Wire processing take-up equipment

By designing wire processing and wire collection equipment, the automation and continuous wire processing technology are achieved, and the problem of low wire processing efficiency in the existing technology is solved, and the processing efficiency and degree of automation are improved.

CN119517513BActive Publication Date: 2025-06-20GUANGZHOU YANGCHENG ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202411700500.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-06-20
Estimated Expiration
2044-11-26

AI Technical Summary

Technical Problem

In the existing wire processing technology, each operating stage is separated, resulting in manual transfer of wire semi-finished products, which is inefficient.

Method used

Design a wire processing and wire collection device, including a frame, a wire bobbin assembly, a conveying track, a cutting assembly, a transfer mechanism and a finishing device. By dividing multiple processing stations and transfer mechanisms running through each station, the wires are automatically transported, cut, marked, stripped, and installed and organized, so that the close connection of each processing link is achieved.

Benefits of technology

It improves the efficiency of wire processing, reduces the steps of manual transfer, reduces the complexity of wire finishing, and makes the wire processing process more automated and efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application discloses a wire processing and winding device, which includes a frame, a conveying track, a cutting assembly, a transfer mechanism, and a sorting device. The frame is rotatably connected with a bobbin assembly. The frame is divided into multiple processing stations, which are, in sequence, a cutting station, a wire number installation station, a wire stripping station, a terminal installation station, and a sorting station. The conveying track is used to convey the wire at the bobbin assembly to the cutting station. The transfer mechanism clamps the cut wire and successively transfers it to the wire number installation station, the wire stripping station, and the terminal installation station, successively completing the identification process, the wire stripping process, and the wiring terminal installation step. The sorting device includes a transfer track and a clamping and transfer assembly. The clamping and transfer assembly shuttles between the terminal installation station and the sorting station. A hanging rod is horizontally arranged at the sorting station of the frame, and the hanging rod is used to receive the wire transferred from the clamping and transfer assembly. The present application has the effect of improving the working efficiency of wire processing operations.
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Description

Technical Field

[0001] The present application relates to the field of wire processing, and in particular to a wire processing and winding device. Background Art

[0002] A wire is a connection link between a power distribution cabinet, an external power source, and various electrical equipment. It transmits electrical energy from a substation or a generator to the power distribution cabinet, and then the power distribution cabinet distributes it to each specific electrical branch. Generally speaking, wire processing requires several stages such as wire cutting, wire stripping, connection terminal connection, and identification and sorting.

[0003] In the related art, wires are generally wound and stored on a bobbin, and then wire segments of the required length are cut out according to requirements. Then, a wire stripping device is used to remove the insulating layer at the end of the wire. Next, according to the wiring method in the power distribution cabinet, a suitable connection terminal is selected, and the stripped wire conductor is firmly connected to the connection terminal. Generally, tools such as a crimping pliers and a screwdriver are used to ensure the reliability and stability of the connection. In order to facilitate subsequent maintenance and management, the processed wires need to be identified and sorted. A label printer can be used to print labels for each wire and paste them at the corresponding positions, while ensuring that the wires are laid out neatly and orderly.

[0004] In view of the above related art, the applicant believes that there are the following defects: At present, each operation stage of wire processing is separate. After each stage of operation is completed, a batch of wire semi-finished products need to be manually transferred to the next processing station for processing. After wire processing is completed, the stacked wires need to be reorganized and arranged, resulting in low efficiency of wire processing operations. Therefore, there is still room for improvement. Summary of the Invention

[0005] In order to improve the efficiency of wire processing operations, the present application provides a wire processing and winding device.

[0006] The wire processing and winding device provided by the present application adopts the following technical solutions:

[0007] A wire processing and winding device includes:

[0008] A frame, the frame is rotatably connected with a bobbin assembly, the bobbin assembly is used for storing and releasing wires, and the frame is divided into a plurality of processing stations, which are in sequence a cutting station, a wire number installation station, a wire stripping station, a terminal installation station, and a sorting station;

[0009] A conveying track, the wire released from the bobbin assembly enters from the input end of the conveying track and exits from the output end of the conveying track, and the conveying track is used for conveying the wire to the cutting station;

[0010] A cutting component, which is located at the cutting station and faces the output end of the conveying track, and is used for cutting the electric wire output by the conveying track;

[0011] A transfer mechanism, which is used for clamping the cut electric wire and successively transferring it to the wire number installation station, the wire stripping station and the terminal installation station, and successively completing the identification process, the wire stripping process and the wiring terminal installation step;

[0012] An arrangement device, which is located at the arrangement station and is used for arranging a plurality of processed electric wires neatly. The arrangement device includes a transfer track and a clamping transfer component sliding on the transfer track. The transfer track passes through the terminal installation station and the arrangement station. The clamping transfer component shuttles between the terminal installation station and the arrangement station and is used for transferring the processed electric wire to the arrangement station. A hanging rod for receiving the electric wire is horizontally arranged at the arrangement station of the machine frame. When the clamping transfer component moves to the arrangement station, the hanging rod is located directly below the clamping transfer component. When the clamping transfer component releases the electric wire, the middle part of the electric wire is hung on the hanging rod.

[0013] By adopting the above technical scheme, multiple processing stations are divided on the machine frame, which are successively the cutting station, the wire number installation station, the wire stripping station, the terminal installation station and the arrangement station. A transfer mechanism running through each station is installed on the machine frame. The electric wire is conveyed from the wire reel assembly to the cutting station through the conveying track. The cut electric wire is clamped and transferred by the transfer mechanism, and successively completes the identification process, the wire stripping process and the wiring terminal installation step at the wire number installation station, the wire stripping station and the terminal installation station, so as to closely connect each processing link, which is beneficial to improving the working efficiency of electric wire processing. An arrangement station is added after the terminal installation station. After the terminal installation step is completed, the clamping transfer component moves to the terminal installation station through the transfer mechanism to transfer the processed electric wire to the arrangement station. When the clamping transfer component moves to the arrangement station, the hanging rod is located directly below the clamping transfer component. At this time, the clamping transfer component releases the electric wire, and the middle part of the electric wire is hung on the hanging rod. By repeating the above operations, multiple processed electric wires are concentrated on the hanging rod, and there is no need for workers to repeatedly pick up the electric wires, which is beneficial to improving the working efficiency of electric wire processing.

[0014] Preferably, the hanging rod is slidably connected to the machine frame, and a horizontal driving member for driving the hanging rod to slide along its own length direction is arranged at the arrangement station of the machine frame.

[0015] By adopting the above technical scheme, the hanging rod can slide horizontally. Every time the hanging rod receives an electric wire, it can move a unit distance under the drive of the horizontal driving member, so that the hanging rod vacates a position to receive the next electric wire. After repeated operations, multiple electric wires can be neatly arranged on the hanging rod.

[0016] Preferably, the outer peripheral surface of the hanging rod is covered with an anti-slip layer.

[0017] By adopting the above technical solution, the anti-slip layer improves the friction between the hanging rod and the electric wire, which is beneficial to reducing the probability of accidental slipping of the electric wire.

[0018] Preferably, the anti-slip layer is an anti-slip sleeve, the anti-slip sleeve is rotatably sleeved on the outer peripheral surface of the hanging rod, a driving roller and a rotary driving assembly for driving the driving roller to rotate are rotatably connected at the sorting station of the rack, and the driving roller and the anti-slip sleeve are frictionally driven.

[0019] By adopting the above technical solution, under the drive of the rotary driving assembly and the frictional drive of the driving roller and the anti-slip sleeve, the anti-slip sleeve rotates, so as to facilitate the release of multiple electric wires folded and hung on the hanging rod to the same side of the hanging rod, so as to be received by workers or receiving equipment, further improving the operation efficiency.

[0020] Preferably, a plurality of auxiliary rods are horizontally arranged at the sorting station of the rack, the plurality of horizontal auxiliary rods are located below the hanging rod and are symmetrically distributed, and the plurality of auxiliary rods and the hanging rod are distributed in an inverted V shape.

[0021] By adopting the above technical solution, a plurality of auxiliary rods are added below the hanging rod and are distributed in an inverted V shape, so that when the electric wire is hung on the hanging rod, both ends of the electric wire spread out to both sides, which is beneficial to reducing the situation that the two ends of the long electric wire droop and contact and wind around each other, and is convenient for workers to take down as a whole.

[0022] Preferably, the transfer mechanism includes a transfer track, a plurality of clamping and transfer components, and a plurality of clamping and parking components. The transfer track sequentially passes through a cutting station, a wire number installation station, a wire stripping station, and a terminal installation station. The plurality of clamping and transfer components are slidably connected to the transfer track and respectively travel back and forth between adjacent processing stations; the plurality of clamping and parking components are respectively arranged at the wire number installation station, the wire stripping station, and the terminal installation station; the clamping and transfer components are used to transfer the electric wire processed at the previous processing station to the next processing station, and the clamping and parking components are used to temporarily clamp the electric wire of the clamping and transfer component removed from the previous processing station and wait for the clamping and transfer component of the next processing station to take away the electric wire.

[0023] By adopting the above technical scheme, a plurality of processing stations are divided at the frame, and automated processing devices are arranged at the corresponding stations, specifically, a cutting assembly at the cutting station, a wire number installation device at the wire number installation station, a wire stripping device at the wire stripping station, and a terminal installation device at the terminal installation station, and the processing steps of wire cutting, wire number installation, and terminal installation are performed in sequence. Then, a transfer track running through each station is installed at the frame, and a plurality of clamping and transferring assemblies are installed on the transfer track. Each processing station is also equipped with a clamping and parking assembly. Adjacent processing stations are transported back and forth by a clamping and transferring assembly to transfer the wire processed at the previous processing station to the next processing station. The clamping and parking assembly at the corresponding station plays a role of temporary parking to temporarily clamp the wire of the clamping and transferring assembly moved out from the previous processing station, and wait for the clamping and transferring assembly of the next processing station to take the wire away, thereby closely connecting each processing link, which is conducive to improving the efficiency of wire processing operations.

[0024] Preferably, a clamping and reversing assembly is provided at the cutting station, and the clamping and reversing assembly is located at the rear end of the cutting assembly. The clamping and reversing assembly includes a reversing seat vertically rotatably connected to the frame and a reversing jaw arranged at the reversing seat, and the reversing jaw deviates from the rotating axis of the reversing seat; the clamping and transferring assembly includes two transfer jaws distributed side by side. At the cutting station, the wires output from the conveying track pass through the cutting assembly, one of the transfer jaws of the clamping and transferring assembly and the reversing jaw at the reversing seat in sequence. The clamping and reversing assembly clamps the end of the wire by the reversing jaw, and transfers the end of the wire to the other transfer jaw of the clamping and transferring assembly by rotating the reversing seat. The two reversing jaws of the clamping and transferring assembly clamp and fix the end of the wire and the part where the wire passes through the cutting assembly respectively.

[0025] By adopting the above technical scheme, the end of the wire is clamped by the reversing claw of the clamping reversing assembly, and then the original straight shape of the wire is changed by rotating the reversing seat, and the wire is positioned in a folded form by two side-by-side transfer claws in the clamping transfer assembly, and then cut by the cutting assembly. While completing the purpose of automatic cutting, it is convenient to transfer the cut wire to the next processing station in a way that the two ends are flush, which is convenient for synchronous processing of the two ends of the wire in subsequent processes, which is beneficial to improving the efficiency of wire processing operations.

[0026] Preferably, the clamping and transferring assembly includes two transfer jaws distributed side by side. When the wire is processed at the terminal installation station, the two transfer jaws of the clamping and transferring assembly are moved to align with the two transfer jaws of the clamping and transferring assembly to complete the wire handover action.

[0027] By adopting the above technical solution, in the processing stage, the wire is clamped and fixed in a folded form between the two transfer jaws of the clamping and transfer assembly. During transfer, the two transfer jaws of the clamping and transfer assembly are aligned with the two transfer jaws of the clamping and transfer assembly. The transfer jaws clamp the end of the wire, and the transfer jaws release the end of the wire, thus completing the wire handover action. The stable method of clamping both ends of the wire is implemented in all wire transfer links, which not only improves the stability of wire transfer, but also facilitates accurately hanging the middle part of the wire on the hanging rod subsequently, and is beneficial to improving the fluency and efficiency of wire processing operations.

[0028] In summary, the present application includes at least one of the following beneficial technical effects:

[0029] 1. Divide multiple processing stations on the frame, which are sequentially the cutting station, the wire number installation station, the wire stripping station, the terminal installation station, and the sorting station. Install a transfer mechanism that runs through each station on the frame. The wire is conveyed from the wire reel assembly to the cutting station through the conveying track. The cut wire is clamped and transferred by the transfer mechanism, and the identification process, wire stripping process, and wiring terminal installation steps are completed at the wire number installation station, wire stripping station, and terminal installation station in sequence, thus closely connecting each processing link, which is beneficial to improving the efficiency of wire processing operations;

[0030] 2. By adding a sorting station after the terminal installation station, after the terminal installation step is completed, the clamping and transfer assembly moves to the terminal installation station through the transfer mechanism to transfer the processed wire to the sorting station. When the clamping and transfer assembly moves to the sorting station, the hanging rod is located directly below the clamping and transfer assembly. At this time, the clamping and transfer assembly releases the wire, and the middle part of the wire is hung on the hanging rod. Repeat the above operations to concentrate multiple processed wires at the hanging rod, eliminating the need for workers to repeatedly pick up the wires, which is beneficial to improving the efficiency of wire processing operations;

[0031] 3. Drive the hanging rod to move a unit distance through the horizontal driving member. Each time the hanging rod receives a wire, it moves to make room to receive the next wire. After repeating the operation, multiple wires can be neatly arranged on the hanging rod, which is beneficial to improving the wire winding efficiency. Description of the Drawings

[0032] Figure 1 is the overall structural schematic diagram of a wire processing and winding device according to an embodiment of the present application.

[0033] Figure 2 is the structural schematic diagram of the front section of the frame in a wire processing and winding device according to an embodiment of the present application.

[0034] Figure 3 is Figure 2 the enlarged schematic diagram of part A in

[0035] Figure 4 is Figure 2 An enlarged schematic view of part B in

[0036] Figure 5 It is a schematic structural view of a wire processing and winding device in an embodiment of the present application before the clamping and commutation assembly clamps and commutes the wire.

[0037] Figure 6 It is a schematic structural view of a wire processing and winding device in an embodiment of the present application after the clamping and commutation assembly clamps and commutes the wire.

[0038] Figure 7 It is a schematic structural view of the adjustment station in a wire processing and winding device in an embodiment of the present application.

[0039] Figure 8 It is a schematic structural view of the sorting station in a wire processing and winding device in an embodiment of the present application.

[0040] Explanation of reference numerals: 1, frame; 11, cutting station; 12, wire number installation station; 13, adjustment station; 131, clamping adjustment assembly; 132, clamping locking assembly; 14, wire stripping station; 15, terminal installation station; 16, bobbin assembly; 17, guide wheel; 18, clamping and parking assembly; 19, transfer track; 2, wire; 3, conveying track; 31, directional guide rail; 32, conveying wheel; 33, movable front seat; 331, front end through hole; 332, conveying roller; 34, movable rear seat; 341, guide tube; 35, movable limit groove block; 36, fixed limit groove block; 37, power component; 4, cutting assembly; 5, clamping and transfer assembly; 51, transfer jaw; 6, wire number installation device; 61, telescopic drive component; 62, base; 63, guide rod; 64, pushing component; 641, sliding seat; 642, sliding cylinder; 65, wire number sleeve; 66, clamping and positioning assembly; 7, wire stripping device; 8, terminal installation device; 9, clamping and commutation assembly; 91, commutation seat; 92, commutation jaw; 10, front end drive assembly; 101, front end motor; 102, front end cylinder; 20, sorting station; 201, hanging rod; 202, auxiliary rod; 203, clamping and transfer component; 2031, transfer jaw; 204, transfer track; 205, limit plate; 206, driving roller; 207, anti-slip sleeve; 208, receiving plate; 209, support seat. Detailed Description of the Invention

[0041] The following is a further detailed description of the present application in conjunction with the attached Figure 1-8 drawings.

[0042] An embodiment of the present application discloses a wire processing and winding device. Refer to Figure 1 and Figure 2, including a frame 1, a conveying track 3, a cutting assembly 4, a transfer mechanism, and a sorting device.

[0043] In this embodiment, the frame 1 is divided into two sections. The front section of the frame 1 extends horizontally, and the rear section extends vertically. Among them, the conveying track 3 is installed on the front section of the frame 1 and extends horizontally. A wire reel assembly 16 is rotatably connected to the front section of the frame 1. The wire reel assembly 16 is used to store and release the wire 2. The wire 2 released from the wire reel assembly 16 enters from the input end of the conveying track 3 and exits from the output end of the conveying track 3. The conveying track 3 is used to convey the wire 2.

[0044] The rear section of the frame 1 is longitudinally divided into a plurality of processing stations, which are in sequence a cutting station 11, a wire number installation station 12, a wire stripping station 14, a terminal installation station 15, and a sorting station. Among them, the cutting assembly 4 is installed at the cutting station 11 and is aligned with the output end of the conveying track 3, and is used to cut the wire 2 output from the conveying track 3. A wire number installation device 6 is installed at the wire number installation station 12. The wire number installation device 6 is used to sleeved the wire number sleeve 65 with an identifier, which is used in cooperation with the wire 2, on the outer periphery of the wire 2. A wire stripping device 7 is installed at the wire stripping station 14. The wire stripping device 7 is used to strip the end of the wire 2. A terminal installation device 8 is installed at the terminal installation station 15. The terminal installation device 8 is used to fixedly connect the connection terminals, which are used in cooperation with the wire 2, to the ends of the wire 2 respectively.

[0045] In this embodiment, the transfer mechanism is used to clamp the cut wire and transfer it successively to the wire number installation station 12, the wire stripping station 14, and the terminal installation station 15, and successively complete the identification process, the wire stripping process, and the connection terminal installation steps. Specifically, the transfer mechanism includes a transfer track 19, a plurality of clamping and transfer components 5, and a plurality of clamping and parking components 18. Among them, the transfer track 19 is installed on the rear section of the frame 1 and extends longitudinally. The transfer track 19 passes through each processing station in sequence. A plurality of clamping and transfer components 5 are slidably connected to the transfer track 19. One clamping and transfer component 5 is arranged between adjacent processing stations. The clamping and transfer component 5 shuttles between adjacent processing stations. In addition, a plurality of clamping and parking components 18 are respectively installed at the wire number installation station 12, the wire stripping station 14, and the terminal installation station 15. The clamping and transfer component 5 transfers the wire 2 processed at the previous processing station to the next processing station. The clamping and parking component 18 temporarily clamps the wire 2 of the clamping and transfer component 5 removed from the previous processing station and waits for the clamping and transfer component 5 of the next processing station to take away the wire 2. So as to closely connect each processing link, which is beneficial to improving the processing efficiency of the wire 2.

[0046] In this embodiment, there are at least two bobbin assemblies 16 at the front section of the frame 1. A number of bobbin assemblies 16 are wound with electric wires 2 of different specifications, and each bobbin assembly 16 is driven by an independent motor in cooperation with a speed reducer. In addition, a number of guide wheels 17 are rotatably connected to the front section of the frame 1, and the number of bobbin assemblies 16 corresponds to the number of guide wheels 17 one by one. The electric wire 2 wound out from the bobbin assembly 16 is wound around the corresponding guide wheel 17.

[0047] Referring to Figure 2 and Figure 3 , in this embodiment, a movable front seat 33 is vertically slidably connected to the front section of the frame 1. The movable front seat 33 is located at the input end of the conveying track 3. The movable front seat 33 is provided with a number of front through holes 331, and the number of front through holes 331 are vertically spaced apart. The number of front through holes 331 corresponds to the number of bobbin assemblies 16 one by one for electric wires 2 of different specifications to pass through. A vertical cylinder is installed at the bottom of the frame 1 to drive the movable front seat 33 to move up and down. By driving the movable front seat 33 to lift, different front through holes 331 are switched to align with the input end of the conveying track 3. The electric wire 2 sent out by the corresponding bobbin assembly 16 enters the conveying track 3 through the front through hole 331, and the conveying track 3 conveys the electric wire 2, so as to achieve the purpose of automatic wire selection.

[0048] In this embodiment, a number of conveying rollers 332 vertically distributed are rotatably connected to the movable front seat 33. The number of conveying rollers 332 corresponds to the number of front through holes 331 one by one. The conveying rollers 332 penetrate to the upper side of the corresponding front through holes 331 and are in tight contact with the outer wall of the electric wire 2 in the front through holes 331. The rotating shaft of the conveying roller 332 is longitudinally arranged, so that the rotating shaft of the conveying roller 332 is perpendicular to the axis of the front through hole 331. The frame 1 is equipped with a front end driving assembly 10 for driving the conveying roller 332 to rotate. Specifically, the front end driving assembly 10 includes a front end cylinder 102, a front end motor 101 slidably connected to the frame 1, and an electromagnet provided at the end of the output shaft of the front end motor 101. When the front through hole 331 is aligned with the conveying track 3, the axis of the conveying roller 332 corresponding to the front through hole 331 coincides with the axis of the output shaft of the front end motor 101. The front end cylinder 102 drives the front end motor 101 to move towards the movable front seat 33, and the output shaft of the front end motor 101 and the conveying roller 332 are magnetically fixed by the electromagnet. When the movable front seat 33 moves to switch the front through hole 331, the conveying roller 332 at the output shaft of the front end motor 101 also switches accordingly, and magnetic fixation between the output shaft of the front end motor 101 and the conveying roller 332 is achieved through the energization of the electromagnet, so as to drive the corresponding conveying roller 332 according to the wire selection situation. It is not necessary to independently equip a driving assembly for multiple conveying rollers 332, which is beneficial to reducing the number of driving assemblies, reducing the maintenance frequency, and reducing the probability of equipment failure.

[0049] In this embodiment, the conveying track 3 includes a plurality of directional guide rails 31 horizontally distributed along the conveying direction of the wire 2 and two rows of conveying wheels 32 symmetrically distributed on both sides of the wire 2. The two rows of conveying wheels 32 respectively abut against both sides of the wire 2. The conveying wheels 32 and the plurality of directional guide rails 31 are arranged at intervals. The two rows of conveying wheels 32 can be respectively driven by two synchronous belt mechanisms to realize the synchronous reverse rotation of the two rows of conveying wheels 32, and further realize the function of the conveying track 3 to convey the wire 2 forward.

[0050] Referring to Figure 2 and Figure 4 , in this embodiment, a movable rear seat 34 is vertically slidably connected to the front section of the frame 1, and the movable rear seat 34 is connected to the output end of the conveying track 3. The movable rear seat 34 is provided with a plurality of guide tubes 341, and the apertures of the plurality of guide tubes 341 respectively adapt to different specifications of the wire 2. The plurality of guide tubes 341 are vertically distributed and horizontally extended. A vertical cylinder for driving the movable rear seat 34 to move up and down is also installed at the bottom of the frame 1. By driving the movable rear seat 34 to rise and fall, different guide tubes 341 are switched to align with the output end of the conveying track 3, and the wire 2 sent out from the conveying track 3 passes through the guide tube 341 and then passes through. Since the aperture of the guide tube 341 adapts to the corresponding specification of the wire 2, a better limiting effect on the wire 2 is achieved.

[0051] In this embodiment, the cutting assembly 4 is located at the output end of the conveying track 3 and is close to the outlet end of the guide tube 341 for cutting the wire 2 sent out from the guide tube 341. Specifically, the cutting assembly 4 includes two blades longitudinally slidably connected to the frame 1 and a cutting power assembly for driving the two blades to approach or separate from each other. The cutting power assembly adopts two existing longitudinal cylinders, and the two longitudinal cylinders respectively drive the blades to move relatively to perform synchronous cutting from both sides of the wire 2, which is beneficial to improving the cutting efficiency of the cutting equipment.

[0052] In this embodiment, a limiting assembly is installed at the cutting station 11 of the frame 1. The limiting assembly includes a fixed limiting groove block 36, a movable limiting groove block 35, and a power member 37 for driving the movable limiting groove block 35 to move towards the fixed limiting groove block 36. Among them, the fixed limiting groove block 36 is fixed to the frame 1 and is located behind the cutting assembly 4 for supporting the wire 2 passing through the cutting assembly 4. In this embodiment, the opening and closing purpose between the fixed limiting groove block 36 and the movable limiting groove block 35 can be realized by a general electric push rod cooperating with a connecting rod structure.

[0053] Referring to Figure 4 and Figure 5, in this embodiment, the clamping and reversing assembly 9 is located behind the cutting assembly 4. The clamping and reversing assembly 9 includes a reversing seat 91 vertically rotatably connected to the machine frame 1 and a reversing jaw 92 installed below the reversing seat 91. The reversing jaw 92 is offset from the axis of rotation of the reversing seat 91.

[0054] In this embodiment, the clamping and transferring assembly 5 includes two transfer jaws 51 longitudinally arranged side by side. Before cutting, one of the transfer jaws 51 of the clamping and transferring assembly 5 and the reversing jaw 92 below the reversing seat 91 are arranged in sequence behind the cutting assembly 4. The wire 2 output by the conveying track 3 sequentially passes through the cutting assembly 4, one of the transfer jaws 51 of the clamping and transferring assembly 5, and the reversing jaw 92 at the reversing seat 91. The clamping and reversing assembly 9 clamps the end of the wire 2 through the reversing jaw 92 and transfers the end of the wire 2 to the other transfer jaw 51 of the clamping and transferring assembly 5 by rotating the reversing seat 91 by 180°. The two transfer jaws 51 of the clamping and transferring assembly 5 respectively clamp and fix the end of the wire 2 and the part of the wire 2 passing through the cutting assembly 4. After the cutting assembly 4 cuts the wire 2, the clamping and transferring assembly 5 longitudinally moves the cut wire 2 to the wire number installation station 12.

[0055] Refer to Figure 1 and Figure 6 , in this embodiment, the wire number installation device 6 includes a base 62 installed at the wire number installation station 12, a guide rod 63 horizontally fixed at the front end of the base 62, a pusher assembly 64 slidably sleeved on the guide rod 63, and a telescopic driving member 61 for driving the pusher assembly 64 to move along the length direction of the guide rod 63. A wire number sleeve 65 for cooperating with the wire 2 is slidably sleeved at the end of the guide rod 63. Among them, the pusher assembly 64 includes a sliding seat 641 and a plurality of sliding cylinders 642. A plurality of guide rods 63 horizontally penetrate through the sliding seat 641, and a plurality of sliding cylinders 642 are fixed at the front end of the sliding seat 641 and are respectively slidably sleeved on the outer circumference of a plurality of guide rods 63. The telescopic driving member 61 is a horizontal cylinder installed at the base 62, and the piston rod of the horizontal cylinder is fixedly connected to the sliding seat 641. By pushing the sliding seat 641 with the horizontal cylinder, the sliding seat 641 drives the sliding cylinders 642 to move, so as to achieve the purpose of the sliding cylinders 642 stably pushing the wire number sleeve 65.

[0056] In this embodiment, a clamping and positioning assembly 66 is installed at the wire number installation station 12. When the clamping and transferring assembly 5 moves the cut wire 2 to the wire number installation station 12, the clamping and parking assembly 18 at the wire number installation station 12 clamps and fixes the wire 2 to maintain the stable state of the wire 2. The clamping and positioning assembly 66 clamps the end of the wire 2 to straighten the end of the wire 2 and align it with the guide rod 63. The telescopic driving member 61 drives the pushing assembly 64 to move forward, so as to force the front end of the wire number sleeve 65 to be sleeved on the end of the wire 2. Then the clamping and positioning assembly 66 at the wire number installation station 12 releases the end of the wire 2 and moves back to the cutting station 11, and then the clamping and transferring assembly 5 at the next processing station moves forward to the wire number installation station 12 in advance and takes its place. At this time, the telescopic driving member 61 drives the pushing assembly 64 to continue to move forward, so as to force the wire number sleeve 65 to be completely sleeved on the outer periphery of the wire 2. After the pushing assembly 64 pushes the wire number sleeve 65 into place, the clamping and transferring assembly 5 clamps the part of the wire 2 sleeved with the wire number sleeve 65 and transfers it to the next processing station.

[0057] In this embodiment, the wire number sleeves 65 at both ends of the wire 2 are successively processed by two sets of wire number installation devices 6 respectively. The two sets of wire number installation devices 6 have the same structure, and the pushing positions of the pushing assemblies 64 are symmetrical with each other.

[0058] Referring to Figure 1 and Figure 7 , in this embodiment, an adjustment station 13 is demarcated between the wire number installation station 12 and the wire stripping station 14. A clamping adjustment assembly 131 and a clamping locking assembly 132 are installed at the adjustment station 13. When the clamping and transferring assembly 5 moves the wire 2 with the wire number sleeve 65 installed to the adjustment station 13, the clamping locking assembly 132 temporarily fixes the end of the wire 2. Then the clamping adjustment assembly 131 clamps the wire number sleeve 65 at the wire 2, and then the clamping and transferring assembly 5 at the adjustment station 13 moves back to the wire number installation station 12, and the clamping adjustment assembly 131 moves a certain distance in the direction away from the clamping locking assembly 132, so that the wire number sleeve 65 is far away from the end of the wire 2, so as to reserve a sufficient length at the end of the wire 2 for wire stripping. In this embodiment, the lateral movement function of the clamping adjustment assembly 131 is realized by a cylinder.

[0059] In this embodiment, in this embodiment, the clamping and transferring assembly 5, the clamping and parking assembly 18, the clamping reversing assembly 9, the clamping and positioning assembly 66, the clamping adjustment assembly 131 and the clamping locking assembly 132 all use two juxtaposed jaws to achieve the purpose of clamping and fixing both ends of the wire 2. The jaws all adopt the clamping mechanisms commonly used in the field of material transfer, and the specific structures will not be described in detail.

[0060] In this embodiment, the transfer track 19 is composed of multiple rodless cylinders. Each rodless cylinder realizes the function of reciprocating movement of the corresponding clamping and transfer assembly 5. The adjacent two rodless cylinders are not collinear and the intersection points are staggered, so that each clamping and transfer assembly 5 can move to the corresponding adjacent two processing stations.

[0061] In this embodiment, the wire stripping device 7 is specifically a wire stripper commonly used for wire 2 stripping treatment. The terminal installation device 8 adopts an electric fully automatic double-head terminal machine. In addition, the clamping and transfer assemblies 5 moving to the wire stripping station 14 and the terminal installation station 15 are both equipped with a lateral movement function, which is realized by an electric push rod, so as to insert the end of the wire 2 into the corresponding processing equipment for processing.

[0062] Refer to Figure 1 and Figure 8 In this embodiment, the sorting device is installed at the sorting station 20 and is used to neatly arrange several processed wires 2. Specifically, the sorting device includes a transfer track 204 and a clamping and transfer assembly 203 sliding on the transfer track 204. Among them, the transfer track 204 extends longitudinally and passes through the terminal installation station 15 and the sorting station 20. The clamping and transfer assembly 203 shuttles between the terminal installation station 15 and the sorting station 20 through the transfer track 204, and is used to transfer the processed wire 2 to the sorting station 20. A hanging rod 201 for receiving the wire 2 is installed at the sorting station 20 of the frame 1. The hanging rod 201 is horizontally and transversely arranged. When the clamping and transfer assembly 203 moves to the sorting station 20, the hanging rod 201 is located directly below the clamping and transfer assembly 203. When the clamping and transfer assembly 203 releases the wire 2, the middle part of the wire 2 is hung on the hanging rod 201, so as to facilitate the concentration of multiple wires 2 on the hanging rod 201, thus eliminating the need for workers to repeatedly pick up the wires 2, which is beneficial to improving the processing efficiency of the wire 2.

[0063] In this embodiment, in order to achieve the purpose of neat wire collection, the hanging rod 201 is slidably connected to the frame 1, and the hanging rod 201 can extend transversely along its own length direction. In addition, a horizontal driving member for driving the hanging rod 201 to slide along its own length direction is installed at the sorting station 20 of the frame 1. The horizontal driving member is specifically a transverse cylinder (not shown in the figure) embedded in the frame 1. The stable transverse function of the hanging rod 201 is realized by the expansion and contraction of the transverse cylinder. Every time the hanging rod 201 receives a wire 2, it can move a unit distance under the drive of the horizontal driving member, so that the hanging rod 201 vacates a position to receive the next wire 2. After repeated operations, multiple wires 2 can be neatly arranged on the hanging rod 201.

[0064] In this embodiment, to improve the stability of the wire 2 at the hanging rod 201, an anti-slip layer is covered on the outer peripheral surface of the hanging rod 201 to increase the friction between the hanging rod 201 and the wire 2. Specifically, the anti-slip layer is specifically an anti-slip sleeve 207. The inner wall of the anti-slip sleeve 207 is of a steel pipe structure and is rotatably sleeved on the outer peripheral surface of the hanging rod 201. The anti-slip sleeve 207 can move along with the movement of the hanging rod 201. The outer wall of the anti-slip sleeve 207 is a rubber layer, so that there is a large friction force between it and the insulating layer on the outer peripheral wall of the wire 2. In addition, a driving roller 206 and a rotary driving assembly for driving the driving roller 206 to rotate are rotatably connected at the sorting station 20 of the frame 1. The rotating shaft of the driving roller 206 is parallel to the hanging rod 201, and the driving roller 206 and the anti-slip sleeve 207 are frictionally driven. The rotary driving assembly is specifically a motor, and the output shaft of the motor is coaxially and fixedly connected to the driving roller 206. Under the drive of the rotary driving assembly and the frictional drive between the driving roller 206 and the anti-slip sleeve 207, the anti-slip sleeve 207 rotates, so as to facilitate the release of multiple wires 2 folded and hung on the hanging rod 201 to the same side of the hanging rod, so that workers or receiving equipment can receive them, further improving the operation efficiency.

[0065] In this embodiment, a plurality of auxiliary rods 202 are horizontally arranged at the sorting station 20 of the frame 1. The plurality of horizontal auxiliary rods 202 are located below the hanging rod 201 and are symmetrically distributed. The plurality of auxiliary rods 202 and the hanging rod 201 are distributed in an inverted V shape. The number of the auxiliary rods 202 can be arranged according to the cutting length of the wire 2 ( Figure 8 only some of the auxiliary rods 202 are shown). When the wire 2 is hung on the hanging rod 201, the two ends of the wire 2 spread out to both sides, which is beneficial to reducing the situation of contact and entanglement after the two ends of the long wire 2 droop, and is also convenient for workers to take it off as a whole.

[0066] In other embodiments, the auxiliary rods 202 on both sides can be respectively replaced by two inclined steel plates. To further improve the wire winding efficiency, by driving the anti-slip sleeve 207 to rotate, the wire 2 on the hanging rod 201 slides down along the surface of the inclined steel plate. The inclined steel plate plays a guiding role in the sliding of the wire 2, so as to slide and convey it to the operation area of the worker. It should be noted that the slope of the inclined steel plate should be less than 45º, so that the sliding of the wire 2 slows down to improve the stability of the wire 2 during transfer. In addition, a receiving plate 208 located below the hanging rod 201 is fixed at the sorting station 20 of the frame 1. The receiving plate 208 is inclined to receive the sliding wire 2. Generally, the auxiliary rod 202 or the lower inclined end of the inclined steel plate located at the inclined lower part of the inverted V-shaped structure needs to be close to the receiving plate 208, so that the wire 2 can stably slide to the receiving plate 208 for the convenience of workers to collect.

[0067] In this embodiment, the clamping and transferring assembly 203 includes two transfer jaws 2031 arranged side by side. After the wire 2 is processed at the terminal installation station 15, the two transfer jaws 2031 of the clamping and transferring assembly 203 move to align with the two transfer jaws 51 of the clamping and transferring assembly 5. The transfer jaws 2031 clamp the end of the wire 2, and the transfer jaws 51 release the end of the wire 2, thus completing the handover action of the wire 2. The stable method of clamping both ends of the wire 2 is adopted throughout all wire 2 transfer links, which not only improves the stability of the wire 2 transfer, but also facilitates accurately hanging the middle part of the wire 2 onto the hanging rod 201 subsequently, and is conducive to improving the fluency and efficiency of the wire 2 processing operation.

[0068] In this embodiment, a support base 209 is installed at the rear section of the frame 1. The support base 209 extends longitudinally and is used to support the main body part of the wire 2 clamped by the clamping and transferring assembly 5 and the clamping and transferring assembly 203, so as to reduce the situation that the main body part of the wire 2 sags during the transfer process and facilitate maintaining the stable state of the wire 2 during movement. The support base 209 extends to the sorting station 20. There is a safety gap between the hanging rod 201 and the support plate, so that the wire 2 released by the clamping and transferring assembly 203 can fall smoothly. In addition, a limiting plate 205 is fixed at the end of the bottom support. The gap between the limiting plate 205 and the frame 1 forms a wire 2 blanking area. The limiting plate 205 is inclined and the inclined lower end faces the direction of the frame 1, so that the wire 2 can stably fall onto the hanging rod 201 along the inner side of the limiting plate 205.

[0069] The implementation principle of a wire processing and winding device according to an embodiment of the present application is as follows:

[0070] Multiple bobbin assemblies 16 wind wires 2 of different specifications respectively, and the wire ends of different specifications of wires 2 are in place at different front through holes 331 respectively. When selecting a wire, the position of each front through hole 331 is changed by moving the front seat 33 up and down, so that the front through hole 331 corresponding to the wire 2 to be processed is aligned with the conveying track 3. Then, the front driving assembly 10 drives the conveying roller 332 to rotate, so as to send out the wire 2 to be processed from the corresponding front through hole 331 and extend it into the conveying track 3, and the conveying track 3 continues to convey the wire 2 forward, thus realizing the function of automatic wire selection.

[0071] Before cutting, one of the transfer jaws 51 of the clamping and transferring assembly 5 and the reversing jaw 92 below the reversing seat 91 are arranged in sequence behind the cutting assembly 4. The wire 2 output by the conveying track 3 passes through the cutting assembly 4, one of the transfer jaws 51 of the clamping and transferring assembly 5, and the reversing jaw 92 at the reversing seat 91 in sequence. The clamping and reversing assembly 9 clamps the end of the wire 2 through the reversing jaw 92, and transfers the end of the wire 2 to the other transfer jaw 51 of the clamping and transferring assembly 5 by rotating the reversing seat 91 by 180°.

[0072] The two transfer jaws 51 of the clamping and transfer assembly 5 respectively clamp and fix the end of the wire 2 and the part of the wire 2 passing through the cutting assembly 4. After the cutting assembly 4 cuts the wire 2, the cut wire 2 is fixed on the clamping and transfer assembly 5 in a folded manner. Finally, the clamping and transfer assembly 57 longitudinally moves the cut wire 2 out of the cutting station 11 of the machine frame 1. While achieving the purpose of automatic cutting, it is also convenient to transfer the cut wire 2 to the next processing station with both ends flush, facilitating synchronous processing of both ends of the wire 2 in subsequent processes and contributing to improving the processing efficiency of the wire 2.

[0073] By dividing multiple processing stations at the machine frame 1 and arranging automated processing devices at the corresponding stations, specifically, the cutting assembly 4 at the cutting station 11, the wire number installation device 6 at the wire number installation station 12, the wire stripping device 7 at the wire stripping station 14, and the terminal installation device 8 at the terminal installation station 15, the processing steps of cutting, wire number installation, and terminal installation of the wire 2 are carried out in sequence. Then, a transfer track 19 running through each station is installed at the machine frame 1. A number of clamping and transfer assemblies 5 are installed on the transfer track 19, and clamping and parking assemblies 18 are also installed at each processing station. Adjacent processing stations are transported back and forth by a clamping and transfer assembly 5 to transfer the wire 2 processed at the previous processing station to the next processing station. The clamping and parking assembly 18 at the corresponding station serves as a temporary parking function to temporarily clamp the wire 2 of the clamping and transfer assembly 5 removed from the previous processing station and wait for the clamping and transfer assembly 5 of the next processing station to take away the wire 2, thus closely connecting each processing link and contributing to improving the processing efficiency of the wire 2.

[0074] After completing the terminal installation step, the clamping and transfer assembly 203 moves to the terminal installation station 15 through the transfer mechanism to transfer the processed wire 2 to the sorting station 20. When the clamping and transfer assembly 203 moves to the sorting station 20, the hanging rod 201 is located directly above the clamping and transfer assembly 203. At this time, the clamping and transfer assembly 203 releases the wire 2, and the middle part of the wire 2 is hung on the hanging rod 201. Each time the hanging rod 201 receives a wire 2, it can move a unit distance under the drive of the horizontal driving member, enabling the hanging rod 201 to vacate a position to receive the next wire 2, and repeating the operation to neatly arrange multiple wires 2 on the hanging rod 201. This eliminates the need for workers to repeatedly pick up the wire 2 and contributes to improving the processing efficiency of the wire 2.

[0075] The above are all preferred embodiments of the present application, and do not limit the protection scope of the present application accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A wire processing and wire taking-up device, characterized in that: include: A frame (1), wherein the frame (1) is rotatably connected to a wire drum assembly (16), wherein the wire drum assembly (16) is used to store and release the wire (2), and the frame (1) is divided into a plurality of processing stations, which are a cutting station (11), a wire number installation station (12), a wire stripping station (14), a terminal installation station (15), and a finishing station (20); A conveying track (3), wherein the wire (2) released from the wire spool assembly (16) enters from an input end of the conveying track (3) and is output from an output end of the conveying track (3), and the conveying track (3) is used to convey the wire (2) to a cutting station (11); A cutting assembly (4), the cutting assembly (4) being located at the cutting station (11) and facing the output end of the conveying track (3), and being used to cut the electric wires (2) output from the conveying track (3); A transfer mechanism, the transfer mechanism is used to clamp the cut electric wire (2) and transfer it to the wire number installation station (12), the wire stripping station (14) and the terminal installation station (15) in sequence, and complete the steps of marking, wire stripping and terminal installation in sequence; A tidying device, the tidying device is located at a tidying station (20) and is used to neatly arrange a plurality of processed electric wires (2), the tidying device comprises a transfer track (204) and a clamping transfer assembly (203) sliding on the transfer track (204), the transfer track (204) passes through a terminal installation station (15) and a tidying station (20), the clamping transfer assembly (203) travels back and forth between the terminal installation station (15) and the tidying station (20), and is used to The processed electric wire (2) is transferred to a sorting station (20); a hanging rod (201) for receiving the electric wire (2) is horizontally arranged at the sorting station (20) of the frame (1); when the clamping and transferring component (203) moves to the sorting station (20), the hanging rod (201) is located directly below the clamping and transferring component (203); when the clamping and transferring component (203) releases the electric wire (2), the middle part of the electric wire (2) is hung on the hanging rod (201).

2. The wire processing and wire taking-up equipment according to claim 1, characterized in that: The hanging rod (201) is slidably connected to the frame (1), and a horizontal driving member for driving the hanging rod (201) to slide along its own length direction is provided at the sorting station (20) of the frame (1).

3. The wire processing and wire taking-up equipment according to claim 1, characterized in that: The outer peripheral surface of the hanging rod (201) is covered with an anti-slip layer.

4. The wire processing and wire taking-up equipment according to claim 3, characterized in that: The anti-slip layer is an anti-slip sleeve (207), and the anti-slip sleeve (207) is rotatably sleeved on the outer peripheral surface of the hanging rod (201). A transmission roller (206) and a rotary drive component for driving the transmission roller (206) to rotate are rotatably connected at the finishing station (20) of the frame (1), and the transmission between the transmission roller (206) and the anti-slip sleeve (207) is frictionally driven.

5. The wire processing and wire taking-up equipment according to claim 1, characterized in that: A plurality of auxiliary rods (202) are horizontally arranged at the arranging station (20) of the frame (1); the plurality of auxiliary rods (202) are located below the hanging rod (201) and are symmetrically distributed; the plurality of auxiliary rods (202) and the hanging rod (201) are distributed in an inverted V shape.

6. The wire processing and wire taking-up equipment according to claim 1, characterized in that: The transfer mechanism comprises a transfer track (19), a plurality of clamping and transferring components (5) and a plurality of clamping and parking components (18); the transfer track (19) passes through a cutting station (11), a wire number installation station (12), a wire stripping station (14) and a terminal installation station (15) in sequence; a plurality of the clamping and transferring components (5) are slidably connected to the transfer track (19) and respectively travel back and forth between adjacent processing stations; a plurality of the clamping and parking components (18) are respectively arranged at the wire number installation station (12), the wire stripping station (14) and the terminal installation station (15); the clamping and transferring components (5) are used to transfer the wire (2) processed at the previous processing station to the next processing station; the clamping and parking components (18) are used to temporarily clamp the wire (2) of the clamping and transferring components (5) moved out from the previous processing station and wait for the clamping and transferring components (5) of the next processing station to take the wire (2) away.

7. The wire processing and receiving equipment according to claim 6, characterized in that: The cutting station (11) is provided with a clamping reversing assembly (9), the clamping reversing assembly (9) is located at the rear end of the cutting assembly (4), the clamping reversing assembly (9) comprises a reversing seat (91) vertically rotatably connected to the frame (1) and a reversing clamping claw (92) arranged at the reversing seat (91), the reversing clamping claw (92) deviates from the rotating axis of the reversing seat (91); the clamping transfer assembly (5) comprises two transfer clamping claws (51) arranged side by side, at the cutting station (11), the electric wires (2) outputted from the conveying track (3) are sequentially passed through The clamping and reversing assembly (9) passes through a cutting assembly (4), one of the transfer clamps (51) of the clamping and transferring assembly (5), and a reversing clamp (92) at a reversing seat (91); the clamping and reversing assembly (9) clamps the end of the electric wire (2) through the reversing clamp (92), and transfers the end of the electric wire (2) to another transfer clamp (51) of the clamping and transferring assembly (5) by rotating the reversing seat (91); the two reversing clamps (92) of the clamping and transferring assembly (5) respectively clamp and fix the end of the electric wire (2) and the portion where the electric wire (2) passes through the cutting assembly (4).

8. The wire processing and receiving equipment according to claim 7, characterized in that: The clamping and transferring component (203) includes two transfer jaws (2031) arranged side by side. When the wire (2) is processed at the terminal installation station (15), the two transfer jaws (2031) of the clamping and transferring component (203) move to align with the two transfer jaws (51) of the clamping and transferring component (5) and complete the handover of the wire (2).

Citation Information

Patent Citations

  • Riveting machine

    CN107946868A

  • Wire processing equipment integrating wire stripping, wire twisting and riveting

    CN113193461A