New alloy material surface treatment device and method

Abstract

The invention discloses a novel alloy material surface treatment device and method, and relates to the technical field of novel alloy material treatment. The device comprises a moving block, a dust collection shell is movably installed on the moving block, a rotating roller is rotatably installed in the dust collection shell, polishing abrasive paper is wound around the rotating roller, one end of the rotating roller and a driving motor are movably installed, the driving motor is movably installed on the dust collection shell, and a fixing shaft is slidably installed at the other end of the rotating roller; the fixed shaft penetrates through the threaded cylinder and the dust collection shell to be slidably installed in the rotating roller, the threaded cylinder is in threaded connection with a threaded cover, a plurality of dust collection openings are formed in the dust collection shell and communicate with one end of a dust collection pipe, and the other end of the dust collection pipe communicates with the interior of the dust collection assembly. The fixing shaft is pulled out by rotating the threaded cover, the rotating roller is easily taken down to replace abrasive paper, and then the threaded cover is rotated for sealing and fixing after replacement. Therefore, the working efficiency is improved, the fixed shaft is prevented from falling off, and safe and stable operation of equipment is ensured.

Description

Technical Field

[0001] The present invention belongs to the technical field of new alloy material processing, and in particular, relates to a new alloy material surface processing device and method. Background Art

[0002] New alloy materials refer to newly developed or developing structural materials with excellent performance and functional materials with special properties. Structural materials mainly use their mechanical properties such as strength, toughness, hardness, elasticity, etc., such as new ceramic materials and amorphous alloys; while the surface treatment device for new alloy materials is a device specially used to treat the surface of new alloy materials. This device usually includes a variety of mechanisms and components, such as clamping mechanisms, grinding mechanisms, dust collection mechanisms, etc., to achieve cleaning, grinding, polishing and other treatments on the surface of new alloy materials.

[0003] New materials need to be polished and cleaned during the processing. In the prior art, grinding rollers are generally used to polish new materials. During the long grinding process, the grinding rollers will inevitably be damaged, thereby affecting the subsequent grinding efficiency. However, the existing grinding rollers are cumbersome to replace, which is not conducive to rapid disassembly and replacement, thereby reducing work efficiency. In addition, the debris generated by grinding and cleaning falls on the ground and cannot be collected and processed. It also needs to be processed after the work is completed. The cleaning is troublesome and the collection is difficult, which increases the workload of the workers. Summary of the invention

[0004] In view of the problems in the related art, the present invention proposes a surface treatment device and method for a new alloy material to overcome the above-mentioned technical problems existing in the existing related art.

[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention discloses a surface treatment device for a new alloy material, comprising a moving block, wherein a dust collecting shell is movably mounted on the moving block, a rotating roller is rotatably mounted inside the dust collecting shell, a grinding sandpaper is wound on the rotating roller, one end of the rotating roller is movably mounted on a driving motor, the driving motor is movably mounted on the dust collecting shell, a fixed shaft is slidably mounted on the other end of the rotating roller, the fixed shaft passes through a threaded barrel and the dust collecting shell and is slidably mounted inside the rotating roller, the threaded barrel is threadedly connected with a threaded cover, a plurality of dust collecting ports are arranged inside the dust collecting shell, the dust collecting port is connected to one end of a dust collecting pipe, and the other end of the dust collecting pipe is connected to the inside of a dust collecting assembly.

[0007] Furthermore, the dust suction component is movably installed above the moving block, the moving block is slidably connected to the inside of a first slide groove, the first slide groove is opened on the top of the lifting base, a first threaded rod is rotatably installed inside the first slide groove, the first threaded rod is threadedly connected to the moving block, a first motor is fixedly installed at one end of the first threaded rod, and the first motor is fixedly installed on the lifting base.

[0008] Furthermore, the lifting base is slidably connected to the inside of the second slide groove, two second slide grooves are provided, and the two second slide grooves are fixedly installed on both sides of the workbench, a second threaded rod is rotatably installed inside the second slide groove, the second threaded rod is threadedly connected to the lifting base, a second motor is fixedly installed at one end of the second threaded rod, and the second motor is fixedly installed on the second slide groove.

[0009] Furthermore, a containment frame is fixedly installed above the workbench, and a filter screen is movably installed inside the workbench.

[0010] Furthermore, the workbench is slidably connected to a box body, and the box body is communicated with the filter screen plate.

[0011] Furthermore, the enclosure frame is provided with a fixing mechanism, which includes a connecting frame rotatably mounted on the enclosure frame, a bolt is threadedly connected to the top of the connecting frame, and a clamping plate is rotatably mounted on one end of the bolt.

[0012] Furthermore, the clamping plate is slidably connected to the inside of the connecting frame, the connecting frame is fixedly mounted with an output shaft of the third motor, and the third motor is fixedly mounted on the connecting frame.

[0013] Furthermore, two groups of the fixing mechanisms are provided, and the parts and installation methods thereof are the same, and the two groups of the fixing mechanisms are distributed on both sides of the enclosure frame.

[0014] Furthermore, support legs are fixedly installed on the bottom of the workbench, and four support legs are provided.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The surface treatment device for new alloy materials proposed in the present invention is designed with a convenient sandpaper replacement mechanism. The operator only needs to simply rotate the threaded cover and pull out the fixed shaft to easily remove the rotating roller to replace the sandpaper. After replacement, the sandpaper can be sealed and fixed by rotating the threaded cover. This design not only simplifies the sandpaper replacement process and improves work efficiency, but also effectively prevents the fixed shaft from falling when the rotating roller is working, ensuring the safe and stable operation of the equipment.

[0017] 2. The dust collection component integrated in the present invention can inhale the dust generated in real time during the grinding process, effectively avoiding pollution of the working environment and protecting the health of the operators. At the same time, the filter screen arranged inside the workbench can grade and filter the waste chips generated by grinding. Smaller waste chips fall into the box through the filter screen, and larger waste chips remain directly on the surface of the filter screen, which is convenient for later collection and secondary utilization. This design not only improves the cleanliness of the working environment, but also realizes the effective recycling of resources.

[0018] 3. The present invention realizes the flexible movement of the moving block and the lifting base through the drive of the first motor and the second motor, so that the lateral and longitudinal positions of the rotating roller can be easily adjusted to meet the grinding requirements of alloy materials at different positions. In addition, the fixing mechanism arranged on the enclosure frame can firmly clamp the alloy material and realize the rotation of the material through the drive of the third motor, so as to facilitate the grinding of different positions of the material. This design not only improves the flexibility and accuracy of grinding, but also greatly improves the work efficiency and grinding quality.

[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the invention, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on the following drawings without creative work.

[0021] Figure 1 It is a three-dimensional structural diagram of the present invention;

[0022] Figure 2 It is a front view of the present invention;

[0023] Figure 3 It is an enlarged view of point A of the present invention;

[0024] Figure 4 It is an enlarged view of B of the present invention;

[0025] Figure 5 A top view of the present invention;

[0026] Figure 6 It is an exploded view of some parts of the present invention;

[0027] Figure 7 It is a schematic diagram of the interior of the dust collection shell of the present invention.

[0028] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0029] 1. Moving block; 2. Dust collection shell; 3. Rotating roller; 4. Driving motor; 5. Fixed shaft; 6. Threaded cylinder; 7. Threaded cover; 8. Dust collection port; 9. Dust collection tube; 10. Dust collection assembly; 11. First slide slot; 12. Lifting base; 13. First threaded rod; 14. First motor; 15. Second slide slot; 16. Workbench; 17. Second threaded rod; 18. Second motor; 19. Enclosure frame; 20. Filter screen; 21. Box body; 22. Connecting frame; 23. Bolts; 24. Clamping plate; 25. Third motor; 26. Support leg. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the invention to clearly and completely describe the technical solutions in the embodiments of the invention. Obviously, the described embodiments are only part of the embodiments of the invention, not all of the embodiments. Based on the embodiments in the invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the invention.

[0031] In the description of the present invention, it is necessary to understand that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the invention.

[0032] See also Figure 1-Figure 7 As shown, the present invention is a surface treatment device for a new alloy material, comprising a moving block 1, a dust collecting shell 2 is movably installed on the moving block 1, a rotating roller 3 is rotatably installed inside the dust collecting shell 2, grinding sandpaper is wound on the rotating roller 3, one end of the rotating roller 3 is movably installed with a driving motor 4, the driving motor 4 is movably installed on the dust collecting shell 2, a fixed shaft 5 is slidably installed on the other end of the rotating roller 3, the fixed shaft 5 passes through a threaded tube 6 and the dust collecting shell 2 and is slidably installed inside the rotating roller 3, the threaded tube 6 is threadedly connected with a threaded cover 7, a plurality of dust collecting ports 8 are arranged inside the dust collecting shell 2, the dust collecting port 8 is connected to one end of a dust collecting pipe 9, and the other end of the dust collecting pipe 9 is connected to the inside of a dust collecting component 10.

[0033] The working principle of the new alloy material surface treatment device proposed in the present invention is that when the grinding sandpaper needs to be replaced, the operator first rotates the threaded cover 7 to rotate it off the threaded barrel 6, then pulls out the fixed shaft 5, thereby releasing the sliding engagement between the fixed shaft 5 and the rotating roller 3, and then removes the rotating roller 3, and finally replaces the wound sandpaper.

[0034] It is worth noting that after the sandpaper is replaced, the rotating roller 3 is placed inside the dust collection shell 2, and then the fixed shaft 5 is slid and clamped inside the rotating roller 3, and finally the threaded cover 7 is rotated to seal the threaded cylinder 6, so as to limit and fix the fixed shaft 5 to prevent the fixed shaft 5 from falling when the rotating roller 3 rotates.

[0035] Furthermore, when the driving motor 4 is started to drive the rotating roller 3 and the grinding sandpaper to grind the surface of the alloy material, the dust collection component 10 is started, so that the dust generated during grinding is sucked into the inside of the dust collection pipe 9 through the dust collection port 8, and finally flows into the inside of the dust collection component 10 for centralized treatment.

[0036] In one embodiment, for the above-mentioned dust collection component 10, the dust collection component 10 is movably installed above the moving block 1, and the moving block 1 is slidably connected to the inside of the first slide groove 11. The first slide groove 11 is opened on the top of the lifting base 12, and the first threaded rod 13 is rotatably installed inside the first slide groove 11. The first threaded rod 13 is threadedly connected to the moving block 1, and a first motor 14 is fixedly installed at one end of the first threaded rod 13. The first motor 14 is fixedly installed on the lifting base 12.

[0037] The working principle of the new alloy material surface treatment device proposed in the present invention is to start the first motor 14 to drive the first threaded rod 13 to rotate, thereby driving the moving block 1 to move along the inside of the first slide groove 11, thereby driving the rotating roller 3 to move horizontally, and then grinding the alloy material horizontally.

[0038] In one embodiment, for the above-mentioned lifting base 12, the lifting base 12 is slidably connected to the inside of the second slide groove 15, two second slide grooves 15 are provided, and the two second slide grooves 15 are fixedly installed on both sides of the workbench 16. A second threaded rod 17 is rotatably installed inside the second slide groove 15, and the second threaded rod 17 is threadedly connected to the lifting base 12. A second motor 18 is fixedly installed at one end of the second threaded rod 17, and the second motor 18 is fixedly installed on the second slide groove 15.

[0039] The working principle of the new alloy material surface treatment device proposed in the present invention is to start the second motor 18 to drive the second threaded rod 17 to rotate, thereby driving the lifting base 12 to move along the inside of the second slide groove 15, thereby driving the rotating roller 3 to move longitudinally, and then grinding the alloy material longitudinally.

[0040] In one embodiment, for the above-mentioned workbench 16 , a baffle frame 19 is fixedly installed above the workbench 16 , and a filter screen plate 20 is movably installed inside the workbench 16 .

[0041] In one embodiment, for the above-mentioned workbench 16 , the workbench 16 is slidably connected with a box body 21 , and the box body 21 is connected to the filter screen plate 20 .

[0042] The working principle of the new alloy material surface treatment device proposed by the present invention is that the dust generated during grinding can be shielded by the enclosure frame 19.

[0043] It is worth noting that the waste chips generated after grinding can be separated and filtered through the filter plate 20. Smaller waste chips fall directly into the interior of the box 21 through the filter plate 20, and larger waste chips fall directly onto the surface of the filter plate 20, which is convenient for later staff to collect and reuse.

[0044] In one embodiment, for the above-mentioned enclosure frame 19, the enclosure frame 19 is provided with a fixing mechanism, which includes a connecting frame 22 rotatably mounted on the enclosure frame 19, a bolt 23 is threadedly connected above the connecting frame 22, and a clamping plate 24 is rotatably mounted on one end of the bolt 23.

[0045] In one embodiment, for the above-mentioned clamping plate 24 , the clamping plate 24 is slidably connected to the inside of the connecting frame 22 , the connecting frame 22 is fixedly mounted with the output shaft of the third motor 25 , and the third motor 25 is fixedly mounted on the connecting frame 22 .

[0046] In one embodiment, for the above-mentioned fixing mechanism, two groups of fixing mechanisms are provided, and the parts and installation methods thereof are the same, and the two groups of fixing mechanisms are distributed on both sides of the enclosure frame 19 .

[0047] In one embodiment, for the above-mentioned workbench 16 , a support leg 26 is fixedly installed at the bottom of the workbench 16 , and four support legs 26 are provided.

[0048] The working principle of the surface treatment device for a new alloy material proposed by the present invention is to first place the two ends of the alloy material inside the connection frame 22, and then rotate the bolt 23 to drive the clamping plate 24 to move toward the direction of the alloy material, thereby clamping and fixing the alloy material.

[0049] It is worth noting that when the grinding position of the alloy material needs to be changed, the third motor 25 is started to drive the connection frame 22 to rotate, thereby driving the alloy material to rotate, thereby facilitating the grinding of different positions of the alloy material.

[0050] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0051] The preferred embodiments of the invention disclosed above are only used to help illustrate the invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and changes can be made based on the content of this specification. This specification selects and specifically describes the embodiments in order to better explain the principles and practical applications of the invention, so that those skilled in the art can better understand and use the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A surface treatment device for a new alloy material, comprising a moving block (1), characterized in that: The movable block (1) is movably mounted with a dust collecting shell (2), a rotating roller (3) is rotatably mounted inside the dust collecting shell (2), a grinding sandpaper is wound around the rotating roller (3), one end of the rotating roller (3) is movably mounted with a driving motor (4), the driving motor (4) is movably mounted on the dust collecting shell (2), a fixed shaft (5) is slidably mounted on the other end of the rotating roller (3), the fixed shaft (5) penetrates through the threaded cylinder (6) and the dust collecting shell (2) and is slidably mounted inside the rotating roller (3), the threaded cylinder (6) is threadedly connected with a threaded cover (7), a plurality of dust collecting ports (8) are arranged inside the dust collecting shell (2), the dust collecting ports (8) are connected with one end of a dust collecting pipe (9), the other end of the dust collecting pipe (9) is connected with the inside of a dust collecting assembly (10); The threaded cover (7) is rotated to be removed from the threaded barrel (6), the fixed shaft (5) is pulled out to release the clamping connection with the rotating roller (3), the rotating roller (3) is removed to replace the sandpaper, and then the rotating roller (3) is put back into the dust collection shell (2), the fixed shaft (5) is slid and clamped, and the threaded cover (7) is rotated again to seal and fix, the driving motor (4) is started to drive the rotating roller (3) and the sandpaper to grind the alloy material, and the dust collection component (10) is started at the same time, and the dust is sucked into the dust collection component (10) through the dust collection port (8) and the dust collection pipe (9).

2. A new alloy material surface treatment device according to claim 1, characterized in that: The dust collection component (10) is movably mounted above the moving block (1); the moving block (1) is slidably connected to the inside of a first slide groove (11); the first slide groove (11) is opened on the top of a lifting base (12); a first threaded rod (13) is rotatably mounted inside the first slide groove (11); the first threaded rod (13) is threadedly connected to the moving block (1); a first motor (14) is fixedly mounted on one end of the first threaded rod (13); and the first motor (14) is fixedly mounted on the lifting base (12).

3. A new alloy material surface treatment device according to claim 2, characterized in that: The lifting base (12) is slidably connected to the inside of the second slide groove (15), two second slide grooves (15) are provided, and the two second slide grooves (15) are fixedly installed on both sides of the workbench (16), and a second threaded rod (17) is rotatably installed inside the second slide groove (15), and the second threaded rod (17) is threadedly connected to the lifting base (12), and a second motor (18) is fixedly installed at one end of the second threaded rod (17), and the second motor (18) is fixedly installed on the second slide groove (15).

4. The surface treatment device for a new alloy material according to claim 3 is characterized in that: A containment frame (19) is fixedly installed above the workbench (16), and a filter screen plate (20) is movably installed inside the workbench (16).

5. The surface treatment device for a new alloy material according to claim 4, characterized in that: The workbench (16) is slidably connected to a box body (21), and the box body (21) is in communication with the filter screen plate (20).

6. The surface treatment device for a new alloy material according to claim 5, characterized in that: The enclosure frame (19) is provided with a fixing mechanism, which comprises a connecting frame (22) rotatably mounted on the enclosure frame (19), a bolt (23) is threadedly connected to the top of the connecting frame (22), and a clamping plate (24) is rotatably mounted on one end of the bolt (23).

7. The surface treatment device for new alloy material according to claim 6, characterized in that: The clamping plate (24) is slidably connected inside the connection frame (22), the connection frame (22) is fixedly mounted with an output shaft of a third motor (25), and the third motor (25) is fixedly mounted on the connection frame (22).

8. The surface treatment device for new alloy material according to claim 7, characterized in that: Two groups of fixing mechanisms are provided, and their parts and installation methods are the same. The two groups of fixing mechanisms are distributed on both sides of the enclosure frame (19).

9. The surface treatment device for new alloy material according to claim 8, characterized in that: The bottom of the workbench (16) is fixedly mounted with support legs (26), and four support legs (26) are provided.

10. The method for using the new alloy material surface treatment device according to claim 1, characterized in that: The following steps are involved: Step 1: The operator first rotates the threaded cover (7) to rotate it off the threaded barrel (6), and then pulls out the fixed shaft (5) to release the sliding engagement between the fixed shaft (5) and the rotating roller (3); Step 2: After the fixed shaft (5) is unfastened, the operator can remove the rotating roller (3) from the inside of the dust collecting housing (2). After removing the rotating roller (3), the old sandpaper wrapped around it is replaced with new sandpaper; Step 3: Place the rotating roller (3) with the replaced sandpaper back inside the dust collecting housing (2). Slide the fixed shaft (5) back into the rotating roller (3) to ensure that the connection between the fixed shaft (5) and the rotating roller (3) is firm. Step 4: Rotate the threaded cover (7) and tighten it onto the threaded cylinder (6) to seal the interior of the dust collecting housing (2). By tightening the threaded cover (7), the fixed shaft (5) is limited and fixed to prevent the fixed shaft (5) from falling off when the rotating roller (3) rotates. Step 5: Start the driving motor (4) to drive the rotating roller (3) and the sandpaper to grind the surface of the alloy material, and start the dust collection component (10) at the same time to suck the dust generated during grinding into the inside of the dust collection pipe (9) through the dust collection port (8), and finally flow into the inside of the dust collection component (10) for centralized treatment.

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