drives the first connecting column 26 to rotate. The first connecting column 26 rotates the second gear 24 by connecting the second flange 25, and the second gear 24 rotates the first gear 22 through meshing transmission, and the tray 14 rotates accordingly through the first flange 23 fixed on the first gear 22. The four-way vehicle is movable to achieve the purpose of steering, and the bottom of the goods is positioned by the positioning pin 15 on the pallet 14, so that the goods are normally placed on the pallet 14, and the pallet 14 is reset by the device to ensure the safety of the four-way vehicle. The rotation amplitude of the device is limited by the limiting plate 17 on the base plate 1 and the limiting block 20 on the pallet 14, so that it is within a controllable range and can quickly achieve the reset effect. When the goods are released, the goods are transported to the designated cargo position by the four-way vehicle, and the position is aligned again. The base plate 1 and the pallet 14 are lowered by resetting the push rod 3, so that the goods are placed on the L-shaped beam or conveyor to complete the release operation. At the same time, the position of the pallet 14 can be adjusted by the rotating mechanism Adjustment is made; wherein the dust ring pressure plate 5 is used to protect the connection between the push rod 3 and the electric cylinder body 4 to prevent dust from damaging the inside of the equipment, the support column 6 is used to strengthen the connection between the electric cylinder body 4 and the electric cylinder end cover 7, the reinforcing rib 18 is used to strengthen the connection between the limit plate 17 and the base plate 1, the sponge pad 19 is used to buffer the collision effect of the limit block 20 on the limit plate 17 during rotation, the positioning column 21 is used to connect the first flange 23 and the base plate 1, the cover 27 is used to protect the motor body 28, the bearing cover 31 is used to prevent the inside of the bearing from being contaminated, and at the same time it can also protect the bearing from external impact and damage, and the second connecting column 32 is used to connect the electric cylinder end cover 7 and the hydraulic cylinder 11.

[0027] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A fast and safe lifting mechanism for a four-way vehicle, comprising a base plate (1), characterized in that: A positioning column (21) is fixedly connected to an outer wall of one side of the base plate (1), a first flange (23) is sleeved on an outer wall of one side of the positioning column (21), a tray (14) is fixedly connected to the upper surface of the first flange (23), a first gear (22) is sleeved on an outer wall of one side of the first flange (23), and the first flange (23) and the first gear (22) are arranged at a middle position between the base plate (1) and the tray (14), a second gear (24) is arranged on an outer wall of one side of the first gear (22), a second flange (25) is sleeved on an outer wall of one side of the second gear (24), the second gear (24) and the second flange (25) are arranged at a middle position between the base plate (1) and the tray (14), a first connecting column (26) is fixedly connected to an outer wall of one side of the second flange (25), a rotating shaft (30) is fixedly connected to the lower surface of the first connecting column (26), and a motor body (28) is fixedly connected to the lower surface of the rotating shaft (30).

2. A fast and safe lifting mechanism for a four-way vehicle according to claim 1, characterized in that: A fixing block (2) is fixedly connected to one side outer wall of the base plate (1), a push rod (3) is fixedly connected to the lower surface of the fixing block (2), a dust ring pressure plate (5) is sleeved on one side outer wall of the push rod (3), an electric cylinder body (4) is fixedly connected to one side outer wall of the push rod (3), and the dust ring pressure plate (5) is fixedly connected to one side outer wall of the electric cylinder body (4), one end of the electric cylinder body (4) is fixedly connected to an electric cylinder end cover (7), one end of the electric cylinder end cover (7) is fixedly connected to a support column (6), and the support column (6) is fixedly connected to the upper surface of the electric cylinder body (4), and a connecting rod (8) is fixedly connected to one side outer wall of the electric cylinder end cover (7).

3. A fast and safe lifting mechanism for a four-way vehicle according to claim 2, characterized in that: A hydraulic cylinder (11) is disposed on the lower surface of the electric cylinder end cover (7); the output end of the hydraulic cylinder (11) is fixedly connected to a second connecting column (32), and the other end of the second connecting column (32) is fixedly connected to the lower surface of the electric cylinder end cover (7); a fastener (9) is sleeved on one side outer wall of the hydraulic cylinder (11); a locking bolt (10) is threadedly connected on one side outer wall of the fastener (9); the output end of the hydraulic cylinder (11) is fixedly connected to a telescopic rod body (12); one end of the telescopic rod body (12) is fixedly connected to a base (33); a fixing screw (13) is threadedly connected on one side outer wall of the base (33).

4. The fast and safe lifting mechanism for a four-way vehicle according to claim 1, characterized in that: A limiting plate (17) is fixedly connected to one side outer wall of the base plate (1), and a sponge pad (19) is fixedly connected to one side outer wall of the limiting plate (17).

5. The fast and safe lifting mechanism for a four-way vehicle according to claim 4, characterized in that: A reinforcing rib (18) is fixedly connected to one side outer wall of the limiting plate (17), and the reinforcing rib (18) is fixedly connected to one side outer wall of the base plate (1).

6. A fast and safe lifting mechanism for a four-way vehicle according to claim 1, characterized in that: A limiting block (20) is fixedly connected to one side outer wall of the tray (14), and the limiting block (20) is arranged on one side outer wall of the sponge pad (19).

7. The fast and safe lifting mechanism for a four-way vehicle according to claim 1, characterized in that: The rotating shaft (30) is sleeved with a cover (27), and the cover (27) is fixedly connected to an outer wall of one side of the motor body (28).

8. A fast and safe lifting mechanism for a four-way vehicle according to claim 7, characterized in that: The bottom end of the motor body (28) is fixedly connected to a motor end cover (29), and the other end of the motor end cover (29) is fixedly connected to a bearing cover (31).

9. The fast and safe lifting mechanism for a four-way vehicle according to claim 1, characterized in that: A fixed cavity (16) is fixedly connected to an outer wall of one side of the base plate (1), and the rotating shaft (30), the motor body (28) and the first connecting column (26) are all arranged in the fixed cavity (16).

10. The fast and safe lifting mechanism for a four-way vehicle according to claim 1, characterized in that: A positioning pin (15) is fixedly connected to an outer wall of one side of the tray (14).