Device for automatically assembling and disassembling reel of quilting machine

By designing a quilting machine automatic loading and unloading tie device including a support frame, a two-way screw and a servo motor, the cumbersome problem of manual loading and unloading of the existing quilting machine is solved, and the automatic loading and unloading of the quilting machine is realized, and the efficiency of the quilting machine is improved.

CN119531048AInactive Publication Date: 2025-02-28HAIMEN DIXIU HOME TEXTILES CO LTD
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Patent Information

Application Number
CN202411932186.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-02-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing quilting machines require manual loading and unloading of straps, which leads to high labor intensity and cumbersome operation, which is not conducive to the use of quilting machines.

Method used

A device for automatic loading and unloading of the quilting machine is designed, using supporting frames, bidirectional screws, servo motors, hydraulic cylinders and other components. The two-way screws are driven to rotate through the servo motor, and the automatic clamping and disassembly of the tie frame is achieved under the clamping of the clamping plate and the rotating plate.

Benefits of technology

The automatic loading and unloading of the strap is realized, which reduces the labor intensity of staff, makes the operation more convenient and quick, and improves the efficiency of the quilting machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of quilting machines, in particular to a quilting machine reel automatic loading and unloading device which comprises a supporting frame, the lower surface of the supporting frame is fixedly connected with a plurality of supporting legs, the cross section of the supporting frame is arranged in a rectangular-ambulatory-plane shape, and the inner surface of the supporting frame is fixedly connected with a bearing plate; a mounting cavity is formed in the supporting frame, a two-way lead screw is rotationally arranged in the mounting cavity, two symmetrically-arranged moving blocks are connected to the two-way lead screw in a threaded mode, a clamping assembly is arranged on each moving block, and each clamping assembly comprises a sliding rod slidably mounted on the corresponding moving block. And one end of the sliding rod is fixedly connected with a clamping plate. According to the quilting machine, the reel can be automatically disassembled, in the process of assembling and disassembling a shed frame, the labor intensity of workers is small, operation is convenient and rapid, and use of the quilting machine is facilitated.
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Description

Technical Field

[0001] The invention relates to the technical field of quilting machines, and in particular to a device for automatically loading and unloading a stretcher frame of a quilting machine. Background Art

[0002] With the continuous development of society and the continuous advancement of science and technology, the technology related to quilting machines is also constantly improving. During the production and processing of some textile products, they generally need to go through multiple processing steps, including the use of quilting machines to sew textile products.

[0003] The quilting machines currently in use require manual loading and unloading of the frame. The frame is heavy, which results in high labor intensity and complicated and inconvenient operation when workers load and unload the frame, which is not conducive to the use of the quilting machine. Summary of the invention

[0004] The purpose of the present invention is to solve the following shortcomings in the prior art: the quilting machines currently used require manual loading and unloading of the frame when in use. The mass of the frame is large, which leads to high labor intensity and complicated and inconvenient operation for the staff during loading and unloading, which is not conducive to the use of the quilting machine. A device for automatically loading and unloading the frame of a quilting machine is proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A device for automatically loading and unloading a quilting machine frame, comprising a support frame, a plurality of support legs are fixedly connected to the lower surface of the support frame, the cross section of the support frame is arranged in a U-shaped shape, and a bearing plate is fixedly connected to the inner surface of the support frame; The support frame is provided with an installation cavity, a bidirectional screw is rotatably arranged inside the installation cavity, two symmetrically arranged moving blocks are threadedly connected to the bidirectional screw, each of the moving blocks is provided with a clamping assembly, the clamping assembly comprises a slide rod slidably mounted on the moving block, one end of the slide rod is fixedly connected with a clamping plate; A hydraulic cylinder is fixedly arranged on the upper surface of the support frame, an opening is opened on the upper surface of the support frame, a rotating assembly is arranged inside the opening, the rotating assembly includes a rotating shaft rotatably installed inside the opening, a rotating plate with a concave cross-section is fixedly connected to the rotating shaft, a torsion spring is sleeved on the rotating shaft, one end of the torsion spring is fixedly connected to the rotating shaft, and the other end of the torsion spring is fixedly connected to the inner wall of the opening.

[0006] Preferably, each of the sliding rods is sleeved with a first spring, one end of the first spring is fixedly connected to the sliding rod, and the other end of the first spring is fixedly connected to the moving block.

[0007] Preferably, a rectangular block is fixedly connected to the lower surface of each of the splints, a bending block is slidably mounted on each of the moving blocks, a hinged rod is hinged on the bending block, and one end of the hinged rod away from the bending block is hinged to the rectangular block.

[0008] Preferably, a slide groove with a convex cross-section is provided on one side surface of each of the moving blocks, and each of the bending blocks is slidably connected to the corresponding slide groove.

[0009] Preferably, two rotating disks are fixedly connected to the rotating shaft, a pull rope is arranged between the two rotating disks, a telescopic rod is fixedly connected to the support frame, the telescopic end of the telescopic rod is fixedly connected to the gravity plate, and one end of the pull rope is fixedly connected to the upper surface of the gravity plate.

[0010] Preferably, a support rod is slidably connected to the supporting plate, a push plate is fixedly connected to the upper end of the support rod, a groove for accommodating the push plate is opened on the supporting plate, a second spring is sleeved on the support rod, one end of the second spring is fixedly connected to the support rod, and the other end of the second spring is fixedly connected to the supporting plate.

[0011] Preferably, the lower surface of each movable block is fixedly connected to a bending rod, the bending rod is fixedly connected to a fixed block, the fixed block is provided with a limiting groove with a right-angled trapezoidal cross-section, and the lower end of the support rod is fixedly connected to an extrusion rod with a concave cross-section.

[0012] Preferably, two symmetrically arranged rectangular plates are fixedly connected to the plurality of support legs, each of the rectangular plates is fixedly connected to a reinforcing rod, and each of the reinforcing rods is slidably connected to the corresponding fixed block.

[0013] Preferably, a sliding opening is provided on one inner wall of the installation cavity, and a rectangular opening for the bending rod to move back and forth is provided on the lower inner wall of the installation cavity.

[0014] Preferably, a servo motor is fixedly mounted on one side of the support frame, and a driving end of the servo motor is fixedly connected to the bidirectional lead screw.

[0015] Compared with the prior art, the present invention has the following beneficial effects: When the servo motor drives the bidirectional screw rod to rotate, the two clamping plates can be used to fix the frame in the horizontal direction, and the bearing plate and the rotating plate can be used to fix the frame in the vertical direction, so that the frame can be automatically clamped and installed with high efficiency. When the hydraulic cylinder is working, the driving end of the hydraulic cylinder moves toward the frame and gradually moves against the surface of the frame, so that the frame can be pushed into the storage frame, so that the frame is separated from the push plate, so that the frame can be automatically disassembled. In the process of loading and unloading the frame, the labor intensity of the staff is small, the operation is convenient and quick, and it is conducive to the use of the quilting machine. Only under the driving action of the servo motor, not only can the two clamping plates be driven closer to each other, but the rotating plate can also be rotated, thereby realizing all-round fixed clamping of the scaffolding. The scaffolding can be pushed out from the inside of the supporting frame by utilizing the upward movement of the extrusion rod, the support rod and the push plate. The operation is relatively convenient, and the staff does not need to manually clamp and push out the scaffolding, which reduces the workload of the staff and reduces the cost of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a front structural schematic diagram of a device for automatically loading and unloading a quilting machine frame proposed by the present invention; Figure 2 A schematic diagram of a partial top view of a device for automatically loading and unloading a quilting frame of a quilting machine proposed by the present invention; Figure 3 A schematic diagram of a partial three-dimensional structure of a device for automatically loading and unloading a quilting machine frame proposed by the present invention; Figure 4 A schematic diagram of the partial structure of a side surface of a device for automatically loading and unloading a quilting machine frame proposed by the present invention; Figure 5 A schematic diagram of the internal structure of the back side of a device for automatically loading and unloading a quilting machine frame proposed by the present invention; Figure 6 for Figure 3 A is a schematic diagram of the partially enlarged structure of the middle part; Figure 7 for Figure 4 Schematic diagram of the partially enlarged structure of B.

[0017] In the figure: 1 support frame, 2 support legs, 3 limit slots, 4 servo motors, 5 rotating shafts, 6 extrusion rods, 7 support rods, 8 second springs, 9 fixed blocks, 10 bending rods, 11 clamping plates, 12 moving blocks, 13 push plates, 14 pull ropes, 15 rotating plates, 16 bearing plates, 17 hinged rods, 18 slide rods, 19 first springs, 20 telescopic rods, 21 reinforcing rods, 22 bidirectional screw rods, 23 rectangular plates, 24 torsion springs, 25 rectangular blocks, 26 rotating disks, 27 gravity plates, 28 bending blocks, 29 slide grooves, 30 sliding openings, and 31 hydraulic cylinders. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0019] Reference Figure 1-Figure 7 A device for automatically loading and unloading a stretcher frame of a quilting machine includes a support frame 1, a plurality of support legs 2 are fixedly connected to the lower surface of the support frame 1, the cross section of the support frame 1 is in a U-shaped arrangement, a bearing plate 16 is fixedly connected to the inner surface of the support frame 1, an installation cavity is provided on the support frame 1, a bidirectional screw rod 22 is rotatably arranged inside the installation cavity, two symmetrically arranged moving blocks 12 are threadedly connected to the bidirectional screw rod 22, each moving block 12 is provided with a clamping assembly, the clamping assembly includes a slide rod 18 slidably mounted on the moving block 12, and one end of the slide rod 18 is fixedly connected to a clamping plate 11.

[0020] A hydraulic cylinder 31 is fixedly arranged on the upper surface of the support frame 1, an opening is opened on the upper surface of the support frame 1, a rotating assembly is arranged inside the opening, the rotating assembly includes a rotating shaft 5 rotatably installed inside the opening, a rotating plate 15 with a concave cross-section is fixedly connected to the rotating shaft 5, a torsion spring 24 is sleeved on the rotating shaft 5, one end of the torsion spring 24 is fixedly connected to the rotating shaft 5, and the other end of the torsion spring 24 is fixedly connected to the inner wall of the opening.

[0021] Each slide rod 18 is sleeved with a first spring 19, one end of the first spring 19 is fixedly connected to the slide rod 18, and the other end of the first spring 19 is fixedly connected to the moving block 12. When the surfaces of the two splints 11 are respectively in close contact with the two side surfaces of the stretcher frame, and the two moving blocks 12 continue to move along the bidirectional screw rod 22, each slide rod 18 will slide relative to the corresponding moving block 12, and the first spring 19 will be deformed.

[0022] A rectangular block 25 is fixedly connected to the lower surface of each splint 11, and a bending block 28 is slidably installed on each moving block 12. A hinged rod 17 is hinged on the bending block 28, and one end of the hinged rod 17 away from the bending block 28 is hinged to the rectangular block 25. The distance between each moving block 12 and the corresponding splint 11 will be reduced, and the inclination angle of the hinged rod 17 will change. The bending blocks 28 will move up along the slide groove 29 at the same time. During the upward movement of the bending blocks 28, the upper surfaces of each bending blocks 28 will move up against the lower surface of the gravity plate 27.

[0023] A slide groove 29 with a convex cross-section is provided on one side surface of each moving block 12, and each bending block 28 is slidably connected to the corresponding slide groove 29. Two rotating disks 26 are fixedly connected to the rotating shaft 5, and a pull rope 14 is arranged between the two rotating disks 26. A telescopic rod 20 is fixedly connected to the support frame 1, and a gravity plate 27 is fixedly connected to the telescopic end of the telescopic rod 20. One end of the pull rope 14 is fixedly connected to the upper surface of the gravity plate 27. The elastic force of the torsion spring 24 is smaller than the gravity of the gravity plate 27 itself. After the gravity plate 27 moves up, the telescopic rod 20 is deformed. Under the elastic force of the torsion spring 24, the rotating shaft 5 will rotate in the opening and reel in the pull rope 14, and the rotating plate 15 will rotate together with the rotating shaft 5.

[0024] A support rod 7 is slidably connected to the bearing plate 16, and a push plate 13 is fixedly connected to the upper end of the support rod 7. A groove for accommodating the push plate 13 is provided on the bearing plate 16. A second spring 8 is sleeved on the support rod 7, and one end of the second spring 8 is fixedly connected to the support rod 7, and the other end of the second spring 8 is fixedly connected to the bearing plate 16. A bending rod 10 is fixedly connected to the lower surface of each moving block 12, and a fixed block 9 is fixedly connected to the bending rod 10. A limiting groove 3 with a right-angle trapezoidal cross section is provided on the fixed block 9. The support rod 7 The lower end is fixedly connected with an extrusion rod 6 with a concave cross-section. During the movement of each moving block 12, under the transmission action of the bending rod 10, the fixed block 9 will move at the same time, and the distance between the two fixed blocks 9 will increase, and the two ends of the extrusion rod 6 will gradually abut against the inclined surface of the limit groove 3. With the continuous movement of the fixed block 9, the extrusion rod 6 will move up, and the support rod 7 will slide relative to the bearing plate 16 at the same time, the second spring 8 will be deformed, and the push plate 13 will push the stretcher frame to move upward during the upward movement.

[0025] Two symmetrically arranged rectangular plates 23 are fixedly connected to the multiple supporting legs 2, and a reinforcing rod 21 is fixedly connected to each rectangular plate 23. Each reinforcing rod 21 is slidably connected to the corresponding fixed block 9. During the movement of each fixed block 9, it will simultaneously slide relative to the corresponding reinforcing rod 21, and the reinforcing rod 21 has a certain supporting effect on the fixed block 9.

[0026] A sliding opening 30 is provided on the inner wall of one side of the installation cavity, and a rectangular opening is provided on the lower inner wall of the installation cavity for the bending rod 10 to move back and forth. The sliding opening 30 can limit the moving trajectory of the moving block 12 to prevent the moving block 12 from swinging, and the rectangular opening can limit the moving trajectory of the bending rod 10 to prevent the bending rod 10 from swinging. A servo motor 4 is fixedly installed on one side of the support frame 1, and the driving end of the servo motor 4 is fixedly connected to the bidirectional screw rod 22. When the servo motor 4 is powered on, the servo motor 4 can drive the bidirectional screw rod 22 to rotate.

[0027] In the present invention, in the initial state, the push plate 13 is located inside the groove, and the upper surface of the push plate 13 is flush with the upper surface of the supporting plate 16, and the stretch frame (not shown) is placed on the supporting plate 16, and then the servo motor 4 is powered on, and the servo motor 4 drives the bidirectional screw 22 to rotate, and the two moving blocks 12 move along the bidirectional screw 22 at the same time, and the distance between the two moving blocks 12 is reduced. Under the transmission action of the two moving blocks 12, the two splints 11 move at the same time. When the surfaces of the two splints 11 are respectively in close contact with the two side surfaces of the stretch frame, the two moving blocks 12 continue to move along the bidirectional screw 22, and each slide rod 18 will slide relative to the corresponding moving block 12, and the first spring 19 will be deformed. At this time, the position of each bending block 28 is located directly below the gravity plate 27.

[0028] As each moving block 12 continues to move, the distance between each moving block 12 and the corresponding clamping plate 11 will decrease, the inclination angle of the hinge rod 17 will change, and the bending block 28 will move up along the slide slot 29 at the same time. As the bending block 28 moves up, the upper surface of each bending block 28 will move up against the lower surface of the gravity plate 27. Since one end of the inelastic pull rope 14 is fixedly connected to the gravity plate 27 and the other end is wound around the rotating shaft 5 and cannot be separated from the rotating shaft 5, the elastic force of the torsion spring 24 is smaller than the gravity of the gravity plate 27 itself, and the gravity plate 27 moves up. After that, the telescopic rod 20 is deformed, and under the elastic force of the torsion spring 24, the rotating shaft 5 will rotate in the opening and reel in the pull rope 14. After the rotating plate 15 rotates together with the rotating shaft 5, part of the surface of the rotating plate 15 will fit with the upper surface of the stretcher frame. Under the clamping action of the two clamping plates 11, the stretcher frame can be fixed and limited in the horizontal direction. Under the joint action of the bearing plate 16 and the rotating plate 15, the stretcher frame can be fixed and limited in the vertical direction, thereby realizing automatic clamping of the stretcher frame, and the installation efficiency of the stretcher frame is higher.

[0029] When the stretcher frame needs to be disassembled, the servo motor 4 drives the bidirectional screw 22 to rotate. During the movement of the two moving blocks 12 along the bidirectional screw 22, the distance between the two moving blocks 12 increases, and the rotating plate 15 rotates back to the initial position, that is, it is separated from the surface of the stretcher frame, and the surfaces of each clamping plate 11 are separated from the two side surfaces of the stretcher frame. During the movement of each moving block 12, under the transmission action of the bending rod 10, the fixed block 9 moves at the same time, and the distance between the two fixed blocks 9 increases, and the two ends of the extrusion rod 6 gradually abut against the inclined surface of the limit groove 3. As the fixed block 9 continues to move, the extrusion rod 6 will When the stretcher frame is moved upward, the support rod 7 slides relative to the support plate 16 at the same time, and the second spring 8 is deformed. During the upward movement of the push plate 13, the stretcher frame will be pushed upward until the stretcher frame is pushed to the top of the support frame 1. After that, the hydraulic cylinder 31 works, and the driving end of the hydraulic cylinder 31 moves toward the direction close to the stretcher frame, and gradually moves against the surface of the stretcher frame, so that the stretcher frame can be pushed into the storage frame (not shown), so that the stretcher frame is separated from the push plate 13, thereby realizing the automatic disassembly of the stretcher frame. During the loading and unloading process of the scaffolding, the labor intensity of the staff is relatively small, and the operation is relatively convenient and quick, which is conducive to the use of the quilting machine.

[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A device for automatically loading and unloading a quilting machine frame, comprising a support frame (1), characterized in that: A plurality of support legs (2) are fixedly connected to the lower surface of the support frame (1); the cross section of the support frame (1) is arranged in a U-shaped shape; and a bearing plate (16) is fixedly connected to the inner surface of the support frame (1); The support frame (1) is provided with an installation cavity, a bidirectional screw rod (22) is rotatably arranged inside the installation cavity, two symmetrically arranged moving blocks (12) are threadedly connected to the bidirectional screw rod (22), each of the moving blocks (12) is provided with a clamping assembly, and the clamping assembly includes a sliding rod (18) slidably mounted on the moving block (12), and one end of the sliding rod (18) is fixedly connected to a clamping plate (11); A hydraulic cylinder (31) is fixedly arranged on the upper surface of the support frame (1); an opening is formed on the upper surface of the support frame (1); a rotating assembly is arranged inside the opening; the rotating assembly comprises a rotating shaft (5) rotatably mounted inside the opening; a rotating plate (15) having a concave cross-section is fixedly connected to the rotating shaft (5); a torsion spring (24) is sleeved on the rotating shaft (5); one end of the torsion spring (24) is fixedly connected to the rotating shaft (5); and the other end of the torsion spring (24) is fixedly connected to the inner wall of the opening.

2. The device for automatically loading and unloading a quilting machine frame according to claim 1, characterized in that: A first spring (19) is sleeved on each of the slide bars (18); one end of the first spring (19) is fixedly connected to the slide bar (18), and the other end of the first spring (19) is fixedly connected to the moving block (12).

3. The device for automatically loading and unloading a quilting machine frame according to claim 1, characterized in that: A rectangular block (25) is fixedly connected to the lower surface of each clamping plate (11), a bending block (28) is slidably mounted on each moving block (12), a hinged rod (17) is hinged on the bending block (28), and one end of the hinged rod (17) away from the bending block (28) is hinged to the rectangular block (25).

4. The device for automatically loading and unloading a quilting machine frame according to claim 3, characterized in that: A sliding groove (29) having a convex cross-section is provided on one side surface of each of the moving blocks (12), and each of the bending blocks (28) is slidably connected to a corresponding sliding groove (29).

5. The device for automatically loading and unloading a quilting machine frame according to claim 1, characterized in that: Two rotating disks (26) are fixedly connected to the rotating shaft (5), a pull rope (14) is arranged between the two rotating disks (26), a telescopic rod (20) is fixedly connected to the support frame (1), the telescopic end of the telescopic rod (20) is fixedly connected to a gravity plate (27), and one end of the pull rope (14) is fixedly connected to the upper surface of the gravity plate (27).

6. The device for automatically loading and unloading a quilting machine frame according to claim 1, characterized in that: A support rod (7) is slidably connected to the bearing plate (16), and a push plate (13) is fixedly connected to the upper end of the support rod (7). A groove for accommodating the push plate (13) is provided on the bearing plate (16). A second spring (8) is sleeved on the support rod (7), and one end of the second spring (8) is fixedly connected to the support rod (7), and the other end of the second spring (8) is fixedly connected to the bearing plate (16).

7. The device for automatically loading and unloading a quilting machine frame according to claim 6, characterized in that: The lower surface of each moving block (12) is fixedly connected to a bending rod (10), the bending rod (10) is fixedly connected to a fixing block (9), the fixing block (9) is provided with a limiting groove (3) with a right-angle trapezoidal cross section, and the lower end of the support rod (7) is fixedly connected to an extrusion rod (6) with a concave cross section.

8. The device for automatically loading and unloading a quilting machine frame according to claim 7, characterized in that: Two symmetrically arranged rectangular plates (23) are fixedly connected to the plurality of support legs (2), each of the rectangular plates (23) is fixedly connected to a reinforcing rod (21), and each of the reinforcing rods (21) is slidably connected to a corresponding fixed block (9).

9. The device for automatically loading and unloading a quilting machine frame according to claim 7, characterized in that: A sliding opening (30) is provided on one inner wall of the installation cavity, and a rectangular opening for the bending rod (10) to move back and forth is provided on the lower inner wall of the installation cavity.

10. The device for automatically loading and unloading a quilting machine frame according to claim 1, characterized in that: A servo motor (4) is fixedly mounted on one side of the support frame (1), and a driving end of the servo motor (4) is fixedly connected to the bidirectional lead screw (22).

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