Flange plate body welding device for flange production

By designing clamping, auxiliary and collection devices for flange body welding, the problems of inaccurate welding position and uneven weld seams in traditional welding methods are solved, an efficient and stable welding process is achieved, and the welding slag is effectively handled, which improves welding quality and safety.

CN119525879AInactive Publication Date: 2025-02-28JIANGSU GAOYE FLANGE CO LTD

Patent Information

Application Number
CN202411846270.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-02-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The traditional flange body welding method has problems such as inaccurate welding position, uneven weld seams, interfaces of welds, and inconsistent weld sizes, which affect the welding quality and may lead to safety hazards.

Method used

A flange body welding device for flange production is designed, including a clamping device, an auxiliary device and a collection device. The clamping device realizes precise positioning and clamping of the flange body through components such as round rods, brake blocks, rotating sleeves, etc. The auxiliary device ensures the alignment accuracy of welding and the flatness of the welds through components such as rotating motors, rotating shafts, grinding rollers, etc. The collection device collects welding slag through slag suction pipes and air amplifiers to avoid splashing.

Benefits of technology

Through precise clamping and positioning and the use of auxiliary devices, the stability and efficiency of welding are improved, the quality of welding is ensured, safety hazards are reduced, and the welding slag is effectively processed through the collection device to keep the welding environment clean.

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Abstract

The invention discloses a flange plate body welding device for flange production, and relates to the technical field of welding, the flange plate body welding device comprises a base, a welding arm, a flange plate body and a pipeline, the welding arm is arranged at the top of the base, a clamping device, an auxiliary device and a collecting device are arranged above the base, and the flange plate body is placed between fixing frames; the flange plate body is positioned and clamped through a round rod, a brake block, a rotating sleeve, a fixed sleeve and an auxiliary sleeve, through accurate clamping and positioning, the welding stability can be guaranteed, the problem of clamping shaking is avoided, therefore, the production efficiency is improved, the production effect is guaranteed, flanges with different radiuses can be clamped through the method, and the production efficiency is improved. The operation process is simplified, the working efficiency is improved, rotation of the round rod is limited through the limiting wheel and the clamping rod, namely, the round rod is prevented from rotating reversely, mistaken touch prevention of adjustment of the round rod is achieved in this way, and adjustment errors caused by mistaken touch after adjustment is completed are prevented.
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Description

Technical Field

[0001] The invention relates to the technical field of welding, in particular to a flange body welding device for flange production. Background Art

[0002] Flange body welding is a common process in industrial production, especially in pipeline systems. Flange connections are widely used in petroleum, chemical industry, HVAC and other fields due to their easy disassembly, high strength and good sealing performance. However, there are some problems with the traditional flange body welding method, such as inaccurate welding position, uneven welds, weld interfaces, inconsistent weld sizes, etc. These problems not only affect the welding quality, but also may cause safety hazards.

[0003] The patent with patent announcement number CN219484693U relates to the field of welding technology. The patent discloses a flange body welding device for flange production, specifically relates to the field of welding devices, including a support base, the cross-section of the support base is set in a "Z" shape, and a connecting disc is welded on the top side of the support base. Four groups of positioning connecting columns are welded on the surface of the connecting disc, which are axially symmetrically distributed about the horizontal center line of the driving connecting plate, and the connecting disc is fixedly connected to the driving connecting plate through the positioning connecting columns. A plurality of threaded pins are installed inside the driving connecting plate for rotation. The patent is set in a meshing state between the center gear and the four groups of linkage gear groups. A linkage gear located at the edge of the driving connecting plate is sleeved on the end of the threaded pin, thereby prompting the four groups of threaded pins to rotate in the same direction. The continuous rotation of the threaded pin leads to the threaded connection of the flange body, thereby fixing the position of the flange body and improving the welding efficiency.

[0004] In the above patent, the position of the flange body is fixed by continuous rotation of the threaded pin and then threadedly connected to the flange body, thereby improving the welding efficiency. However, the current measuring equipment has the following problems: for flange bodies with different radii, the clamping device needs to be replaced or adjusted, which increases the complexity and time cost of the operation, thereby reducing production efficiency, and the position of the clamping device may change due to accidental touch, which may affect the accuracy and stability of the welding. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a flange body welding device for flange production, which solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a flange body welding device for flange production, comprising a base, a welding arm, a flange body and a pipeline, the welding arm is arranged on the top of the base, and a clamping device, an auxiliary device and a collecting device are arranged above the base; wherein the clamping device comprises a fixed frame, a rotating sleeve, a fixed sleeve, an auxiliary sleeve, a clamping rod, a fixed block, a round rod, a brake block, a limiting wheel, a positioning rod, a placing frame, a clamping frame, a rotating rod and a rotating roller, the fixed frame is fixedly mounted on the inner wall of the base, the rotating sleeve is rotatably mounted on the inner wall of the fixed frame, the fixed sleeve is fixedly mounted on the front side of the rotating sleeve, the auxiliary sleeve is fixedly mounted on the rear side of the fixed sleeve, one side of the clamping rod is rotatably mounted on the front side of the fixed frame, the other side of the clamping rod is slidably mounted on the inner wall of the auxiliary sleeve, the fixed block is fixedly mounted on the front side of the fixed frame, the round rod is rotatably mounted on the inner wall of the fixed block, the circumferential surface of the round rod is provided with a threaded groove, one side of the brake block is threadedly mounted on the circumferential surface of the round rod, and the other side of the brake block is fixedly mounted on the front side of the rotating sleeve, The flange body is placed between the fixed frames, and the movement of the clamping rod will drive the pulley to move. The three clamping rods will move toward the center of the fixed frame to realize the positioning and clamping of the flange body. The limiting wheel is fixedly installed on the circumferential surface of the round rod, and the clamping rod is slidably installed on the surface of the fixed block. When the round rod is reversed due to external force, the limiting wheel will contact the non-inclined surface of the clamping rod. At this time, the clamping rod limits the rotation of the limiting wheel, one side of the placement frame is slidably installed on the inner wall of the base, and the sliding of the clamping frame is installed on the surface of the placement frame. One side of the rotating rod is rotatably mounted on the inner wall of the clamping frame, and the other side of the rotating rod is fixedly mounted on the top of the clamping frame. The circumferential surface of the rotating rod is provided with a second thread groove, the rotating roller is arranged on the top of the base, the pipe is arranged on the top of the rotating roller, the flange body is installed on the pipe, and the pipe is placed on the pulley 2 and the rotating roller of the placement frame. At this time, the rotating rotating rod drives the second thread groove to rotate, and the clamping frame moves downward through the second thread groove until it contacts the circumferential surface of the pipe to achieve clamping positioning. At this time, the pipe can be rotated by rotating the rotating roller.

[0007] According to the above technical solution, a pulley 1 is provided on the inner wall of the clamping rod, so that the flange body can rotate after clamping, the bottom of the locking rod is set as an inclined surface, and a No. 1 spring is provided between the locking rod and the fixed block, and the locking rod is driven to reset by the set No. 1 spring, and a pulley 2 is provided on the inner wall of the placement rack, so that the pipeline can rotate after clamping, and a slot is provided on the side of the placement rack close to the limiting rod.

[0008] According to the above technical solution, the auxiliary device includes a rotating motor 1 and a rotating shaft, the fixed end of the rotating motor 1 is fixedly installed on the rear side of the base, the rotating shaft is fixedly installed on the output end of the rotating motor 1, the circumferential surface of the rotating shaft is provided with a thread groove 3, and the other side of the placement rack is threadedly installed on the circumferential surface of the rotating shaft, and the rotating shaft is driven to rotate by the rotation of the output end of the rotating motor 1, and the rotation of the rotating shaft drives the thread groove 2 to rotate, and the placement rack is moved through the thread groove 2, so that the pipeline is moved toward the flange body.

[0009] According to the above technical solution, the auxiliary device also includes a connecting block, a sliding rod, a second rotating motor and a grinding roller. The connecting block is fixedly installed on the rear side of the fixed frame, the sliding rod is slidably installed on the inner wall of the connecting block, and a No. 2 spring is arranged between the sliding rod and the connecting block, and the sliding rod is driven to reset by the arranged No. 2 spring. The fixed end of the second rotating motor is fixedly installed on the rear side of the sliding rod, and the grinding roller is fixedly installed on the output end of the second rotating motor. After the welding part is completed, the rotation of the pipeline drives the flange body to rotate, that is, the joint is rotated, and the rotation of the joint will contact the grinding roller, and the grinding roller is driven to rotate by the rotation of the second rotating motor, and grinding is performed by the grinding roller.

[0010] According to the above technical solution, the auxiliary device also includes a limit rod and a connecting rod. One side of the limit rod slides through the inner and outer walls of the base, and the other side of the limit rod is slidably installed on the inner wall of the fixed frame. The left side of the limit rod is set to an inclined surface, and the connecting rod is fixedly installed on the right side of the sliding rod. When the placement frame moves, its outer wall will contact the inclined surface of the limit rod, so that the limit rod moves to the right and compresses the No. 3 spring at the same time. At this time, the placement frame continues to move. When the limit rod and the slot are on the same horizontal line, the No. 3 spring is released and drives the limit rod to be inserted into the slot, thereby limiting the position of the placement frame. A No. 3 spring is arranged between the limit rod and the fixed frame, and the limit rod is reset by the arranged No. 3 spring.

[0011] According to the above technical solution, the collecting device includes a hollow basket and a collecting basket. The hollow basket is fixedly mounted on the inner wall of the base, and the collecting basket is slidably mounted on the inner wall of the hollow basket. A positioning groove is provided on the rear side of the collecting basket so that the welding slag after grinding by the grinding roller is sucked into the slag suction pipe to prevent the welding slag from splashing everywhere, and the slag is transported to the collecting basket through a telescopic pipe.

[0012] According to the above technical solution, the collecting device also includes an elastic telescopic rod and a connecting button. The fixed end of the elastic telescopic rod is fixedly installed on the top of the base, and the connecting button is fixedly installed on the movable end of the elastic telescopic rod. The movement of the connecting button will drive the movable end of the elastic telescopic rod to move, and the movement of the connecting button will drive the slag suction tube to move.

[0013] According to the above technical solution, the collecting device also includes a slag suction pipe, an air amplifier, an exhaust fan and an insert block. The slag suction pipe is fixedly installed on the inner wall of the connecting button, the air amplifier is arranged on the circumferential surface of the slag suction pipe, the slag suction pipe is connected with the hollow basket through a telescopic pipe, the exhaust fan is arranged on the top of the hollow basket, and suction is generated in the slag suction pipe through the operation of the exhaust fan, and is strengthened by the air amplifier. The insert block is slidably installed on the inner wall of the hollow basket, and the right side of the insert block is arranged as an inclined surface. A No. 4 spring is arranged between the insert block and the hollow basket, and the insert block is driven to reset by the arranged No. 4 spring.

[0014] The present invention provides a flange body welding device for flange production, which has the following beneficial effects: (1) The invention, through the setting of the clamping device, places the flange body between the fixed frames, and moves the three clamping rods toward the center of the fixed frame through the round rod, brake block, rotating sleeve, fixed sleeve and auxiliary sleeve to realize the positioning and clamping of the flange body. Through precise clamping and positioning, the stability of welding can be ensured, and the problem of clamping shaking can be avoided, thereby improving production efficiency and ensuring production effect. This method can realize the clamping of flanges with different radii, simplifying the operation process and improving work efficiency. The rotation of the round rod is limited by the limiting wheel and the positioning rod, that is, the reversal of the round rod is prevented. In this way, the adjustment of the round rod is prevented from being touched accidentally, and the adjustment error caused by accidental touching after the adjustment is completed is prevented. The pipe is placed on the pulley 2 and the rotating roller of the placement frame, and the pipe is clamped and positioned by the rotating rod and the clamping frame. At this time, the pipe can be rotated by rotating the rotating roller to facilitate subsequent welding.

[0015] (2) The invention, through the setting of auxiliary devices, after the flange body and the pipe are clamped, the pipe is brought into contact with the inner wall of the flange body by rotating the first motor, the rotating shaft, the placing frame and the limiting rod. During the welding process, the pipe may move due to various reasons. The limiting rod can effectively prevent such movement and ensure the alignment accuracy of the pipe and the flange body. At this time, the butt joint is welded by the welding arm. After the welding part is completed, the rotation of the pipe drives the flange body to rotate, that is, the butt joint is rotated. The irregular parts are removed by rotating the second motor and the grinding roller, so that the weld surface is smooth, the risk of fatigue damage is reduced, and the service life of the pipe is extended. When the pipe with a larger radius contacts the grinding roller, the grinding roller will be driven to move downward. In this way, the grinding roller can be adapted to each other, so that when facing pipes with different radii, it can be adjusted without the help of external force, thereby improving the work efficiency of the operator.

[0016] (3) The invention, through the setting of the collecting device, generates suction in the slag suction pipe through the operation of the exhaust fan during welding, and strengthens it through the air amplifier, so that the welding slag after grinding by the grinding roller is sucked into the slag suction pipe to prevent the welding slag from splashing everywhere, and is transported to the collection basket through the telescopic pipe. The slag suction pipe is driven to move by the connecting rod, the connecting button, and the elastic telescopic rod, so that the effective position of the slag suction pipe can be adjusted when facing pipes with different radii. When the collection basket needs to be processed, it is disengaged from the positioning groove by the plug block, and the collection basket is taken out at this time. When the collection basket is installed, it is fixed by the plug block, the No. 4 spring, and the positioning groove, so that the collection basket can be quickly installed and disassembled. The quickly disassembled collection basket can easily pour out the collected welding slag for cleaning. At the same time, if the collection basket is damaged or worn, it can also be quickly replaced to ensure the smooth progress of the welding work. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the position structure of the pipeline and the flange body of the present invention; Figure 3 It is a schematic diagram of a partial cross-sectional structure of the clamping device of the present invention; Figure 4 This is a schematic diagram of the position structure of the rotating shaft and the placement rack of the present invention; Figure 5 For the present invention Figure 4 A schematic diagram of the structure enlargement of part A; Figure 6 It is a schematic diagram of a partial cross-sectional structure of the auxiliary device of the present invention; Figure 7 It is a schematic diagram of the position structure of the limit rod and the placement rack of the present invention; Figure 8 This is a schematic diagram of the position structure of the insert block and the collection basket of the present invention.

[0018] In the figure: 1. base; 2. welding arm; 3. flange body; 4. pipeline; 5. fixing frame; 6. rotating sleeve; 7. fixing sleeve; 81. auxiliary sleeve; 8. clamping rod; 9. fixing block; 10. round rod; 11. brake block; 12. limiting wheel; 13. positioning rod; 14. placing frame; 15. clamping frame; 16. rotating rod; 17. rotating roller; 20. rotating motor 1; 21. rotating shaft; 22. connecting block; 23. sliding rod; 24. rotating motor 2; 25. grinding roller; 26. limiting rod; 27. connecting rod; 30. hollow basket; 31. collecting basket; 32. elastic telescopic rod; 33. connecting button; 34. slag suction pipe; 35. air amplifier; 36. exhaust fan; 37. plug block. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figure 1-Figure 5 One embodiment of the present invention is: a flange body welding device for flange production, comprising a base 1, a welding arm 2, a flange body 3 and a pipe 4, the welding arm 2 is arranged on the top of the base 1, and a clamping device is arranged above the base 1, the clamping device comprises a fixing frame 5, a rotating sleeve 6, a fixing sleeve 7, an auxiliary sleeve 81, a clamping rod 8, a fixing block 9, a round rod 10, a brake block 11, a limiting wheel 12, a positioning rod 13, a placing frame 14, a clamping frame 15, a rotating rod 16 and a rotating roller 17, the fixing frame 5 is fixedly installed on the inner wall of the base 1, the rotating sleeve 6 is rotatably mounted on the inner wall of the fixing frame 5, the fixing sleeve 7 is fixedly mounted on the front side of the rotating sleeve 6, the auxiliary sleeve 81 is fixedly mounted on the rear side of the fixing sleeve 7, one side of the clamping rod 8 is rotatably mounted on the front side of the fixing frame 5, the other side of the clamping rod 8 is slidably mounted on the inner wall of the auxiliary sleeve 81, the fixing block 9 is fixedly mounted on the front side of the fixing frame 5, the round rod 10 is rotatably mounted on the inner wall of the fixing block 9, the circumferential surface of the round rod 10 is provided with a threaded groove, one side of the brake block 11 is threadedly mounted on the circumferential surface of the round rod 10, and the other side of the brake block 11 is fixedly mounted on the rotating sleeve 6 The front side of the flange body 3 is used to position and clamp the flange body 3. Through precise clamping and positioning, the stability of welding can be guaranteed, and the problem of clamping shaking can be avoided, thereby improving production efficiency and ensuring production effects. This method can be used to clamp flange bodies 3 of different radii, simplifying the operation process and improving work efficiency. The limiting wheel 12 is fixedly installed on the circumferential surface of the round rod 10, and the positioning rod 13 is slidably installed on the surface of the fixed block 9. In this way, the adjustment of the round rod 10 is prevented from being accidentally touched to prevent it from being accidentally touched after the adjustment is completed. Touch causes adjustment errors, one side of the placement frame 14 is slidably installed on the inner wall of the base 1, the clamping frame 15 is slidably installed on the surface of the placement frame 14, one side of the rotating rod 16 is rotatably installed on the inner wall of the clamping frame 15, and the other side of the rotating rod 16 is fixedly installed on the top of the clamping frame 15. The circumferential surface of the rotating rod 16 is provided with a threaded groove 2, the rotating roller 17 is arranged on the top of the base 1, the pipe 4 is arranged on the top of the rotating roller 17, and the flange body 3 is installed on the pipe 4. The pipe 4 can be rotated by rotating the rotating roller 17 to facilitate subsequent welding.

[0021] A pulley 1 is provided on the inner wall of the clamping rod 8, and the flange body 3 can be rotated after clamping through the pulley 1. The bottom of the locking rod 13 is set as an inclined surface, and a spring No. 1 is provided between the locking rod 13 and the fixing block 9. The locking rod 13 is reset by the spring No. 1. A pulley 2 is provided on the inner wall of the placement rack 14, and the pipe 3 can be rotated after clamping through the pulley 2. A slot is provided on the side of the placement rack 14 close to the limiting rod 26.

[0022] When the present embodiment is working, the flange body 3 is placed between the fixing frames 5, and the thread groove 1 is driven to rotate by rotating the round rod 10 counterclockwise, and the brake block 11 is moved by the thread groove 1, and the movement of the brake block 11 drives the rotating sleeve 6 to rotate, and the rotation of the rotating sleeve 6 drives the fixing sleeve 7 to move, and the movement of the fixing sleeve 7 drives the auxiliary sleeve 81 to move, and the movement of the auxiliary sleeve 81 causes the clamping rod 8 to rotate, and the movement of the clamping rod 8 will drive the pulley 1 to move, and the three clamping rods 8 will move toward the center of the fixing frame 5 to realize the positioning and clamping of the flange body 3. Through precise clamping and positioning, the stability of welding can be guaranteed, and the problem of clamping shaking can be avoided, thereby improving production efficiency and ensuring production effect. Through this method, the flange body 3 of different radii can be clamped, the operation process is simplified, and the work efficiency is improved. When the round rod 10 rotates counterclockwise, it will drive the limiting wheel 12 to rotate, and the rotation of the limiting wheel 12 will contact the inclined surface of the positioning rod 13 so that the positioning rod 1 3 moves upward and compresses spring No. 1 at the same time. At this time, the rotation of the limit wheel 12 will not be restricted by the locking rod 13. When the round rod 10 is reversed due to an external force accidental touch, the limit wheel 12 will contact the non-inclined surface of the locking rod 13. At this time, the locking rod 13 restricts the rotation of the limit wheel 12 to prevent the limit wheel 12 from reversing, that is, to prevent the round rod 10 from reversing. When the round rod 10 needs to be rotated clockwise, the locking rod 13 can be moved upward to rotate the round rod 10 freely. In this way, the adjustment of the round rod 10 is prevented from being accidentally touched, and the adjustment error caused by accidental touch after the adjustment is completed is prevented. After the flange body 3 is fixed, the pipe 4 is placed on the pulley 2 and the rotating roller 17 of the placement frame 14. At this time, the rotating rod 16 drives the thread groove 2 to rotate, and the clamping frame 15 moves downward through the thread groove 2 until it contacts the circumferential surface of the pipe 4 to achieve clamping positioning. At this time, the pipe 4 can be rotated by rotating the rotating roller 17 to facilitate subsequent welding.

[0023] See also Figure 1-Figure 8On the basis of the above embodiment, in another embodiment of the present invention, an auxiliary device and a collecting device are further arranged above the base 1, the auxiliary device comprises a rotating motor 20 and a rotating shaft 21, the fixed end of the rotating motor 20 is fixedly mounted on the rear side of the base 1, the rotating shaft 21 is fixedly mounted on the output end of the rotating motor 20, the circumferential surface of the rotating shaft 21 is provided with a thread groove three, the other side of the placement rack 14 is threadedly mounted on the circumferential surface of the rotating shaft 21, after the flange body 3 and the pipeline 4 are clamped, the rotating shaft 21 is driven to rotate by the output end of the rotating motor 20, the rotating shaft 21 is rotated to drive the thread groove two to rotate, and the placement rack 14 is moved by the thread groove two, that is, the pipeline 4 is moved toward the flange body 3.

[0024] The auxiliary device also includes a connecting block 22, a sliding rod 23, a rotating motor 24 and a grinding roller 25. The connecting block 22 is fixedly installed on the rear side of the fixed frame 5, and the sliding rod 23 is slidably installed on the inner wall of the connecting block 22. A No. 2 spring is arranged between the sliding rod 23 and the connecting block 22, and the sliding rod 23 is driven to reset by the arranged No. 2 spring. The fixed end of the rotating motor 24 is fixedly installed on the rear side of the sliding rod 23, and the grinding roller 25 is fixedly installed on the output end of the rotating motor 24. During the welding process, the raised part or rough surface of the weld may form a stress concentration point. The irregular part is removed by grinding to make the weld surface smooth, reduce the risk of fatigue damage, and extend the service life of the pipeline 4.

[0025] The auxiliary device also includes a limit rod 26 and a connecting rod 27. One side of the limit rod 26 slides through the inner and outer walls of the base 1, and the other side of the limit rod 26 is slidably installed on the inner wall of the fixing frame 5. The left side of the limit rod 26 is set as an inclined surface, and the connecting rod 27 is fixedly installed on the right side of the sliding rod 23. The pipeline 4 may move due to various reasons. The limit can effectively prevent such movement and ensure the alignment accuracy of the pipeline 4 and the flange body 3. A No. 3 spring is arranged between the limit rod 26 and the fixing frame 5, and the No. 3 spring is arranged to drive the limit rod 26 to reset.

[0026] The collecting device includes a hollow basket 30 and a collecting basket 31. The hollow basket 30 is fixedly mounted on the inner wall of the base 1, and the collecting basket 31 is slidably mounted on the inner wall of the hollow basket 30. A clamping groove is provided on the rear side of the collecting basket 31, and the grinding welding slag is collected through the collecting basket 31.

[0027] The collecting device also includes an elastic telescopic rod 32 and a connecting button 33. The fixed end of the elastic telescopic rod 32 is fixedly installed on the top of the base 1, and the connecting button 33 is fixedly installed on the movable end of the elastic telescopic rod 32. The movement of the connecting button 33 will drive the movable end of the elastic telescopic rod 32 to move.

[0028] The collecting device also includes a slag suction pipe 34, an air amplifier 35, an exhaust fan 36 and an insert block 37. The slag suction pipe 34 is fixedly installed on the inner wall of the connecting button 33, the air amplifier 35 is arranged on the circumferential surface of the slag suction pipe 34, the slag suction pipe 34 is connected with the hollow basket 30 through a telescopic pipe, the exhaust fan 36 is arranged on the top of the hollow basket 30, the insert block 37 is slidably installed on the inner wall of the hollow basket 30, and the right side of the insert block 37 is arranged as an inclined surface. The exhaust fan 36 works to generate suction in the slag suction pipe 34, and it is strengthened by the air amplifier 35, so that the welding slag after grinding by the grinding roller 25 is sucked into the slag suction pipe 34 to prevent the welding slag from splashing everywhere. A No. 4 spring is arranged between the insert block 37 and the hollow basket 30, and the insert block 37 is reset by the arranged No. 4 spring.

[0029] When the present embodiment is working, after the flange body 3 and the pipe 4 are clamped, the output end of the rotating motor 20 is rotated to drive the rotating shaft 21 to rotate, and the rotating shaft 21 rotates to drive the thread groove 2 to rotate, and the placement rack 14 is moved through the thread groove 2, that is, the pipe 4 is moved toward the flange body 3. When the placement rack 14 moves, its outer wall will contact the inclined surface of the limiting rod 26, so that the limiting rod 26 moves to the right and compresses the No. 3 spring. At this time, the placement rack 14 continues to move. When the limiting rod 26 and the slot are at the same horizontal line, the No. 3 spring is released and drives the limiting rod 26 to insert into the slot, so as to limit the position of the placement rack 14. At this time, the rotating motor 20 stops working. At this time, the pipe 4 contacts the inner wall of the flange body 3. During the welding process, the pipe 4 may move due to various reasons. The limit can effectively prevent such movement, thereby ensuring the alignment accuracy of the pipe 4 and the flange body 3. The butt joint is welded by the welding arm 2. After the welded part is completed, the rotation of the pipe 4 drives the flange body 3 to rotate, that is, the butt joint is rotated. The rotation of the butt joint will contact the grinding roller 25. The grinding roller 25 is driven to rotate by the rotation of the rotating motor 24, and the grinding roller 25 is used for grinding. During the welding process, the convex part or rough surface of the weld may form a stress concentration point. The irregular part is removed by grinding to make the weld surface smooth, reduce the risk of fatigue damage, and extend the service life of the pipe 4. When the pipe 4 with a larger radius contacts the grinding roller 25, the grinding roller 25 will be driven to move downward. The movement of the grinding roller 25 drives the sliding rod 23 to move and compresses the second spring at the same time. The movement of the sliding rod 23 drives the connecting rod 27 to move. In this way, the grinding roller 25 is adaptively adapted, so that when facing pipes 4 with different radii, it can be adjusted without external force, thereby improving the work efficiency of the operator. During welding, suction is generated in the slag suction pipe 34 by the operation of the exhaust fan 36, and the suction is strengthened by the air amplifier 35, so that the welding slag after grinding by the grinding roller 25 is sucked into the slag suction pipe 34 to prevent the welding slag from splashing everywhere, and is transported to the collection basket 31 through the telescopic pipe, and the movement of the connecting rod 27 drives the connecting button 33 to move, and the movement of the connecting button 33 drives the movable end of the elastic telescopic rod 32 to move, and the movement of the connecting button 33 drives the slag suction pipe 34 to move, so that the action position of the slag suction pipe 34 can be adjusted when facing pipes 4 with different radii, and when the collection basket 31 needs to be processed At this time, the insert block 37 is moved to disengage it from the positioning groove, and the collection basket 31 is taken out. When the collection basket 31 is installed, its outer wall first contacts the inclined surface of the insert block 37 to make the insert block 37 move and compress the No. 4 spring. When the positioning groove and the insert block 37 are in the same horizontal line, the No. 4 spring is released and drives the insert block 37 to be inserted into the positioning groove, thereby realizing the rapid installation and disassembly of the collection basket 31. The quickly disassembled collection basket 31 can conveniently pour out the collected welding slag for cleaning. At the same time, if the collection basket 31 is damaged or worn, it can also be quickly replaced to ensure the smooth progress of the welding work.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A flange body welding device for flange production, comprising a base (1), a welding arm (2), a flange body (3) and a pipe (4), characterized in that: The welding arm (2) is arranged on the top of the base (1), and a clamping device, an auxiliary device and a collecting device are arranged above the base (1); The clamping device comprises a fixed frame (5), a rotating sleeve (6), a fixed sleeve (7), an auxiliary sleeve (81), a clamping rod (8), a fixed block (9), a round rod (10), a brake block (11), a limiting wheel (12), a positioning rod (13), a placement frame (14), a clamping frame (15), a rotating rod (16) and a rotating roller (17), wherein the fixed frame (5) is fixedly mounted on the inner wall of the base (1), the rotating sleeve (6) is rotatably mounted on the inner wall of the fixed frame (5), the fixed sleeve (7) is fixedly mounted on the front side of the rotating sleeve (6), the auxiliary sleeve (81) is fixedly mounted on the rear side of the fixed sleeve (7), one side of the clamping rod (8) is rotatably mounted on the front side of the fixed frame (5), the other side of the clamping rod (8) is slidably mounted on the inner wall of the auxiliary sleeve (81), the fixed block (9) is fixedly mounted on the front side of the fixed frame (5), the round rod (10) is rotatably mounted on the inner wall of the fixed block (9), and the round The circumferential surface of the rod (10) is provided with a first thread groove, one side of the brake block (11) is threadedly mounted on the circumferential surface of the round rod (10), the other side of the brake block (11) is fixedly mounted on the front side of the rotating sleeve (6), the limiting wheel (12) is fixedly mounted on the circumferential surface of the round rod (10), the locking rod (13) is slidably mounted on the surface of the fixed block (9), one side of the placement frame (14) is slidably mounted on the inner wall of the base (1), the clamping frame (15) is slidably mounted on the surface of the placement frame (14), one side of the rotating rod (16) is rotatably mounted on the inner wall of the clamping frame (15), the other side of the rotating rod (16) is fixedly mounted on the top of the clamping frame (15), the circumferential surface of the rotating rod (16) is provided with a second thread groove, the rotating roller (17) is arranged on the top of the base (1), the pipe (4) is arranged on the top of the rotating roller (17), and the flange body (3) is mounted on the pipe (4).

2. A flange body welding device for flange production according to claim 1, characterized in that: The inner wall of the clamping rod (8) is provided with a first pulley, the bottom of the locking rod (13) is provided with an inclined surface, a first spring is provided between the locking rod (13) and the fixing block (9), the inner wall of the placement rack (14) is provided with a second pulley, and a slot is provided on a side of the placement rack (14) close to the limiting rod (26).

3. A flange body welding device for flange production according to claim 2, characterized in that: The auxiliary device comprises a rotating motor (20) and a rotating shaft (21), wherein the fixed end of the rotating motor (20) is fixedly mounted on the rear side of the base (1), the rotating shaft (21) is fixedly mounted on the output end of the rotating motor (20), the circumferential surface of the rotating shaft (21) is provided with a threaded groove (3), and the other side of the placement frame (14) is threadedly mounted on the circumferential surface of the rotating shaft (21).

4. A flange body welding device for flange production according to claim 3, characterized in that: The auxiliary device further comprises a connecting block (22), a sliding rod (23), a second rotating motor (24) and a grinding roller (25); the connecting block (22) is fixedly mounted on the rear side of the fixing frame (5); the sliding rod (23) is slidably mounted on the inner wall of the connecting block (22); a second spring is arranged between the sliding rod (23) and the connecting block (22); the fixed end of the second rotating motor (24) is fixedly mounted on the rear side of the sliding rod (23); and the grinding roller (25) is fixedly mounted on the output end of the second rotating motor (24).

5. The flange body welding device for flange production according to claim 4, characterized in that: The auxiliary device further comprises a limit rod (26) and a connecting rod (27), one side of the limit rod (26) slides through the inner and outer walls of the base (1), the other side of the limit rod (26) is slidably mounted on the inner wall of the fixing frame (5), the left side of the limit rod (26) is arranged as an inclined surface, the connecting rod (27) is fixedly mounted on the right side of the sliding rod (23), and a No. 3 spring is arranged between the limit rod (26) and the fixing frame (5).

6. A flange body welding device for flange production according to claim 5, characterized in that: The collecting device comprises a hollow basket (30) and a collecting basket (31); the hollow basket (30) is fixedly mounted on the inner wall of the base (1); the collecting basket (31) is slidably mounted on the inner wall of the hollow basket (30); and a retaining groove is provided on the rear side of the collecting basket (31).

7. A flange body welding device for flange production according to claim 6, characterized in that: The collecting device further comprises an elastic telescopic rod (32) and a connecting button (33), wherein the fixed end of the elastic telescopic rod (32) is fixedly mounted on the top of the base (1), and the connecting button (33) is fixedly mounted on the movable end of the elastic telescopic rod (32).

8. A flange body welding device for flange production according to claim 7, characterized in that: The collecting device further comprises a slag suction pipe (34), an air amplifier (35), an exhaust fan (36) and an insert block (37); the slag suction pipe (34) is fixedly mounted on the inner wall of the connecting button (33); the air amplifier (35) is arranged on the circumferential surface of the slag suction pipe (34); the slag suction pipe (34) is connected to the hollow basket (30) through a telescopic pipe; the exhaust fan (36) is arranged on the top of the hollow basket (30); the insert block (37) is slidably mounted on the inner wall of the hollow basket (30); the right side of the insert block (37) is arranged as an inclined surface; and a No. 4 spring is arranged between the insert block (37) and the hollow basket (30).

Citation Information

Patent Citations

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    CN219484693U

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