Composite measuring scale for intercity motor train unit

Abstract

The invention relates to the technical field of inter-city motor train unit maintenance, in particular to a composite measuring scale for an inter-city motor train unit. The intercity motor train unit composite measuring scale specifically comprises a horizontal module, a height module and a distance module. The height module is vertically connected with the horizontal module and is matched with the horizontal module to measure the height of the coupler; the distance module extends into two ends of the horizontal module, and is matched with the horizontal module to detect the height from the lowest surface of the neutral section passing sensor to the steel rail surface, the horizontal distance from the central point of the neutral section passing sensor to the center line of the steel rail, and the wheel set inner side distance. The device has the advantages that various data can be measured, and the measurement efficiency is high.

Description

Technical Field

[0001] The invention relates to the technical field of intercity train maintenance, and in particular to a composite measuring ruler for an intercity train set. Background Art

[0002] During the secondary maintenance of intercity EMUs, a variety of different measuring tools are needed for data measurement, and the tools need to be carried to different data measurement points, which is prone to improper tool use and missing tools at the work site, which is not conducive to on-site tool management. During the inspection process, it is necessary to detect the distance from the horizontal center line of the coupler to the top surface of the rail, the height from the lowest surface of the over-phase sensor to the rail surface, the horizontal distance from the center point of the sensor to the center line of the rail, and the distance from the inner side of the coaxial wheelset.

[0003] Since the measurement of the coupler height and the over-phase sensor data needs to be carried out under the condition of sufficient train air pressure, and the train air pressure will decrease over time during the operation, if the operator is not proficient in the use and coordination of the tools, the operation time will be too long, resulting in insufficient train air pressure and ultimately affecting the accuracy and effectiveness of the measurement results. Therefore, the measurement operation is relatively complex and requires a high level of proficiency.

[0004] When measuring the inner distance of the wheelset, the operator needs to hold the measuring ruler in hand and ensure that the ruler is level when measuring the reading. Due to the large number of wheelsets to be measured, the operator's physical strength is limited, which affects the work efficiency.

[0005] Therefore, in view of the deficiencies in the prior art, a composite measuring ruler for an intercity train set is provided. Summary of the invention

[0006] In order to overcome the deficiencies of the prior art, the present invention provides an intercity EMU composite measuring ruler, which aims to solve the problems of low measurement accuracy and low efficiency caused by a large number of measuring tools, complex coordination and urgent measurement time.

[0007] In order to achieve the above object, the present invention adopts the following technical solutions:

[0008] An intercity EMU composite measuring ruler, comprising: a level module, a height module and a distance module;

[0009] The height module is connected perpendicularly to the horizontal module, and the height module cooperates with the horizontal module to measure the height of the coupler;

[0010] The distance module extends into both ends of the horizontal module, and cooperates with the horizontal module to detect the height of the lowest surface of the over-phase sensor from the rail surface, the horizontal distance from the center point of the over-phase sensor to the center line of the rail, and the inner distance of the wheelset.

[0011] As a further improvement of the technical solution of the present invention, the horizontal module includes a horizontal rod body and a magnetic attraction component, the magnetic attraction component is located below the horizontal rod body, and the magnetic attraction component is magnetically matched with the rail.

[0012] As a further improvement of the technical solution of the present invention, the height module includes a support seat, a height gauge and a measuring slider. The height gauge is connected perpendicularly to the horizontal rod body through the support seat. The measuring slider is slidably connected to the height gauge, and the measuring slider is aligned with the coupler measurement point.

[0013] As a further improvement of the technical solution of the present invention, the distance module includes a distance rod body, a connecting block, and a ruler claw. The distance rod body is fixedly connected to the connecting block, the connecting block is slidably connected to the ruler claw, the connecting block is provided with a height reading window for reading the scale of the ruler claw, and openings are provided at both ends of the horizontal rod body for inserting the distance rod body. The horizontal rod body is rotatably connected to the distance rod body, and the opening is provided with a distance reading window for reading the scale of the distance rod body.

[0014] As a further improvement of the technical solution of the present invention, the horizontal module also includes a limit assembly, which includes a limit pin, an elastic member and a pin cap, the two ends of the elastic member are respectively connected to the limit pin and the pin cap, and the pin cap is connected to the horizontal rod body.

[0015] As a further improvement of the technical solution of the present invention, the distance rod body includes a plurality of limiting sliding grooves, and the limiting pin is limitedly connected to the limiting sliding grooves.

[0016] As a further improvement of the technical solution of the present invention, the rotation angle between the horizontal rod body and the distance rod body is ±30°.

[0017] As a further improvement of the technical solution of the present invention, the horizontal module also includes a level, and the level is fixed to the upper end surface of the horizontal rod body.

[0018] As a further improvement of the technical solution of the present invention, the horizontal rod body is further provided with a first indicator line, the support seat is provided with a second indicator line, and the first indicator line is aligned with the second indicator line.

[0019] As a further improvement of the technical solution of the present invention, the magnetic attraction member includes a balancing magnet and the vertical magnet, the balancing magnet is magnetically matched with the surface of the rail, and the vertical magnet is magnetically matched with the side of the rail.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] In the intercity EMU composite measuring ruler of the present invention, the horizontal module, the height module and the distance module can be assembled and disassembled according to different measurement requirements. The horizontal module is assembled with the height module and the distance module as a core module. The horizontal module is horizontally placed on the rail. The height module is used to measure the height of the coupler by cooperating with the horizontal module. The distance module is used to detect the height of the lowest surface of the over-phase sensor from the rail surface, the horizontal distance of the center point of the over-phase sensor from the center line of the rail, and the inner distance of the wheelset by cooperating with the horizontal module. The intercity EMU composite measuring ruler has the characteristics of being able to measure a variety of data and having high measurement efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The technology of the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments:

[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the composite measuring ruler of the intercity EMU of the present invention;

[0024] Figure 2 It is a three-dimensional structural schematic diagram of the distance module in the composite measuring ruler of the intercity EMU of the present invention;

[0025] Figure 3 It is a bottom view of the distance module in the composite measuring ruler of the intercity train set of the present invention.

[0026] In the figure:

[0027] 1. Horizontal module; 11. Horizontal rod body; 111. First indicator line; 112. Distance reading window; 121. Balance magnet; 122. Vertical magnet; 13. Limiting assembly; 14. Level;

[0028] 2. Height module; 21. Support seat; 211. Second indicator line; 22. Height gauge; 23. Measuring slide block;

[0029] 3. Distance module; 31. Distance rod body; 311. Limiting slide groove; 32. Connecting block; 321. Height reading window; 33. Ruler claw. DETAILED DESCRIPTION

[0030] The following will be combined with the embodiments and drawings to clearly and completely describe the concept, specific structure and technical effects of the present invention, so as to fully understand the purpose, scheme and effect of the present invention. It should be noted that the embodiments in this application and the features in the embodiments can be combined with each other without conflict. The same reference numerals used throughout the drawings indicate the same or similar parts.

[0031] It should be noted that, unless otherwise specified, when a feature is referred to as being "fixed" or "connected" to another feature, it may be directly fixed or connected to the other feature, or it may be indirectly fixed or connected to the other feature. In addition, the descriptions of up, down, left, right, etc. used in the present invention are only relative to the relative positional relationship of the components of the present invention in the drawings.

[0032] Reference Figures 1 to 3 , a composite measuring ruler for intercity train sets, comprising a level module 1, a height module 2 and a distance module 3;

[0033] In one embodiment, the height module 2 is connected vertically to the horizontal module 1, and the height module 2 cooperates with the horizontal module 1 to measure the height of the coupler; the distance module 3 extends into both ends of the horizontal module 1, and the distance module 3 cooperates with the horizontal module 1 to detect the height of the over-phase sensor and the inner distance of the wheelset.

[0034] Among them, the horizontal module 1, the height module 2 and the distance module 3 can be assembled and disassembled according to different measurement requirements. The horizontal module 1 is assembled with the height module 2 and the distance module 3 as the core module. The horizontal module 1 is placed horizontally on the rail. The height module 2 is used to measure the height of the coupler by cooperating with the horizontal module 1. The distance module 3 is used to detect the height of the lowest surface of the over-phase sensor from the rail surface, the horizontal distance of the center point of the over-phase sensor from the center line of the rail, and the inner distance of the wheelset by cooperating with the horizontal module 1. The composite measuring ruler of the intercity EMU has the characteristics of being able to measure a variety of data and high measurement efficiency. The composite measuring ruler is fully functional and easy to use, which is conducive to reducing the types of tools required to be carried during the EMU data measurement operation, facilitating on-site tool management and improving operation efficiency, while reducing the number of required collaborative operators, and indirectly optimizing labor allocation. The use scenarios are mainly concentrated in the manufacturing, maintenance and inspection processes of intercity EMUs. Since the intercity EMU needs to maintain extremely high accuracy and stability during operation, the dimensional measurement requirements of various vehicle components are very strict. The composite measuring ruler can meet the needs of accurate measurement of different parts of the EMU vehicle to ensure the safety and reliability of the vehicle.

[0035] In one embodiment, the horizontal module 1 includes a horizontal rod body 11 and a magnetic attraction member, the magnetic attraction member is located below the horizontal rod body 11, and the magnetic attraction member is magnetically matched with the rail. The horizontal rod body 11 is a hollow rectangular rod. The horizontal rod body 11 is placed on the rail, and the magnetic attraction member includes a balancing magnet 121 and a vertical magnet 122. The balancing magnet 121 is magnetically matched with the surface of the rail and can reliably maintain a horizontal state when assembling different measurement modules. The vertical magnet 122 is magnetically matched with the side of the rail, so that the horizontal module 1 is kept perpendicular to the rail in the horizontal direction, and the center of the horizontal module 1 coincides with the center line of the track of the standard gauge. The balancing magnet 121 is used to prevent it from shaking or tipping over and keep it horizontal, and the vertical magnet 122 makes it horizontal and perpendicular to the rail.

[0036] In one embodiment, the height module 2 includes a support seat 21, a height gauge 22 and a measuring slider 23. The height gauge 22 is connected to the horizontal rod body 11 vertically through the support seat 21. The measuring slider 23 is slidably connected to the height gauge 22, and the measuring slider 23 is aligned with the measuring point of the coupler. The measuring slider 23 includes a slider body and a measuring head. The measuring head protrudes from the slider body, and the measuring head is aligned with the center line of the coupler. Preferably, the height gauge 22 is provided with a scale, and the slider body is provided with a fastening screw for fixing with the height gauge 22.

[0037] The design of the composite measuring ruler integrates multiple measurement functions, including length, width, height, etc. In terms of usage, the operator only needs to select the appropriate measurement module or function according to the specific measurement needs, and measure according to the operating steps of conventional measuring tools.

[0038] When measuring the height between the center line of the coupler and the rail surface, place the horizontal module 1 on the track in front of the coupler and keep it fixed, and vertically install the height module 2 with the support seat 21 downward within the range of the first indicator line 111 in the middle of the horizontal rod body 11, so that the second indicator line 211 of the support seat 21 is completely aligned with it, adjust the height of the measuring slider 23 and the extension position of the measuring head, align the measuring head with the measuring point of the coupler and fix it with a locking nut, and accurate data can be obtained by measuring the vernier of the measuring slider 23 and the scale of the height gauge 22.

[0039] In one embodiment, the distance module 3 includes a distance rod body 31, a connecting block 32, and a ruler claw 33. The distance rod body 31 is fixedly connected to the connecting block 32, and the connecting block 32 is slidably connected to the ruler claw 33. The connecting block 32 is provided with a height reading window 321 for reading the scale of the ruler claw 33. The two ends of the horizontal rod body 11 are provided with openings for inserting the distance rod body 31. The horizontal rod body 11 is rotatably connected to the distance rod body 31, and a distance reading window 112 for reading the scale of the distance rod body 31 is provided at the opening. The distance reading window 112 is provided with a secondary scale, which can be used to obtain an accurate horizontal distance value in combination with the scale on the distance rod body 31. The locking nuts provided on the two ends of the horizontal module 1 are used to fix the distance module 3 to avoid movement errors during the reading process after the measurement is completed. Preferably, the distance rod body 31 can rotate back and forth and slide inside and outside in the horizontal rod body 11. The connecting block 32 is provided with a locking screw for fixing with the ruler claw 33.

[0040] In one embodiment, the horizontal module 1 further includes a limit assembly 13, which includes a limit pin, an elastic member and a pin cap, the two ends of the elastic member are respectively connected to the limit pin and the pin cap, and the pin cap is connected to the horizontal rod body 11. Preferably, two through holes are further provided at the bottom of the horizontal rod body 11, and the pin cap installs the limit pin and the elastic member in the through holes, and the elastic member enables the limit pin to perform telescopic movement in the through hole, and the limit pin is designed to be conical so that it will not fall out from the inside when it extends in the through hole, and the elastic member is a spring.

[0041] When it is necessary to measure the height of the lowest surface of the over-phase sensor from the rail surface and the horizontal distance between the midpoint of the over-phase sensor and the center line of the rail, place the horizontal module 1 on the rail between the over-phase sensors on both sides of the EMU body and keep it fixed, install the two distance scale modules into the two ends of the horizontal module respectively, and keep the scale claw 33 in a vertical state. When the limit pin falls into the limit slide groove 311, the rotation of the distance scale module will be limited while the telescopic sliding will not be hindered. At this time, the distance reading window 112 displays the horizontal distance scale. Adjust the telescopic distance module 3 and the height of the scale claw 33 so that the step of the scale claw 33 is close to the over-phase sensor in the horizontal and height directions. Tighten the locking nut at the distance reading window 112 and the locking nut at the sensor height reading window 321 to fix the distance module 3 as a whole. At this time, the horizontal distance of the sensor can be obtained through the distance reading window 112, and the sensor height can be obtained through the sensor height reading window 321.

[0042] In one embodiment, referring to Figure 3As shown, the distance rod body 31 includes three limit slots 311, the limit pins are limitedly connected with the limit slots 311, and the rotation angle between the horizontal rod body 11 and the distance rod body 31 is ±30°. The limit slots 311 are arranged along the length direction of the distance rod body 31. When the limit pin is located in the middle limit slot 311, the ruler claw 33 is in a vertical position, and the distance reading window 112 will display the scale of the horizontal distance between the center point of the phase sensor and the center line of the rail; when the limit pin is located in the limit slots 311 on both sides, the ruler claw 33 rotates ±30°, and the distance reading window 112 will display the scale of the inner distance of the wheelset.

[0043] When it is necessary to measure the inner distance of the wheelset, on the basis of measuring the phase-separated sensor morphology, the device is placed on the rail in front of the wheelset to be measured, the ruler claw 33 is adjusted to the same height of 22 inches, and the locking nut of the sensor height reading window 321 is tightened to fix it, and the two distance modules 3 are rotated 30° to the same side to make the limit pin fall into the other limit slide groove 311. At this time, the distance reading window 112 displays the scale of the inner distance of the wheelset, and the distance module 3 at one end of the device is telescopically adjusted to the reading of the distance reading window 112 is the initial scale "1400mm", and the locking nut at the distance reading window 112 is tightened, and the horizontal module 1 is moved to make the top of the step of the ruler claw 33 at this end close to the inner side of one wheelset, and the distance module 3 at the other end is telescopically adjusted so that the top of the step of the ruler claw 33 is close to the inner side of the other wheelset, and after tightening the locking nut at the distance reading window 112, the inner distance of the wheelset can be obtained from the distance reading window 112 at this end.

[0044] Preferably, the measurement results are recorded and data analysis is performed as needed. By comparing the measurement results with the design requirements or standard values ​​for processing and analysis, the dimensional accuracy and manufacturing quality of the EMU components can be evaluated.

[0045] In one embodiment, the level module 1 further includes a level 14, which is fixed to the left and right end surfaces of the horizontal rod body 11. Preferably, the level 14 is a horizontal sight glass, which is used to observe the horizontal state of the level module 1.

[0046] In one embodiment, the horizontal rod body 11 is further provided with a first indicator line 111, and the support seat 21 is provided with a second indicator line 211, and the first indicator line 111 is aligned with the second indicator line 211. When the height module 2 is correctly installed on the horizontal module 1, the first indicator line 111 in the middle of the horizontal rod body 11 will be aligned with the second indicator line 211 of the support seat 21, ensuring the accuracy of the dimension measurement.

[0047] For other contents of the composite measuring ruler of the intercity EMU described in the present invention, please refer to the prior art and will not be described in detail here.

[0048] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Therefore, any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention are still within the scope of the technical solution of the present invention.

[0049] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0050] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. A composite measuring ruler for intercity train sets, characterized in that: include: Level module, height module and distance module; The height module is connected perpendicularly to the horizontal module, and the height module cooperates with the horizontal module to measure the height of the coupler; The distance module extends into both ends of the horizontal module, and cooperates with the horizontal module to detect the height of the lowest surface of the over-phase sensor from the rail surface, the horizontal distance from the center point of the over-phase sensor to the center line of the rail, and the inner distance of the wheelset.

2. The composite measuring ruler for intercity train sets according to claim 1, characterized in that: The horizontal module includes a horizontal rod body and a magnetic attraction component. The magnetic attraction component is located below the horizontal rod body and is magnetically matched with the rail.

3. The composite measuring ruler for intercity train sets according to claim 2, characterized in that: The height module includes a support seat, a height gauge and a measuring slider. The height gauge is connected to the horizontal rod body vertically through the support seat. The measuring slider is slidably connected to the height gauge, and the measuring slider is aligned with the coupling measurement point.

4. The composite measuring ruler for intercity train sets according to claim 2, characterized in that: The distance module includes a distance rod body, a connecting block, and a ruler claw. The distance rod body is fixedly connected to the connecting block, and the connecting block is slidably connected to the ruler claw. The connecting block is provided with a height reading window for reading the scale of the ruler claw. Openings for inserting the distance rod body are provided at both ends of the horizontal rod body. The horizontal rod body is rotatably connected to the distance rod body, and a distance reading window for reading the scale of the distance rod body is provided at the opening.

5. The composite measuring ruler for intercity train sets according to claim 4, characterized in that: The horizontal module also includes a limit assembly, which includes a limit pin, an elastic member and a pin cap. Both ends of the elastic member are respectively connected to the limit pin and the pin cap, and the pin cap is connected to the horizontal rod body.

6. The composite measuring ruler for intercity train sets according to claim 5, characterized in that: The distance rod body comprises a plurality of limiting sliding grooves, and the limiting pin is limitedly connected with the limiting sliding grooves.

7. The composite measuring ruler for intercity train sets according to claim 6, characterized in that: The rotation angle between the horizontal rod body and the distance rod body is ±30°.

8. The composite measuring ruler for intercity train sets according to claim 2, characterized in that: The horizontal module also includes a level meter, and the level meter is fixed to the upper end surface of the horizontal rod body.

9. The composite measuring ruler for intercity train sets according to claim 3, characterized in that: The horizontal rod body is also provided with a first indicator line, and the support seat is provided with a second indicator line, and the first indicator line is aligned with the second indicator line.

10. The composite measuring ruler for intercity train sets according to claim 2, characterized in that: The magnetic attraction member comprises a balancing magnet and the vertical magnet. The balancing magnet is magnetically matched with the surface of the rail, and the vertical magnet is magnetically matched with the side of the rail.

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