CO2 trapping and recycling photoconductive enhanced osmunda culture'light tree 'bioreactor

Through the light-guided enhanced "light tree" bioreactor using refractive fiber and hollow fiber packaging technology in algae culture, the problems of uneven light and low CO2 absorption efficiency in traditional algae culture are solved, and efficient photosynthesis and CO2 resource utilization are achieved.

CN119506047APending Publication Date: 2025-02-25JIANGSU JUZHILAN TECH CO LTD
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Patent Information

Application Number
CN202411644402.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

In traditional algae farming methods, uneven light illumination and low light energy utilization rate limit the algae growth efficiency and its absorption capacity to CO2.

Method used

The light guide-enhanced "light tree" bioreactor of CO2 synchronous capture and resource-based CO2 packaging technology is adopted. The refractive fiber and hollow fiber membranes made of high refractive index materials can achieve uniform distribution of light sources and effective CO2 capture.

Benefits of technology

It ensures that all microalgae can obtain sufficient light, improve photosynthesis efficiency, achieve efficient CO2 capture and resource utilization, and significantly improve algae growth rate and CO2 conversion efficiency.

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Abstract

The invention discloses a photoconductive enhanced osmunda culture'light tree 'bioreactor for CO2 capture and resource utilization. The bioreactor comprises a transparent tank body made of a transparent material, and refractive fibers and hollow fibers are embedded in the transparent tank body. The refractive fiber is made of a high-light-conductivity material, can introduce and uniformly distribute an external light source into the whole bioreactor, and provides necessary illumination conditions for microalgae. The reactor can effectively capture carbon dioxide and utilize microalgae for resourceful culture. The reactor system provides a suitable microalgae growth environment with sufficient light and sufficient carbon sources for microalgae through gas-liquid separation, and promotes rapid growth of microalgae. The reactor can be applied to the fields of industrial waste gas treatment, greenhouse gas emission reduction, biological energy production, aquaculture wastewater and the like. A CO2 trapping technology is organically combined with a CO2 biosynthesis and resource utilization technology, so that efficient trapping and resource utilization of CO2 are realized.
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Description

Technical Field

[0001] The present invention belongs to biotechnology, and specifically relates to a "light tree" bioreactor for CO2 capture and resource utilization, photoconductor-enhanced algae cultivation Background Art

[0002] As the global climate change problem becomes increasingly serious, carbon dioxide (CO2), as one of the main greenhouse gases, has become a focus of widespread international attention in terms of emission reduction and resource utilization. The large amount of CO2 produced in traditional industrial processes not only exacerbates the greenhouse effect, but also has a serious impact on the ecological environment. Therefore, it is of great significance to develop efficient and environmentally friendly CO2 capture and resource utilization technologies.

[0003] As an efficient photosynthetic organism, algae can convert CO2 into organic matter and release oxygen through photosynthesis. This characteristic makes it show great potential in CO2 fixation and biomass energy production. However, traditional algae cultivation methods often face problems such as uneven lighting and low light energy utilization, which limits the growth efficiency of algae and its ability to absorb CO2.

[0004] In recent years, researchers have begun to explore the use of advanced materials and technologies to improve algae culture conditions and increase photosynthesis efficiency. Among them, the concept of "light tree" bioreactor came into being. It imitates the structure of trees in nature and optimizes the design to make light energy more evenly distributed inside the reactor, thereby significantly improving the growth rate of algae and CO2 conversion efficiency. However, how to further enhance the light-conducting performance and ensure that all algae cells in the entire system can obtain sufficient light remains a challenge. Summary of the invention

[0005] In view of the shortcomings of the existing technology, the present invention proposes a photoconductive enhanced algae cultivation "light tree" bioreactor for simultaneous CO2 capture and resource utilization based on refractive fiber and hollow fiber packaging technology. The device aims to solve the problem of insufficient light in the existing technology through innovative material selection and structural design, while achieving effective capture and resource utilization of CO2, providing a new solution for promoting green and low-carbon development. Its technical advantages are:

[0006] 1. Adequate lighting:

[0007] The refractive fiber is made of high refractive index material, which can minimize the loss of light intensity during long-distance transmission and evenly distribute the light source inside the reactor. This ensures that all microalgae can get enough light, thereby improving the overall photosynthesis efficiency.

[0008] The light collecting device can automatically track the changes in the sun's position, focus the sunlight through optical elements and then introduce it into the refractive fiber, further improving the utilization rate of light energy.

[0009] 2. Utilization of space and water resources:

[0010] Compared with open pond systems, this reactor takes up less space, is easy to design modularly, and can be flexibly scaled according to demand.

[0011] The water consumption is only 3‰ of the traditional amount, and the water resource utilization rate is increased by 300 times.

[0012] 3. Microalgae cultivation technology:

[0013] The microalgae culture is combined with the hollow fiber membrane, and the specific surface area of ​​the membrane is used to provide a carrier for the growth of microalgae.

[0014] The culture medium and CO2 mixed gas are passed inside and outside the hollow fiber membrane to induce the microalgae to form biofilm, proliferate and expand; and to avoid the conversion of CO2 into HCO3 - and CO3 2 - Acidify the culture medium, improve the direct gas phase CO2 absorption and bioconversion of microalgae, and promote the expansion and reproduction of microalgae.

[0015] The cylindrical tank design with a large ratio of height to diameter allows a large surface area of ​​hollow fiber membrane carriers to be placed per unit volume, thus achieving high-density farming.

[0016] The present invention adopts the following technical solutions:

[0017] A CO2 capture and resource utilization photoconductor-enhanced microalgae cultivation "light tree" bioreactor, characterized in that it includes a transparent tank made of transparent material, embedded with refractive fibers and hollow fibers, the refractive fibers are used to introduce external light sources and evenly distribute them throughout the bioreactor, and the hollow fibers are used to introduce CO2-containing gas for microalgae to perform photosynthesis.

[0018] In the CO2 capture and resource utilization photoconductively enhanced algae cultivation "light tree" bioreactor, the refractive fiber and the hollow fiber are designed as an integrated packaging element, and the ratio of the refractive fiber to the hollow fiber is 1:1, 1:2, 1:3, etc.

[0019] The CO2 capture and resource utilization photoconductively enhanced algae cultivation "light tree" bioreactor is characterized by: it also includes a light collecting device located at the top of the trunk structure, which can automatically track the changes in the position of the sun and focus the sunlight through optical elements and then introduce it into the refractive fiber.

[0020] The CO2 capture and resource utilization photoconductively enhanced microalgae cultivation "light tree" bioreactor is characterized in that the refractive fiber is made of high refractive index material, can be transmitted over long distances, introduces external light sources into the reactor, and evenly distributes the light sources into the reactor, thereby providing necessary lighting conditions for the microalgae.

[0021] The light-transmitting reactor is cylindrical and made of transparent materials such as polymethyl methacrylate (acrylic or plexiglass PMMA plastic), polycarbonate (PC plastic), polyethylene terephthalate (PET), transparent nylon, AS (acrylonitrile-styrene copolymer), plexiglass, inorganic glass, polyvinyl chloride (PVC), etc., with a diameter of 0.1-0.5 meters, a height of 0.5-2.5 meters, and a thickness of 0.5-2.0 centimeters.

[0022] The refractive fiber may be made of a material with high transparency and high refractive index, such as polymethyl methacrylate (PMMA), polycarbonate (PC) or other special optical fiber materials; the outer diameter of the refractive fiber is 1.0 mm-10 mm.

[0023] The hollow fiber membrane assembly is composed of a hollow fiber homogeneous membrane and a hollow fiber braided tube reinforced composite membrane, and the pore size of the hollow fiber membrane is 0.1-1000nm, the outer diameter of the hollow fiber is 0.2-2mm, and the inner diameter is 0.1-1.5mm; the material of the hollow fiber includes any one or a composite combination of polytetramethylpentene, polypropylene, polyethylene, polytetrafluoroethylene, polyetheretherketone, polysilicone resin, polydimethylsiloxane, polyvinylidene fluoride, polyurethane, polyester, polyamide, polyimide, polyetherimide (PEI), polysulfone, polyethersulfone, polyethylene-polyvinyl alcohol copolymer (EVOH), polylactic acid, cellulose acetate (CA), nylon and glass fiber;

[0024] The surface treatment process of the hollow fiber membrane makes it not only have good biocompatibility, but also have excellent selective permeability and mechanical strength, suitable for long-term operation and not easy to be damaged.

[0025] The CO2 capture and resource utilization photoconductivity enhanced microalgae cultivation "light tree" bioreactor is characterized by: a structure designed at the bottom to facilitate the collection of microalgae biomass products, such as a sedimentation tank or a filter screen, etc., to simplify the harvesting process.

[0026] The CO2 capture and resource utilization photoconductively enhanced algae cultivation "light tree" bioreactor is characterized by: the overall frame adopts a modular design, supports flexible assembly and expansion according to different application scenarios, and is suitable for various needs from small-scale laboratory research to large-scale industrial production.

[0027] High-efficiency self-luminous fiber "light tree" bioreactor and its microalgae cultivation technology, the reactor can be applied to industrial waste gas treatment, greenhouse gas emission reduction, bioenergy production, aquaculture wastewater and other fields. The CO2 capture technology is organically combined with CO2 biosynthesis and resource utilization technology to achieve efficient capture and resource utilization of CO2, forming a two-way promotion technology system. This technology not only helps to control environmental pollution, but also realizes the benign carbon cycle of CO2, providing an important breakthrough for carbon peak and carbon neutrality.

[0028] The significant advantages and beneficial effects of the above technical solution of the present invention are as follows:

[0029] 1. Adequate lighting:

[0030] The refractive fiber is made of high refractive index material, which can minimize the loss of light intensity during long-distance transmission and evenly distribute the light source inside the reactor. This ensures that all microalgae can get enough light, thereby improving the overall photosynthesis efficiency.

[0031] The light collecting device can automatically track the changes in the sun's position, focus the sunlight through optical elements and then introduce it into the refractive fiber, further improving the utilization rate of light energy.

[0032] 2. Utilization of space and water resources:

[0033] Compared with open pond systems, this reactor takes up less space, is easy to design modularly, and can be flexibly scaled according to demand.

[0034] The water consumption is only 3‰ of the traditional amount, and the water resource utilization rate is increased by 300 times.

[0035] 3. Microalgae cultivation technology:

[0036] Combine microalgae cultivation with hollow fiber membranes, and use the specific surface area of ​​the membrane to provide a carrier for the growth of microalgae. The culture fluid and CO2 mixed gas are passed inside and outside the hollow fiber membrane to induce the microalgae to form biofilms, proliferate and expand; avoid the conversion of CO2 into HCO3 - and CO3 2- Acidification of the culture medium improves direct gas-phase CO2 absorption and bioconversion of microalgae, and promotes the expansion and reproduction of microalgae.

[0037] The cylindrical tank design with a large ratio of height to diameter allows a large surface area of ​​hollow fiber membrane carriers to be placed per unit volume, thus achieving high-density farming. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] Figure 1 CO2 capture and resource utilization: Photoconductivity-enhanced algae cultivation "light tree" bioreactor screenshot (a), side profile (b) DETAILED DESCRIPTION

[0039] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] Embodiment 1:

[0041] The ratio of refractive fiber to hollow fiber membrane is 1:1, wherein the outer diameter of the refractive fiber is 1.0 mm, the average pore size of the polysulfone hollow fiber membrane is 10 nm, the outer diameter of the hollow fiber is 0.2 mm, and the inner diameter is 0.1 mm; the light-transmitting reactor is cylindrical, made of resin glass, with a diameter of 0.3 m, a height of 1 m, and a thickness of 1 cm.

[0042] The above-mentioned polysulfone hollow fiber membrane and refractive fiber are made into an assembly and placed in a transparent tank to construct a CO2 capture and carbon fixation microalgae cultivation membrane bioreactor; when the microalgae are mature, the microalgae can be collected by flushing by adjusting the flow rate of the nutrient solution; the microalgae are then collected and concentrated by filtration, and the obtained microalgae can be used as biodiesel raw materials after post-processing.

[0043] Embodiment 2:

[0044] The ratio of the refractive fiber to the polyethylene hollow fiber membrane is 1:1, wherein the outer diameter of the refractive fiber is 2.0 mm, the average pore size of the polyethylene hollow fiber membrane is 50 nm, the outer diameter of the hollow fiber is 1.0 mm, and the inner diameter is 0.8 mm; the light-transmitting reactor is cylindrical, with a diameter of 0.5 m, a height of 1.5 m, and a thickness of 1 cm; the rest is consistent with Example 1.

[0045] Embodiment 3:

[0046] The ratio of the refractive fiber to the polydimethylsiloxane hollow fiber membrane is 1:4, wherein the outer diameter of the refractive fiber is 5.0 mm, the average pore size of the polydimethylsiloxane hollow fiber membrane is 200 nm, the outer diameter of the hollow fiber is 1.0 mm, and the inner diameter is 0.6 mm; the light-transmitting reactor is cylindrical, with a diameter of 0.5 m, a height of 2 m, and a thickness of 1 cm; the rest is consistent with Example 1.

[0047] Embodiment 4:

[0048] The ratio of the refractive fiber to the polyetheretherketone hollow fiber membrane is 1:2, wherein the outer diameter of the refractive fiber is 1.0 mm, the average pore size of the polyetheretherketone hollow fiber membrane is 20 nm, the outer diameter of the hollow fiber is 1.4 mm, and the inner diameter is 1.0 mm; the light-transmitting reactor is cylindrical, with a diameter of 0.7 m, a height of 1.5 m, and a thickness of 2 cm; the rest is consistent with Example 1.

[0049] Embodiment 5:

[0050] The ratio of the refractive fiber to the polytetrafluoroethylene hollow fiber membrane is 1:2, wherein the outer diameter of the refractive fiber is 10 mm, the average pore size of the polytetrafluoroethylene hollow fiber membrane is 20 nm, the outer diameter of the hollow fiber is 1.4 mm, and the inner diameter is 1.0 mm; the light-transmitting reactor is cylindrical, with a diameter of 0.7 m, a height of 1.5 m, and a thickness of 2 cm; the rest is consistent with Example 1.

Claims

1. A CO2 capture and resource utilization light-conducting enhanced algae cultivation "light tree" bioreactor, characterized by: It includes a transparent tank made of transparent material, embedded with refractive fibers and hollow fibers. The refractive fibers are used to introduce external light sources and evenly distribute them throughout the bioreactor, while the hollow fibers are used to introduce CO2-containing gas for photosynthesis of microalgae.

2. In the CO2 capture and resource utilization photoconductively enhanced algae cultivation "light tree" bioreactor according to claim 1, the refractive fiber and the hollow fiber are designed as an integrated packaging element, and the ratio of the refractive fiber to the hollow fiber is 1:1, 1:2, 1:3, etc.

3. The CO2 capture and resource utilization light-conducting enhanced algae cultivation "light tree" bioreactor according to claim 1 is characterized by: The refractive fiber is made of a high refractive index material, can be transmitted over a long distance, introduces an external light source into the reactor, and evenly distributes the light source into the reactor, thereby providing necessary lighting conditions for the microalgae.

4. The light-transmitting reactor according to claim 1 is cylindrical, made of transparent materials such as polymethyl methacrylate (acrylic or plexiglass PMMA plastic), polycarbonate (PC plastic), polyethylene terephthalate (PET), transparent nylon, AS (acrylonitrile-styrene copolymer), plexiglass, inorganic glass, polyvinyl chloride (PVC), etc., with a diameter of 0.1-0.5 meters, a height of 0.5-2.5 meters, and a thickness of 0.5-2.0 centimeters.

5. The refractive fiber according to claim 1 can be made of materials with high transparency and high refractive index, such as polymethyl methacrylate (PMMA), polycarbonate (PC) or other special optical fiber materials; the outer diameter of the refractive fiber is 0.1mm-10mm.

6. The hollow fiber membrane assembly according to claim 1 is composed of a hollow fiber homogeneous membrane and a hollow fiber braided tube reinforced composite membrane, and the pore size of the hollow fiber membrane is 0.1-1000nm, the outer diameter of the hollow fiber is 0.2-2mm, and the inner diameter is 0.1-1.5mm; the material of the hollow fiber includes any one or a composite combination of polytetramethylpentene, polypropylene, polyethylene, polytetrafluoroethylene, polyetheretherketone, polysilicone resin, polydimethylsiloxane, polyvinylidene fluoride, polyurethane, polyester, polyamide, polyimide, polyetherimide (PEI), polysulfone, polyethersulfone, polyethylene-polyvinyl alcohol copolymer (EVOH), polylactic acid, cellulose acetate (CA), nylon and glass fiber.

7. The surface treatment process of the hollow fiber membrane according to claim 1 makes it not only have good biocompatibility, but also have excellent selective permeability and mechanical strength, suitable for long-term operation and not easy to be damaged.

8. The CO2 capture and resource utilization light-conducting enhanced algae cultivation "light tree" bioreactor according to claim 1 is characterized by: A structure is designed at the bottom to facilitate the collection of microalgae biomass products, such as a sedimentation tank or a filter screen, to simplify the harvesting process.

9. The CO2 capture and resource utilization light-conducting enhanced algae cultivation "light tree" bioreactor according to claim 1 is characterized by: The overall framework adopts a modular design, which supports flexible assembly and expansion according to different application scenarios and is suitable for various needs from small-scale laboratory research to large-scale industrial production.

10. High-efficiency self-luminous fiber "light tree" bioreactor and its microalgae cultivation technology, which can be applied to industrial waste gas treatment, greenhouse gas emission reduction, bioenergy production, aquaculture wastewater and other fields. The CO2 capture technology is organically combined with CO2 biosynthesis and resource utilization technology to achieve efficient capture and resource utilization of CO2, forming a two-way promotion technology system. This technology not only helps to control environmental pollution, but also realizes the benign carbon cycle of CO2, providing an important breakthrough for carbon peak and carbon neutrality.

Citation Information

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