A welding system for short outer beams of stainless steel tanks
By designing a welding system for the outer stringer of the stainless steel rocket tank, the internal brace and external pressure components are used to ensure the stability of the welding position, the problem of insufficient welding position accuracy and stability in the prior art is solved, and the welding accuracy and quality are improved.
Patent Information
- Application Number
- CN202510135727.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-02-07
AI Technical Summary
In the prior art, in the welding process of stainless steel rocket storage tank short cylinder and outer stringer, it is difficult to ensure the accuracy and stability of the welding position, resulting in low welding quality.
A welding system including an inner support member and an outer pressure member is designed. The inner support member is round and fixed inside the short cylinder through the inner support mechanism of the inner support circle member. The outer press member presses the stringer to the outer side of the short cylinder on the outside of the short cylinder through the outer pressing column and the clamping member to ensure the stability of the welding position.
Through this welding system, it is possible to ensure that the welding position of the tank short cylinder does not shift during the entire welding process, thereby improving welding accuracy and welding quality.
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Figure CN119549973B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of launch vehicle tanks, and in particular to a welding system for short-tube outer stringers of stainless steel tanks. Background Art
[0002] Stainless steel has the advantages of high strength, corrosion resistance and oxidation resistance, and is easy to process and manufacture, and is cheap. Using stainless steel as the material for manufacturing rocket bodies can reduce the manufacturing cost of rockets. Among them, in the manufacturing process of stainless steel rocket tanks, it is usually necessary to weld stringers on the short barrels of the tanks to provide longitudinal support for the short barrels, so that the rocket body can withstand various loads during flight and ensure the integrity and stability of the tank structure. In addition, the design of the stringers can reduce the overall weight of the rocket body design and ensure that the rocket tank has sufficient strength and rigidity.
[0003] In order to realize the welding of stainless steel rocket tank short tube and stringers, it is particularly important to design a welding system for the outer stringers of the stainless steel tank short tube. Summary of the invention
[0004] The object of the present invention is to overcome the deficiencies of the prior art and provide a welding system for the outer beams of the short barrel of a stainless steel tank.
[0005] The present invention provides a welding system for the outer stringers of a short cylinder of a stainless steel storage tank, comprising: an inner support component and an outer pressure component; the inner support component comprises an inner support circular component, the inner support circular component comprises a disc base, and the disc base is provided with a plurality of inner support mechanisms along its circumferential direction; the inner support mechanism is movably arranged along the radial direction of the disc base so as to approach or move away from the short cylinder and support the short cylinder from the inside of the short cylinder; the end surface of the inner support mechanism for contacting the short cylinder is a profile surface matched with the inner side surface of the short cylinder; the outer pressure component is used to press the stringers to the outer side surface of the short cylinder from the outside of the short cylinder so as to weld the short cylinder and the stringers.
[0006] According to one embodiment of the present invention, the internal support mechanism includes an internal support guide rod and an internal support plate arranged along the radial direction of the short cylinder; the internal support guide rod is movably arranged along the radial direction of the disc base; the internal support plate is connected to the internal support guide rod; the internal support guide rod moves along the radial direction of the disc base to drive the internal support plate closer to or away from the short cylinder.
[0007] According to one embodiment of the present invention, the inner support circular component also includes a guide driving component; the guide driving component includes a guide disc; the guide disc is arranged on the disc base and is rotatable relative to the disc base; the guide disc is provided with a plurality of guide grooves corresponding to the inner support mechanism along its circumferential direction; along the circumferential direction of the guide disc, the distance between the guide groove and the center of the guide disc becomes larger; a guide column is provided on the side of the inner support guide rod close to the guide disc, one end of the guide column is provided in the guide groove, and the guide column is slidable relative to the guide groove; through the rotation of the guide disc relative to the disc base, the guide groove drives the guide column to move along the radial direction of the disc base.
[0008] According to an embodiment of the present invention, a plurality of the inner supporting circular parts are arranged along the axial direction; and a plurality of inner supporting circular columns are arranged between two adjacent inner supporting circular parts to support the inner supporting circular parts.
[0009] According to one embodiment of the present invention, the internal support component also includes a rotating mechanism; the rotating mechanism includes a rotating mechanism base and a driven gear, and the driven gear is used to support the disc base and the bottom of the short cylinder; the driven gear is rotatable relative to the rotating mechanism base to drive the disc base and the short cylinder to rotate.
[0010] According to one embodiment of the present invention, the inner support component also includes an inner support column and a column inner support mechanism; the inner support column is used to be placed inside the short tube, and the column inner support mechanism is arranged on the circumferential side of the inner support column; the column inner support mechanism includes an inner support column driving cylinder and a column inner support plate arranged along the radial direction of the disc base, and the column inner support plate is connected to the telescopic rod of the inner support column driving cylinder; the telescopic rod of the inner support column driving cylinder is extended and retracted to drive the column inner support plate toward or away from the inner side surface of the short tube, so that the column inner support plate supports or releases the inner side surface of the short tube.
[0011] According to one embodiment of the present invention, the external pressure component includes an external pressure column and a clamping component; the clamping component is arranged on the side of the external pressure column; the clamping component is used to clamp the truss and press the truss to the outer side of the short tube.
[0012] According to one embodiment of the present invention, a support is provided on the side of the external pressure column facing the short cylinder, and a support plate is respectively provided on the two opposite sides of the support; the support plate is provided with a clamping slider which can slide relative to it; the clamping component includes a clamping drive cylinder, two pull rods and two clamping arms; the clamping drive cylinder is arranged along the height direction of the external pressure column; the telescopic rod of the clamping drive cylinder passes through the support and is slidable relative to the support; one end of the pull rod is rotatably connected to the circumferential side of the telescopic rod of the clamping drive cylinder; the other end of the pull rod is rotatably connected to the clamping slider; the clamping slider is connected to one end of the clamping arm; through the extension and retraction of the telescopic rod of the clamping drive cylinder, one end of the pull rod is driven to move up and down, so that the other end of the pull rod drives the two clamping sliders to approach or move away from each other, so that the other ends of the two clamping arms are approached or moved away from each other to clamp or release the beams.
[0013] According to an embodiment of the present invention, the external pressure column is provided with a plurality of supports along its height direction; and a plurality of groups of the pull rods and the clamping arms corresponding to the supports are provided on the circumferential side surface of the telescopic rod of the clamping drive cylinder.
[0014] According to one embodiment of the present invention, it also includes a welding component; a top plate and a bottom plate extending toward the short tube are respectively arranged at both ends of the external pressure column; a welding column is arranged between the top plate and the bottom plate; the welding component is slidably arranged relative to the welding column along its height direction to weld the entire truss.
[0015] According to the welding system for the outer stringers of the short barrel of a stainless steel tank, the short barrel is supported and fixed inside the short barrel by the internal support mechanism of the support component, and the stringers are pressed to the outer side surface of the short barrel outside the short barrel by the external pressure component, which can ensure that the welding position of the short barrel of the tank does not shift during the entire welding process, thereby improving the welding accuracy and welding quality.
[0016] It should be understood that the above general description and the following detailed description are merely exemplary and illustrative and are not intended to limit the scope of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The following drawings are a part of the specification of the present invention, and illustrate exemplary embodiments of the present invention. Together with the description of the specification, the accompanying drawings are used to explain the principles of the invention.
[0018] Figure 1 It is a three-dimensional diagram of the inner support component of the welding system for the outer beam of the short barrel of a stainless steel tank according to one embodiment of the present invention;
[0019] Figure 2 is a three-dimensional diagram of an inner support component according to an embodiment of the present invention;
[0020] Figure 3 is a three-dimensional diagram of a clamp arm of an external pressure component of an embodiment of the present invention in a state of releasing a beam;
[0021] Figure 4 is a three-dimensional diagram of a clamp arm clamping a beam according to an embodiment of the present invention;
[0022] Figure 5 It is a top view of the inner supporting circular component of one embodiment of the present invention in a state where the short cylinder is not supported;
[0023] Figure 6 It is a top view of a state where the inner supporting circular component supports the short cylinder according to an embodiment of the present invention;
[0024] Figure 7 It is a top view of the inner supporting circular component of one embodiment of the present invention in a state where the short cylinder is not supported;
[0025] Figure 8 is a three-dimensional diagram of a rotating mechanism according to an embodiment of the present invention;
[0026] Fig. 9 is a three-dimensional diagram of a clamping slider according to an embodiment of the present invention;
[0027] Fig.10 yes Figure 4 A stereogram of the middle;
[0028] Fig.11 is a three-dimensional diagram of an external pressure component according to an embodiment of the present invention;
[0029] Fig.12 It is a perspective view of a welding component according to an embodiment of the present invention.
[0030] Description of reference numerals:
[0031] 1 Internal support component; 2 External pressure component; 3 Welding component; 1-1 Disc base; 1-2 Internal support guide rod; 1-3 Internal support plate; 1-4 Internal support round column; 1-5 Rotating mechanism base; 1-6 Driven gear; 1-7 Guide disc; 1-8 Guide groove; 1-9 Guide column; 1-10 Internal support column; 1-11 Internal support column driving cylinder; 1-12 Column internal support plate; 1-13 Driving gear; 1-14 Active Gear; 1-15 inner support base; 2-1 external pressure column; 2-2 support; 2-3 support plate; 2-4 clamping slider; 2-5 clamping drive cylinder; 2-6 pull rod; 2-7 clamping arm; 2-8 top plate; 2-9 bottom plate; 2-10 welding column; 2-11 clamping guide groove; 2-12 support arm; 2-13 rotating shaft; 3-1 Z-axis slider; 3-2 welding head; 3-3 Y-axis slider; 3-4 X-axis slider. DETAILED DESCRIPTION
[0032] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only configured to explain the present invention and are used to illustrate the principles of the present invention, and are not configured to limit the present invention. In addition, the structural components in the drawings are not necessarily drawn to scale. For example, the sizes of some structural components or areas in the drawings may be enlarged for other structural components or areas to help understand the embodiments of the present invention.
[0033] The directional words appearing in the following description are all directions shown in the figures, and do not limit the specific structure of the embodiments of the present invention. In the description of the present invention, it should be noted that, unless otherwise specified, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0034] In addition, the terms "include", "comprise", "have" or any other variations thereof are intended to cover non-exclusive inclusion, so that a structure or component including a series of elements includes not only those elements, but also other mechanical elements that are not explicitly listed or inherent in the structure or component. In the absence of more restrictions, the elements defined by the sentence "include..." do not exclude the existence of other identical elements in the article or device including the elements.
[0035] Spatially related terms such as "below", "beneath", "under", "low", "above", "on", "high", etc. are used to facilitate description to explain the positioning of one element relative to a second element, indicating that these terms are intended to cover different orientations of the device in addition to orientations different from those shown in the figures. In addition, for example, "one element is above / below another element" can mean that the two elements are in direct contact, or that there are other elements between the two elements. In addition, terms such as "first", "second", etc. are also used to describe various elements, regions, parts, etc., and do not specifically refer to the meaning of order or sequence, and should not be regarded as limiting. Similar terms are used throughout the description to represent similar elements.
[0036] In the process of describing the present invention below, in certain scene descriptions, only "rocket", "launch vehicle", "spacecraft", "space launch vehicle" or "missile" may be used. This is only for the convenience of description, and its connotation is not limited to the specific words used. Generally, the launch vehicle of the present invention includes not only space launch vehicles and rockets used to carry satellites or spacecraft or other probes, but also various types of missiles, rockets and other weapons used to carry military payloads, as well as similar products that can send payloads into the air. When interpreting the above specific words, those skilled in the art shall not limit the launch vehicle to only one of the space launch vehicles, rockets or missiles based on the specific words used to describe the scene, thereby narrowing the scope of protection of the present invention.
[0037] For those skilled in the art, the present invention can be implemented without some of these specific details. The following description of the embodiments is only intended to provide a better understanding of the present invention by showing examples of the present invention.
[0038] Figure 1 It is a three-dimensional diagram of the inner support component of the welding system for the outer beam of the short barrel of a stainless steel tank according to one embodiment of the present invention; Figure 2 is a three-dimensional diagram of an inner support component according to an embodiment of the present invention; Figure 3 is a three-dimensional diagram of a clamp arm of an external pressure component of an embodiment of the present invention in a state of releasing a beam; Figure 4 is a three-dimensional diagram of a clamp arm clamping a beam according to an embodiment of the present invention; Figure 5 It is a top view of the inner supporting circular component of one embodiment of the present invention in a state where the short cylinder is not supported; Figure 6 It is a top view of a state where the inner supporting circular component supports the short cylinder according to an embodiment of the present invention; Figure 7 It is a top view of the inner supporting circular component of one embodiment of the present invention in a state where the short cylinder is not supported; Figure 8 is a three-dimensional diagram of a rotating mechanism according to an embodiment of the present invention; Fig. 9 is a three-dimensional diagram of a clamping slider according to an embodiment of the present invention; Fig.10 yes Figure 4 A stereogram of the middle; Fig.11 is a three-dimensional diagram of an external pressure component according to an embodiment of the present invention; Fig.12 It is a perspective view of a welding component according to an embodiment of the present invention.
[0039] like Figure 1-4As shown, the present invention provides a welding system for the outer girder of a short cylinder of a stainless steel tank, comprising: an inner support component 1 and an outer pressure component 2. The inner support component 1 comprises an inner support circular component, and the inner support circular component comprises a disc base 1-1. The disc base 1-1 is provided with a plurality of inner support mechanisms along its circumferential direction. The inner support mechanism is movably arranged along the radial direction of the disc base 1-1, so as to move toward or away from the short cylinder, and to support the short cylinder from the inside of the short cylinder. The end face of the inner support mechanism for contacting the short cylinder is a profile that matches the inner side surface of the short cylinder. The outer pressure component 2 is used to press the girder to the outer side surface of the short cylinder from the outside of the short cylinder, so as to weld the short cylinder and the girder.
[0040] The welding system of this embodiment rounds and fixes the short cylinder inside the short cylinder by the inner supporting mechanism of the rounding supporting component, and presses the stringer to the outer side of the short cylinder by the outer pressing component 2 outside the short cylinder to weld the short cylinder and the stringer. The welding system can ensure that the welding position of the tank short cylinder does not shift during the whole welding process, thereby improving the welding accuracy and welding quality.
[0041] like Figure 2 As shown, according to one embodiment of the present invention, the inner support mechanism includes an inner support guide rod 1-2 and an inner support plate 1-3 arranged along the radial direction of the short cylinder. The inner support guide rod 1-2 is movably arranged along the radial direction of the disc base 1-1. The inner support plate 1-3 is connected to the inner support guide rod 1-2. The inner support guide rod 1-2 moves along the radial direction of the disc base 1-1, driving the inner support plate 1-3 to approach or move away from the short cylinder.
[0042] The welding system of this embodiment is convenient for loading and unloading the short cylinder by setting a retractable inner support mechanism. For example, a plurality of linear guide rails are set along the circumferential direction of the disc base 1-1, and the inner support guide rod 1-2 is fixedly connected to the slider of the linear guide rail. The slider drives the inner support guide rod 1-2 to move along the radial direction of the disc base 1-1, so that the inner support plate 1-3 supports the short cylinder from the inside.
[0043] Furthermore, when the inner support mechanism supports the inner side surface of the short tube, the inner support plates 1-3 of the multiple inner support mechanisms are spliced to form a full circle that matches the inner side surface of the short tube, further ensuring the shape accuracy of the short tube.
[0044] like Figure 5 and 6As shown, according to one embodiment of the present invention, in addition to the disc base 1-1, the inner support circular component also includes a guide drive component. The guide drive component includes a guide disc 1-7. The guide disc 1-7 is arranged on the disc base 1-1 and is rotatable relative to the disc base 1-1. The guide disc 1-7 is provided with a plurality of guide grooves 1-8 corresponding to the inner support mechanism along its circumferential direction. Along the circumferential direction of the guide disc 1-7, the distance between the guide groove 1-8 and the center of the guide disc 1-7 becomes larger. A guide column 1-9 is provided on the side of the inner support guide rod 1-2 close to the guide disc 1-7, one end of the guide column 1-9 is provided in the guide groove 1-8, and the guide column 1-9 is slidably provided relative to the guide groove 1-8. Through the rotation of the guide disc 1-7 relative to the disc base 1-1, the guide groove 1-8 drives the guide column 1-9 to move along the radial direction of the disc base 1-1.
[0045] In an embodiment, for example, the guide groove 1-8 extends along the circumferential direction of the guide disc 1-7, and is an arc extending toward the circumferential side of the guide disc 1-7. The inner support guide rod 1-2 is limited in the circumferential direction of the disc base 1-1 (i.e., the inner support guide rod can only move in the radial direction of the disc base when an external force is applied). The guide disc 1-7 rotates relative to the disc base 1-1, and the guide groove 1-8 moves. By positioning the guide column 1-9, the guide column drives the inner support guide rod 1-2 to move in the radial direction of the disc base 1-1, thereby realizing the extension and retraction of the inner support guide rod 1-2 relative to the disc base 1-1.
[0046] like Figure 7 As shown, according to one embodiment of the present invention, the disc base 1-1 can be provided with a driving gear 1-13. The driving gear 1-13 is meshed with the guide disc 1-7, and the guide disc 1-7 is driven to rotate relative to the disc base 1-1 by the rotation of the driving gear 1-13.
[0047] In this embodiment, for example, the driving gear 1-13 is connected to a motor. When the motor is started, the driving gear 1-13 drives the guide disc 1-7 to rotate.
[0048] like Figure 1 As shown, according to one embodiment of the present invention, a plurality of inner supporting circular parts are arranged along the axial direction (ie, the direction perpendicular to the disc base 1-1), and a plurality of inner supporting circular columns 1-4 are arranged between two adjacent inner supporting circular parts to support the inner supporting circular parts.
[0049] In this embodiment, a plurality of inner supporting circular members (for example, three inner supporting circular members) simultaneously support the inner side surface of the short tube from the inside of the short tube along the axial direction of the short tube, which can improve the shape accuracy of the short tube.
[0050] like Figure 8As shown, according to one embodiment of the present invention, in addition to the inner supporting circular member, the inner supporting member 1 also includes a rotating mechanism. The rotating mechanism includes a rotating mechanism base 1-5 and a driven gear 1-6, and the driven gear 1-6 is used to support the disc base 1-1 and the bottom of the short cylinder. The driven gear 1-6 is rotatably arranged relative to the rotating mechanism base 1-5 to drive the disc base 1-1 and the short cylinder to rotate.
[0051] The welding system of this embodiment can control the welding position of the beam on the outer side of the short tube by driving the disc base 1-1 and the short tube to rotate through the driven gear 1-6. For example, the rotating mechanism can also include a driving gear 1-14, and the driving gear 1-14 is meshed with the driven gear 1-14. The driving gear 1-14 can be connected to a motor. The motor starts and drives the driving gear 1-14 to drive the driven gear 1-6 to rotate.
[0052] like Figure 1 As shown, according to one embodiment of the present invention, in addition to the inner support circular component, the inner support component 1 also includes an inner support column 1-10 and a column inner support mechanism. The inner support column 1-10 is used to be placed inside the short tube, and the column inner support mechanism is arranged on the circumferential side of the inner support column 1-10. The column inner support mechanism includes an inner support column driving cylinder 1-11 and a column inner support plate 1-12 arranged along the radial direction of the disc base 1-1 (i.e., perpendicular to the axial direction of the inner support column 1-10), and the column inner support plate 1-12 is connected to the telescopic rod of the inner support column driving cylinder 1-11. By extending and retracting the telescopic rod of the inner support column driving cylinder 1-11, the column inner support plate 1-12 is driven toward or away from the inner side surface of the short tube, so that the column inner support plate 1-12 supports or releases the inner side surface of the short tube.
[0053] In this embodiment, the column inner support plate 1-12 is used to support the welding position of the truss and the short tube. For example, the inner support column 1-10 can be set in the middle of the disc base 1-1 and perpendicular to the disc base 1-1. The disc base 1-1, the guide disc 1-7, the rotating mechanism base 1-5, and the driven gear 1-6 are rotatably connected or gap-set relative to the inner support column 1-10. That is, when the rotating mechanism drives the disc base 1-1 and the short tube to rotate, the inner support column 1-10 and the column inner support mechanism do not rotate accordingly. For example, a group of column inner support mechanisms are set between two adjacent inner support circular parts.
[0054] According to one embodiment of the present invention, for example, the lower end of the inner support column 1-10 can be connected to the ground or to a device fixed on the ground (for example, Figure 8 The inner support base 1-15) shown is fixedly connected.
[0055] like Figure 3 and 4As shown, according to one embodiment of the present invention, the external pressure component 2 includes an external pressure column 2-1 and a clamping component. The clamping component is arranged on the side of the external pressure column 2-1. The clamping component is used to clamp the beam and press the beam to the outer side of the short tube.
[0056] In this embodiment, the external pressure component 2 is used to clamp the stringers outside the short tube and press them to the outer side surface of the short tube to weld the stringers.
[0057] According to one embodiment of the present invention, in addition to the external pressure column 2-1 and the clamping component, the external pressure component 2 further includes a linear guide rail. The linear guide rail can be fixedly arranged on the ground or arranged on a device fixed on the ground, and the linear guide rail is arranged along the radial direction of the short cylinder. The external pressure column 2-1 can be slidably arranged relative to the linear guide rail to drive the clamping component to approach or move away from the cylinder. For example, the clamping component can be a device similar to a gripper, etc.
[0058] like Figure 3 and 4 As shown, according to one embodiment of the present invention, a support 2-2 is provided on the side of the external pressure column 2-1 facing the short cylinder, and a support plate 2-3 is provided on the two opposite sides of the support 2-2. The support plate 2-3 is provided with a clamping slider 2-4 that can slide relative to it. The clamping component includes a clamping drive cylinder 2-5, two pull rods 2-6 and two clamping arms 2-7. The clamping drive cylinder 2-5 is arranged along the height direction of the external pressure column 2-1. The telescopic rod of the clamping drive cylinder 2-5 penetrates the support 2-2 and is slidably arranged relative to the support 2-2. One end of the pull rod 2-6 is rotatably connected to the circumferential side of the telescopic rod of the clamping drive cylinder 2-5. The other end of the pull rod 2-6 is rotatably connected to the clamping slider 2-4. The side of the clamping slider 2-4 relative to the short cylinder is connected to one end of the clamping arm 2-7. By extending and retracting the telescopic rod of the clamping drive cylinder 2-5, one end of the pull rod 2-6 is driven to move up and down, so that the other end of the pull rod 2-6 drives the two clamping sliders 2-4 to move closer to or away from each other, so that the other ends of the two clamping arms 2-7 move closer to or away from each other to clamp or release the beam.
[0059] In this embodiment, one end of the pull rod 2-6 moves up and down, which drives the clamping slide block 2-4 connected to the other end of the pull rod 2-6 to slide relative to the support plate 2-3. For example, the two clamping arms 2-7 are arranged in parallel on a horizontal plane.
[0060] like Fig. 9 As shown, according to one embodiment of the present invention, for example, the vertical cross section of the clamping slide block 2-4 can be an I-shaped. The support plate 2-3 is provided with a clamping guide groove 2-11, and the clamping slide block 2-4 is slidably arranged relative to the clamping guide groove 2-11.
[0061] In this embodiment, the clamping slider 2-4 is designed to be I-shaped, and cooperates with the support plate 2-3 to limit the clamping slider 2-4 in the height direction and slide it in the horizontal direction.
[0062] like Fig.10 As shown, according to one embodiment of the present invention, for example, two corresponding support arms 2-12 are provided on the circumferential side wall of the telescopic rod of the clamping drive cylinder 2-5. A rotating shaft 2-13 is provided at one end of the two support arms 2-12 away from the telescopic rod of the clamping drive cylinder 2-5. One end of the pull rod 2-6 is rotatably connected to the rotating shaft 2-13.
[0063] like Figure 3 and 4 As shown, according to one embodiment of the present invention, the external pressure column 2-1 is provided with a plurality of supports 2-2 along its height direction. The circumferential side surface of the telescopic rod of the clamping drive cylinder is provided with a plurality of groups of pull rods 2-6 and clamp arms 2-7 corresponding to the supports 2-2.
[0064] In this embodiment, the telescopic rod of the clamping drive cylinder 2-5 passes through the multiple supports 2-2 in sequence and can slide relative to the multiple supports 2-2. The telescopic rod of the clamping drive cylinder 2-5 is extended and retracted, driving one end of the multiple groups of pull rods 2-6 to move up and down at the same time, so as to drive the multiple groups of clamping arms 2-7 to clamp or release the beams at the same time along the length direction of the beams, thereby ensuring the stability of the beams and the welding quality during the welding process.
[0065] like Fig.11 As shown, according to one embodiment of the present invention, in addition to the inner support component 1 and the external pressure component 2, the welding system also includes a welding component 3. A top plate 2-8 and a bottom plate 2-9 extending toward the short tube are respectively arranged at both ends of the external pressure column 2-1. A welding column 2-10 is arranged between the top plate 2-8 and the bottom plate 2-9. The welding component 3 is slidably arranged relative to the welding column 2-10 along its height direction to weld the entire stringer.
[0066] In this embodiment, the welding component 3 moves up and down relative to the welding column 2-10, so that the welding head of the welding component 3 can weld the stringer along the length direction of the stringer (for example, laser welding). For example, the bottom plate 2-9 can be slidably arranged with a linear guide rail arranged on the ground, so that the external pressure component is close to or away from the welding position of the stringer and the short tube.
[0067] like Fig.12 As shown, according to one embodiment of the present invention, the external pressure column 2-1 is provided with a screw rod along its height direction (i.e., the axial direction of the short cylinder). The welding component 3 includes a Z-axis slider 3-1, and the welding head 3-2 is provided on the Z-axis slider 3-1. The Z-axis slider 3-1 is slidably provided relative to the screw rod to drive the welding head 3-2 to move up and down (in the Z-axis direction).
[0068] According to one embodiment of the present invention, a Y-axis slider 3-3 is disposed on the Z-axis slider 3-1, and the welding head is disposed on the Y-axis slider 3-3. In the horizontal direction, the Y-axis slider 3-3 can slide relative to the Z-axis slider 3-1 along the vertical direction (Y-axis direction) of the short cylinder radial direction to drive the welding head 3-2 to move horizontally.
[0069] According to one embodiment of the present invention, an X-axis slider 3-4 is arranged on the Y-axis slider 3-3, and the welding head 3-2 is fixedly arranged with the X-axis slider 3-4. In the horizontal direction, the X-axis slider 3-4 can slide relative to the Y-axis slider 3-3 along the radial direction (X-axis direction) of the short tube, so as to move toward or away from the welding position of the stringer and the short tube.
[0070] In this embodiment, the Z-axis direction is the vertical direction. In the horizontal direction, the X-axis direction is perpendicular to the Y-axis direction, and the Z-axis direction is perpendicular to the X-axis direction and the Y-axis direction. The welding system can increase the welding freedom of the welding head.
[0071] The above-mentioned embodiments of the present invention can be combined with each other and have corresponding technical effects.
[0072] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A welding system for short outer beams of stainless steel tanks, characterized in that: include: Internal support components and external pressure components; The inner supporting component comprises an inner supporting circular component, the inner supporting circular component comprises a disc base, and the disc base is provided with a plurality of inner supporting mechanisms along its circumferential direction; the inner supporting mechanism is movably provided along the radial direction of the disc base so as to approach or move away from the short tube and support the short tube from the inside of the short tube; the end surface of the inner supporting mechanism for contacting the short tube is a profile surface adapted to the inner side surface of the short tube; The external pressure component is used to press the stringer to the outer side of the short tube outside the short tube, so as to weld the short tube and the stringer; the external pressure component includes an external pressure column and a clamping component; the clamping component is arranged on the side of the external pressure column; the clamping component is used to clamp the stringer and press the stringer to the outer side of the short tube; A support is arranged on the side of the external pressure column facing the short cylinder, and a support plate is arranged on the two opposite sides of the support respectively; the support plate is provided with a clamping slider capable of sliding relative thereto; The clamping component comprises a clamping drive cylinder, two pull rods and two clamping arms; the clamping drive cylinder is arranged along the height direction of the external pressure column; the telescopic rod of the clamping drive cylinder penetrates the support and is slidably arranged relative to the support; one end of the pull rod is rotatably connected to the circumferential side surface of the telescopic rod of the clamping drive cylinder; the other end of the pull rod is rotatably connected to the clamping slider; The clamping slider is connected to one end of the clamping arm; the telescopic rod of the clamping drive cylinder is extended and retracted to drive one end of the pull rod to move up and down, so that the other end of the pull rod drives the two clamping sliders to move closer to or away from each other, so that the other ends of the two clamping arms move closer to or away from each other to clamp or release the beam; The external pressure column is provided with a plurality of supports along its height direction; and a plurality of groups of the pull rods and the clamping arms corresponding to the supports are provided on the circumferential side surface of the telescopic rod of the clamping drive cylinder.
2. The welding system according to claim 1, characterized in that The inner support mechanism includes an inner support guide rod and an inner support plate arranged along the radial direction of the short tube; the inner support guide rod is movably arranged along the radial direction of the disc base; the inner support plate is connected to the inner support guide rod; the inner support guide rod moves along the radial direction of the disc base to drive the inner support plate to approach or move away from the short tube.
3. The welding system according to claim 2, characterized in that: The inner support circular component also includes a guide driving component; the guide driving component includes a guide disc; the guide disc is arranged on the disc base and is rotatable relative to the disc base; the guide disc is provided with a plurality of guide grooves corresponding to the inner support mechanism along its circumferential direction; along the circumferential direction of the guide disc, the distance between the guide groove and the center of the guide disc becomes larger; a guide column is provided on the side of the inner support guide rod close to the guide disc, one end of the guide column is provided in the guide groove, and the guide column is slidable relative to the guide groove; through the rotation of the guide disc relative to the disc base, the guide groove drives the guide column to move along the radial direction of the disc base.
4. The welding system according to claim 1, characterized in that A plurality of the inner supporting circular parts are arranged along the axial direction; and a plurality of inner supporting circular columns are arranged between two adjacent inner supporting circular parts to support the inner supporting circular parts.
5. The welding system according to claim 1, characterized in that: The inner support component also includes a rotating mechanism; the rotating mechanism includes a rotating mechanism base and a driven gear, and the driven gear is used to support the disc base and the bottom of the short cylinder; the driven gear is rotatably arranged relative to the rotating mechanism base to drive the disc base and the short cylinder to rotate.
6. The welding system according to claim 1, characterized in that The inner support component also includes an inner support column and a column inner support mechanism; the inner support column is used to be placed inside the short tube, and the column inner support mechanism is arranged on the circumferential side of the inner support column; the column inner support mechanism includes an inner support column driving cylinder and a column inner support plate arranged along the radial direction of the disc base, and the column inner support plate is connected to the telescopic rod of the inner support column driving cylinder; the telescopic rod of the inner support column driving cylinder is extended and retracted to drive the column inner support plate toward or away from the inner side surface of the short tube, so that the column inner support plate supports or releases the inner side surface of the short tube.
7. The welding system according to claim 1, characterized in that It also includes welding components; the two ends of the external pressure column are respectively provided with a top plate and a bottom plate extending toward the short tube; a welding column is arranged between the top plate and the bottom plate; the welding component is slidably arranged relative to the welding column along its height direction to weld the entire truss.
Citation Information
Patent Citations
Cylinder rounding device for metal product machining
CN112742903A
Automobile decoration tail tube welding device
CN112958991A