Fabric and processing method thereof

Abstract

The invention relates to the field of fabrics, in particular to a fabric and a processing method thereof. The processing method comprises the following steps that 1, a reel wound with fabric is guided by two guide rods and a parallel rod to be soaked in a refining agent, and then refining and transportation are achieved; 2, promoting the reaction of the refining agent and the fabric through the rotation of an occlusion frame I, an occlusion frame II, a stirring plate I and a stirring plate II while transporting the fabric; 3, the refining agent is pushed to surge through sliding of two reciprocating plates, and movement of the refining agent and reaction of the fabric are promoted through rotation of a plurality of spiral frames; and step 4, extruding redundant refining agent in the fabric after reaction through two pairs of clamping frames to finish refining processing. The refining agent can be pushed to quickly circulate to be in contact with the fabric to react in the process of guiding the fabric to be soaked in the refining agent to be transported, so that the processing speed of the fabric is increased; and the fabric can be extruded and stirred in the fabric conveying process, and the processing speed of the fabric is increased.

Description

Technical Field

[0001] The invention relates to the field of fabrics, and more particularly to a fabric and a processing method thereof. Background Art

[0002] The processing of fabrics is mainly divided into cloth preparation, refining, singeing, pre-shrinking, pre-setting, dyeing, color fixing, washing, softening, stentering, printing and finishing. The function of refining is to remove impurities, improve quality and improve performance. In the process of refining fabrics, the fabrics are immersed in the refining agent, and the fabrics and the refining agent are stirred to accelerate the reaction between the fabrics and the refining agent. However, the fabrics are coiled materials and are not convenient for stirring. The refining agent cannot be pushed to circulate quickly and react with the fabrics during the transportation of the guided fabrics immersed in the refining agent, thereby accelerating the processing speed of the fabrics. Summary of the invention

[0003] In order to improve the deficiencies of the prior art, the present invention provides a fabric and a processing method thereof, which can promote the rapid circulation of the refining agent to contact and react with the fabric during the transportation of the guiding fabric immersed in the refining agent, thereby accelerating the processing speed of the fabric.

[0004] The technical solution adopted by the present invention to solve its technical problem is:

[0005] A fabric processing device comprises a U-shaped frame and a double-sided frame fixed on the U-shaped frame, two pairs of articulating frames I and II are rotatably connected to the double-sided frame, each articulating frame I and the corresponding articulating frame II are arranged up and down, a stirring plate I and a stirring plate II are rotatably connected to the middle of the double-sided frame, the stirring plate I and the stirring plate II correspond to each other up and down, two pairs of guide rods are fixed on the U-shaped frame, reciprocating plates are slidably connected to the two pairs of guide rods, the double-sided frame is fixed to two trusses, and each truss is rotatably connected to a plurality of spiral frames.

[0006] Furthermore, a cylinder I is fixedly connected to the bottom of the U-shaped frame to drive the reciprocating plate to rise and fall.

[0007] Furthermore, two guide rods are symmetrically arranged on the double-sided frame, two parallel rods arranged at the bottom of the guide rods are fixedly connected to the double-sided frame, and two pairs of clamping frames are fixedly connected to the double-sided frame, and the two pairs of clamping frames are respectively arranged between the corresponding guide rods and parallel rods.

[0008] Furthermore, each pair of the clamping frames is respectively provided with a protrusion and a corresponding groove.

[0009] Furthermore, the articulator I and the articulator II are both hollow, and a connecting pipe is rotatably connected between each articulator I and the corresponding articulator II.

[0010] Further, according to the above-mentioned fabric processing equipment, the fabric processing method includes the following steps:

[0011] Step 1: The reel of the wound fabric is immersed in the refining agent under the guidance of two guide rods and parallel rods to achieve refining and transportation;

[0012] Step 2: while transporting the fabric, the rotation of the articulating frame I, articulating frame II, stirring plate I and stirring plate II promotes the reaction between the refining agent and the fabric;

[0013] Step 3: The sliding of two reciprocating plates drives the smelting agent to surge and the rotation of multiple spiral racks promotes the movement of the smelting agent and the reaction of the fabric;

[0014] Step 4: The refining process is completed by squeezing out the excess refining agent in the fabric after the reaction through two pairs of clamping frames.

[0015] Furthermore, the fabric includes warp and weft, the warp is a double thread, and the weft is a single thread. The fabric includes the following components in weight proportions: 5-10 parts of artificial cotton fiber; 5-10 parts of polyester fiber; 80-100 parts of cotton fiber; and 5-10 parts of bamboo charcoal fiber.

[0016] The beneficial effects of the fabric and the processing method thereof of the present invention are as follows: the refining agent can be pushed to circulate quickly and contact and react with the fabric during the transportation of the guided fabric immersed in the refining agent, thereby accelerating the processing speed of the fabric; the fabric can also be squeezed and stirred during the transportation of the fabric, thereby accelerating the processing speed of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0018] Figure 1 It is a structural schematic diagram of processed fabrics;

[0019] Figure 2 for Figure 1 A half-section view of the structure shown;

[0020] Figure 3 A schematic diagram of the structure for pushing the refining agent upward;

[0021] Figure 4 for Figure 3 a front view of the structure shown;

[0022] Figure 5 It is a structural schematic diagram of a double-sided frame;

[0023] Figure 6 for Figure 5 A half-section view of the structure shown;

[0024] Figure 7 It is a schematic diagram of the structure of extruded fabric;

[0025] Figure 8It is a schematic diagram of the structure of the rotation of articulator I and articulator II;

[0026] Fig. 9 This is the position structure diagram of articulator I and articulator II;

[0027] Fig.10 It is the position structure diagram of stirring plate I and stirring plate II;

[0028] Fig.11 It is a cross-sectional view of the processed fabric structure;

[0029] Fig.12 Schematic diagram of the structure that pushes the refining agent downward.

[0030] In the figure: U-shaped frame 11; double-sided frame 12; guide rod 13; guide rod 14; parallel rod 15; clamping frame 16; reciprocating plate 21; cylinder I 22; bite frame I 31; bite frame II 32; connecting pipe 33; synchronous wheel 34; driving wheel 35; stirring plate I 41; stirring plate II 42; change-of-direction wheel 43; truss 51; spiral frame 52; pulley 53; side wheel 54; toothed belt 55. DETAILED DESCRIPTION

[0031] refer to Figure 1 , 2 and 9, detailing an example of a refined fabric:

[0032] A fabric processing device, comprising a U-shaped frame 11 and a double-sided frame 12 fixedly connected to the U-shaped frame 11, the U-shaped frame 11 and the double-sided frame 12 are assembled into a container for loading a refining agent, two pairs of articulating frames Ⅰ31 and articulating frames Ⅱ32 are rotatably connected to the double-sided frame 12, each articulating frame Ⅰ31 and the corresponding articulating frame Ⅱ32 are arranged up and down, a plurality of arc-shaped protrusions are formed on the outer wall of the articulating frame Ⅱ32, and a plurality of arc-shaped grooves are formed on the outer wall of the articulating frame Ⅰ31 to couple with the protrusions on the corresponding articulating frame Ⅱ32 When the fabric passes through the two pairs of articulating frames Ⅰ31 and Ⅱ32, the fabric can be squeezed through the protrusions on the articulating frame Ⅱ32 and the arc grooves on the articulating frame Ⅰ31, and the refining agent in the fabric is squeezed out to make the fabric contact with the remaining refining agents, ensuring that the refining agents at different positions are in contact with the fabric, thereby ensuring that the fabric and the refining agent fully react. The middle part of the double-sided frame 12 is rotatably connected with a stirring plate Ⅰ41 and a stirring plate Ⅱ42, and the stirring plate Ⅰ41 and the stirring plate Ⅱ42 correspond to each other up and down, and the fabric is moved from the stirring plate Ⅰ41 and the stirring plate The U-shaped frame 11 passes through the middle of the stirring plate Ⅱ42, and is stirred by the stirring plate Ⅰ41 and the plate extending from the stirring plate Ⅱ42, thereby increasing the full contact between the fabric and the refining agent. Two pairs of guide rods 13 are fixedly connected to the U-shaped frame 11, and the two pairs of guide rods 13 are slidably connected to the reciprocating plate 21. The reciprocating plate 21 is processed with a plurality of through holes. The reciprocating plate 21 can slide linearly. When the reciprocating plate 21 slides linearly, the refining agent is pushed to surge in the vertical direction, thereby realizing the flipping of the refining agent, ensuring the full reaction of the fabric and the refining agent. 12 is fixedly connected with two trusses 51, and each truss 51 is rotatably connected with a plurality of spiral frames 52, and the plurality of spiral frames 52 can rotate around their own axes. The rotation of the plurality of spiral frames 52 can push the refining agent to move vertically downward, thereby accelerating the flow of the refining agent, thereby increasing the flow rate of the refining agent, and accelerating the full reaction of the fabric with the refining agent during transportation. The plurality of spiral frames 52 are distributed in the middle of the stirring plate Ⅰ41 and the two bite frames Ⅰ31, and the two reciprocating plates 21 are distributed in the lower part of the two bite frames Ⅰ31.

[0033] refer to Figure 2 , 3 4, detailed description of the embodiment of promoting the refining agent to surge up and down:

[0034] The bottom of the U-shaped frame 11 is fixedly connected with a cylinder Ⅰ22 that drives the reciprocating plate 21 to rise and fall. When the two cylinders Ⅰ22 are started, the cylinder rods of the two cylinders Ⅰ22 drive the two reciprocating plates 21 to slide on the corresponding guide rods 13, so that the reciprocating plates 21 push the refining agent to move in the vertical direction, thereby accelerating the reaction speed of the refining agent and the fabric.

[0035] refer to Figure 5 and 6 , detailed description of an embodiment of guiding the fabric to lay flat and squeeze out excess liquid on the fabric:

[0036] Two guide rods 14 are symmetrically arranged on the double-sided frame 12. The fabric is guided and laid flat downward by crossing the upper part of the guide rod 14 from the outer side of one guide rod 14, and is led out from the inner side of the other guide rod 14 by crossing the upper part of the guide rod 14. Two parallel rods 15 arranged at the lower part of the guide rod 14 are fixedly connected to the double-sided frame 12. The fabric guided downward by the guide rod 14 crosses the corresponding lower parallel rods 15 to achieve vertical guidance, and is horizontally arranged after being guided by the two parallel rods 15. Two pairs of clamping frames 16 are fixedly connected to the double-sided frame 12. The two pairs of clamping frames 16 are respectively arranged between the corresponding guide rods 14 and the parallel rods 15. Before the guided fabric is immersed in the refining agent and after the refining agent is exposed, it passes through the two pairs of clamping frames 16 to squeeze the fabric. Each pair of the clamping frames 16 is respectively provided with a protrusion and a corresponding groove, so that the friction of the fabric is increased by the protrusion and the corresponding groove, thereby removing excess refining agent in the fabric, avoiding a large amount of refining agent remaining, and affecting the subsequent washing and neutralization of the fabric.

[0037] refer to Figure 1 and 7 , detailed description of the embodiment of heating fabric and scouring agent:

[0038] The articulator I 31 and the articulator II 32 are both hollow, and a connecting pipe 33 is rotatably connected to each articulator I 31 and the corresponding articulator II 32, and the multiple connecting pipes 33 are all connected to an externally arranged heating furnace, so that high-temperature steam is supplied to the two connecting pipes 33 on the same side through the externally arranged heating furnace, and the high-temperature steam flows into the two articulators I 31 and the articulator II 32 to heat the extruded fabric, and also heats the refining agent, and then flows out from the two connecting pipes 33 on the other side and flows back to the externally arranged heating furnace to realize the circulation of high-temperature steam, thereby meeting the refining conditions of the fabric.

[0039] refer to Figure 8 , an embodiment of driving two articulators I 31 and two articulators II 32 to rotate is described in detail:

[0040] The articulating frames Ⅰ31 and Ⅱ32 are fixedly connected with synchronous wheels 34, and the corresponding two synchronous wheels 34 are meshed for transmission. The double-sided frame 12 is rotatably connected with a driving wheel 35 for driving the lower synchronous wheels 34 to rotate. The two driving wheels 35 are respectively fixedly connected to the output shafts of the two reduction motors Ⅰ. The two reduction motors Ⅰ are fixedly connected to the double-sided frame 12. The two reduction motors Ⅰ are started, and the two reduction motors Ⅰ drive the two driving wheels 35 to mesh and drive the two lower synchronous wheels 34 to rotate. The two lower synchronous wheels 34 mesh and drive the two upper synchronous wheels 34 to rotate, thereby realizing the synchronous rotation of the two articulating frames Ⅰ31 and the two articulating frames Ⅱ32, thereby realizing the synchronous reverse rotation of the two articulating frames Ⅰ31 and the two articulating frames Ⅱ32, and realizing the extrusion of the fabric.

[0041] refer to Figure 1 , 2 10, detailed description of the embodiment of driving the stirring plate I 41 and the stirring plate II 42 to rotate synchronously in opposite directions:

[0042] The stirring plates I 41 and II 42 are fixedly connected with mutually meshing redirecting wheels 43. One of the stirring plates I 41 and II 42 is fixedly connected to the output shaft of the reduction motor II. The reduction motor II is fixedly connected to the double-sided frame 12. When the reduction motor II is started, the reduction motor II drives the fixedly connected stirring plate I 41 or stirring plate II 42 to rotate, and drives the corresponding redirecting wheel 43 to rotate. The redirecting wheel 43 meshes and drives another redirecting wheel 43 to rotate, and drives the remaining stirring plate I 41 or stirring plate II 42 to rotate, so that the plates extending from the stirring plates I 41 and II 42 stir the refining agent, thereby accelerating the reaction speed of the refining agent and the fabric.

[0043] refer to Figure 1 , 2 12, detailed description of the embodiment of driving multiple spiral racks 52 to rotate synchronously:

[0044] A pulley 53 is fixedly connected to each of the spiral frames 52, and two side wheels 54 are rotatably connected to the double-sided frame 12. The two side wheels 54 are respectively connected to the multiple pulleys 53 on the corresponding trusses 51 through toothed belts 55. The two side wheels 54 are respectively fixedly connected to the output shafts of two reduction motors III. The two reduction motors III are fixedly connected to the double-sided frame 12. The two reduction motors III are started, and the two reduction motors III drive the two side wheels 54 to rotate. The two side wheels 54 drive the multiple pulleys 53 to rotate through the toothed belts 55, and the multiple pulleys 53 drive the multiple spiral frames 52 to rotate, thereby pushing the refining agent contacted by the multiple spiral frames 52 to surge downward, thereby realizing the rapid flow of the refining agent.

[0045] refer to Figure 1 and 2 , detailed description of the embodiment of processing fabrics for refining:

[0046] According to the above-mentioned method for processing fabrics using the fabric processing equipment, the processing method comprises the following steps:

[0047] Step 1: The reel of the wound fabric is immersed in the refining agent under the guidance of two guide rods 14 and parallel rods 15 to achieve refining and transportation, so as to achieve contact between the fabric and the refining agent, ensure the reaction between the fabric and the refining agent, and speed up the processing speed of the fabric;

[0048] Step 2: While transporting the fabric, the rotation of the articulating frame I 31, the articulating frame II 32, the stirring plate I 41 and the stirring plate II 42 promotes the reaction between the refining agent and the fabric, and rubs the fabric to ensure that the fabric and the refining agent are fully in contact and react with each other;

[0049] Step 3: The refining agent is pushed to surge by sliding of the two reciprocating plates 21 and the rotation of the multiple spiral racks 52 promotes the movement of the refining agent and the reaction of the fabric, and promotes the rapid flow of the refining agent to ensure that the fabric and the refining agent are fully in contact and react;

[0050] Step 4: The refining process is completed by squeezing out the excess refining agent in the fabric after the reaction through two pairs of clamping frames 16.

[0051] refer to Figure 1 and 2 , details of the examples of processed fabrics:

[0052] The fabric processed according to the above-mentioned fabric processing method includes warp and weft, the warp is a double line, and the weft is a single line. The fabric includes the following components in weight proportions: 5 parts of artificial cotton fiber; 5 parts of polyester fiber; 80 parts of cotton fiber; and 5 parts of bamboo charcoal fiber.

[0053] The fabric comprises the following components in the following weight proportions: 8 parts of artificial cotton fiber; 8 parts of polyester fiber; 90 parts of cotton fiber; and 8 parts of bamboo charcoal fiber.

[0054] The fabric comprises the following components in the following weight proportions: 10 parts of artificial cotton fiber; 10 parts of polyester fiber; 100 parts of cotton fiber; and 10 parts of bamboo charcoal fiber.

Claims

1. A fabric processing equipment, characterized in that: The invention comprises a U-shaped frame (11) and a double-sided frame (12) fixedly connected to the U-shaped frame (11); two pairs of articulating frames I (31) and articulating frames II (32) are rotatably connected to the double-sided frame (12); each articulating frame I (31) and the corresponding articulating frame II (32) are arranged vertically; a stirring plate I (41) and a stirring plate II (42) are rotatably connected to the middle of the double-sided frame (12); the stirring plates I (41) and II (42) correspond vertically; two pairs of guide rods (13) are fixedly connected to the U-shaped frame (11); reciprocating plates (21) are slidably connected to the two pairs of guide rods (13); the double-sided frame (12) is fixedly connected to two trusses (51); each truss (51) is rotatably connected to a plurality of spiral frames (52).

2. The fabric processing equipment according to claim 1, characterized in that: The bottom of the U-shaped frame (11) is fixedly connected with a cylinder I (22) for driving the reciprocating plate (21) to move up and down.

3. The fabric processing equipment according to claim 1, characterized in that: The double-sided frame (12) is symmetrically provided with two guide rods (14), the double-sided frame (12) is fixedly connected with two parallel rods (15) arranged at the bottom of the guide rods (14), and the double-sided frame (12) is fixedly connected with two pairs of clamping frames (16), and the two pairs of clamping frames (16) are respectively arranged between the corresponding guide rods (14) and the parallel rods (15).

4. The fabric processing equipment according to claim 3, characterized in that: Each pair of the clamping frames (16) is respectively provided with a protrusion and a corresponding groove.

5. The fabric processing equipment according to claim 1, characterized in that: The articulator I (31) and the articulator II (32) are both hollow, and a connecting pipe (33) is rotatably connected between each articulator I (31) and the corresponding articulator II (32).

6. The fabric processing equipment according to claim 1, characterized in that: The articulating frame I (31) and the articulating frame II (32) are fixedly connected with synchronous wheels (34), and the two corresponding synchronous wheels (34) are meshed for transmission. A driving wheel (35) is rotatably connected to the double-sided frame (12) for driving the synchronous wheels (34) at the bottom to rotate.

7. The fabric processing equipment according to claim 1, characterized in that: The stirring plate I (41) and the stirring plate II (42) are fixedly connected with mutually meshing changing wheels (43).

8. The fabric processing equipment according to claim 1, characterized in that: A pulley (53) is fixedly connected to each spiral frame (52), and two side wheels (54) are rotatably connected to the double-sided frame (12). The two side wheels (54) are respectively driven by a plurality of pulleys (53) on the corresponding trusses (51) through toothed belts (55).

9. The method for processing fabrics using fabric processing equipment according to any one of claims 1 to 8, characterized in that: The processing method comprises the following steps: Step 1: The reel of the wound fabric is immersed in a refining agent under the guidance of two guide rods (14) and a parallel rod (15) to achieve refining and transportation; Step 2: while transporting the fabric, the refining agent and the fabric are promoted to react by rotating the articulating frame I (31), the articulating frame II (32), the stirring plate I (41) and the stirring plate II (42); Step 3: The refining agent is pushed to surge by sliding of two reciprocating plates (21) and the rotation of multiple spiral racks (52) promotes the movement of the refining agent and the reaction of the fabric; Step 4: The refining process is completed by squeezing out the excess refining agent in the fabric after the reaction through two pairs of clamping frames (16).

10. The fabric processed by the fabric processing method according to claim 9 is characterized in that: The fabric comprises warp and weft, wherein the warp is a double thread and the weft is a single thread. The fabric comprises the following components in weight proportions: 5-10 parts of artificial cotton fiber, 5-10 parts of polyester fiber, 80-100 parts of cotton fiber and 5-10 parts of bamboo charcoal fiber.

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