Multi-layer multifunctional lifting system
By designing a multi-layer multi-functional improvement system, combined with AGV, pallet and conveying system, the problems of inefficiency, high cost and high safety risks in the existing technology are solved, and fully automated and intelligent material transportation is achieved, which significantly improves the transportation efficiency and reduces costs.
Patent Information
- Application Number
- CN202411737730.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-02-28
AI Technical Summary
The existing multi-layer multi-functional lifting system has problems such as low efficiency, high cost, high error rate and high safety risks in the intelligent logistics transfer process of digital factories. It is difficult for ordinary chain elevators to achieve high-precision docking and meet high-efficiency needs on floors over 20 meters.
A multi-layer multi-functional lifting system is designed, including a multi-layer multi-functional lift, AGV transport system, pallet transport system and conveying transport system. Through the combination of lifting drive components, lifting transport components and counterweight components, fully automated and intelligent material transport is achieved.
It has achieved an automation rate of 100%, significantly improved the pallet transport efficiency, reduced costs, and increased the transport efficiency of the elevator by 300%. It can be connected with the AGV system, conveying system and manual operating system at the same time, which facilitates the diversification of the workshop production layout and space saving.
Smart Images

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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of intelligent logistics transportation and handling, in particular to a multi-layer multifunctional lifting system. Background Art
[0002] In the process of intelligent logistics transfer in digital factories, it is often necessary to transfer materials between multiple floors. According to the process planning attributes, each floor has different material transfer methods. This requires that materials with different transfer methods on different floors be transferred to other floors for use according to the requirements of the production process. At present, multi-layer and multi-functional elevators generally do not realize the intelligence of the whole machine. Generally, materials are manually transferred from different docking ports to the freight elevator, and then the materials are transferred to the required floor through the freight elevator, and then manually transferred from the freight elevator to the required docking port. This method of manually transferring materials is time-consuming, labor-intensive, and inefficient. At the same time, manual transfer is not only costly, but also has a high error rate. In addition, different transfer methods are required for different floors. Manual transfer of materials often requires the operation of different handling tools to achieve docking, which has high requirements for porters and is difficult to recruit.
[0003] In the process of intelligent logistics transfer in existing digital factories, freight elevators and multiple hoists are also used in combination for multi-layer and multi-functional lifting. This combination often requires the use of multiple devices, which is very costly, and multiple devices occupy a large space, which is not conducive to the layout of digital factory workshops. At the same time, this ordinary hoist has a high safety risk and does not have the safety device and safety level of a freight elevator. In addition, ordinary chain hoists used on floors above 20 meters have a large settlement, making it difficult to achieve high-precision docking, and the speed is only 0.75m / s, which is difficult to meet efficiency requirements. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides a multi-layer multifunctional lifting system, including a multi-layer multifunctional elevator, an AGV transfer system, a pallet transfer system, and a conveying and transferring system. The multi-layer multifunctional elevator is provided with six floors, and the AGV transfer system is arranged on the first and fourth floors of the multi-layer multifunctional elevator; the pallet transfer system is arranged on the second and fifth floors of the multi-layer multifunctional elevator, and the conveying and transferring system is arranged on the third and sixth floors of the multi-layer multifunctional elevator; the multi-layer multifunctional elevator is provided with a car for docking with the AGV transfer system on the first and fourth floors, the multi-layer multifunctional elevator is provided with a fork for docking with the pallet transfer system on the second and fifth floors, and the multi-layer multifunctional elevator is provided with a conveying device for docking with the conveying and transferring system on the third and sixth floors.
[0005] To further supplement the present technical solution, the multi-layer multifunctional elevator includes a frame assembly, a lifting drive assembly is installed on the top of the frame assembly, a lifting wire rope is arranged in the lifting drive assembly, one end of the lifting wire rope is connected to the counterweight assembly and the other end is connected to the lifting and transfer assembly, a counterweight guide shoe is installed on the counterweight assembly, the counterweight guide shoe cooperates with the counterweight guide rail installed on the frame assembly and slides up and down on the counterweight guide rail, and a lifting guide shoe is installed on the lifting and transfer assembly, the lifting guide shoe cooperates with the lifting guide rail installed on the frame assembly and slides up and down on the lifting guide rail.
[0006] To further supplement the present technical solution, the frame assembly is assembled from columns, connectors, and diagonal braces. Sealing plates are installed on all four sides of the frame assembly to prevent foreign objects from entering the multi-layer multifunctional elevator or falling out of the multi-layer multifunctional elevator. Lifting guide rails and counterweight guide rails are installed inside the frame assembly. Polyurethane buffers are installed on the top and bottom of the frame assembly. The polyurethane buffers are used to limit the upper and lower limit positions of the lifting drive assembly. The frame assembly is also equipped with deceleration photoelectric, in-position photoelectric, and travel switch detection elements. A tensioner of a speed limiter is also installed at the bottom of the frame assembly.
[0007] As a further supplement to the technical solution, a ladder is installed on the side of the frame assembly for personnel to go up and down for maintenance.
[0008] To further supplement the present technical solution, the lifting drive assembly is integrally installed on the lifting drive frame, a double-wound fixed pulley is installed below the lifting drive frame, a guide fixed pulley is installed on the right side of the lifting drive frame, and a traction wheel main machine is installed above the lifting drive frame, and a rope head assembly is respectively installed on the left and right sides of the lifting drive frame, and one end of the lifting wire rope is fixed to the rope head assembly on the left side, and the lifting wire rope passes downward through the lifting movable pulley at the top of the lifting and transferring assembly, and the lifting wire rope is then wound around the traction wheel main machine upward, and the lifting wire rope passes downward through the double-wound fixed pulley, and the lifting wire rope passes downward through the counterweight movable pulley, and the lifting wire rope is then fixed upward to the rope head assembly on the right side, and when the traction wheel main machine rotates, the lifting wire rope drives the lifting and transferring assembly to do up and down lifting and moving, and at the same time, the lifting wire rope drives the counterweight assembly to do up and down lifting and moving in the opposite direction, and a top fence is installed around the lifting drive assembly, and a speed limiter is also installed on the lifting drive assembly.
[0009] To further supplement the technical solution, the lifting and transfer assembly is installed as a whole on the lifting and transfer frame, a car is installed at the bottom of the lifting and transfer frame, a fork is installed in the middle of the lifting and transfer frame, a conveying device is installed on the upper part of the lifting and transfer frame, a lifting movable pulley is installed above the top of the lifting and transfer frame, the lifting movable pulley is wound around the lifting wire rope and moves up and down with the lifting wire rope, a pulling mechanism is installed below the top of the lifting and transfer frame, safety clamps are installed on the left and right sides of the pulling mechanism, the safety clamps cooperate with the lifting guide rails and move up and down on the lifting guide rails Lifting and sliding, one end of the lifting mechanism is fixed on the speed limiting wire rope, the upper part of the speed limiting wire rope is wound on the speed limiter, and the lower part of the speed limiting wire rope is wound on the tensioner. The speed limiter is installed on the top of the frame assembly, and the tensioner is installed on the bottom of the frame assembly. Lifting guide shoes are installed on both sides of the lifting and transfer frame, and the lifting guide shoes cooperate with the lifting guide rails and slide up and down on the lifting guide rails. A fast door is also installed in the direction of goods entering and exiting the lifting and transfer assembly, and a safety grating is also installed between the fast door and the lifting and transfer frame to detect over-height, over-width, and over-length of goods and to alarm.
[0010] To further supplement the present technical solution, the counterweight assembly includes a counterweight frame, a plurality of counterweight blocks are installed on each side of the lower portion of the counterweight frame, a counterweight movable pulley is installed on each side of the upper portion of the counterweight frame, the counterweight movable pulley is wound around the lifting wire rope and moves up and down with the lifting wire rope, counterweight guide shoes are installed on both sides of the counterweight frame, the counterweight guide shoes cooperate with the counterweight guide rails and slide up and down on the counterweight guide rails.
[0011] To further supplement the present technical solution, the AGV transfer system includes an AGV trolley, a pallet bracket, a pallet material, and an AGV scheduling system. The AGV scheduling system schedules the AGV trolley to carry the pallet material from the pallet bracket on the first layer to the front of the fast door of the multi-layer multifunctional elevator. The AGV scheduling system then issues the arrival information of the AGV trolley. After the multi-layer multifunctional elevator receives the arrival information of the AGV trolley, it issues a fast door opening command. After the AGV trolley receives the information that the fast door has been opened, it automatically walks into the cabin of the multi-layer multifunctional elevator. After the multi-layer multifunctional elevator receives the information that the AGV trolley has arrived in the cabin, it automatically closes the fast door and automatically lifts the AGV trolley and the pallet material to the fourth floor. After the multi-layer multifunctional elevator arrives at the fourth floor, the fast door automatically opens, and the AGV trolley carries the pallet material out of the cabin of the multi-layer multifunctional elevator. Then the AGV scheduling system schedules the AGV trolley to carry the pallet material to the designated pallet bracket position, and the AGV trolley places the pallet material in the corresponding pallet bracket position. After the AGV trolley completes the task, it waits for the AGV scheduling system to issue a new task.
[0012] To further supplement the present technical solution, the pallet transfer system includes a pallet docking position, pallet materials, and a logistics control system. The logistics control system dispatches the multi-layer multifunctional elevator to reach the second-layer pallet docking position. After the multi-layer multifunctional elevator fork reaches the second-layer pallet docking position, the rapid door automatically opens. The logistics control system dispatches the fork to take the pallet material on the second-layer pallet docking position and put it onto the fork of the multi-layer multifunctional elevator. After the multi-layer multifunctional elevator receives the information that the pallet material has reached the fork and the fork has been retracted, it automatically closes the rapid door and automatically lifts the pallet material to the fifth-layer pallet docking position. After the multi-layer multifunctional elevator fork reaches the fifth-layer pallet docking position, the rapid door automatically opens. The logistics control system dispatches the fork carrying the pallet material to automatically extend out of the multi-layer multifunctional elevator lifting and transfer component, and then the fork automatically places the pallet material to the fifth-layer pallet docking position. After the pallet material is placed, the fork automatically retracts into the lifting and transfer component. The multi-layer multifunctional elevator automatically closes the rapid door after receiving the information that the fork has retracted in the lifting and transfer component. After completing the task, the multi-layer multifunctional elevator waits for the logistics control system to issue a new task.
[0013] To further supplement the present technical solution, the conveying and transferring system includes a pallet conveyor, pallet materials, and a logistics control system. The logistics control system dispatches the pallet materials to the three-layer pallet conveyor. At the same time, the logistics control system dispatches the multi-layer multifunctional elevator to arrive at the docking position of the three-layer pallet conveyor. After the multi-layer multifunctional elevator conveying device arrives at the docking position of the three-layer pallet conveyor, the rapid door automatically opens. The logistics control system dispatches the three-layer pallet conveyor to transport the pallet materials to the conveying device in the multi-layer multifunctional elevator. After the multi-layer multifunctional elevator receives the information that the pallet materials have arrived at the conveying device, it automatically closes the rapid door and automatically lifts the pallet materials to the docking position of the six-layer pallet conveyor. After the multi-layer multifunctional elevator arrives at the docking position of the six-layer pallet conveyor, the rapid door automatically opens. The logistics control system dispatches the multi-layer multifunctional elevator conveying device to automatically transport the pallet materials to the docking position of the six-layer pallet conveyor. After the pallet arrives at the docking position of the six-layer pallet conveyor, the multi-layer multifunctional elevator automatically closes the rapid door. After completing the task, the multi-layer multifunctional elevator waits for the logistics control system to issue a new task.
[0014] The beneficial effects are as follows: 1. The present invention realizes full automation and intelligence, achieves 100% automation rate, greatly improves pallet transfer efficiency, and effectively reduces costs;
[0015] 2. The present invention realizes high-speed operation and can achieve a lifting speed of 3m / s, and the transfer efficiency of the elevator is increased by 300%;
[0016] 3. The present invention can be simultaneously connected to the AGV system, the conveying system, and the artificial ground bull, which greatly facilitates the diversification of the pallet transfer process, is conducive to the diversification of the workshop production layout, and saves the space of the workshop layout. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural front view of the present invention;
[0018] Figure 2 It is a schematic diagram of the structure of a multi-layer multifunctional elevator of the present invention;
[0019] Figure 3 It is a schematic diagram of the structure of the frame assembly of the multi-layer multifunctional elevator of the present invention;
[0020] Figure 4 yes Figure 3 A partial enlarged view of middle A;
[0021] Figure 5 It is a schematic diagram of the structure of the lifting drive assembly of the multi-layer multifunctional lifting machine of the present invention;
[0022] Figure 6 It is a schematic diagram of the structure of the lifting and transporting components of the multi-layer multifunctional elevator of the present invention;
[0023] Figure 7 It is a schematic structural diagram of a counterweight assembly of a multi-layer multifunctional elevator of the present invention;
[0024] Figure 8 It is a schematic diagram of the structure of the AGV transfer system of the present invention;
[0025] Fig. 9 It is a schematic diagram of the structure of the pallet transfer system of the present invention;
[0026] Fig.10 It is a schematic diagram of the structure of the conveying and transporting system of the present invention;
[0027] In the figure, a multi-layer multifunctional hoist 1000; a frame assembly 1100; a column 1101; a connector 1102; a diagonal brace 1103; a cover plate 1104; a ladder 1105; a lifting guide rail 1106; a counterweight guide rail 1107; a polyurethane buffer 1108; a deceleration photoelectric 1109; an in-position photoelectric 1110; a travel switch 1111; and a tensioner 1112;
[0028] Lifting drive assembly 1200; lifting drive frame 1201; rewinding fixed pulley 1202; guide fixed pulley 1203; traction wheel main machine 1204; rope head assembly 1205; lifting wire rope 1206; top fence 1207; speed limiter 1208;
[0029] Lifting and transporting assembly 1300; lifting and transporting frame 1301; car 1302; fork 1303; conveying device 1304; lifting and moving pulley 1305; lifting mechanism 1306; safety clamp 1307; speed-limiting wire rope 1308; lifting guide shoe 1309; fast door 1310;
[0030] Counterweight assembly 1400; counterweight frame 1401; counterweight block 1402; counterweight movable pulley 1403; counterweight guide shoe 1404;
[0031] AGV transfer system 2000; AGV trolley 2100; pallet support 2200; pallet material 2300;
[0032] Pallet transfer system 3000; Pallet docking station 3100;
[0033] Conveying and transfer system 4000; pallet conveyor 4100. DETAILED DESCRIPTION
[0034] In order to make the technical solution more clear to those skilled in the art, Figure 1 -10 The technical solution of the present invention is described in detail:
[0035] A multi-layer multifunctional lifting system includes a multi-layer multifunctional elevator 1000, an AGV transfer system 2000, a pallet transfer system 3000, and a conveying and transferring system 4000. The multi-layer multifunctional elevator 1000 is provided with a car 1302 for docking with the AGV transfer system 2000 on the first and fourth floors, the multi-layer multifunctional elevator 1000 is provided with a fork 1303 for docking with the pallet transfer system 3000 on the second and fifth floors, and the multi-layer multifunctional elevator 1000 is provided with a conveying device 1304 for docking with the conveying and transferring system 4000 on the third and sixth floors.
[0036] Among them, the multi-layer multifunctional elevator 1000 includes a frame assembly 1100, a lifting drive assembly 1200 is installed on the top of the frame assembly 1100, a lifting wire rope 1206 is arranged in the lifting drive assembly 1200, one end of the lifting wire rope 1206 is connected to the counterweight assembly 1400 and the other end is connected to the lifting and transfer assembly 1300, a counterweight guide shoe 1404 is installed on the counterweight assembly 1400, the counterweight guide shoe 1404 cooperates with the counterweight guide rail 1107 installed on the frame assembly 1100 and slides up and down on the counterweight guide rail 1107, and a lifting guide shoe 1309 is installed on the lifting and transfer assembly 1300, the lifting guide shoe 1309 cooperates with the lifting guide rail 1106 installed on the frame assembly 1100 and slides up and down on the lifting guide rail 1106.
[0037] Among them, the frame component 1100 is assembled by columns 1101, connectors 1102, and diagonal braces 1103. The four sides of the frame component 1100 are installed with sealing plates 1104 to prevent foreign objects from entering the multi-layer multifunctional elevator 1000 or falling out of the multi-layer multifunctional elevator 1000. The side of the frame component 1100 is installed with a ladder 1105 for personnel to go up and down for maintenance. The frame component 1100 is installed with a lifting guide rail 1106 and a counterweight guide rail 1107. The top and bottom of the frame component 1100 are installed with a polyurethane buffer 1108. The polyurethane buffer 1108 is used to limit the upper and lower limit positions of the lifting drive component 1200. The frame component 1100 is also installed with detection elements such as a deceleration photoelectric 1109, an in-position photoelectric 1110, and a travel switch 1111. The bottom of the frame component is also installed with a tensioner 1112 of the speed limiter 1208.
[0038] Among them, the lifting drive component 1200 is installed as a whole on the lifting drive frame 1201, a double-winding fixed pulley 1202 is installed below the lifting drive frame 1201, a guide fixed pulley 1203 is installed on the right side of the lifting drive frame 1201, and a traction wheel host 1204 is installed above the lifting drive frame 1201. The left and right sides of the lifting drive frame 1201 are respectively equipped with rope head assemblies 1205, which are used to clamp and tighten the rope heads at both ends of the lifting wire rope 1206. One end of the lifting wire rope 1206 is fixed on the rope head assembly 1205 on the left side, and the lifting wire rope 1206 passes downward through the lifting movable pulley 1305 at the top of the lifting and transferring component 1300, and the lifting wire rope 1206 is then wound upward around the traction wheel host 1 204, the lifting wire rope 1206 then passes downward through the rewinding fixed pulley 1202, the lifting wire rope 1206 then winds upward around the traction wheel main unit 1204, the lifting wire rope 1206 then passes downward through the guide fixed pulley 1203, the lifting wire rope 1206 then passes downward through the counterweight movable pulley 1403, the lifting wire rope 1206 is then upwardly fixed to the rope head assembly 1205 on the right side, when the traction wheel main unit 1204 rotates, the lifting wire rope 1206 drives the lifting and transfer assembly 1300 to do up and down lifting and lifting movements, and at the same time, the lifting wire rope 1206 drives the counterweight assembly 1400 to do up and down lifting and lifting movements in the opposite direction, the lifting drive assembly 1200 is surrounded by a top fence 1207, and a speed limiter 1208 is also installed on the lifting drive assembly.
[0039] Among them, the lifting and transfer component 1300 is installed as a whole on the lifting and transfer frame 1301, a car 1302 is installed at the bottom of the lifting and transfer frame 1301, a fork 1303 is installed in the middle of the lifting and transfer frame 1301, a conveying device 1304 is installed on the upper part of the lifting and transfer frame 1301, a lifting movable pulley 1305 is installed on the top of the lifting and transfer frame 1301, the lifting movable pulley 1305 is wound around the lifting wire rope 1206 and moves up and down with the lifting wire rope 1206, a pulling mechanism 1306 is installed below the top of the lifting and transfer frame 1301, safety clamps 1307 are installed on the left and right sides of the pulling mechanism 1306, the safety clamps 1307 cooperate with the lifting guide rail 1106 and slide up and down on the lifting guide rail 1106, one end of the pulling mechanism 1306 is fixed on the speed limiting wire rope 1308, the speed limiting wire rope The upper part of 1308 is wound around the speed limiter 1208, and the lower part of the speed limiting steel wire rope 1308 is wound around the tensioner 1112. The speed limiter 1208 is installed on the top of the frame assembly 1100, and the tensioner 1112 is installed on the bottom of the frame assembly 1100. Lifting guide shoes 1309 are installed on both sides of the lifting and transfer frame 1301. The lifting guide shoes 1309 cooperate with the lifting guide rail 1106 and slide up and down on the lifting guide rail 1106. The speed limiter 1208 is used to limit the rising and falling speeds of the lifting and transfer assembly 1300. The safety clamp 1307 is used to prevent the free fall of the lifting steel wire rope 1206 after the rope breaks. The lifting and transfer assembly 1300 is also equipped with a fast door 1310 in the direction of entering and exiting the goods. A safety grating 1311 is also installed between the fast door 1310 and the lifting and transfer frame 1301 to detect the over-height, over-width, and over-length of the goods and alarm.
[0040] The counterweight assembly 1400 includes a counterweight frame 1401, a plurality of counterweight blocks 1402 are installed on both sides of the lower part of the counterweight frame 1401, a counterweight movable pulley 1403 is installed on both sides of the upper part of the counterweight frame 1401, the counterweight movable pulley 1403 is wound around the lifting wire rope 1206 and moves up and down with the lifting wire rope 1206, and counterweight guide shoes 1404 are installed on both sides of the counterweight frame 1401, and the counterweight guide shoes 1404 cooperate with the counterweight guide rail 1107 and slide up and down on the counterweight guide rail 1107;
[0041] The AGV transfer system 2000 includes an AGV trolley 2100, a pallet support 2200, a pallet material 2300, and an AGV dispatching system. The AGV dispatching system dispatches the AGV trolley 2100 to carry the pallet material 2300 from the pallet support 2200 on the first layer to the front of the fast door 1310 of the multi-layer multifunctional elevator 1000. The AGV dispatching system then issues the arrival information of the AGV trolley 2100. After receiving the arrival information of the AGV trolley 2100, the multi-layer multifunctional elevator 1000 issues an opening command for the fast door 1310. After receiving the information that the fast door 1310 has been opened, the AGV trolley 2100 automatically moves to the cabin 1302 of the multi-layer multifunctional elevator 1000. The multi-layer multifunctional elevator 1000 then sends the command to open the fast door 1310. After receiving the information that the AGV 2100 has arrived in the car 1302, the rapid door 1310 is automatically closed and the AGV 2100 and the pallet material 2300 are automatically lifted to the fourth floor. After the multi-layer multifunctional elevator 1000 arrives at the fourth floor, the rapid door 1310 is automatically opened. The AGV 2100 carries the pallet material 2300 and walks out of the car 1302 of the multi-layer multifunctional elevator 1000. The AGV dispatching system then dispatches the AGV 2100 to carry the pallet material 2300 to the designated pallet support 2200, and the AGV 2100 places the pallet material 2300 on the corresponding pallet support 2200. After completing the task, the AGV 2100 waits for the AGV dispatching system to issue a new task.
[0042] Among them, the pallet transfer system 3000 includes a pallet docking position 3100, a pallet material 2300, and a logistics control system. The logistics control system dispatches the multi-layer multifunctional elevator 1000 to arrive at the second-layer pallet docking position 3100. After the fork 1303 of the multi-layer multifunctional elevator 1000 arrives at the second-layer pallet docking position 3100, the rapid door 1310 automatically opens. The logistics control system dispatches the fork 1303 to fork the pallet material 2300 on the second-layer pallet docking position 3100 and put it onto the fork 1303 of the multi-layer multifunctional elevator 1000. After the multi-layer multifunctional elevator 1000 receives the information that the pallet material 2300 has arrived at the fork 1303 and the fork 1303 has been retracted, it automatically closes the rapid door 1310 and automatically lifts the pallet material 2300 to the fifth-layer pallet docking position 3100. The pallet docking position 3100 is reached by the multi-layer multifunctional hoist 1000. After the fork 1303 reaches the fifth-layer pallet docking position 3100, the rapid door 1310 is automatically opened. The logistics control system dispatches the fork 1303 carrying the pallet material 2300 to automatically extend out of the multi-layer multifunctional hoist 1000 lifting and transferring component 1300. The fork 1303 then automatically places the pallet material 2300 on the fifth-layer pallet docking position 3100. After the pallet material 2300 is placed, the fork 1303 automatically retracts into the lifting and transferring component 1300. After the multi-layer multifunctional hoist 1000 receives the information that the fork 1303 retracts into the lifting and transferring component 1300, the rapid door 1310 is automatically closed. After completing the task, the multi-layer multifunctional hoist 1000 waits for the logistics control system to issue a new task.
[0043] The conveying and transferring system 4000 includes a pallet conveyor 4100, a pallet material 2300, and a logistics control system. The logistics control system dispatches the pallet material 2300 to the three-layer pallet conveyor 4100. At the same time, the logistics control system dispatches the multi-layer multifunctional elevator 1000 to arrive at the docking position of the three-layer pallet conveyor 4100. After the conveying device 1304 of the multi-layer multifunctional elevator 1000 arrives at the docking position of the three-layer pallet conveyor 4100, the fast door 1310 automatically opens. The logistics control system dispatches the three-layer pallet conveyor 4100 to transport the pallet material 2300 to the conveying device 1304 in the multi-layer multifunctional elevator 1000. The multi-layer multifunctional elevator 1000 receives the pallet material. After receiving the information that the material 2300 has arrived at the conveying device 1304, the rapid door 1310 is automatically closed and the pallet material 2300 is automatically lifted to the docking position of the six-layer pallet conveyor 4100. After the multi-layer multifunctional elevator 1000 arrives at the docking position of the six-layer pallet conveyor 4100, the rapid door 1310 is automatically opened. The logistics control system dispatches the multi-layer multifunctional elevator 1000 conveying device 1304 to automatically convey the pallet material 2300 to the docking position of the six-layer pallet conveyor 4100. After the pallet arrives at the docking position of the six-layer pallet conveyor 4100, the multi-layer multifunctional elevator 1000 automatically closes the rapid door 1310. After completing the task, the multi-layer multifunctional elevator 1000 waits for the logistics control system to issue a new task.
[0044] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present invention and fall within the protection scope of the present invention.
Claims
1. A multi-layer multifunctional lifting system, characterized in that: It includes a multi-layer multifunctional elevator, an AGV transfer system, a pallet transfer system, and a conveying and transferring system. The multi-layer multifunctional elevator is provided with six floors. The AGV transfer system is arranged on the first and fourth floors of the multi-layer multifunctional elevator; the pallet transfer system is arranged on the second and fifth floors of the multi-layer multifunctional elevator, and the conveying and transferring system is arranged on the third and sixth floors of the multi-layer multifunctional elevator; the multi-layer multifunctional elevator is provided with a car for docking with the AGV transfer system on the first and fourth floors, the multi-layer multifunctional elevator is provided with a fork for docking with the pallet transfer system on the second and fifth floors, and the multi-layer multifunctional elevator is provided with a conveying device for docking with the conveying and transferring system on the third and sixth floors.
2. A multi-layer multifunctional lifting system according to claim 1, characterized in that: The multi-layer multifunctional elevator includes a frame assembly, a lifting drive assembly is installed on the top of the frame assembly, a lifting wire rope is arranged in the lifting drive assembly, one end of the lifting wire rope is connected to the counterweight assembly and the other end is connected to the lifting and transfer assembly, a counterweight guide shoe is installed on the counterweight assembly, the counterweight guide shoe cooperates with the counterweight guide rail installed on the frame assembly and slides up and down on the counterweight guide rail, and a lifting guide shoe is installed on the lifting and transfer assembly, the lifting guide shoe cooperates with the lifting guide rail installed on the frame assembly and slides up and down on the lifting guide rail.
3. A multi-layer multifunctional lifting system according to claim 2, characterized in that: The frame assembly is assembled from columns, connectors, and diagonal braces. Sealing plates are installed on all four sides of the frame assembly to prevent foreign objects from entering the multi-layer multifunctional elevator or falling out of the multi-layer multifunctional elevator. Lifting guide rails and counterweight guide rails are installed inside the frame assembly. Polyurethane buffers are installed on the top and bottom of the frame assembly. The polyurethane buffers are used to limit the upper and lower limit positions of the lifting drive assembly. The frame assembly is also equipped with deceleration photoelectric, in-position photoelectric, and travel switch detection elements. A tensioner of a speed limiter is also installed at the bottom of the frame assembly.
4. A multi-layer multifunctional lifting system according to claim 3, characterized in that: A ladder is installed on the side of the frame assembly for personnel to go up and down for maintenance.
5. A multi-layer multifunctional lifting system according to claim 3, characterized in that: The lifting drive assembly is integrally installed on the lifting drive frame, a double-wound fixed pulley is installed under the lifting drive frame, a guide fixed pulley is installed on the right side of the lifting drive frame, and a traction wheel main machine is installed above the lifting drive frame. The left and right sides of the lifting drive frame are respectively equipped with a rope head assembly, and one end of the lifting wire rope is fixed to the rope head assembly on the left side. The lifting wire rope passes downward through the lifting movable pulley at the top of the lifting and transferring assembly, and the lifting wire rope is then wound around the traction wheel main machine upward, the lifting wire rope passes downward through the double-wound fixed pulley, the lifting wire rope passes downward through the counterweight movable pulley, and the lifting wire rope is fixed to the rope head assembly on the right side upward. When the traction wheel main machine rotates, the lifting wire rope drives the lifting and transferring assembly to do up and down lifting movement, and at the same time, the lifting wire rope drives the counterweight assembly to do up and down lifting movement in the opposite direction. A top fence is installed around the lifting drive assembly, and a speed limiter is also installed on the lifting drive assembly.
6. A multi-layer multifunctional lifting system according to claim 5, characterized in that: The lifting and transfer assembly is installed as a whole on the lifting and transfer frame, a car is installed at the bottom of the lifting and transfer frame, a fork is installed in the middle of the lifting and transfer frame, a conveying device is installed on the upper part of the lifting and transfer frame, a lifting movable pulley is installed on the top of the lifting and transfer frame, the lifting movable pulley is wound around the lifting wire rope and moves up and down with the lifting wire rope, a pulling mechanism is installed below the top of the lifting and transfer frame, safety clamps are installed on the left and right sides of the pulling mechanism, the safety clamps cooperate with the lifting guide rails and slide up and down on the lifting guide rails, the One end of the lifting mechanism is fixed on the speed limiting steel wire rope, the upper part of the speed limiting steel wire rope is wound on the speed limiter, and the lower part of the speed limiting steel wire rope is wound on the tensioner. The speed limiter is installed on the top of the frame assembly, and the tensioner is installed on the bottom of the frame assembly. Lifting guide shoes are installed on both sides of the lifting and transfer frame. The lifting guide shoes cooperate with the lifting guide rails and slide up and down on the lifting guide rails. A fast door is also installed in the direction of goods entering and exiting the lifting and transfer assembly. A safety grating is also installed between the fast door and the lifting and transfer frame to detect over-height, over-width, and over-length of goods and to alarm.
7. A multi-layer multifunctional lifting system according to claim 6, characterized in that: The counterweight assembly includes a counterweight frame, a plurality of counterweight blocks are installed on each side of the lower portion of the counterweight frame, a counterweight movable pulley is installed on each side of the upper portion of the counterweight frame, the counterweight movable pulley is wound around the lifting wire rope and moves up and down with the lifting wire rope, counterweight guide shoes are installed on both sides of the counterweight frame, the counterweight guide shoes cooperate with the counterweight guide rails and slide up and down on the counterweight guide rails.
8. A multi-layer multifunctional lifting system according to claim 1, characterized in that: The AGV transfer system includes an AGV trolley, a pallet bracket, a pallet material, and an AGV scheduling system. The AGV scheduling system schedules the AGV trolley to carry the pallet material from the pallet bracket on the first layer to the front of the fast door of the multi-layer multifunctional elevator. The AGV scheduling system then issues the arrival information of the AGV trolley. After receiving the arrival information of the AGV trolley, the multi-layer multifunctional elevator issues a fast door opening command. After receiving the information that the fast door has been opened, the AGV trolley automatically walks into the cabin of the multi-layer multifunctional elevator. After receiving the information that the AGV trolley has arrived in the cabin, the multi-layer multifunctional elevator automatically closes the fast door and automatically lifts the AGV trolley and the pallet material to the fourth floor. After the multi-layer multifunctional elevator arrives at the fourth floor, the fast door automatically opens, and the AGV trolley carries the pallet material out of the cabin of the multi-layer multifunctional elevator. Then the AGV scheduling system schedules the AGV trolley to carry the pallet material to the designated pallet bracket position, and the AGV trolley places the pallet material on the corresponding pallet bracket position. After completing the task, the AGV trolley waits for the AGV scheduling system to issue a new task.
9. A multi-layer multifunctional lifting system according to claim 1, characterized in that: The pallet transfer system includes a pallet docking position, pallet materials, and a logistics control system. The logistics control system dispatches the multi-layer multifunctional elevator to arrive at the second-layer pallet docking position. The rapid door automatically opens after the multi-layer multifunctional elevator fork arrives at the second-layer pallet docking position. The logistics control system dispatches the fork to take the pallet material on the second-layer pallet docking position and put it on the fork of the multi-layer multifunctional elevator. After the multi-layer multifunctional elevator receives the information that the pallet material has arrived at the fork and the fork has been retracted, it automatically closes the rapid door and automatically lifts the pallet material to the fifth-layer pallet docking position. After the multi-layer multifunctional elevator fork arrives at the fifth-layer pallet docking position, the rapid door automatically opens. The logistics control system dispatches the fork carrying the pallet material to automatically extend out of the multi-layer multifunctional elevator lifting and transfer component, and then the fork automatically places the pallet material to the fifth-layer pallet docking position. After the pallet material is placed, the fork automatically retracts into the lifting and transfer component. The multi-layer multifunctional elevator automatically closes the rapid door after receiving the information that the fork has retracted in the lifting and transfer component. After completing the task, the multi-layer multifunctional elevator waits for the logistics control system to issue a new task.
10. A multi-layer multifunctional lifting system according to claim 1, characterized in that: The conveying and transferring system includes a pallet conveyor, pallet materials, and a logistics control system. The logistics control system dispatches the pallet materials to the three-layer pallet conveyor. At the same time, the logistics control system dispatches the multi-layer multifunctional elevator to the docking position of the three-layer pallet conveyor. After the multi-layer multifunctional elevator conveying device arrives at the docking position of the three-layer pallet conveyor, the fast door automatically opens. The logistics control system dispatches the three-layer pallet conveyor to transport the pallet materials to the conveying device in the multi-layer multifunctional elevator. After the multi-layer multifunctional elevator receives the information that the pallet materials have arrived at the conveying device, it automatically closes the fast door and automatically lifts the pallet materials to the docking position of the six-layer pallet conveyor. After the multi-layer multifunctional elevator arrives at the docking position of the six-layer pallet conveyor, the fast door automatically opens. The logistics control system dispatches the multi-layer multifunctional elevator conveying device to automatically transport the pallet materials to the docking position of the six-layer pallet conveyor. After the pallet arrives at the docking position of the six-layer pallet conveyor, the multi-layer multifunctional elevator automatically closes the fast door. After completing the task, the multi-layer multifunctional elevator waits for the logistics control system to issue a new task.