Continuous casting machine roller bearing pedestal dismounting and mounting equipment and dismounting and mounting method thereof

Abstract

The invention discloses a continuous casting machine roller bearing pedestal dismounting and mounting device and a dismounting and mounting method thereof, the device comprises a workbench and a dismounting and mounting work frame, and the dismounting and mounting work frame is movably arranged on the top of the workbench along a linear track. A plurality of roller bodies are evenly distributed, the dismounting and mounting working frame is moved to find the positions of the roller bodies, the roller bodies are centered and straightened through the hydraulic cylinders on the two sides, and during mounting operation, bearing seats containing bearings are accurately positioned and pushed to synchronously advance, so that the machining precision is guaranteed, workpieces are prevented from being damaged, and the working efficiency is improved. The problem that the depths of bearing pedestals on the two sides entering a roller are different is solved, during disassembling, a roller body is centered and straightened firstly, the roller body is limited through a pressing part, so that the bearing pedestals with bearings on the two sides are synchronously taken down, the taken-down bearing pedestals with the bearings are supported by a plurality of acting plates and drawing rods, the moving space of the bearing pedestals can be compressed, and the bearing pedestals with the bearings on the two sides can be disassembled. And the workpiece is attached to the top mounting head and retreats to the two sides to be taken down, operation is convenient, the working efficiency is improved, and potential safety hazards caused by falling of the workpiece are reduced.

Description

Technical Field

[0001] The invention relates to the technical field of continuous casting machine roller processing, in particular to a continuous casting machine roller bearing seat disassembly and assembly equipment and a disassembly and assembly method thereof. Background Art

[0002] Each segment of the slab continuous casting machine has 30 sets of rollers, and each roller has two bearing seats with built-in bearings, with 24 segments per machine. The daily disassembly and assembly of the segment rollers is very heavy, and in the past, it has always been disassembled and assembled manually by knocking or pulling, which often affects the maintenance of the segment and is costly.

[0003] In the prior art, for example, the Chinese patent with application number 201120156237.0 discloses a disassembly and assembly device for a roller bearing seat of a fan-shaped segment, which relates to a rapid disassembly and assembly facility for a roller bearing seat of a fan-shaped segment of a slab continuous casting machine in the metallurgical industry. The technical scheme is: it includes an oil cylinder, a pull plate, a special pull sleeve, a roller clamp, and a stand. A pull plate is provided at the outer end of the oil cylinder rod, and a special pull sleeve is connected to the pull plate at one end and connected to the bearing seat at the other end, and matched therewith. A roller clamp is provided on the stand. The pull plate and the bearing seat are connected with a special pull sleeve, and the bearing seat can be disassembled and assembled by operating the hydraulic cylinder. This scheme realizes smooth hydraulic operation, avoids damage to the bearing by hammering, optimizes the fan-shaped segment preparation process, realizes batch continuous operation, improves the preparation quality, shortens the maintenance time, and reduces the labor intensity of workers. It has the characteristics of simple structure and convenient operation.

[0004] When the above solution is used, the roller can roll freely, and the roller is rolled between the disassembly and assembly power source, and the positioning is not accurate. If the roller is tilted, it will affect the stamping accuracy of the roller and the bearing seat, and may damage the workpiece; the roller rolls to the disassembly and assembly position and is stuck in position to prevent left and right movement. However, the roller is not centered and self-limited. During installation, the depth of the bearing seats on both sides entering the roller is inconsistent, which affects the subsequent installation and stable work. During disassembly, when one side of the bearing seat is removed, the stress state of the roller is destroyed, and the bearing seat on the other side is not easy to remove; in addition, the removed bearing seat is not easy to recycle, and there is a safety hazard of directly falling, thereby damaging the equipment.

[0005] Therefore, it is necessary to develop a continuous casting machine roller bearing seat disassembly and assembly equipment and a disassembly and assembly method thereof to solve the above problems. Summary of the invention

[0006] The technical problem to be solved by the present invention is to provide a continuous casting machine roller bearing seat disassembly and assembly equipment and a disassembly and assembly method thereof in response to the deficiencies of the above-mentioned prior art. By evenly arranging multiple roller bodies, a disassembly and assembly work frame is moved to find the correct position of the roller body, and the roller body is centered and aligned using hydraulic cylinders on both sides. During installation, the bearing seat containing the bearing is accurately positioned and pushed to move synchronously. During disassembly, the roller body is first centered and aligned, and the roller body is limited by a pressing part, so that the bearing seats containing the bearings on both sides can be removed synchronously, and the removed bearing seats containing the bearings are supported and lifted by multiple action plates and pulling rods, compressing their activity space so that they can fit on the top loading head and retreat to both sides for removal, so as to solve the problems raised in the background technology.

[0007] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0008] A continuous casting machine roller bearing seat disassembly and assembly equipment comprises a workbench and a disassembly and assembly work frame, wherein the disassembly and assembly work frame is movably arranged on the top of the workbench along a straight line track;

[0009] A plurality of evenly distributed brackets are arranged on the top of the workbench, and arc-shaped placement grooves for placing the roller bodies are opened on the upper surfaces of the brackets;

[0010] Both sides of the assembly and disassembly work frame are fixedly connected with coaxially distributed hydraulic cylinders, and the output ends of the hydraulic cylinders extend to the inner side of the assembly and disassembly work frame and are transmission-connected with the assembly and disassembly components, which include:

[0011] A top loading head cooperates with a hydraulic cylinder to deliver the bearing seat containing the bearing to the end of the roller body, and the top loading head and the output end of the hydraulic cylinder are detachable and mountable;

[0012] An action plate cooperates with a hydraulic cylinder to press the bearing seat containing the bearing onto the roller body, the action plate is hingedly arranged at the end of the ear plate integrally arranged outside the top loading head, and a force groove is arranged on one side of the action plate close to the axis of the top loading head, and the position of the force groove extends out of one side of the top loading head;

[0013] A pull rod, used to push or pull back the bearing seat containing the bearing, the pull rod and the action plate are detachably mounted, and when in use, the bottom end of the pull rod extends to the side of the action plate close to the axis of the top loading head;

[0014] An adjusting part, used for adjusting the working inclination angle and working position of the action plate and the drawing rod;

[0015] A pressing portion is provided at the top inner side of the disassembly and assembly work frame, which is used to press and fix the roller body when the bearing seat with the bearing is disassembled.

[0016] Preferably, the adjustment unit comprises:

[0017] The cylinder, the top of the ear plate is fixedly connected to the first support frame, the top of the action plate is fixedly connected to the second support frame, and the two ends of the cylinder are respectively hinged to the top of the first support frame and the second support frame;

[0018] The moving block is slidably connected to the inside of the limiting sliding groove opened on the action plate, and the end of the action plate is threadedly connected with an adjusting screw rod, and one end of the adjusting screw rod is rotatably connected to the moving block through a bearing.

[0019] Preferably, an external thread is provided on the outside of the pulling rod, and the pulling rod passes through the moving block and is threadedly connected to the through hole. A torsion disk is fixedly connected to the top end thereof, and a rubber ball is threadedly sleeved on the bottom end of the pulling rod to prevent the pulling rod and the workpiece from being damaged, thereby forming a replaceable buffer layer and extending the service life of the device.

[0020] Preferably, the number of the combined structure of the action plate, the pulling rod and the adjusting portion is at least three, and the corresponding multiple ear plates are distributed in a ring array around the central axis of the top loading head.

[0021] Preferably, the top loading head comprises a positioning plate and a clamping plate, both ends of one side of the positioning plate are provided with cutouts, and the side walls of the cutouts are provided with open clamping grooves, both ends of the clamping plate are provided with clamping blocks matching the open clamping grooves on both sides of the positioning plate, a first U-shaped groove is provided at the end of the positioning plate, and a second U-shaped groove runs through the clamping plate;

[0022] The output end of the hydraulic cylinder is fixedly connected with a chuck, and the inner diameter width of the first U-shaped groove is greater than the inner diameter width of the second U-shaped groove, so that the first U-shaped groove and the second U-shaped groove are cross-overlapped to form a closed groove for limiting the chuck, and the positioning plate and the clamping plate are fixed by screws.

[0023] Preferably, a groove is provided at the axis center of one side of the positioning plate away from the locking plate, which is used to position and accommodate the end of the roller body. The positioning plate is integrally provided with a plurality of protruding ring plates located on the periphery of the groove, and an outer ring groove is formed between two adjacent protruding ring plates for placing a bearing seat containing a bearing.

[0024] Preferably, tracks are provided on both sides of the top of the workbench, and the tracks on both sides are distributed in parallel, and both ends of the bottom of the disassembly and assembly work frame are provided with walking wheels matching the tracks on both sides;

[0025] A traction rod is arranged on one side of the disassembling and assembling work frame, and a traction chain is installed on the end of the traction rod.

[0026] Preferably, the pressing part adopts an electric push rod, and the output shaft of the electric push rod is connected to a pressing block in a transmission manner. The inner wall of the arc-shaped placement groove is fitted with an anti-skid pad layer, and the pressing block and the anti-skid pad layer are both made of rubber material.

[0027] The disassembly and assembly equipment also includes an operation box installed on the disassembly and assembly workbench and a pressure sensor installed on the pressure block. The operation box includes a processor and a touch display. The processor is electrically connected to the touch display, and the input end and output end of the processor are electrically connected to an A / D converter and a D / A converter respectively.

[0028] Among them, the pressure sensor is electrically connected to the A / D converter, the cylinder connection end is provided with a pneumatic mechanism for air pressure energy supply, and the hydraulic cylinder connection end is provided with a hydraulic mechanism for hydraulic energy supply. The pneumatic mechanism, the hydraulic mechanism and the electric push rod are all electrically connected to the D / A converter, and the two groups of hydraulic cylinder oil pipelines are connected in series so that their output ends can be extended and retracted synchronously.

[0029] A disassembly and assembly method for a roller bearing seat of a continuous casting machine is provided, wherein a disassembly and assembly device for the roller bearing seat of a continuous casting machine is used for processing, and the steps for assembling the bearing seat and the roller body including the bearing include:

[0030] A1. Evenly place the roller body with the bearing seat to be installed with the bearing in the arc-shaped placement grooves of multiple brackets, push the disassembly and assembly work frame to make it move intermittently on the top of the workbench, and stop when it is directly above the roller body with the bearing seat to be installed with the bearing;

[0031] A2. Insert the partial section of the bearing seat containing the bearing into the corresponding outer ring grooves on the top loading heads on both sides, then control the output ends of the hydraulic cylinders on both sides to extend synchronously, send the bearing seat containing the bearing to both ends of the roller body and pre-press it, so that the bearing seat containing the bearing is hung on the roller body. At this time, the roller body is centered and straightened;

[0032] A3. Control the output ends of the hydraulic cylinders on both sides to retract synchronously, separate the bearing seat containing the bearing from the top loading head, and control the pneumatic mechanism to extend the output ends of multiple cylinders synchronously, changing the inclination angle of the action plate until the force groove on its inner side or the pull rod installed on it can abut against the outer wall of the bearing seat containing the bearing, so that the thrust of the top loading head can act on the bearing seat containing the bearing, and at the same time, the force point does not contact the roller body;

[0033] A4. Measure the distance between the initial position of the bearing seat with bearings mounted on the roller body and the pre-installed position, operate the touch display on the operation box, input the preset extension value of the output end of the hydraulic cylinder, start the control switch to make it work, and push the bearing seats with bearings on both sides on the roller body synchronously. When the preset value is reached, stop;

[0034] A5, control the output end of the hydraulic cylinder to return to the initial state, continue to push the disassembly and assembly work frame to stop just above the roller body where the next bearing seat with bearing needs to be installed, and then enter the next operation cycle from A2;

[0035] The steps for disassembling the bearing seat and roller body including the bearing include:

[0036] B1. Evenly place the roller body of the bearing seat to be disassembled with the bearing in the arc-shaped placement grooves of multiple brackets, push the disassembly and assembly work frame to make it move intermittently on the top of the workbench, and stop just above the roller body of the bearing seat to be disassembled with the bearing. At this time, the two top loading heads are located at the initial positions on both sides of the disassembly and assembly work frame;

[0037] B2. Control the pneumatic mechanism to make the output ends of multiple cylinders retract synchronously, so that the outer end of the action plate is tilted, and then control the output ends of the hydraulic cylinders on both sides to extend synchronously, so that the pull rod crosses the bearing seat containing the bearing, and control the pneumatic mechanism to make the output ends of multiple cylinders extend synchronously, and the outer ends of multiple action plates are closed until the bottom end of the pull rod is lower than the outer side of the bearing seat containing the bearing;

[0038] B3. Use anti-skid materials to cushion the roller body and prevent side slipping, control the hydraulic cylinder output end to retreat, and pull the roller body during the process so that the bottoms of multiple pull rods on both sides are respectively in contact with the inner walls of the bearing seats containing bearings on both sides. At this time, stop the hydraulic cylinder from working, control the electric push rod output shaft to push the pressure block downward until the pressure sensor feedback signal reaches the preset pressure value, and then fix the roller body;

[0039] B4. Continue to control the hydraulic cylinder output end to retract, and use the pulling force of the pull rod to pull outward, so that the bearing seat containing the bearing slides on the roller body until it separates;

[0040] B5. After the bearing seat containing the bearing is separated from the roller body, the bearing seat containing the bearing is supported and lifted by multiple action plates and pull rods. During the subsequent retraction process of the hydraulic cylinder output end, the pneumatic mechanism is controlled to extend the multiple cylinder output ends synchronously, and the action plate cooperates with the pull rod to squeeze the bearing seat containing the bearing inward, compressing its activity space until it is fitted on the top mounting head;

[0041] B6. After the two top loading heads are transported to the initial positions on both sides of the disassembly and assembly work frame, the bearing seat containing the bearing is removed, and the disassembly and assembly work frame is continued to be pushed so that it stops just above the roller body of the next bearing seat containing the bearing that needs to be disassembled and assembled, and then the next operation cycle is entered from B2.

[0042] The present invention has the following beneficial effects:

[0043] 1. Evenly arrange multiple roller bodies, move the disassembly and assembly work frame to find the correct position of the roller body, and use the hydraulic cylinders on both sides to center the roller body. During the installation operation, accurately position and push the bearing seat containing the bearing to move synchronously to ensure the processing accuracy, avoid damage to the workpiece, and solve the problem of different depths of the bearing seats on both sides entering the roller. When disassembling, first center the roller body, and use the pressing part to limit the roller body, so that the bearing seats containing the bearings on both sides can be removed synchronously, and the removed bearing seats containing the bearings are supported and lifted by multiple action plates and pull rods, which can compress their activity space, so that they can fit on the top loading head and retreat to both sides for removal, which is easy to operate, improves work efficiency, and reduces the safety hazards caused by the falling of workpieces;

[0044] 2. By setting the adjustment part, the working inclination angle of the action plate can be changed, and the action end of the pull rod can be adjusted on both sides of the bearing seat containing the bearing, so that it can be docked on both sides of the bearing seat containing the bearing, and it can be pushed or pulled to realize the installation and disassembly process of the bearing seat containing the bearing on the roller body. The adjustment screw is rotated to make the moving block slide in the limiting slide groove and then limit, change the position of the pull rod, and further adjust the extension length of the pull rod at the bottom of the action plate, so that it is suitable for the use of bearing seats containing bearings of different sizes, and the operation process is simple and fast;

[0045] 3. By optimizing and transforming the top loading head structure, setting grooves and outer ring grooves to correspond to the ends of the roller body and the local sections of the bearing seats containing bearings, the bearing seats containing bearings are sent to both ends of the roller body and pre-pressed, so that the bearing seats containing bearings are hung on the roller body, improving the docking accuracy of the combined workpiece and reducing labor intensity; the top loading head provided in this application uses the first U-shaped groove and the second U-shaped groove to cross-overlap to form a closed card slot for the chuck limit, and the chuck limit at the output end of the hydraulic cylinder is inserted into the closed card slot, and fixed with a screw combination, which is convenient for replacing the corresponding top loading head tooling. And realize the convenience of later maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] Figure 1 A schematic diagram of the overall structure of the continuous casting machine roller bearing seat disassembly and assembly equipment provided by the present invention;

[0047] Figure 2 This is a schematic diagram of the distribution structure of the workbench and the disassembly and assembly work frame in the present invention;

[0048] Figure 3 It is a schematic diagram of the distribution structure of the bracket and the arc-shaped placement slot in the present invention;

[0049] Figure 4 The effect diagram of the installation mode of the bearing seat containing the bearing and the roller body in the present invention;

[0050] Figure 5 This is a rendering of the disassembly mode of the bearing seat and the roller body containing the bearing in the present invention;

[0051] Figure 6 It is a first-view stereoscopic diagram of the connection structure of the top loading head, the action plate, the ear plate, the pulling rod and the adjustment part in the present invention;

[0052] Figure 7 It is a second perspective stereogram of the connection structure of the top loading head, the action plate, the ear plate, the pulling rod and the adjustment part in the present invention;

[0053] Figure 8 It is a side view of the connection structure of the top loading head, the action plate, the ear plate, the pulling rod and the adjustment part in the present invention;

[0054] Fig. 9 For the present invention Figure 8 Schematic diagram of the AA section structure;

[0055] Fig.10 For the present invention Fig. 9 The structure shown shows a stereogram;

[0056] Fig.11 For the present invention Figure 8 Schematic diagram of the cross-section structure along the BB axis;

[0057] Fig.12 For the present invention Fig.11 The structure shown shows a stereogram;

[0058] Fig.13 It is a schematic diagram of the installation structure of the hydraulic cylinder and the top loading head in the present invention;

[0059] Fig.14 It is a system control flow chart of the intelligent control system in the present invention.

[0060] Among them are:

[0061] Workbench-1; disassembly and assembly work frame-2; bracket-3; arc placement groove-4; hydraulic cylinder-5; top loading head-6; action plate-7; ear plate-8; force groove-9; pulling rod-10; adjustment part-11; pressing part-12; track-13; walking wheel-14; traction rod-15; traction chain-16; operation box-17; pressure sensor-18;

[0062] Positioning plate-601; locking plate-602; open slot-603; clamping block-604; first U-shaped slot-605; second U-shaped slot-606; chuck-607; groove-608; outer ring groove-609; 610-screw;

[0063] Cylinder-111; first support frame-112; second support frame-113; moving block-114; limiting slide groove-115; adjusting screw rod-116; torsion plate-117; rubber ball-118;

[0064] Electric push rod-121; Pressure block-122;

[0065] Processor-171; Touch display-172;

[0066] Roller body-01; Bearing seat with bearing-02. DETAILED DESCRIPTION

[0067] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific preferred embodiments.

[0068] In the description of the present invention, it should be understood that the terms "left side", "right side", "upper part", "lower part" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. "First", "second" and the like do not indicate the importance of the components, and therefore cannot be understood as limiting the present invention. The specific dimensions used in this embodiment are only for illustrating the technical solution, and do not limit the scope of protection of the present invention.

[0069] like Figure 1-13 As shown, a continuous casting machine roller bearing seat disassembly and assembly equipment comprises a workbench 1 and a disassembly and assembly work frame 2, and the disassembly and assembly work frame 2 is movably arranged on the top of the workbench 1 along a straight track;

[0070] A plurality of evenly distributed brackets 3 are arranged on the top of the workbench 1, and arc-shaped placement grooves 4 for placing the roller body 01 are provided on the upper surface of the bracket 3. The arc-shaped placement grooves 4 are arranged through the two side walls of the bracket 3, and the length of the bracket 3 is smaller than the length of the roller body 01, so that the bearing seats 02 containing bearings on both sides are located on both sides of the bracket 3, and the roller body 01 can be placed flat;

[0071] Both sides of the disassembly and assembly work frame 2 are fixedly connected with coaxially distributed hydraulic cylinders 5, the output end of the hydraulic cylinder 5 extends to the inner side of the disassembly and assembly work frame 2 and is transmission-connected with a disassembly and assembly assembly, which can complete the installation and disassembly process of the bearing seat 02 containing the bearing and the roller body 01, which includes:

[0072] The top loading head 6 cooperates with the hydraulic cylinder 5 to deliver the bearing seat 02 containing the bearing to the end of the roller body 01. The top loading head 6 and the output end of the hydraulic cylinder 5 can be detachably installed to facilitate the replacement of different top loading head 6 components. It is suitable for the processing of the bearing seat 02 containing the bearing and the roller body 01, and is convenient for later maintenance.

[0073] The action plate 7 cooperates with the hydraulic cylinder 5 to press the bearing seat 02 containing the bearing onto the roller body 01. The action plate 7 is hingedly arranged at the end of the ear plate 8 integrally arranged outside the top loading head 6, and a force groove 9 is arranged on one side of the action plate 7 close to the axis of the top loading head 6, and the position of the force groove 9 extends out of one side of the top loading head 6;

[0074] A pull rod 10 is used to push or pull back the bearing seat 02 containing the bearing. The pull rod 10 and the action plate 7 are detachably mounted, and when in use, the bottom end of the pull rod 10 extends to a side of the action plate 7 close to the axis of the top loading head 6;

[0075] The adjusting part 11 is used to adjust the working inclination angle and working position of the action plate 7 and the drawing rod 10;

[0076] Specifically, as a preferred embodiment, the number of the combined structure of the action plate 7, the pulling rod 10 and the adjusting portion 11 is at least three, and the corresponding multiple ear plates 8 are distributed in a ring array around the central axis of the top loading head 6; as in the embodiment given in the present application, the number of the combined structure is three, arranged in a herringbone shape, and the two action plates 7 at the bottom have a lifting effect on the workpiece;

[0077] A pressing portion 12 is provided at the top inner side of the disassembly and assembly work frame 2, which is used to press and fix the roller body 01 when disassembling the bearing seat with the bearing; specifically, as a preferred embodiment, the pressing portion 12 adopts an electric push rod 121, and the output shaft of the electric push rod 121 is connected to a pressure block 122, and the inner wall of the arc-shaped placement groove 4 is fitted with an anti-slip pad layer, and the pressure block 122 and the anti-slip pad layer are both made of rubber material, which can protect the equipment and the workpiece when pressing the roller body 01 to fix it in the arc-shaped placement groove 4.

[0078] As a preferred embodiment of the adjustment unit 11 in the present invention, it includes:

[0079] The cylinder 111 and the top of the ear plate 8 are fixedly connected to the first support frame 112, and the top of the action plate 7 is fixedly connected to the second support frame 113. The two ends of the cylinder 111 are respectively hinged to the top of the first support frame 112 and the second support frame 113. By adjusting the length of the output end of the cylinder 111, the inclination angle of the action plate 7 and the connecting structure thereon is changed, so as to adapt to different working environments and operation processes;

[0080] The moving block 114 is slidably connected to the inside of the limiting slide groove 115 provided on the action plate 7, and the end of the action plate 7 is threadedly connected with an adjusting screw 116, and one end of the adjusting screw 116 is rotatably connected to the moving block 114 through a bearing; as a preferred embodiment, the outer side of the drawing rod 10 is provided with an external thread, and the drawing rod 10 passes through the moving block 114 and is threadedly connected to the through hole, and the top end thereof is fixedly connected with a torsion plate 117, and the bottom end of the drawing rod 10 is threadedly sleeved with a rubber ball 118. The adjusting screw 116 is rotated to make the moving block 114 slide in the limiting slide groove 115 and then limit the position, thereby changing the position of the drawing rod 10, and further adjusting the extension length of the drawing rod 10 at the bottom of the action plate 7, so as to be suitable for use with bearing seats 02 containing bearings of different sizes.

[0081] As a preferred embodiment of the top loading head 6 in the present invention, it includes a positioning plate 601 and a clamping plate 602. The positioning plate 601 has cutouts at both ends on one side, and the side walls of the cutouts have open clamping grooves 603. The clamping plates 602 have clamping blocks 604 at both ends that match the open clamping grooves 603 on both sides of the positioning plate 601. The positioning plate 601 has a first U-shaped groove 605 at its end, and the clamping plate 602 has a second U-shaped groove 606 running through it.

[0082] A chuck 607 is fixedly connected to the output end of the hydraulic cylinder 5, and the inner diameter width of the first U-shaped groove 605 is greater than the inner diameter width of the second U-shaped groove 606, so that the first U-shaped groove 605 and the second U-shaped groove 606 are cross-overlapped to form a closed groove for limiting the chuck 607, and the positioning plate 601 and the locking plate 602 are fixed together by screws 610.

[0083] Specifically, as a preferred embodiment, a groove 608 is provided at the axis center of one side of the positioning plate 601 away from the locking plate 602, which is used to position and accommodate the end of the roller body 01. The positioning plate 601 is located on the periphery of the groove 608 and is integrally provided with a plurality of protruding ring plates, and an outer ring groove 609 is formed between two adjacent protruding ring plates for placing the bearing seat 02 containing the bearing.

[0084] Specifically, as a preferred embodiment, tracks 13 are provided on both sides of the top of the workbench 1, and the tracks 13 on both sides are distributed in parallel, and walking wheels 14 matching the tracks 13 on both sides are provided at both ends of the bottom of the disassembly and assembly work frame 2; a traction rod 15 is provided on one side of the disassembly and assembly work frame 2, and a traction chain 16 is installed on the end of the traction rod 15, which is convenient for pushing the disassembly and assembly work frame 2 to move and ensure the stability of the disassembly and assembly work frame 2 during the movement.

[0085] like Figure 1-14As shown, the disassembly and assembly equipment also includes an operation box 17 installed on the disassembly and assembly workbench 2 and a pressure sensor 18 installed on the pressure block 122. The operation box 17 includes a processor 171 and a touch display 172. The processor 171 is electrically connected to the touch display 172, and the input end and output end of the processor 171 are electrically connected to an A / D converter and a D / A converter respectively;

[0086] Among them, the pressure sensor 18 is electrically connected to the A / D converter, the connection end of the cylinder 111 is provided with a pneumatic mechanism for air pressure energy supply, and the connection end of the hydraulic cylinder 5 is provided with a hydraulic mechanism for hydraulic energy supply. The pneumatic mechanism, the hydraulic mechanism and the electric push rod 121 are all electrically connected to the D / A converter, and the oil pipelines of the two groups of hydraulic cylinders 5 are connected in series so that their output ends can be extended and retracted synchronously.

[0087] The disassembly and assembly method of the roller bearing seat of the continuous casting machine is processed by a disassembly and assembly device of the roller bearing seat of the continuous casting machine. The installation steps of the bearing seat 02 containing the bearing and the roller body 01 include:

[0088] A1. Evenly place the roller body 01 with the bearing seat 02 to be installed with the bearing in the arc-shaped placement groove 4 of the multiple brackets 3, push the disassembly and assembly work frame 2 to make it move intermittently on the top of the workbench 1, and stop when it is directly above the roller body 01 with the bearing seat 02 to be installed with the bearing;

[0089] A2. A partial section of the bearing seat 02 containing the bearing is embedded in the outer ring grooves 609 correspondingly arranged on the top loading heads 6 on both sides, and then the output ends of the hydraulic cylinders 5 on both sides are controlled to extend synchronously, and the bearing seat 02 containing the bearing is sent to both ends of the roller body 01 and pre-pressed, so that the bearing seat 02 containing the bearing is hung on the roller body 01. At this time, the roller body 01 is centered and straightened;

[0090] A3. Control the output ends of the hydraulic cylinders 5 on both sides to retract synchronously, separate the bearing seat 02 containing the bearing from the top loading head 6, and control the pneumatic mechanism to extend the output ends of multiple cylinders 111 synchronously, change the inclination angle of the action plate 7, until the force groove 9 on its inner side or the pull rod 10 installed thereon can abut against the outer wall of the bearing seat 02 containing the bearing, so that the thrust of the top loading head 6 can act on the bearing seat 02 containing the bearing, and at the same time, the force point does not contact the roller body 01;

[0091] A4. Measure the distance between the initial position of the bearing seat 02 with bearings mounted on the roller body 01 and the pre-installed position, operate the touch display 172 on the operation box 17, input the preset extension value of the output end of the hydraulic cylinder 5, start the control switch to make it work, and push the bearing seats 02 with bearings on both sides on the roller body 01 synchronously, and stop when the preset value is reached;

[0092] A5, control the output end of the hydraulic cylinder 5 to return to the initial state, continue to push the disassembly and assembly work frame 2 so that it stops just above the roller body 01 where the next bearing seat 02 containing a bearing needs to be installed, and then enter the next operation cycle from A2;

[0093] The steps of disassembling the bearing seat 02 including the bearing and the roller body 01 include:

[0094] B1. Evenly place the roller body 01 of the bearing seat 02 to be disassembled with the bearing in the arc-shaped placement groove 4 of the multiple brackets 3, push the disassembly and assembly work frame 2 to make it move intermittently on the top of the workbench 1, and stop right above the roller body 01 of the bearing seat 02 to be disassembled with the bearing. At this time, the two top loading heads 6 are located at the initial positions on both sides of the disassembly and assembly work frame 2;

[0095] B2. Control the pneumatic mechanism to make the output ends of multiple cylinders 111 retract synchronously, so that the outer end of the action plate 7 is tilted, and then control the output ends of the hydraulic cylinders 5 on both sides to extend synchronously, so that the pulling rod 10 crosses the bearing seat 02 containing the bearing, and control the pneumatic mechanism to make the output ends of multiple cylinders 111 extend synchronously, and the outer ends of multiple action plates 7 close together until the bottom end of the pulling rod 10 is lower than the outer side of the bearing seat 02 containing the bearing;

[0096] B3. Use anti-skid material to cushion and prevent the roller body 01 from sliding sideways, and control the output end of the hydraulic cylinder 5 to retreat. During the process, pull the roller body 01 so that the bottoms of the multiple pull rods 10 on both sides respectively abut against the inner walls of the bearing seats 02 containing bearings on both sides. At this time, stop the operation of the hydraulic cylinder 5, control the output shaft of the electric push rod 121 to push the pressure block 122 downward, until the feedback signal of the pressure sensor 18 reaches the preset pressure value, and then fix the roller body 01;

[0097] B4. Continue to control the output end of the hydraulic cylinder 5 to retract, and use the pulling force of the pull rod 10 to pull outward, so that the bearing seat 02 containing the bearing slides on the roller body 01 until it is separated;

[0098] B5. After the bearing seat 02 containing the bearing is separated from the roller body 01, the bearing seat 02 containing the bearing is supported and lifted by multiple action plates 7 and pulling rods 10. In the subsequent process of the hydraulic cylinder 5 output end retreating, the pneumatic mechanism is controlled to make the output ends of multiple cylinders 111 extend synchronously, and the action plate 7 cooperates with the pulling rod 10 to squeeze the bearing seat 02 containing the bearing inward, compressing its activity space until it is attached to the top loading head 6;

[0099] B6. After the two top loading heads 6 are transported to the initial positions on both sides of the disassembly and assembly work frame 2, the bearing seat 02 containing the bearing is removed, and the disassembly and assembly work frame 2 is continued to be pushed so that it stops just above the next roller body 01 containing the bearing seat 02 that needs to be disassembled and assembled, and then the next operation cycle is entered from B2.

[0100] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.

Claims

1. A continuous casting machine roller bearing seat disassembly and assembly device, comprising a workbench (1) and a disassembly and assembly work frame (2), wherein the disassembly and assembly work frame (2) is movably arranged on the top of the workbench (1) along a straight line track; The top of the workbench (1) is provided with a plurality of evenly distributed brackets (3), and the upper surface of the brackets (3) is provided with arc-shaped placement grooves (4) for placing the roller body (01); Features: Both sides of the assembly and disassembly work frame (2) are fixedly connected with coaxially distributed hydraulic cylinders (5), the output end of the hydraulic cylinder (5) extends to the inner side of the assembly and disassembly work frame (2) and is transmission-connected with the assembly and disassembly assembly, which comprises: A top loading head (6) cooperates with a hydraulic cylinder (5) to deliver a bearing seat (02) containing a bearing to the end of a roller body (01), wherein the top loading head (6) and the output end of the hydraulic cylinder (5) are detachably mounted; An action plate (7) cooperates with a hydraulic cylinder (5) to press a bearing seat (02) containing a bearing onto a roller body (01), wherein the action plate (7) is hingedly arranged at the end of an ear plate (8) integrally arranged on the outer side of a top-loading head (6), and a force-bearing groove (9) is arranged on one side of the action plate (7) close to the axis of the top-loading head (6), and the position of the force-bearing groove (9) extends out of one side of the top-loading head (6); A pulling rod (10) is used to push or pull back the bearing seat (02) containing the bearing, wherein the pulling rod (10) and the action plate (7) are detachably mounted, and when in use, the bottom end of the pulling rod (10) extends to a side of the action plate (7) close to the axis of the top loading head (6); An adjusting portion (11) for adjusting the working inclination angle and working position of the action plate (7) and the pulling rod (10); The top inner side of the disassembly and assembly work frame (2) is provided with a pressing portion (12) for pressing and fixing the roller body (01) when disassembling the bearing seat with the bearing.

2. The continuous casting machine roller bearing seat disassembly and assembly device according to claim 1, characterized in that: The adjusting unit (11) comprises: The cylinder (111) and the ear plate (8) are fixedly connected to a first support frame (112) at the top, and the action plate (7) is fixedly connected to a second support frame (113) at the top. Both ends of the cylinder (111) are hinged to the top of the first support frame (112) and the top of the second support frame (113) respectively. The moving block (114) is slidably connected to the inside of a limiting sliding groove (115) provided on the action plate (7), and an adjusting screw rod (116) is threadedly connected to the end of the action plate (7), and one end of the adjusting screw rod (116) is rotatably connected to the moving block (114) via a bearing.

3. The continuous casting machine roller bearing seat disassembly and assembly device according to claim 2, characterized in that: The outer side of the pulling rod (10) is provided with an external thread, and the pulling rod (10) passes through the moving block (114) and is threadedly connected to the through hole. The top end is fixedly connected to a torsion plate (117), and the bottom end of the pulling rod (10) is threadedly sleeved with a rubber ball (118).

4. The continuous casting machine roller bearing seat disassembly and assembly device according to claim 1, characterized in that: The number of the combined structures of the action plate (7), the pulling rod (10) and the adjusting portion (11) is at least three, and the corresponding multiple ear plates (8) are distributed in a ring array around the central axis of the top loading head (6).

5. The continuous casting machine roller bearing seat disassembly and assembly device according to claim 1, characterized in that: The top-mounting head (6) comprises a positioning plate (601) and a clamping plate (602), one end of the positioning plate (601) is provided with cutouts, and the side walls of the cutouts are provided with open clamping grooves (603), the two ends of the clamping plate (602) are respectively provided with clamping blocks (604) matching the open clamping grooves (603) on both sides of the positioning plate (601), the end of the positioning plate (601) is provided with a first U-shaped groove (605), and the clamping plate (602) is penetrated by a second U-shaped groove (606); The output end of the hydraulic cylinder (5) is fixedly connected to a chuck (607); the inner diameter width of the first U-shaped groove (605) is greater than the inner diameter width of the second U-shaped groove (606), so that the first U-shaped groove (605) and the second U-shaped groove (606) are cross-overlaid to form a closed groove for limiting the chuck (607); and the positioning plate (601) and the clamping plate (602) are fixed together by screws (610).

6. The continuous casting machine roller bearing seat disassembly and assembly device according to claim 5, characterized in that: The positioning plate (601) is provided with a groove (608) at the axis center of one side away from the locking plate (602), which is used to position and accommodate the end of the roller body (01). The positioning plate (601) is integrally provided with a multi-layer protruding ring plate located on the periphery of the groove (608), and an outer ring groove (609) is formed between two adjacent protruding ring plates for placing a bearing seat (02) containing a bearing.

7. The continuous casting machine roller bearing seat disassembly and assembly device according to claim 1, characterized in that: Tracks (13) are arranged on both sides of the top of the workbench (1), and the tracks (13) on both sides are distributed in parallel, and both ends of the bottom of the disassembly and assembly work frame (2) are arranged with walking wheels (14) matching the tracks (13) on both sides; A traction rod (15) is provided on one side of the disassembly and assembly work frame (2), and a traction chain (16) is installed at the end of the traction rod (15).

8. The continuous casting machine roller bearing seat disassembly and assembly device according to claim 1, characterized in that: The pressing portion (12) adopts an electric push rod (121), and the output shaft of the electric push rod (121) is connected to a pressing block (122) in a transmission manner. The inner wall of the arc-shaped placement groove (4) is provided with an anti-skid pad layer, and the pressing block (122) and the anti-skid pad layer are both made of rubber material.

9. The continuous casting machine roller bearing seat disassembly and assembly device according to claim 8, characterized in that: It also includes an operation box (17) installed on the disassembly and assembly work frame (2) and a pressure sensor (18) installed on the pressure block (122), the operation box (17) includes a processor (171) and a touch display (172), the processor (171) is electrically connected to the touch display (172), and the input end and output end of the processor (171) are electrically connected to an A / D converter and a D / A converter respectively; The pressure sensor (18) is electrically connected to the A / D converter, a pneumatic mechanism for air pressure energy supply is provided at the connection end of the air cylinder (111), a hydraulic mechanism for hydraulic energy supply is provided at the connection end of the hydraulic cylinder (5), the pneumatic mechanism, the hydraulic mechanism and the electric push rod (121) are all electrically connected to the D / A converter, and the oil pipelines of the two groups of hydraulic cylinders (5) are connected in series so that their output ends can be extended and retracted synchronously.

10. A method for disassembling and assembling a roller bearing seat of a continuous casting machine, using a disassembling and assembling device for a roller bearing seat of a continuous casting machine as claimed in any one of claims 1 to 9, characterized in that: The steps of installing the bearing seat (02) including the bearing and the roller body (01) include: A1. Evenly place the roller body (01) on which the bearing seat (02) containing the bearing is to be installed in the arc-shaped placement groove (4) of a plurality of brackets (3), push the disassembly and assembly work frame (2) to make it move intermittently on the top of the workbench (1), and stop when it is directly above the roller body (01) on which the bearing seat (02) containing the bearing is to be installed; A2. A partial section of the bearing seat (02) containing the bearing is embedded in the outer ring grooves (609) respectively provided on the top loading heads (6) on both sides, and then the output ends of the hydraulic cylinders (5) on both sides are controlled to extend synchronously, and the bearing seat (02) containing the bearing is sent to both ends of the roller body (01) and pre-pressed, so that the bearing seat (02) containing the bearing is hung on the roller body (01). At this time, the roller body (01) is centered and aligned; A3, control the output ends of the hydraulic cylinders (5) on both sides to retract synchronously, separate the bearing seat (02) containing the bearing from the top loading head (6), and control the pneumatic mechanism to extend the output ends of multiple cylinders (111) synchronously, changing the inclination angle of the action plate (7) until the force groove (9) on its inner side or the pulling rod (10) installed thereon can abut against the outer wall of the bearing seat (02) containing the bearing, so that the thrust of the top loading head (6) can act on the bearing seat (02) containing the bearing, and at the same time, the force point does not contact the roller body (01); A4. Measure the distance between the initial position of the bearing seat (02) containing the bearing mounted on the roller body (01) and the pre-installed position, operate the touch display (172) on the operation box (17), input the preset extension value of the output end of the hydraulic cylinder (5), start the control switch to make it work, and push the bearing seats (02) containing the bearings on both sides on the roller body (01) synchronously, and stop when the preset value is reached; A5, control the output end of the hydraulic cylinder (5) to return to the initial state, continue to push the disassembly and assembly work frame (2) so that it stops just above the roller body (01) where the next bearing seat (02) containing a bearing needs to be installed, and then enter the next operation cycle from A2; The steps of disassembling the bearing seat (02) including the bearing and the roller body (01) include: B1. Evenly place the roller body (01) of the bearing seat (02) containing the bearing to be disassembled in the arc-shaped placement grooves (4) of the multiple brackets (3), push the disassembly and assembly work frame (2) to make it move intermittently on the top of the workbench (1), and stop just above the roller body (01) of the bearing seat (02) containing the bearing to be disassembled. At this time, the two top loading heads (6) are located at the initial positions on both sides of the disassembly and assembly work frame (2); B2, controlling the pneumatic mechanism to make the output ends of the multiple cylinders (111) retract synchronously, so that the outer end of the action plate (7) tilts up, and then controlling the output ends of the hydraulic cylinders (5) on both sides to extend synchronously, so that the pulling rod (10) crosses the bearing seat (02) containing the bearing, and controlling the pneumatic mechanism to make the output ends of the multiple cylinders (111) extend synchronously, and the outer ends of the multiple action plates (7) close together, until the bottom end of the pulling rod (10) is lower than the outer side surface of the bearing seat (02) containing the bearing; B3. Use anti-skid material to cushion and prevent the roller body (01) from sliding sideways, control the output end of the hydraulic cylinder (5) to retract, and pull the roller body (01) during the process, so that the bottoms of the multiple pull rods (10) on both sides respectively abut against the inner walls of the bearing seats (02) containing bearings on both sides. At this time, suspend the operation of the hydraulic cylinder (5), control the output shaft of the electric push rod (121) to push the pressure block (122) downward until the feedback signal of the pressure sensor (18) reaches the preset pressure value, and then fix the roller body (01); B4. Continue to control the output end of the hydraulic cylinder (5) to retract, and use the pulling force of the pull rod (10) to pull outward, so that the bearing seat (02) containing the bearing slides on the roller body (01) until they are separated; B5. After the bearing seat (02) containing the bearing is separated from the roller body (01), the bearing seat (02) containing the bearing is supported and lifted by a plurality of action plates (7) and a pulling rod (10). During the subsequent retraction process of the output end of the hydraulic cylinder (5), the pneumatic mechanism is controlled to make the output ends of the plurality of cylinders (111) extend synchronously, and the action plate (7) cooperates with the pulling rod (10) to press the bearing seat (02) containing the bearing inward, compressing its movable space until it is attached to the top loading head (6); B6. After the two top loading heads (6) are transported to the initial positions on both sides of the disassembly and assembly work frame (2), the bearing seat (02) containing the bearing is removed, and the disassembly and assembly work frame (2) is continued to be pushed so that it stops just above the roller body (01) of the next bearing seat (02) containing the bearing that needs to be disassembled, and then the next operation cycle is entered from B2.

Images