Three-time cloth laying machine for ceramic tiles and method for compound cloth laying of ceramic tiles

Through the multiple fabric and pre-compression operations of the tile three-time fabric machine, a complex three-dimensional texture is formed, which solves the problem of the existing imitation stone tiles being not fine and rich in texture, and significantly improves the texture of the tiles.

CN119526555BActive Publication Date: 2025-06-17FOSHAN HUACHUANGWEI TECH CO LTD
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Patent Information

Application Number
CN202411716166.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-06-17
Estimated Expiration
2044-11-27

AI Technical Summary

Technical Problem

The texture of existing imitation stone tiles is difficult to achieve fine, rich and three-dimensional sense, which affects the texture of the tiles.

Method used

Using a ceramic tile tri-fabricator, through the independent operation of the primary fabric mechanism, the secondary fabric mechanism and the third fabric mechanism, first lay out the base layer powder and the surface layer powder, then pre-compress the texture through the texture pressing plate to form a recessed texture, and finally fill the texture with the powder and press it into molding.

Benefits of technology

It achieves the fineness, complexity and strong three-dimensionality of the tile texture, and enhances the texture of the tile.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the field of ceramic manufacturing, and provides a three-time fabricating machine for tiles and a method for compound fabricating tiles. The fabricating machine includes a press, a first frame arranged on one side of the press, a primary fabricating mechanism and a secondary fabricating mechanism arranged on the first frame. The primary fabricating mechanism is used for laying the base layer powder material into the mold cavity inside the press, and the secondary fabricating mechanism is used for laying the surface layer powder material into the mold cavity inside the press. It further includes a second frame arranged on the side of the press away from the first frame and a three-time fabricating mechanism arranged on the second frame. A second sliding carriage is slidably connected to the second frame, and a second horizontal moving power member for driving the second sliding carriage to move in and out of the press. The three-time fabricating mechanism includes a texture pressing plate and a second hopper arranged side by side on the second sliding carriage. The second hopper is arranged at one end of the texture pressing plate close to the press, and a pre-pressing power member for driving the texture pressing plate to lift is arranged on the second sliding carriage. The fabricating method performs three-time fabricating, making the texture of the tile finished product clear and more textured.
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Description

Technical Field

[0001] The present invention relates to the field of ceramic manufacturing, and particularly to a three-time fabricating machine for tiles and a method for compound fabricating tiles. Background Art

[0002] Tiles imitating natural stone have the effect of natural stone on their surfaces, and the patterns can be varied. With the continuous development of social economy, people's requirements for the quality of life and living environment are also constantly improving. Therefore, tiles with natural stone imitation, simplicity, and naturalness, and with a great price advantage over natural stone, are deeply loved by people as decorative materials.

[0003] Currently, the textures on imitation stone tiles are generally applied by spraying or printing, resulting in the difficulty of achieving complex and delicate textures except for extremely simple and rough textures. Moreover, due to the limitations of existing spraying or printing processes, the textures usually only appear on the surface of the tiles, resulting in weak three-dimensional sense and naturalness of the stone textures and affecting the texture of the tiles.

[0004] The technical problem to be solved by this application is: how to make the textures of tiles more delicate, rich, and with a strong three-dimensional sense. Summary of the Invention

[0005] In order to overcome the deficiencies of the prior art, the purpose of the present invention is to provide a three-time fabricating machine for tiles and a method for compound fabricating tiles, which can manufacture tiles with delicate, rich, and strong three-dimensional textures.

[0006] The technical solution adopted by the present invention is: a three-time fabricating machine for tiles, including a press, a first frame arranged on one side of the press, a primary fabricating mechanism and a secondary fabricating mechanism arranged on the first frame. The primary fabricating mechanism is used to distribute matrix layer powder into the mold cavity inside the press, and the secondary fabricating mechanism is used to distribute surface layer powder into the mold cavity inside the press. It also includes a second frame arranged on the side of the press away from the first frame and a tertiary fabricating mechanism arranged on the second frame. A second sliding cart is slidably connected to the second frame, and a second horizontal moving power member for driving the second sliding cart to move in and out of the press is provided. The tertiary fabricating mechanism includes a texture pressing plate and a second hopper arranged side by side on the second sliding cart. The second hopper is arranged at one end of the texture pressing plate close to the press, and a pre-pressing power member for driving the texture pressing plate to lift and lower is also provided on the second sliding cart.

[0007] In the three-time fabricating machine for tiles of the present invention, by arranging the primary fabricating mechanism and the secondary fabricating mechanism on the first frame and arranging the tertiary fabricating mechanism on the second frame, the primary fabricating, secondary fabricating, and tertiary fabricating operations are independent of each other to avoid interference.

[0008] After laying the base layer powder material and the surface layer powder material, drive the texture pressing plate to press into the mold cavity to pre-compact it to form a rough tile blank, and form the required concave texture on the rough tile blank, so that the formed texture is clearer, and then it is convenient for the shaping and positioning of the texture. Then, fill the texture with texture filling powder through the second hopper. Finally, press it into a tile plate by a press, so that the finished tile after subsequent process processing presents a fine, complex and three-dimensional texture, improving the texture of the tile.

[0009] In some embodiments, a second roller is further provided in the second hopper. The second roller is arranged at the discharge port of the second hopper and is driven to rotate by a second rotating power member installed on the second sliding vehicle.

[0010] Adopting the above technical solution, by arranging the second roller in the second hopper, the texture filling powder in the second hopper can be discharged to avoid caking and stagnant material from affecting the texture filling effect.

[0011] In some embodiments, the three-time cloth feeding mechanism further includes a third material box installed on the second rack, and the third material box is arranged at one end of the second rack close to the press.

[0012] Adopting the above technical solution, the third material box is used to supply texture filling powder to the second hopper. A rotary gate driven to swing by a cylinder is arranged at the bottom of the third material box, and automatic powder filling can be realized.

[0013] In some embodiments, a first sliding vehicle is slidably connected to the first rack, and a first translation power member for driving the first sliding vehicle to enter and exit the press is provided.

[0014] In some embodiments, a guide rail is provided on the first rack. The guide rail extends from the first rack to the press and the second rack, and the first sliding vehicle and the second sliding vehicle are slidably matched with the guide rail.

[0015] Adopting the above technical solution, by arranging the guide rail, the movement tracks of the first sliding vehicle and the second sliding vehicle can be limited, ensuring that the first sliding vehicle and the second sliding vehicle reciprocate horizontally in and out of the press along the guide rail.

[0016] In some embodiments, the first-time cloth feeding mechanism includes a first material box and a material plate frame, the second-time cloth feeding mechanism includes a second material box and a first hopper. The first material box and the second material box are arranged side by side at one end of the first rack close to the press. The material plate frame and the first hopper are arranged side by side on the first sliding vehicle. The first hopper is arranged at one end of the material plate frame close to the press, and a first roller is rotatably arranged in the first hopper.

[0017] By adopting the above technical solution, the first frame can be driven in and out of the press through the first translational force member, driving the primary and secondary feeding cycles. By setting the first material box and the material plate frame, quantitative feeding can be achieved, which can improve the feeding accuracy and reduce the waste of raw materials.

[0018] In some embodiments, a brick pushing assembly is further provided at one end of the first sliding vehicle close to the press, and the brick pushing assembly includes a brick pushing rod and a lifting power member for driving the brick pushing rod to rise and fall.

[0019] By adopting the above technical solution, a brick pushing assembly is arranged on the first sliding car. When the first sliding car is laying the next tile, the brick pushing assembly can push the previous pressed tile panel out of the press to carry out the laying operation of the next tile.

[0020] In some embodiments, a brick feeding roller frame is disposed on the second frame, and the brick feeding roller frame is disposed below the texture pressing plate and the second hopper.

[0021] By adopting the above technical solution, a brick feeding roller frame is set up to receive the ceramic tile panels pushed out of the press, so as to transfer the ceramic tile panels to the next step for subsequent processing.

[0022] A method for laying composite tiles comprises the following steps:

[0023] Pre-filler: The feeding device fills raw materials into the material frame of the primary material distribution, the first hopper of the secondary material distribution and the second hopper of the tertiary material distribution respectively;

[0024] Primary feeding: The first sliding vehicle drives the sheet frame and the first hopper into the press. When the sheet frame moves to the top of the mold cavity in the press, the base layer powder in the sheet frame falls into the mold cavity.

[0025] Secondary feeding: During the reset process of the first sliding car, the first hopper follows the movement of the first sliding car to spread the surface layer powder into the mold cavity;

[0026] Pre-pressing: The second sliding vehicle drives the texture pressing plate and the second hopper into the press. When the texture pressing plate is located directly above the mold cavity, the pre-pressing power component drives the texture pressing plate to press into the mold cavity and then resets, pre-pressing the surface layer powder and the base layer powder to form a rough ceramic tile, and forming a concave texture on the upper surface of the rough ceramic tile;

[0027] Three times of spreading: the lower pressing head of the press lifts up the rough tile blank, so that the large surface of the rough tile blank is flush with the workbench of the press. During the reset process of the second sliding car, the second hopper follows the movement of the second sliding car to spread the texture filling material into the concave texture;

[0028] Pressing: The upper pressing head of the press presses down to press the rough ceramic tile filled with texture filler in the mold cavity into a ceramic tile panel.

[0029] The tile fabricating method of the present application conducts fabricating three times. First, the matrix layer powder material and the surface layer powder material are laid out, and then the matrix layer powder material and the surface layer powder material are pre-pressed to obtain a tile rough blank, and a sunken texture is formed on the upper surface of the tile rough blank. Then, the texture powder material is filled into the sunken texture, and finally, it is pressed and formed by a press, so that the final tile product can have fine, clear, rich in color and strong in three-dimensional sense texture, improving the texture of the tile.

[0030] In some embodiments, after the pressing and forming, the lower pressing head of the press ejects the tile plate. When the first sliding cart enters the press for fabricating the next tile plate, it ejects the tile plate out of the press.

[0031] Adopting the above technical solution, when fabricating the next tile, the tile plate that has been pressed and formed is ejected out of the press by the way, making the production operation more coherent. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 is the overall structural schematic diagram of the tile three-time fabricating machine of a preferred embodiment of the present invention;

[0033] Figure 2 is Figure 1 the sectional structural schematic diagram of the tile three-time fabricating machine shown along the central axis;

[0034] Figure 3 is Figure 2 the sectional structural schematic diagram of the first frame, the first-time fabricating mechanism and the second-time fabricating mechanism of the tile three-time fabricating machine shown;

[0035] Figure 4 is Figure 2 the sectional structural schematic diagram of the second frame and the third-time fabricating mechanism of the tile three-time fabricating machine shown;

[0036] Figure 5 is Figure 1 the structural schematic diagram of the first frame, the first-time fabricating mechanism and the second-time fabricating mechanism in the tile three-time fabricating machine shown, where the first material box and the second material box are not shown;

[0037] Figure 6 is Figure 5 the structural schematic diagram of the first sliding cart, the material plate frame and the first hopper shown;

[0038] Figure 7 is Figure 1 the structural schematic diagram of the second frame and the third-time fabricating mechanism in the tile three-time fabricating machine shown, where the third material box is not shown.

[0039] In the figure: 100, three-time fabricating machine for ceramic tiles; 10, press; 11, die cavity; 20, first frame; 21, first sliding carriage; 22, first horizontal moving power component; 23, brick pushing assembly; 231, brick pushing rod; 232, lifting power component; 24, dust collecting hopper; 30, primary fabricating mechanism; 31, first material box; 32, material plate frame; 33, scraping flat plate; 40, secondary fabricating mechanism; 41, second material box; 42, first hopper; 43, first roller; 44, first rotating power component; 50, second frame; 51, second sliding carriage; 52, second horizontal moving power component; 53, brick feeding roller frame; 60, three-time fabricating mechanism; 61, texture pressing plate; 62, pre-pressing power component; 63, second hopper; 64, second roller; 65, second rotating power component; 67, third material box; 70, guide rail. Detailed implementation manners

[0040] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0041] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. When the number of an element is referred to as having "a plurality of", it can be any number of two or more. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation manner.

[0042] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which this invention belongs. The terms used herein in the description of the present invention are only for the purpose of describing specific implementation manners and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0043] First embodiment:

[0044] Please refer to Figures 1 to 7, A three - time fabricating machine 100 for ceramic tiles according to a preferred embodiment of the present invention includes a press 10, a first frame 20 disposed on one side of the press 10, a primary fabricating mechanism 30 and a secondary fabricating mechanism 40 disposed on the first frame 20. The primary fabricating mechanism 30 is used to lay the base layer powder material into the mold cavity 11 inside the press 10, and the secondary fabricating mechanism 40 is used to lay the surface layer powder material into the mold cavity 11 inside the press 10. It further includes a second frame 50 disposed on the side of the press 10 away from the first frame 20 and a tertiary fabricating mechanism 60 disposed on the second frame 50. A second sliding carriage 51 is slidably connected to the second frame 50, and a second horizontal moving power member 52 for driving the second sliding carriage 51 to move in and out of the press 10. The tertiary fabricating mechanism 60 includes a texture pressing plate 61 and a second hopper 63 arranged side by side on the second sliding carriage 51. The second hopper 63 is disposed at one end of the texture pressing plate 61 close to the press 10. A pre - pressing power member 62 for driving the texture pressing plate 61 to lift is also disposed on the second sliding carriage 51. In the three - time fabricating machine 100 of the present application, through three - time fabricating, ceramic tiles with fine, rich textures and strong three - dimensional effects can be manufactured.

[0045] As Figure 1 , Figure 3 and Figure 5 shown, a first sliding carriage 21 is slidably connected to the first frame 20, and a first horizontal moving power member 22 for driving the first sliding carriage 21 to move in and out of the press 10. Further, a guide rail 70 is disposed on the first frame 20, and the guide rail 70 extends from the first frame 20 to the press 10 and the second frame 50. The first sliding carriage 21 and the second sliding carriage 51 are in sliding cooperation with the guide rail 70. By providing the guide rail 70, the movement trajectories of the first sliding carriage 21 and the second sliding carriage 51 can be defined, ensuring that the first sliding carriage 21 and the second sliding carriage 51 reciprocate horizontally in and out of the press 10 along the guide rail 70. Correspondingly, a pulley set (not labeled in the figure) in sliding cooperation with the guide rail 70 is disposed on the first sliding carriage 21.

[0046] In this embodiment, the first horizontal moving power member 22 is a servo motor. Moreover, in this embodiment, the servo motor drives the first sliding carriage 21 to move horizontally back and forth through the cooperation of a synchronous pulley and a synchronous belt. In other embodiments, the first sliding carriage 21 can also be driven to move through the cooperation of a gear and a rack, or the cooperation of a lead screw and a nut.

[0047] Further, the primary cloth feeding mechanism 30 includes a first material box 31 and a material plate frame 32, and the secondary cloth feeding mechanism 40 includes a second material box 41 and a first hopper 42. The first material box 31 and the second material box 41 are arranged in parallel at one end of the first frame 20 close to the press 10. The first material box 31 is used to supply materials into the material plate frame 32, and the second material box 41 is used to supply materials into the first hopper 42. Discharge plates driven by cylinders to swing are arranged at the bottoms of the first material box 31 and the second material box 41. The material plate frame 32 and the first hopper 42 are arranged in parallel on the first sliding cart 21. The first hopper 42 is arranged at one end of the material plate frame 32 close to the press 10. A first roller 43 is rotatably arranged in the first hopper 42. A first rotating power member 44 is arranged on the first sliding cart 21. The first rotating power member 44 is used to drive the first roller 43 to rotate when secondary cloth feeding is performed. The first frame 20 can be driven by the first translation power member 22 to move in and out of the press 10, driving the primary cloth feeding and secondary cloth feeding to perform cyclic operations. By arranging the first material box 31 and the material plate frame 32, quantitative cloth feeding can be achieved, the accuracy of cloth feeding can be improved, and waste of raw materials can be reduced.

[0048] Optionally, the first rotating power member 44 is a servo motor.

[0049] To prevent material leakage, a sieve (not labeled in the figure) is arranged at the discharge port of the first hopper 42, and a baffle plate (not shown in the figure) is arranged at the bottom of the material plate frame 32. The baffle plate has two forms, one is a fixed form and the other is a movable form. The fixed form means that the baffle plate is fixed on the first frame 20, and the upper surface of the baffle plate is flush with the workbench of the press 10, and the bottom of the material plate frame 32 is attached to the upper surface of the baffle plate. When the first sliding cart 21 drives the material plate frame 32 to move, since the baffle plate, the workbench of the press 10 and the bottom of the material plate frame 32 are attached, no material leakage will occur at this time. When the material plate frame 32 moves to directly above the mold cavity 11, since there is no longer any obstruction, the matrix layer powder in the material plate frame 32 falls into the mold cavity 11. The movable form means that the baffle plate moves with the material plate frame 32. When the material plate frame 32 moves to directly above the mold cavity 11, the baffle plate is withdrawn, so that the powder in the material plate frame 32 falls into the mold cavity 11. After the matrix layer powder is laid out, the baffle plate is inserted back to the bottom of the material plate frame 32 again.

[0050] Preferably, to prevent the powder in the mold cavity 11 from being uneven after primary cloth feeding and affecting subsequent secondary cloth feeding, a scraping plate 33 is arranged at one end of the material plate frame 32 close to the first hopper 42. When the matrix layer powder is laid out, when the first sliding cart 21 resets, it drives the scraping plate 33 to scrape the matrix layer flat, so that the surface layer powder for secondary cloth feeding can fall onto the flat surface of the matrix layer.

[0051] Such as Figure 4 And Figure 7As shown, a second roller 64 is also provided in the second hopper 63, and the second roller 64 is provided at the discharge of the second hopper 63. The second roller 64 is driven to rotate by a second rotating power member 65 installed on the second sliding vehicle 51. By providing the second hopper 63, quantitative material distribution can be achieved to prevent too little material from affecting the quality of texture formation, or too much material from causing waste of raw materials. In addition, the second roller 64 is provided in the second hopper 63. When distributing material, the second rotating power member 65 drives the second roller 64 to rotate in the second hopper 63, so that the texture filling powder in the second hopper 63 can be discharged to avoid the agglomeration of powder and the stagnation of material affecting the texture filling effect.

[0052] Optionally, the second rotating power member 65 is a servo motor.

[0053] Furthermore, in order to ensure the particle size of the powder entering the mold cavity 11 and prevent leakage of the second hopper 63 , a screen (not shown) is also provided at the discharge port of the second hopper 63 .

[0054] Optionally, the tertiary feeding mechanism 60 further includes a third material box 67 mounted on the second frame 50, and the third material box 67 is arranged at one end of the second frame 50 close to the press 10. The third material box 67 is used to supply texture filling powder into the second hopper 63, and a rotary gate driven by a cylinder to swing is arranged at the bottom of the third material box 67, which can realize automatic filling of powder.

[0055] The structure and driving method of the second sliding vehicle 51 are the same as those of the first sliding vehicle 21, and will not be described again here.

[0056] Preferably, a brick-pushing assembly 23 is also provided at one end of the first sliding carriage 21 close to the press 10, and the brick-pushing assembly 23 includes a brick-pushing rod 231 and a lifting power member 232 for driving the brick-pushing rod 231 to rise and fall. By arranging the brick-pushing assembly 23 on the first sliding carriage 21, when the first sliding carriage 21 is laying the next tile, the lifting power member 232 drives the brick-pushing rod 231 to descend to a specified position, and with the help of the movement of the second sliding carriage 51, the last pressed tile panel can be pushed out of the press 10 to lay the next tile. During the laying process, the lifting power member 232 drives the brick-pushing rod 231 to rise and reset, so as to avoid interference of the brick-pushing rod 231 with the laying. Optionally, the lifting power member 232 is a cylinder.

[0057] Furthermore, a brick feeding roller frame 53 is provided on the second frame 50, and the brick feeding roller frame 53 is provided below the texture pressing plate 61 and the second hopper 63. The brick feeding roller frame 53 is provided to receive the tile panels pushed out of the press 10, so as to transfer the tile panels to the next process for subsequent processing. In this embodiment, the brick feeding roller frame 53 is an automatic power roller frame.

[0058] In this embodiment, the preloading power member 62 is a cylinder, and the number of cylinders is four, which are respectively arranged at the four corners of the texture pressing plate 61. It should be noted that in other embodiments, the number of cylinders can be increased or decreased according to actual needs. Optionally, in other embodiments, the preloading power member 62 can also be a hydraulic cylinder, a motor, or other power components that can achieve the same function. Further, in order to improve the working accuracy of the texture pressing plate 61, a guiding assembly can be arranged between the texture pressing plate 61 and the second sliding carriage 51, such as a guide post and a guide sleeve, a slider and a slide rail, etc.

[0059] Optionally, in order to reduce waste of raw materials, a dust collecting hopper 24 is further arranged on the first rack 20. The dust collecting hopper 24 is used to collect the raw materials remaining in the material plate frame 32 and the first hopper 42, so as to facilitate recycling.

[0060] For the three - layer tile cloth - laying machine 100 of the present invention, by arranging the first - layer cloth - laying mechanism 30 and the second - layer cloth - laying mechanism 40 on the first rack 20, and arranging the third - layer cloth - laying mechanism 60 on the second rack 50, the operations of the first - layer cloth - laying, the second - layer cloth - laying, and the third - layer cloth - laying are independent of each other to avoid interference. After laying the base - layer powder material and the surface - layer powder material, the texture pressing plate 61 is driven to press into the mold cavity 11 to pre - compact it to form a rough tile blank, and the required concave texture is formed on the rough tile blank, so that the formed texture is clearer, which is convenient for the shaping and positioning of the texture. Then, the texture - filling powder material is filled into the texture through the second hopper 63, and finally, it is pressed into a tile plate by the press 10, so that the finished tile after subsequent process processing presents a fine, complex, colorful and three - dimensional texture, improving the texture of the tile.

[0061] Second Embodiment:

[0062] The present application also provides a method for compound cloth - laying of tiles, including the following steps:

[0063] Pre - filling: The feeding device fills raw materials into the material plate frame 32 for the first - layer cloth - laying, the first hopper 42 for the second - layer cloth - laying, and the second hopper 63 for the third - layer cloth - laying respectively;

[0064] First - layer cloth - laying: The first sliding carriage 21 drives the material plate frame 32 and the first hopper 42 into the press 10. When the material plate frame 32 moves directly above the mold cavity 11 in the press 10, the base - layer powder material in the material plate frame 32 falls into the mold cavity 11;

[0065] Second - layer cloth - laying: During the reset process of the first sliding carriage 21, the first hopper 42 follows the movement of the first sliding carriage 21 to sprinkle the surface - layer powder material into the mold cavity 11;

[0066] Pre-pressing: The second sliding carriage 51 drives the texture pressing plate 61 and the second hopper 63 into the press 10. When the texture pressing plate 61 is directly above the mold cavity 11, the pre-pressing power component 62 drives the texture pressing plate 61 to press into the mold cavity 11 and then reset, pre-pressing the surface layer powder material and the base layer powder material to form a rough tile blank and forming a concave texture on the upper surface of the rough tile blank.

[0067] Three-layer feeding: The lower pressing head of the press 10 jacks up the rough tile blank so that the large plane of the rough tile blank is flush with the workbench of the press 10 (this can ensure that the texture filling material can be accurately filled into the concave texture). During the reset process of the second sliding carriage 51, the second hopper 63 follows the movement of the second sliding carriage 51 to sprinkle the texture filling material into the concave texture.

[0068] Pressing and forming: The upper pressing head of the press 10 presses down to press the rough tile blank filled with the texture filling material in the mold cavity 11 into a tile plate.

[0069] Further, after pressing and forming, the lower pressing head of the press 10 ejects the tile plate. When the first sliding carriage 21 enters the press 10 for the next tile plate feeding, it ejects the tile plate out of the press 10. By the way of ejecting the previously pressed and formed tile plate out of the press 10 before the next tile cloth, the production operation becomes more coherent.

[0070] The tile cloth method of the present application, through three-layer feeding, first arranges the base layer powder material and the surface layer powder material, then pre-presses the base layer powder material and the surface layer powder material to obtain a rough tile blank and forms a concave texture on the upper surface of the rough tile blank. Then, the texture powder material is filled into the concave texture, and finally, it is pressed and formed by the press 10, so that the final tile product can have fine, clear, rich in color and strong in three-dimensional sense texture, improving the texture of the tile.

[0071] Finally, it should be noted that the above are only preferred examples of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A three-time distribution machine for tiles, comprising a press (10), a first frame (20) arranged on one side of the press (10), a primary distribution mechanism (30) and a secondary distribution mechanism (40) arranged on the first frame (20), wherein the primary distribution mechanism (30) is used to distribute base layer powder into a mold cavity (11) inside the press (10), and the secondary distribution mechanism (40) is used to distribute surface layer powder into the mold cavity (11) inside the press (10), characterized in that: The invention also comprises a second frame (50) arranged on a side of the press (10) away from the first frame (20) and a tertiary material distribution mechanism (60) arranged on the second frame (50); a second sliding vehicle (51) and a second translational force member (52) for driving the second sliding vehicle (51) to enter and exit the press (10) are slidably connected to the second frame (50); the tertiary material distribution mechanism (60) comprises a texture pressing plate (61) and a second hopper (63) arranged in parallel on the second sliding vehicle (51); the second hopper (63) is arranged at one end of the texture pressing plate (61) close to the press (10); and a pre-pressing power member (62) for driving the texture pressing plate (61) to move up and down is also arranged on the second sliding vehicle (51).

2. The ceramic tile tertiary feeding machine according to claim 1, characterized in that: A second roller (64) is also provided in the second hopper (63). The second roller (64) is provided at the discharge point of the second hopper (63). The second roller (64) is driven to rotate by a second rotating power member (65) installed on the second sliding vehicle (51).

3. The ceramic tile tertiary feeding machine according to claim 1, characterized in that: The tertiary material distribution mechanism (60) further comprises a third material box (67) mounted on the second frame (50), wherein the third material box (67) is arranged at one end of the second frame (50) close to the press (10).

4. The ceramic tile tertiary feeding machine according to claim 1, characterized in that: The first frame (20) is slidably connected to a first sliding vehicle (21) and a first translation force member (22) for driving the first sliding vehicle (21) to move in and out of the press (10).

5. The ceramic tile tertiary feeding machine according to claim 4, characterized in that: A guide rail (70) is provided on the first frame (20), and the guide rail (70) extends from the first frame (20) to the press (10) and the second frame (50), and the first sliding vehicle (21) and the second sliding vehicle (51) are slidably matched with the guide rail (70).

6. The ceramic tile tertiary feeding machine according to claim 4, characterized in that: The primary material distribution mechanism (30) comprises a first material box (31) and a material plate frame (32), and the secondary material distribution mechanism (40) comprises a second material box (41) and a first hopper (42), the first material box (31) and the second material box (41) are arranged in parallel at one end of the first frame (20) close to the press (10), the material plate frame (32) and the first hopper (42) are arranged in parallel on the first sliding vehicle (21), the first hopper (42) is arranged at one end of the material plate frame (32) close to the press (10), and a first roller (43) is rotatably arranged in the first hopper (42).

7. The three-times placing machine for tiles according to claim 4 is characterized in that: A brick-pushing assembly (23) is also provided at one end of the first sliding vehicle (21) close to the press (10), and the brick-pushing assembly (23) comprises a brick-pushing rod (231) and a lifting power member (232) for driving the brick-pushing rod (231) to move up and down.

8. The ceramic tile tertiary feeding machine according to claim 1, characterized in that: The second frame (50) is provided with a brick feeding roller frame (53), and the brick feeding roller frame (53) is arranged below the texture pressing plate (61) and the second hopper (63).

9. A method for composite tile distribution using the tile tertiary distribution machine according to claim 6, characterized in that: The following steps are involved: Pre-filling: the feeding device fills raw materials into the material plate frame (32) for primary material distribution, the first material hopper (42) for secondary material distribution, and the second material hopper (63) for tertiary material distribution; Primary feeding: the first sliding vehicle (21) drives the material plate frame (32) and the first hopper (42) to enter the press (10); when the material plate frame (32) moves to the top of the mold cavity (11) in the press (10), the base layer powder in the material plate frame (32) falls into the mold cavity (11); Secondary material distribution: during the resetting process of the first sliding vehicle (21), the first hopper (42) follows the movement of the first sliding vehicle (21) to scatter the surface layer powder into the mold cavity (11); Pre-pressing: the second sliding vehicle (51) drives the texture pressing plate (61) and the second hopper (63) to enter the press (10). When the texture pressing plate (61) is located directly above the mold cavity (11), the pre-pressing power member (62) drives the texture pressing plate (61) to be pressed into the mold cavity (11) and then reset, thereby pre-pressing the surface layer powder and the base layer powder to form a rough ceramic tile blank, and forming a concave texture on the upper surface of the rough ceramic tile blank; Three times of spreading: the lower pressing head of the press (10) lifts up the rough tile blank so that the large surface of the rough tile blank is flush with the working table of the press (10); during the resetting process of the second sliding vehicle (51), the second hopper (63) follows the movement of the second sliding vehicle (51) to spread the texture filling material into the concave texture; Pressing and forming: The upper pressing head of the press machine (10) presses downward to press the rough ceramic tile blank filled with the texture filling material in the mold cavity (11) into a ceramic tile plate.

10. The method for laying composite tiles according to claim 9, characterized in that: After the pressing and forming process, the lower pressing head of the press (10) pushes out the tile panel, and the first sliding vehicle (21) enters the press (10) to place the next tile panel and pushes the tile panel out of the press (10).

Citation Information

Patent Citations

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