Module power supply automation equipment
By designing the module power automation equipment, using robots and adjustment components to realize automated testing of the module power supply, the problem of time-consuming and labor-intensive manual testing and data consistency in the existing technology is solved, and an efficient and accurate test process is achieved.
Patent Information
- Application Number
- CN202411969386.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-12-30
AI Technical Summary
The power supply test of existing modules mainly relies on manual operations, which leads to time-consuming and labor-consuming, and data consistency is difficult to ensure, which seriously affects production progress.
A module power supply automation equipment is designed, including a rack, loading module, robot, test module and loading module. The test items are grabbed by the robot and transported to the test module for testing. Adjustment components are provided on the test module to ensure the stable fixation of the test fixture and the test host.
It realizes efficient and automated testing of module power supplies, optimizes the test process, improves test efficiency and accuracy, reduces manual intervention, and is highly practical.
Smart Images

Figure CN119527872A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of module power supply testing, in particular to module power supply automation equipment. Background Art
[0002] Module power supply is an important component of modern electronic circuits. With its small size and high integration, it is widely used in military fields such as aviation, aerospace, weapons, and ships. As the power supply source for other components, the quality of module power supply indicators directly affects the performance quality of electronic products. Therefore, the indicator test requirements for module power supply are extremely strict, which is mainly reflected in the complex indicator system and many test and experimental links.
[0003] Existing module power supply tests and experiments are mainly completed manually. The test personnel complete the construction of the test or experimental environment according to the test outline, connect the power module under test, configure each test equipment, complete the test according to the test steps, and finally record the test data. This requires a lot of manpower and time costs, which has seriously restricted the production progress of the module power supply, and the data consistency cannot be guaranteed. Summary of the invention
[0004] In order to solve the above problems, the present invention provides a modular power supply automation equipment, which solves the problem that the existing modular power supply testing and experiments are mainly completed manually. The test personnel complete the construction of the test or experimental environment according to the test outline, connect the power module to be tested, configure various test equipment, complete the test according to the test steps, and finally record the test data; it consumes a lot of manpower and time costs, which has seriously restricted the production progress of the modular power supply, and the data consistency cannot be guaranteed.
[0005] The technical solution adopted by the present invention is: a modular power supply automation equipment, including a frame, a loading module, a manipulator, a test module and a unloading module; the loading module is arranged on one side of the frame, the manipulator is arranged on the frame close to the loading module, the test module is arranged on the frame relative to the manipulator, and the unloading module is arranged on the other side of the frame close to the test module relative to the loading module; the manipulator grabs the test product from the loading module and places it on the test module for testing, and clamps and transports the tested test product to the unloading module; the test module includes a test fixture and a test host, and the test fixture is provided with an adjustment component, and the adjustment component is used to adjust and fix the test fixture and the test host so as to perform power-on test on the test product on the test fixture.
[0006] A further improvement to the above scheme is that the feeding module includes a feeding rack, a feeding fixture, a feeding lifting assembly and a feeding conveying assembly; the feeding rack is arranged on one side of the frame, the feeding lifting assembly is arranged on the feeding rack, the feeding lifting assembly is used to lift the feeding fixture carrying the test product to the feeding conveying assembly, and one end of the feeding conveying assembly is arranged close to the manipulator;
[0007] The loading jig is provided with a stacking rack, and the stacking rack is used to stack the loading jigs carrying the test products.
[0008] A further improvement to the above scheme is that the loading and lifting assembly includes a loading and lifting frame, a loading and lifting panel and a loading and lifting motor, one end of the loading and lifting motor is connected to the loading and lifting panel, an adjusting sleeve is arranged between the loading and lifting frame and the loading and lifting panel, the adjusting sleeve is used to adjust the height of the loading and lifting panel fixed on the loading and lifting frame, one end of the loading and lifting motor drives the loading and lifting panel to transmit along the loading and lifting frame, and fixes the loading and lifting panel by the adjusting sleeve.
[0009] A further improvement to the above scheme is that the feeding and conveying assembly includes a feeding mounting seat, a feeding mounting frame, a feeding guide roller, a feeding conveyor belt and a feeding drive motor; the feeding mounting seat is arranged on the feeding frame, one end of the feeding mounting frame is mounted on the feeding mounting seat, one end of the feeding guide roller is arranged on the feeding mounting frame, one end of the feeding transmission belt is sleeved on the feeding guide roller, two groups of feeding guide rollers are arranged, a feeding linkage rod is arranged between the two groups of feeding guide rollers, one end of the feeding drive motor is connected to the feeding linkage rod, and the feeding fixture is arranged on the feeding conveyor belt and faces the test module; one end of the feeding drive motor drives the feeding linkage rod to drive the feeding fixture on the feeding conveyor belt to convey toward the test module through the feeding guide roller.
[0010] A further improvement to the above scheme is that the manipulator includes a conveying ground rail, a conveying slide rail, an engaging slideway, a conveying slider, an engaging pulley, an engaging motor, a conveying seat, a mounting seat, a control box, a first rotating arm, a second rotating arm and a clamping head; the conveying ground rail is arranged on the frame, the conveying slide rail is arranged on both sides of the conveying ground rail, the engaging slideway is arranged on one side of the conveying slide rail, the conveying slider is arranged on the conveying slide rail, the engaging pulley cooperates with the engaging slideway, and the conveying seat is arranged on the engaging pulley and the conveying slider; one end of the engaging motor is connected to drive the engaging pulley to drive the conveying seat to slide along the conveying ground rail, the conveying slide rail and the engaging slideway respectively; the mounting seat is arranged on the conveying seat, the control box is arranged on the mounting seat, the first rotating arm is arranged at one end of the control box, the second rotating arm is arranged on the first rotating arm, and the clamping head is arranged on the second rotating arm.
[0011] A further improvement to the above scheme is that the clamping head includes a rotating shaft, a coupling rod, a coupling sleeve, a camera detection head, a chuck mounting element and a clamping head; the rotating shaft is arranged on the second rotating arm, the coupling rod is arranged on the rotating shaft, one end of the coupling sleeve is sleeved on the coupling rod, one end of the camera detection head is mounted on the coupling sleeve, the chuck mounting element is arranged at one end of the coupling rod, and the clamping head is arranged on the chuck mounting element; the camera detection head is provided with a camera adjustment element.
[0012] A further improvement to the above scheme is that the test host includes a host box, a host abutment block, a host plug-in board and a host plug-in slot; the host box is arranged on a frame, the host abutment blocks are arranged at both ends of the host box, the host plug-in board is close to the side of the host abutment block, the host plug-in slot is arranged in the host plug-in board, and the jig plug-in board is arranged on the host plug-in baffle; the test jig includes a jig box, a jig mounting frame, a jig placement plate, a jig positioning element, a jig plug-in board and a jig plug-in end; the jig mounting frame is arranged on the jig box, the jig placement plate is arranged on the jig mounting frame, a plurality of placement areas are arranged on the jig placement board, the jig positioning element is arranged on the placement area, and the placement area is used to place the test product; the jig plug-in board is arranged on one side of the jig box facing the test host, and the jig plug-in end is arranged on the jig plug-in board and plugged with the host plug-in slot.
[0013] A further improvement to the above scheme is that the test fixture also includes a test conveying assembly, which includes a test conveying frame, a test conveying motor, a test conveying connecting rod, a test conveying guide roller and a test conveying belt; a test conveying baffle is provided on the test conveying frame, one end of the test conveying guide roller is provided on the test conveying frame, and the other end is provided on the test conveying connecting rod, one end of the test conveying belt is sleeved on the test conveying guide roller and is transmitted along the test conveying baffle, one end of the fixture box is provided on the test conveying assembly, and one end of the test conveying motor is connected to drive the test conveying connecting rod to drive the fixture box along the test conveying belt toward the test host through the test conveying guide roller.
[0014] A further improvement to the above scheme is that the adjustment assembly includes an adjustment plate, an adjustment movable part and an adjustment fixed part, the adjustment movable part and the adjustment fixed part are arranged at two ends of the adjustment plate opposite to each other, the adjustment movable part includes a first adjustment block, an adjustment connecting rod and a second adjustment block; the adjustment connecting rod is arranged on the adjustment plate, and the first adjustment block and the second adjustment block are respectively connected to the adjustment connecting rod; the adjustment fixed part includes a fixing seat, and a fixing groove is arranged on the fixing seat. When one end of the fixture box is arranged on the fixing groove, the adjustment movable part is used to fix the other end of the fixture box so that the test fixture and the test host can cooperate for testing.
[0015] A further improvement to the above scheme is that the material unloading module includes a material unloading reflux component, a material unloading component, a material unloading and picking component, a material unloading alignment component and a material discharging component; the material unloading reflux component is used to reflow defective test products on the test fixture; the material unloading mechanism is used for unloading materials from the fixture placement plate, the material unloading and picking mechanism is arranged on one side of the material unloading mechanism, and the material unloading alignment mechanism is used to align the fixture placement plate on the material unloading mechanism for unloading, so that the material unloading and picking mechanism can pick up the test products on the fixture placement plate.
[0016] The beneficial effects of the present invention are:
[0017] Compared with the existing module power supply test, the present invention locates the feeding module on one side of the frame to facilitate the input of test raw materials, the manipulator is accurately positioned and arranged close to the feeding module to effectively grab the test piece, and the test module and the manipulator are arranged relative to each other to ensure smooth test operation; the unloading module is arranged on the other side of the test module to facilitate the output of finished products; the structure is compact and highly automated; and the test fixture and the test host are arranged on the test module, and the relative position of the test fixture and the test host can be flexibly adjusted through the adjustment component, and stable fixation is achieved, ensuring that the test product on the test fixture can be accurately docked with the test host to perform stable and reliable power-on testing; efficient and automated testing of the module power supply is achieved, the test process is optimized, the test efficiency and accuracy are improved, manual intervention is reduced, the practicability is strong, and there is a good application prospect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A three-dimensional diagram of the modular power supply automation device of the present invention;
[0019] Figure 2 A top view of the modular power supply automation device of the present invention;
[0020] Figure 3 It is a structural schematic diagram of the feeding module of the present invention;
[0021] Figure 4 It is a structural schematic diagram of the feeding module of the present invention from another angle;
[0022] Figure 5 It is a structural schematic diagram of the manipulator of the present invention;
[0023] Figure 6 It is a structural schematic diagram of the test module of the present invention;
[0024] Figure 7 This is a schematic diagram of the explosion structure of the test module of the present invention;
[0025] Figure 8 It is a structural schematic diagram of the blanking module of the present invention.
[0026] Description of reference numerals: frame 10;
[0027] A feeding module 20, a feeding frame 21, a feeding fixture 22, a feeding lifting assembly 23, a feeding lifting frame 231, a feeding lifting panel 232, a feeding lifting motor 233, an adjusting sleeve 234, a feeding conveying assembly 24, a feeding mounting seat 241, a feeding mounting frame 242, a feeding guide roller 243, a feeding conveyor belt 244, and a feeding drive motor 245;
[0028] Manipulator 30, conveying ground rail 31, conveying slide rail 32, meshing slideway 33, conveying slider 34, meshing pulley 35, meshing motor 36, conveying seat 37, mounting seat 38, control box 39, first rotating arm 3a, second rotating arm 3b, clamping head 3c, rotating shaft 3c1, coupling rod 3c2, coupling sleeve 3c3, camera detection head 3c4, clamping head mounting element 3c5, clamping head 3c6;
[0029] Test module 40, test fixture 41, fixture box 411, fixture mounting frame 412, fixture placement plate 413, fixture positioning element 414, fixture plug-in board 415, fixture plug-in end 416, test host 42, host box 421, host abutment block 422, host plug-in board 423, host plug-in slot 424, adjustment assembly 43, adjustment plate 431, adjustment movable part 432, adjustment fixed part 433, first adjustment block 434, adjustment connecting rod 435, second adjustment block 436, test conveying assembly 44, test conveying frame 441, test conveying motor 442, test conveying connecting rod 443, test conveying guide roller 445, test conveying belt 446;
[0030] A material unloading module 50 , a material unloading reflux assembly 51 , a material unloading assembly 52 , a material unloading and picking assembly 53 , a material unloading alignment assembly 54 , and a material discharging assembly 55 . DETAILED DESCRIPTION
[0031] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
[0032] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0034] like Figures 1 to 8 As shown, in an embodiment of the present invention, a modular power supply automation device is involved, including: a rack 10, a loading module 20, a manipulator 30, a test module 40 and a unloading module 50; the loading module 20 is arranged on one side of the rack 10, the manipulator 30 is arranged on the rack 10 close to the loading module 20, the test module 40 is arranged on the rack 10 relative to the manipulator 30, and the unloading module 50 is arranged on the other side of the rack 10 close to the test module 40 relative to the loading module 20; the manipulator 30 grabs the test product from the loading module 20 and places it on the test module 40 for testing, and clamps and transports the tested test product to the unloading module 50; the test module 40 includes a test fixture 41 and a test host 42, and the test fixture 41 is provided with an adjustment component 43, and the adjustment component 43 is used to adjust and fix the test fixture 41 and the test host 42 so as to perform a power-on test on the test product on the test fixture 41. In this embodiment, the loading module 20 is located on one side of the frame 10 to facilitate the input of test raw materials. The manipulator 30 is precisely positioned and arranged close to the loading module 20 to effectively grab the test piece, and the test module 40 and the manipulator 30 are arranged relative to each other to ensure smooth test operation; the unloading module 50 is arranged on the other side of the test module 40 to facilitate the output of finished products; the structure is compact and highly automated; and the test module 40 is provided with a test fixture 41 and a test host 42, and the relative position of the test fixture 41 and the test host 42 can be flexibly adjusted through the adjustment component 43, and a stable fixation is achieved, ensuring that the test product on the test fixture 41 can be accurately docked with the test host 42, and a stable and reliable power-on test is performed; efficient and automated testing of the module power supply is achieved, the test accuracy and efficiency are improved, and manual intervention is reduced, which provides a strong guarantee for the quality control of the power module and is highly practical.
[0035] like Figure 3 to Figure 4As shown, the loading module 20 includes a loading rack 21, a loading fixture 22, a loading lifting assembly 23 and a loading conveying assembly 24; the loading rack 21 is arranged on one side of the frame 10, and the loading lifting assembly 23 is arranged on the loading rack 21, and the loading lifting assembly 23 is used to lift the loading fixture 22 carrying the test product to the loading conveying assembly 24, and one end of the loading conveying assembly 24 is arranged close to the manipulator 30; a stacking rack is arranged on the loading fixture 22, and the stacking rack is used to stack the loading fixture 22 carrying the test product. In this embodiment, the loading rack 21 is firmly installed on one side of the frame 10, providing a stable support platform for the loading operation. The loading lifting assembly 23 accurately lifts the loading fixture 22 loaded with the test product to the specified position, and then the loading conveying assembly 24 seamlessly connects and smoothly conveys it to the area close to the manipulator 30, which is convenient for the rapid start of the subsequent test process; and the stacking rack solves the stacking problem of the test product loading fixture 22, saving storage space and improving the loading efficiency; the loading process has a high degree of automation and strong practicality.
[0036] The loading and lifting assembly 23 includes a loading and lifting frame 231, a loading and lifting panel 232 and a loading and lifting motor 233. One end of the loading and lifting motor 233 is connected to the loading and lifting panel 232. An adjusting sleeve 234 is arranged between the loading and lifting frame 231 and the loading and lifting panel 232. The adjusting sleeve 234 is used to adjust the height of the fixed loading and lifting panel 232 on the loading and lifting frame 231. One end of the loading and lifting motor 233 drives the loading and lifting panel 232 to transmit along the loading and lifting frame 231, and fixes the loading and lifting panel 232 by the adjusting sleeve 234. In this embodiment, the loading lifting motor 233 drives the loading lifting panel 232 to be precisely transmitted along the loading lifting frame 231, thereby ensuring the stable transfer of the test product during the test process; and the loading lifting panel 232 can be quickly and accurately fixed at different heights by adjusting the shaft sleeve 234, thereby meeting the requirements of different sizes and types, and has a compact structure, easy operation, high degree of automation, and good efficiency.
[0037] The feeding conveying assembly 24 includes a feeding mounting seat 241, a feeding mounting frame 242, a feeding guide roller 243, a feeding conveyor belt 244 and a feeding driving motor 245; the feeding mounting seat 241 is arranged on the feeding frame 21, one end of the feeding mounting frame 242 is mounted on the feeding mounting seat 241, one end of the feeding guide roller 243 is arranged on the feeding mounting frame 242, one end of the feeding transmission belt is sleeved on the feeding guide roller 243, two groups of the feeding guide rollers 243 are arranged, a feeding linkage rod is arranged between the two groups of the feeding guide rollers 243, one end of the feeding driving motor 245 is connected to the feeding linkage rod, the feeding fixture 22 is arranged on the feeding conveyor belt 244 and faces the test module 40; one end of the feeding driving motor 245 drives the feeding linkage rod to drive the feeding fixture 22 on the feeding conveyor belt 244 to convey toward the test module 40 through the feeding guide roller 243. In this embodiment, the mounting base 38 is firmly arranged on the loading frame 21 to provide a solid supporting foundation for the entire assembly, and the mounting frame is cleverly mounted on the mounting base 38, which is convenient for installing and adjusting the position of the loading guide roller 243, thereby enhancing the stability and load-bearing capacity of the conveyor belt, and realizing the power transmission of the driving motor through the connection of the loading linkage rod; thereby driving the loading fixture 22 on the loading conveyor belt 244 to move smoothly, ensuring that the loading fixture 22 can be accurately and quickly transported toward the test module 40, with a compact structure and smooth operation, effectively reducing the failure rate and maintenance cost, and having high efficiency.
[0038] like Figure 5As shown, the manipulator 30 includes a conveying ground rail 31, a conveying slide rail 32, an engagement slide 33, a conveying slider 34, an engagement pulley 35, an engagement motor 36, a conveying seat 37, a mounting seat 38, a control box 39, a first rotating arm 3a, a second rotating arm 3b and a clamping head 3c; the conveying ground rail 31 is arranged on the frame 10, the conveying slide rail 32 is arranged on both sides of the conveying ground rail 31, the engagement slide 33 is arranged on one side of the conveying slide rail 32, the conveying slider 34 is arranged on the conveying slide rail 32, and the engagement pulley 35 and the engagement slide The conveying seat 37 is arranged on the meshing pulley 35 and the conveying slide 34 in coordination with the conveying track 33; one end of the meshing motor 36 is connected to drive the meshing pulley 35 to drive the conveying seat 37 to slide along the conveying ground rail 31, the conveying slide rail 32 and the meshing slide 33 respectively; the mounting seat 38 is arranged on the conveying seat 37, the control box 39 is arranged on the mounting seat 38, the first rotating arm 3a is arranged at one end of the control box 39, the second rotating arm 3b is arranged on the first rotating arm 3a, and the clamping head 3c is arranged on the second rotating arm 3b. In this embodiment, the synergistic effect of the conveying ground rail 31 and the slide rail ensures the precise movement of the conveying seat 37 in the three-dimensional space, and the meshing motor 36 provides a strong driving force, so that the conveying seat 37 can slide smoothly along the predetermined trajectory, and the ingenious combination of the mounting seat 38 and the control box 39 provides a stable support platform for the control unit of the manipulator 30. The control box 39 precisely controls the first rotating arm 3a and the second rotating arm 3b through the multi-stage rotating arm design, which increases the flexibility of the manipulator 30 and greatly expands its working range, reduces the need for manual intervention, has a high degree of automation, and is highly practical.
[0039] The clamping head 3c includes a rotating shaft 3c1, a coupling rod 3c2, a coupling sleeve 3c3, a camera detection head 3c4, a chuck mounting element 3c5 and a clamping head 3c6; the rotating shaft 3c1 is arranged on the second rotating arm 3b, the coupling rod 3c2 is arranged on the rotating shaft 3c1, one end of the coupling sleeve 3c3 is sleeved on the coupling rod 3c2, one end of the camera detection head 3c4 is installed on the coupling sleeve 3c3, the chuck mounting element 3c5 is arranged at one end of the coupling rod 3c2, and the clamping head 3c6 is arranged on the chuck mounting element 3c5; the camera detection head 3c4 is provided with a camera adjustment element. In this embodiment, the rotating shaft 3c1 is installed on the second rotating arm 3b, which ensures that the clamping head 3c can rotate according to a predetermined trajectory, thereby enhancing the operating range of the equipment; the close fit between the coupling rod 3c2 and the coupling sleeve 3c3 not only ensures the stability of power transmission, but also facilitates the precise positioning of the camera detection head 3c4; the camera adjustment element equipped on the camera detection head 3c4 makes the image acquisition during the test clearer and more accurate, which helps to improve the accuracy and reliability of the test; the combination of the clamping head mounting element 3c5 and the clamping head 3c6 provides a strong clamping force, ensuring the stability of the test product during the clamping process.
[0040] like Figure 6 to Figure 7As shown, the test host 42 includes a host box 421, a host abutment block 422, a host plug-in board 423 and a host plug-in slot 424; the host box 421 is arranged on the rack 10, the host abutment block 422 is arranged at both ends of the host box 421, the host plug-in board 423 is close to one side of the host abutment block 422, the host plug-in slot 424 is arranged in the host plug-in board 423, and the fixture plug-in board 415 is arranged on the host plug-in baffle; the test fixture 41 includes a fixture box 411, a fixture mounting frame 412, a fixture placement board 413, a fixture The jig has a positioning element 414, a jig plug-in board 415 and a jig plug-in terminal 416; the jig mounting frame 412 is arranged on the jig box 411, the jig placement plate 413 is arranged on the jig mounting frame 412, a plurality of placement areas are arranged on the jig placement plate 413, the jig positioning element 414 is arranged on the placement area, and the placement area is used to place the test product; the jig plug-in board 415 is arranged on one side of the jig box 411 facing the test host 42, and the jig plug-in terminal 416 is arranged on the jig plug-in board 415 and plugged with the host plug-in slot 424. In this embodiment, the main box 421 is firmly installed on the frame 10, and abutment blocks are arranged at both ends to enhance stability. The design of the fixture plug-in end 416 and the host plug-in slot 424 facilitates quick connection with the fixture, so as to test the test product on the test fixture 41. The fixture box 411 is equipped with a mounting frame and a placement plate, forming a multi-area, high-density test product layout. The positioning elements arranged on the placement area effectively ensure the accuracy of the test product position and improve the accuracy of the test results. The ingenious design of the fixture plug-in plate 415 and the plug-in end realizes seamless docking with the plug-in slot of the test host 42, further simplifies the test process, and improves the test efficiency; improves the test efficiency and accuracy, and is highly practical.
[0041] The test fixture 41 also includes a test conveying assembly 44, which includes a test conveying frame 441, a test conveying motor 442, a test conveying connecting rod 443, a test conveying guide roller 445 and a test conveying belt 446; a test conveying baffle is provided on the test conveying frame 441, one end of the test conveying guide roller 445 is arranged on the test conveying frame 441, and the other end is arranged on the test conveying connecting rod 443, one end of the test conveying belt 446 is sleeved on the test conveying guide roller 445 and is transmitted along the test conveying baffle, one end of the fixture box 411 is arranged on the test conveying assembly 44, and one end of the test conveying motor 442 is connected to drive the test conveying connecting rod 443 to drive the fixture box 411 to be transmitted along the test conveying belt 446 toward the test host 42 through the test conveying guide roller 445. In this embodiment, the continuity and stability of the test are ensured through the coordinated operation of the test conveying assembly 44, and the conveying path is effectively guided by the test conveying baffle on the test conveying frame 441, while the guide roller cleverly connects the conveying frame and the connecting rod, providing stable support and guidance for the conveyor belt, thereby improving the accuracy of the test; the test conveying motor 442 drives the test conveying connecting rod 443 to drive the fixture box 411 to move accurately along the conveyor belt toward the test host 42, thereby realizing the fast and accurate positioning of the fixture box 411, greatly improving the test efficiency; it not only simplifies the operating process, but also ensures the safety and reliability of the test process, and is highly practical.
[0042] The adjustment assembly 43 includes an adjustment plate 431, an adjustment movable part 432 and an adjustment fixed part 433. The adjustment movable part 432 and the adjustment fixed part 433 are arranged at two ends of the adjustment plate 431 relative to each other. The adjustment movable part 432 includes a first adjustment block 434, an adjustment connecting rod 435 and a second adjustment block 436; the adjustment connecting rod 435 is arranged on the adjustment plate 431, and the first adjustment block 434 and the second adjustment block 436 are respectively connected to the adjustment connecting rod 435; the adjustment fixed part 433 includes a fixing seat, and a fixing groove is arranged on the fixing seat. When one end of the fixture box 411 is arranged on the fixing groove, the adjustment movable part 432 is used to fix the other end of the fixture box 411 so that the test fixture 41 and the test host 42 can be matched for testing. In this embodiment, the first adjustment block 434, the adjustment connecting rod 435 and the second adjustment block 436 are integrated by adjusting the movable part 432. By flexibly arranging the adjustment connecting rod 435 on the adjustment plate 431, the first and second adjustment blocks can work together to achieve a stable clamping of one end of the fixture box 411, and provide accurate positioning and support for the other end of the fixture box 411 through the fixing seat with a fixing groove. When one end of the fixture box 411 is properly placed in the fixing groove, the adjusting movable part 432 responds quickly to ensure that the other end of the fixture box 411 is also firmly fixed, simplifying the installation process of the fixture box 411, and improving the accuracy and stability of the cooperation between the test fixture 41 and the test host 42, thereby ensuring the accuracy and reliability of the module power supply test.
[0043] like Figure 8 As shown, the material unloading module 50 includes a material unloading reflux component 51, a material unloading component 52, a material unloading and picking component 53, a material unloading alignment component 54 and a material discharging component 55; the material unloading reflux component 51 is used to reflow defective test products on the test fixture 41; the material unloading mechanism is used to unload materials from the fixture placement plate 413, the material unloading and picking mechanism is arranged on one side of the material unloading mechanism, and the material unloading alignment mechanism is used to align the fixture placement plate 413 on the material unloading mechanism for unloading, so that the material unloading and picking mechanism can pick up the test products on the fixture placement plate 413. In this embodiment, the unloading and reflux component 51 can quickly reflow defective test products to improve the quality control of the test products. The unloading mechanism is specifically responsible for unloading the test products on the test fixture 41, and has a reasonable design and stable operation, ensuring the smooth unloading process. The unloading and picking mechanism is arranged on one side of the unloading mechanism. Through precise positioning and grasping technology, the test products can be efficiently taken out from the fixture placement plate 413, further improving the automation level of the test equipment. The unloading and positioning component 54 provides an accurate picking position for the unloading and picking mechanism, thereby ensuring the accuracy of the picking operation, realizing fast and accurate unloading, and having strong practicality.
[0044] In an embodiment of the present invention, a modular power supply automation device is involved, including: a rack 10, a loading module 20, a manipulator 30, a test module 40 and a unloading module 50; the loading module 20 is arranged on one side of the rack 10, the manipulator 30 is arranged on the rack 10 close to the loading module 20, the test module 40 is arranged on the rack 10 relative to the manipulator 30, and the unloading module 50 is arranged on the other side of the rack 10 close to the test module 40 relative to the loading module 20; the manipulator 30 grabs the test product from the loading module 20 and places it on the test module 40 for testing, and clamps and transports the tested test product to the unloading module 50; the test module 40 includes a test fixture 41 and a test host 42, and the test fixture 41 is provided with an adjustment component 43, and the adjustment component 43 is used to adjust and fix the test fixture 41 and the test host 42 so as to adjust The test product on the test fixture 41 is tested by power-on; the loading module 20 is located on one side of the frame 10, which is convenient for the input of test raw materials, and the manipulator 30 is precisely positioned and arranged close to the loading module 20 to effectively grab the test piece, and the test module 40 and the manipulator 30 are arranged relative to each other to ensure smooth test operation; and the unloading module 50 is arranged on the other side of the test module 40 to facilitate the output of finished products; the structure is compact and highly automated; and the test fixture 41 and the test host 42 are provided on the test module 40, and the relative position of the test fixture 41 and the test host 42 can be flexibly adjusted through the adjustment component 43, and a stable fixation is achieved, ensuring that the test product on the test fixture 41 can be accurately docked with the test host 42, and a stable and reliable power-on test is performed; efficient and automated testing of the module power supply is realized, the test process is optimized, the test efficiency and accuracy are improved, manual intervention is reduced, the practicability is strong, and there is a good application prospect.
[0045] The above embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.
Claims
1. A modular power supply automation device, characterized in that: include: Rack, loading module, manipulator, test module and unloading module; The loading module is arranged on one side of the frame, the side of the manipulator close to the loading module is arranged on the frame, the test module is arranged on the frame relative to the manipulator, and the unloading module is arranged on the other side of the frame near the test module relative to the loading module; the manipulator grabs the test product from the loading module and places it on the test module for testing, and grabs and transports the tested test product to the unloading module; The test module includes a test fixture and a test host. The test fixture is provided with an adjustment component, and the adjustment component is used to adjust and fix the test fixture and the test host so as to perform power-on test on the test product on the test fixture.
2. The modular power supply automation device according to claim 1, characterized in that: The feeding module includes a feeding rack, a feeding fixture, a feeding lifting assembly and a feeding conveying assembly; the feeding rack is arranged on one side of the frame, the feeding lifting assembly is arranged on the feeding rack, the feeding lifting assembly is used to lift the feeding fixture carrying the test product to the feeding conveying assembly, and one end of the feeding conveying assembly is arranged close to the manipulator; The loading jig is provided with a stacking rack, and the stacking rack is used to stack the loading jigs carrying the test products.
3. The modular power supply automation device according to claim 2, characterized in that: The feeding jacking assembly includes a feeding jacking frame, a feeding jacking panel and a feeding jacking motor. One end of the feeding jacking motor is connected to the feeding jacking panel. An adjusting sleeve is arranged between the feeding jacking frame and the feeding jacking panel. The adjusting sleeve is used to adjust the height of the fixed feeding jacking panel on the feeding jacking frame. One end of the feeding jacking motor drives the feeding jacking panel to transmit along the feeding jacking frame, and fixes the feeding jacking panel by the adjusting sleeve.
4. The modular power supply automation device according to claim 3, characterized in that: The feeding conveying assembly includes a feeding mounting seat, a feeding mounting frame, a feeding guide roller, a feeding conveyor belt and a feeding drive motor; the feeding mounting seat is arranged on the feeding frame, one end of the feeding mounting frame is mounted on the feeding mounting seat, one end of the feeding guide roller is arranged on the feeding mounting frame, one end of the feeding transmission belt is sleeved on the feeding guide roller, two groups of feeding guide rollers are arranged, a feeding linkage rod is arranged between the two groups of feeding guide rollers, one end of the feeding drive motor is connected to the feeding linkage rod, and the feeding fixture is arranged on the feeding conveyor belt and faces the test module; One end of the feeding drive motor drives the feeding linkage rod to drive the feeding fixture on the feeding conveyor belt to be transported toward the test module through the feeding guide roller.
5. The modular power supply automation device according to claim 1, characterized in that: The manipulator includes a conveying ground rail, a conveying slide rail, an engaging slideway, a conveying slider, an engaging pulley, an engaging motor, a conveying seat, a mounting seat, a control box, a first rotating arm, a second rotating arm and a clamping head; the conveying ground rail is arranged on the frame, the conveying slide rail is arranged on both sides of the conveying ground rail, the engaging slideway is arranged on one side of the conveying slide rail, the conveying slider is arranged on the conveying slide rail, the engaging pulley cooperates with the engaging slideway, and the conveying seat is arranged on the engaging pulley and the conveying slider; one end of the engaging motor is connected to drive the engaging pulley to drive the conveying seat to slide along the conveying ground rail, the conveying slide rail and the engaging slideway respectively; the mounting seat is arranged on the conveying seat, the control box is arranged on the mounting seat, the first rotating arm is arranged at one end of the control box, the second rotating arm is arranged on the first rotating arm, and the clamping head is arranged on the second rotating arm.
6. The modular power supply automation device according to claim 5, characterized in that: The clamping head includes a rotating shaft, a coupling rod, a coupling sleeve, a camera detection head, a chuck mounting element and a clamping head; the rotating shaft is arranged on the second rotating arm, the coupling rod is arranged on the rotating shaft, one end of the coupling sleeve is sleeved on the coupling rod, one end of the camera detection head is mounted on the coupling sleeve, the chuck mounting element is arranged at one end of the coupling rod, and the clamping head is arranged on the chuck mounting element; the camera detection head is provided with a camera adjustment element.
7. The modular power supply automation device according to claim 1, characterized in that: The test host comprises a host case, a host abutment block, a host plug-in board and a host plug-in slot; the host case is arranged on a frame, the host abutment blocks are arranged at both ends of the host case, the host plug-in board is close to the side of the host abutment block, the host plug-in slot is arranged in the host plug-in board, and the jig plug-in board is arranged on the host plug-in baffle; the test jig comprises a jig box, a jig mounting frame, a jig placement plate, a jig positioning element, a jig plug-in board and a jig plug-in end; the jig mounting frame is arranged on the jig box, the jig placement plate is arranged on the jig mounting frame, a plurality of placement areas are arranged on the jig placement plate, the jig positioning element is arranged on the placement area, and the placement area is used to place the test product; the jig plug-in board is arranged on one side of the jig box facing the test host, and the jig plug-in end is arranged on the jig plug-in board and plugged with the host plug-in slot.
8. The modular power supply automation device according to claim 7, characterized in that: The test fixture also includes a test conveying assembly, which includes a test conveying frame, a test conveying motor, a test conveying connecting rod, a test conveying guide roller and a test conveying belt; a test conveying baffle is provided on the test conveying frame, one end of the test conveying guide roller is provided on the test conveying frame, and the other end is provided on the test conveying connecting rod, one end of the test conveying belt is sleeved on the test conveying guide roller and is transmitted along the test conveying baffle, one end of the fixture box is provided on the test conveying assembly, and one end of the test conveying motor is connected to drive the test conveying connecting rod to drive the fixture box along the test conveying belt toward the test host through the test conveying guide roller.
9. The modular power supply automation device according to claim 8, characterized in that: The adjustment assembly includes an adjustment plate, an adjustment movable part and an adjustment fixed part. The adjustment movable part and the adjustment fixed part are arranged at two ends of the adjustment plate opposite to each other. The adjustment movable part includes a first adjustment block, an adjustment connecting rod and a second adjustment block. The adjustment connecting rod is arranged on the adjustment plate, and the first adjustment block and the second adjustment block are respectively connected to the adjustment connecting rod. The adjustment fixed part includes a fixing seat, and a fixing groove is arranged on the fixing seat. When one end of the fixture box is arranged on the fixing groove, the adjustment movable part is used to fix the other end of the fixture box so that the test fixture and the test host can cooperate for testing.
10. The modular power supply automation device according to claim 1, characterized in that: The material unloading module includes a material unloading reflux component, a material unloading component, a material unloading and picking component, a material unloading alignment component and a material discharging component; the material unloading reflux component is used to reflow defective test products on the test fixture; the material unloading mechanism is used for unloading materials from the fixture placement plate, the material unloading and picking mechanism is arranged on one side of the material unloading mechanism, and the material unloading and positioning mechanism is used to align the fixture placement plate on the material unloading mechanism for unloading materials so that the material unloading and picking mechanism can pick up the test products on the fixture placement plate.
Citation Information
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