Vacuum suction multi-compatible quick-change jig mechanism

By combining a vacuum pump and an electromagnetic block, the fixture can be quickly fixed and released, solving the problems of speed and compatibility in the fixture replacement and installation process, and improving processing stability and efficiency.

CN119550118BActive Publication Date: 2025-12-30SHENZHEN SECOND INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202411587713.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-12-30
Estimated Expiration
2044-11-08

AI Technical Summary

Technical Problem

The existing fixtures are not quick to replace and install, and are not compatible with many different models, which limits the processing.

Method used

A vacuum suction multi-compatible quick-change fixture mechanism was designed. It utilizes a vacuum pump and a fixed suction cup to achieve rapid fixation and release of the fixture. Combined with the magnetic attraction function of the electromagnetic block, it ensures the stability of the fixture during replacement and installation.

Benefits of technology

It enables quick replacement and installation of fixtures, improves compatibility and stability during processing, prevents loosening and displacement, and enhances processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of vacuum suction many compatible quick-change jig mechanisms, it is related to jig field, including fixed bottom frame, and fixed bottom frame is rectangular structure;Workbench plate, the workbench plate is bolted on the upper end of fixed bottom frame, and the machining jig is movably installed on the upper end of workbench plate;Mounting slot, the mounting slot is opened in the middle of the upper end of workbench plate.The application is extracted by connecting air pipe when starting vacuum pump, and the air in the left side of trigger cylinder inside is removed, so that the left side of trigger cylinder inside is in negative pressure state, and movable plate moves to left side, when movable plate moves to the left side of trigger cylinder inside, movable contact ring and fixed contact ring contact, then fixed electromagnetic block will be started, so that fixed electromagnetic block generates magnetism, and the magnetism of positioning strip plate is attracted, so as to increase the firmness when machining jig is replaced and installed, prevent firmness not enough when processing, so that machining jig appears loose deviation, affect normal processing efficiency.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of jig, specifically a kind of vacuum suction multi-compatible quick-change jig mechanism. BACKGROUND

[0002] Jig is a woodworking, blacksmith, bench worker, machinery, electrical control and other some handicrafts large category tool, mainly as a kind of tool to assist control position or action, visible jig is very important equipment in processing and manufacturing field, and when changing different processing jigs according to the need of processing, the jig of processing needs to be replaced and fixed, but when replacing and fixing, different tools need to be used to replace, it is not fast enough to operate, at the same time, it cannot be compatible with multiple different models of processing jigs to be fixed and placed, so there is great limitation in the process of processing and using. SUMMARY

[0003] The purpose of the present application is to provide a kind of vacuum suction multi-compatible quick-change jig mechanism to solve the problems raised in the above background.

[0004] To achieve the above purpose, the present application provides the following technical scheme: a kind of vacuum suction multi-compatible quick-change jig mechanism, including fixed bottom frame, and fixed bottom frame is rectangular structure;

[0005] Workbench plate, the workbench plate is installed on the upper end of fixed bottom frame by bolt, and the upper end of the workbench plate is movably installed with processing jig;

[0006] Mounting slot, the mounting slot is opened in the middle of the upper end of the workbench plate, and a plurality of fixed suction cups are installed at the bottom end of the mounting slot by bolt;

[0007] Vacuum pump, the vacuum pump is installed in the inside of fixed bottom frame by bolt, the vacuum pump is installed with multi-head connecting pipe on the upper end, and the multi-head connecting pipe is connected with the bottom end of fixed suction cup through the workbench plate on the upper end.

[0008] Further, the mounting slot is rectangular structure, the bottom end of the mounting slot and the opposite position of fixed suction cup are both provided with connecting through hole, the vacuum pump is provided with control switch, the fixed suction cup is all circular structure in plan view, and the front side of fixed bottom frame is installed with baffle by bolt.

[0009] Further, the workbench plate is continued structure, the workbench plate is provided with placing slot on both sides of the top end, the placing slot is rectangular structure, the bottom end of processing jig is installed with positioning strip plate on both sides by bolt, and the positioning strip plate is rectangular structure.

[0010] Further, the fixed bottom frame bottom end is provided with a reserve storage battery on both sides and connected with the vacuum pump through wires.

[0011] Further, the fixed bottom frame bottom end is provided with a reserve storage battery on both sides and connected with the vacuum pump through wires.

[0012] Further, the fixed bottom frame bottom end is provided with a reserve storage battery on both sides and connected with the vacuum pump through wires.

[0013] Further, the fixed bottom frame bottom end is provided with a reserve storage battery on both sides and connected with the vacuum pump through wires.

[0014] Further, the fixed bottom frame bottom end is provided with a reserve storage battery on both sides and connected with the vacuum pump through wires.

[0015] Compared with the prior art, the present application has the following advantages:

[0016] 1. The machining jig is placed on the upper end of the workbench plate, and the bottom end of the machining jig is in contact with the upper end of the fixed suction cup installed in the installation slot, when the machining jig is fixed, the vacuum pump is started to extract the air in the fixed suction cup through the multi-head connecting pipe, and the negative pressure in the fixed suction cup is generated, so that the machining jig is fixed by the fixed suction cup, and the firmness during use of the machining jig is increased, when different machining jigs are replaced according to needs, the vacuum pump is directly closed to make the fixed suction cup lose suction, so that the machining jig loses constraint force, and the machining jig can be replaced, and the replacement and installation fixation are more fast, the operation can be completed without any tool, and the machining of different materials can be replaced by corresponding machining jigs, and the compatibility during machining is increased.

[0017] 2. When the vacuum pump is started at the same time, the air in the left side of the trigger cylinder is extracted through the connecting air pipe, so that the left side of the trigger cylinder is in a negative pressure state, and the movable plate moves to the left side, when the movable plate moves to the left side of the trigger cylinder, the movable contact ring and the fixed contact ring are in contact, then the fixed electromagnetic block is started, the fixed electromagnetic block generates magnetism, and the positioning strip is magnetically attracted, so that the firmness during replacement and installation of the machining jig is increased, and the machining jig is not loose and deviated, which affects the normal machining efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the overall three-dimensional structure schematic diagram of the embodiment of the application;

[0019] Figure 2 It is the internal section view schematic diagram of the fixed bottom frame in the embodiment of the application;

[0020] Figure 3 It is the internal section view schematic diagram of the trigger cylinder in the embodiment of the application;

[0021] Figure 4 It is the Figure 1 enlarged schematic diagram of A in the embodiment of the application;

[0022] Figure 5 It is the Figure 2 enlarged schematic diagram of B in the embodiment of the application.

[0023] Figures 1-5In the middle section: 1. Fixed base frame; 2. Placement plate; 3. Workbench plate; 4. Placement slot; 5. Machining fixture; 6. Storage battery; 7. Triggering mechanism; 701. Trigger cylinder; 702. Movable plate; 703. Mounting spring; 704. Movable contact ring; 705. Fixed contact ring; 8. Vacuum pump; 9. Multi-head connecting pipe; 10. Connecting air pipe; 11. Positioning strip plate; 12. Fixed suction cup; 13. Mounting slot; 14. Fixed fitting plate; 15. Fixed interlocking plate; 16. Fixed electromagnetic block; 17. Fixed groove. Detailed Implementation

[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0025] Please see Figures 1-5 The present invention provides a technical solution: a vacuum suction multi-compatible quick-change fixture mechanism, including a fixed base frame 1, wherein the fixed base frame 1 has a rectangular structure;

[0026] The worktable 3 is bolted to the upper end of the fixed base frame 1, and a processing fixture 5 is movably installed on the upper end of the worktable 3.

[0027] Mounting slot 13 is located in the middle of the upper end of the workbench plate 3. Several fixed suction cups 12 are installed at equal intervals inside the bottom of the mounting slot 13 by bolts.

[0028] Vacuum pump 8 is installed inside the fixed base frame 1 by bolts. A multi-head connecting pipe 9 is installed on the upper end of vacuum pump 8. The upper end of the multi-head connecting pipe 9 passes through the workbench plate 3 and connects to the bottom end of the fixed suction cup 12.

[0029] The mounting slot 13 has a rectangular structure. The bottom of the mounting slot 13 and the position relative to the fixed suction cup 12 are provided with connecting through holes. The vacuum pump 8 is equipped with a control switch. The fixed suction cup 12 has a circular structure when viewed from above. A baffle is installed on the front side of the fixed bottom frame 1 by bolts, and a smooth plate is installed in the middle of the bottom of the processing fixture 5.

[0030] The worktable 3 has a continuous structure, with rectangular slots 4 on both sides of its top. Positioning strips 11, also rectangular, are bolted to the bottom of both sides of the machining fixture 5. This allows the machining fixture 5 to be placed on the worktable 3, with its bottom contacting and pressing against the upper end of the fixed suction cup 12 installed inside the mounting slot 13. When fixing the machining fixture 5, the vacuum pump 8 is activated to remove air from the fixed suction cup 12 through the multi-head connecting pipe 9, thus ensuring the fixed suction cup... A negative pressure is generated inside the 12, which fixes the processing fixture 5 through the fixed suction cup 12, increasing the stability of the processing fixture 5 during use. When a different processing fixture 5 is needed, the vacuum pump 8 is turned off to make the fixed suction cup 12 lose its suction force, thus preventing the processing fixture 5 from losing its constraint force, and the processing fixture 5 can be replaced. The replacement and installation are quicker and can be completed without any tools. Different materials can be processed by changing to the corresponding processing fixture 5, increasing the compatibility during processing.

[0031] A reserve battery 6 is bolted to both sides of the bottom of the fixed base frame 1. The reserve battery 6 is electrically connected to the vacuum pump 8 through wires. A fixed frame plate is bolted to the middle of the inner cavity of the fixed base frame 1. In this way, if the energy source fails unexpectedly during processing, the power of the reserve battery 6 can be used directly. This will not prevent the failure of the power supply from causing the inability to replace, install, and process normally, and will increase the stability and resistance to accidents during processing.

[0032] The upper end of the workbench 3 has fixing grooves 17 on both sides of the mounting slot 13. The fixing grooves 17 are all bolted with fixing electromagnetic blocks 16. The fixing grooves 17 are all rectangular in structure. The fixing electromagnetic blocks 16 are located directly below the positioning strip 11. The fixing grooves 17 are used to install and fix the fixing electromagnetic blocks 16.

[0033] A trigger mechanism 7 is installed on the top right side inside the fixed base frame 1. The trigger mechanism 7 includes a trigger cylinder 701, a movable plate 702, a mounting spring 703, a movable contact ring 704, and a fixed contact ring 705. The trigger cylinder 701 is bolted to the top right side inside the fixed base frame 1. A connecting air pipe 10 is bolted to the right side of the multi-head connecting pipe 9 at the left end of the trigger cylinder 701. The movable plate 702 is movably installed in the middle of the inner cavity of the trigger cylinder 701. A mounting spring 703 is bolted to the right side of the movable plate 702 and the right side of the inner cavity of the trigger cylinder 701. The movable contact ring 704 is screwed to the left side of the movable plate 702. The fixed contact ring 705 is bolted to the left side of the inner cavity of the trigger cylinder 701. Both the movable contact ring 704 and the fixed contact ring 705 are electrically connected to the fixed electromagnetic block 16 via wires. Thus, when the vacuum pump 8 is started, the connecting air pipe 10 pushes the air inside the trigger cylinder 701... The air on the left side is drawn away, creating a negative pressure state inside the left side of the trigger cylinder 701, and causing the movable plate 702 to move to the left. When the movable plate 702 moves to the left side inside the trigger cylinder 701, the movable contact ring 704 and the fixed contact ring 705 come into contact, which will activate the fixed electromagnetic block 16, making the fixed electromagnetic block 16 magnetic and magnetically attracting the positioning strip plate 11. This increases the firmness of the machining fixture 5 during replacement and installation, preventing insufficient firmness during processing, which could cause the machining fixture 5 to loosen and shift, affecting normal processing efficiency. When the movable plate 702 moves to the left side inside the trigger cylinder 701, it will stretch the mounting spring 703, making it easier to reset the movable plate 702 later by using the stretched mounting spring 703. This will separate the movable contact ring 704 from the fixed contact ring 705, disconnect the power supply to the fixed electromagnetic block 16, and cause the fixed electromagnetic block 16 to lose its magnetism.

[0034] The mounting spring 703 is made of spring steel. The outer perimeter of the movable plate 702 and the inner perimeter of the trigger cylinder 701 are polished. The placement plate 2 is movably installed on the middle of both sides of the fixed base frame 1. The upper perimeter of the placement plate 2 is equidistantly equipped with blocks. The placement plate 2 has a rectangular structure. The middle of both sides of the trigger cylinder 701 is provided with a through hole. When the placement plate 2 is installed on the middle of both sides of the fixed base frame 1, the plates to be processed and the processed plates can be placed on the upper part of the placement plate 2 on both sides. It is safer to place them directly on the ground. It is also quicker and easier to pick up and replace them. The blocks increase the stability of the plates when they are placed, preventing them from slipping and falling to the ground and being damaged.

[0035] Both sides of the placement plate 2 have a fixed fitting plate 14 bolted to the opposite side of the bottom end. At least two fixed fitting plates 15 are bolted to the middle of both sides of the fixed base frame 1. The upper end of the fixed fitting plate 15 is fitted and connected to the inside of the fixed fitting plate 14. The cross-section of the fixed fitting plate 14 is an inverted U-shaped structure. On the side of the fixed fitting plate 14 away from the fixed base frame 1, a support rod is bolted to the bottom end of the placement plate 2. When the placement plate 2 is installed to the middle of both sides of the fixed base frame 1, the fixed fitting plate 14 is installed to the outside of the fixed fitting plate 15 through the placement plate 2. The placement plate 2 can be directly fixed by the cooperation of the fixed fitting plate 14 and the fixed fitting plate 15, and the disassembly and installation are quicker.

[0036] Working principle: The present invention places the processing fixture 5 on the upper end of the worktable 3, and makes the bottom end of the processing fixture 5 contact and press against the upper end of the fixed suction cup 12 installed inside the mounting slot 13. When the processing fixture 5 is fixed, the vacuum pump 8 is started to remove the air inside the fixed suction cup 12 through the multi-head connecting pipe 9, and a negative pressure is generated inside the fixed suction cup 12, thereby fixing the processing fixture 5 through the fixed suction cup 12, increasing the firmness of the processing fixture 5 during use. When different processing fixtures 5 are needed, the vacuum pump 8 is directly turned off to make the fixed suction cup 12 lose its suction force, thus making the processing fixture 5 lose its constraint force, and the processing fixture 5 can be replaced. The replacement and installation are quicker and can be completed without any tools. Different materials can be processed by changing to the corresponding processing fixture 5, increasing the compatibility during processing.

[0037] Simultaneously, when the vacuum pump 8 is started, the air inside the left side of the trigger cylinder 701 is evacuated through the connecting air pipe 10, creating a negative pressure state inside the left side of the trigger cylinder 701. This causes the movable plate 702 to move to the left. When the movable plate 702 moves to the left side inside the trigger cylinder 701, the movable contact ring 704 and the fixed contact ring 705 come into contact, which activates the fixed electromagnetic block 16. This causes the fixed electromagnetic block 16 to become magnetic and magnetically attract the positioning strip plate 11, thereby increasing the stability of the machining fixture 5 during replacement and installation. This prevents the machining fixture 5 from becoming loose or shifting due to insufficient stability during processing, which would affect normal processing efficiency. When the movable plate 702 moves to the left side inside the trigger cylinder 701, it stretches the mounting spring 703, which is convenient for the movable plate 702 to be reset later by the stretched mounting spring 703. This causes the movable contact ring 704 to separate from the fixed contact ring 705, disconnects the power supply to the fixed electromagnetic block 16, causes the fixed electromagnetic block 16 to lose its magnetism, and causes the machining fixture 5 to lose its restraint.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0039] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A kind of vacuum suction multiple compatible quick-change jig mechanism, including fixed bottom frame (1), it is characterized in that: Workbench plate (3), the workbench plate (3) is bolted on the upper end of fixed bottom frame (1), and the upper end of the workbench plate (3) is movably installed with machining jig (5); Mounting slot (13), the mounting slot (13) is opened in the upper end of the workbench plate (3) middle, and the inside bottom of the mounting slot (13) is equidistantly bolted with several fixed suction cups (12); Vacuum pump (8), the vacuum pump (8) is bolted in the inside of fixed bottom frame (1), and the upper end of the vacuum pump (8) is installed with multi-head connecting pipe (9), and the upper end of the multi-head connecting pipe (9) penetrates the workbench plate (3) and is connected with the bottom of fixed suction cup (12); The workbench plate (3) is continued structure, and the workbench plate (3) top end both sides are provided with placing slot (4), and the placing slot (4) is rectangular structure, and the bottom of the machining jig (5) both sides is bolted with positioning strip plate (11), and the positioning strip plate (11) is rectangular structure; The upper end of the workbench plate (3) is provided with fixed recess (17) on both sides of the mounting slot (13), and the inside of the fixed recess (17) is bolted with fixed electromagnetic block (16), and the fixed recess (17) is rectangular structure, and the fixed electromagnetic block (16) is located below the positioning strip plate (11); The inside top right of the fixed bottom frame (1) is installed with trigger mechanism (7), and the trigger mechanism (7) includes trigger cylinder (701), movable plate (702), mounting spring (703), movable contact ring (704) and fixed contact ring (705), the trigger cylinder (701) is bolted on the inside top right of the fixed bottom frame (1), the right side of the multi-head connecting pipe (9) is bolted with connecting air pipe (10) on the left side of the trigger cylinder (701), the movable plate (702) is movably installed in the inner chamber middle of the trigger cylinder (701), the right side of the movable plate (702) is bolted with mounting spring (703) on the right side in the inside of the trigger cylinder (701), the movable contact ring (704) is bolted on the left side of the movable plate (702), the fixed contact ring (705) is bolted in the left side of the inner chamber of the trigger cylinder (701), and the movable contact ring (704) and the fixed contact ring (705) are electrically connected with fixed electromagnetic block (16) through wire.

2. The vacuum suction multi-compatible quick-change jig mechanism according to claim 1, characterized in that: The mounting slot (13) is rectangular structure, and the inside bottom of the mounting slot (13) and the opposite position of the fixed suction cup (12) are provided with connecting through hole, the vacuum pump (8) is provided with control switch, the fixed suction cup (12) is circular structure when viewed from above, and the front side of the fixed bottom frame (1) is bolted with baffle.

3. The vacuum suction multi-compatible quick-change jig mechanism according to claim 1, characterized in that: The bottom of the fixed bottom frame (1) both sides is bolted with reserve storage battery (6), the reserve storage battery (6) is electrically connected with vacuum pump (8) through wire, and the fixed frame plate is bolted in the middle of the inner chamber of the fixed bottom frame (1).

4. The vacuum suction multi-compatible quick-change jig mechanism according to claim 1, characterized in that: Said installation spring (703) adopts spring steel material, the outside four around of movable board (702) and the inside four around of trigger cylinder (701) are all through polishing processing, both sides middle part of fixed bottom frame (1) are all movably installed with placing plate (2), the placing plate (2) upper end four around equidistance is installed with stopper, the placing plate (2) is rectangular structure, both sides middle part of trigger cylinder (701) are all set up with the through hole that communicates.

5. The vacuum suction multi-compatible quick-change jig mechanism according to claim 4, characterized in that: Both sides the placing plate (2) bottom end opposite side all are through bolt installation with fixed sleeve board (14), at least two fixed embedded boards (15) are bolted on both sides middle part of fixed bottom frame (1), the fixed embedded board (15) upper end is with fixed sleeve board (14) inside embedded butt joint, the fixed sleeve board (14) section all are inverted U type structure, the fixed sleeve board (14) is away from fixed bottom frame (1) one side and placing plate (2) bottom end through bolt installation with support rod.

Citation Information

Patent Citations

  • Vacuum clamping device for numerical-control milling

    CN104440325A

  • Anti-crushing magnetic suction notebook computer processing jig

    CN211727249U