A lightweight wallboard processing and production device and its usage method

The scraping belt and vibration components driven by hydraulic pumps eliminate bubbles on the surface of lightweight wall panels, solving the bubble problem in lightweight wall panel production and improving molding quality and stability.

CN119550453BActive Publication Date: 2025-07-18HUAIAN FANZHISHENG YUANDA CONSTR IND CO LTD
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Patent Information

Application Number
CN202411829073.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-07-18
Estimated Expiration
2044-12-12

AI Technical Summary

Technical Problem

During the production process of lightweight wall panels, the collision of materials causes tiny bubbles to form on the surface, affecting the molding quality.

Method used

A lightweight wall panel processing and production device is adopted, including hydraulic pump, extrusion assembly, cooling assembly and vibration assembly. The scraping belt is driven by the hydraulic pump to extrude, scrape, cool down and vibration to eliminate air bubbles.

Benefits of technology

It effectively eliminates bubbles on the wall panel surface, improving the molding quality and production stability of the wall panel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of wall panel production and processing, and discloses a lightweight wall panel processing and production device and its use method, including a working shell. Support rods are fixedly connected to the four surrounding sides of the top of the working shell. Pour the material between two clamping shells inside the mold shell. Start the hydraulic pump, and the hydraulic pump drives the connecting plate to descend. The connecting plate drives the sliding frame to descend. The sliding frame drives the square shell to descend. The square shell drives the first rotating shaft and the second rotating shaft to descend. The second rotating shaft drives the scraping belt to descend. Move the scraping belt to the top of the clamping shell. At the same time, during the descending process of the connecting plate, it will come into contact with the top of the inclined groove plate, press down on the inclined groove plate, and make the inclined groove plate descend vertically. Due to the inclined groove openings of the inclined groove plate, the clamping shells on both sides move towards the central clamping shell, and the material between the two clamping shells is extruded, enabling the production of wall panels with different widths.
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Description

Technical Field

[0001] The present invention relates to the technical field of wall panel production and processing, and particularly to a lightweight wall panel processing and production device and its use method. Background Technique

[0002] Lightweight wall panels are a type of building wall material with a relatively low self-weight, usually used for the interior and exterior walls and partition walls of buildings. It is made of lightweight and relatively high-strength materials (such as lightweight aggregates, gypsum, polymers, foamed concrete, glass fibers, etc.) through special processes, and has good strength, heat insulation, sound insulation, fire resistance, earthquake resistance and other properties. Lightweight wall panels have a lighter mass compared to traditional masonry wall materials, so a large amount of resources and costs can be saved during construction and transportation.

[0003] During the production process of lightweight wall panels, a pressing device is usually used to compact the materials inside the mold. However, during this process, the mutual collision of the materials will cause tiny bubbles to form on the surface of the lightweight wall panels during production, thereby affecting the forming quality of the lightweight wall panels. Summary of the Invention

[0004] The purpose of the present invention is to provide a lightweight wall panel processing and production device and its use method to solve the problems raised in the above background technique.

[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is a lightweight wall panel processing and production device and its use method, including a working shell. Four sides around the top of the working shell are respectively fixedly connected with support rods, the top of the support rods is fixedly connected with a top plate, and the center of the top of the working shell is fixedly connected with a mold shell. It also includes an extrusion production mechanism. The extrusion production mechanism includes a hydraulic pump fixedly connected to the top of the top plate. The movable end of the hydraulic pump penetrates through the top plate and extends to the outside of the top plate. The bottom of the hydraulic pump is fixedly connected with a connecting plate. The inner wall of the mold shell is respectively slidably connected with three clamping shells. The two ends of the clamping shell are slidably connected with inclined groove plates. There are two inclined groove plates, and an extrusion assembly is arranged on the top of the connecting plate.

[0007] Further, the extrusion assembly includes sliding frames that penetrate and are slidably connected to both sides of the top of the connecting plate. The bottom of the sliding frame is fixedly connected with a square shell. The top of the square shell is fixedly connected with a first spring, and the top of the first spring is fixedly connected to the bottom of the connecting plate. One side of the inner wall of the square shell is rotatably connected with a first rotating shaft, and a scraping belt is rotatably connected to the outer wall of the middle end of the first rotating shaft.

[0008] Further, one end of the scraping belt away from the first rotating shaft is rotatably connected to a second rotating shaft, both ends of the second rotating shaft are rotatably connected to the inner wall of the square shell, gears are respectively fixedly connected to both ends of the first rotating shaft, one side of the top of the sliding frame is rotatably connected to a rotating plate, and one end of the rotating plate away from the sliding frame is rotatably connected to a slider.

[0009] Further, the outer wall of the bottom end of the slider is slidably connected to the inner wall of the chute, a connecting rod is fixedly connected to one side of the slider, a telescopic rod is fixedly connected to the bottom of one end of the connecting rod, a rack is fixedly connected to the bottom of the telescopic rod, and the bottom side of the rack is meshed and connected to the top of the gear.

[0010] Further, special-shaped grooves are respectively formed on both sides of the square shell, one end of the outer wall of the rack is arranged inside the special-shaped groove, a cleaning ring frame is fixedly connected between the two racks, and the bottom of the cleaning ring frame is in contact with the top of the scraping belt.

[0011] Further, a lifting assembly is arranged at the bottom of the inclined groove plate. The lifting assembly includes a vertical rod fixedly connected to the bottom of the inclined groove plate. The bottom end of the vertical rod penetrates through the working shell and extends into the working shell. A lifting plate is fixedly connected to the bottom of the vertical rod. The outer wall of the lifting plate is slidably connected to the inner wall of the working shell. A second spring is fixedly connected to the bottom of the lifting plate. The bottom of the second spring is fixedly connected to the bottom inner wall of the working shell. Condensers are respectively fixedly connected to both sides of the bottom inner wall of the working shell.

[0012] Further, a temperature reduction assembly is arranged on the side wall of the working shell. The temperature reduction assembly includes elbow pipes communicated with both sides of the working shell. One end of the elbow pipe is communicated with a conversion shell. The bottom of the conversion shell is fixedly connected to the top of the working shell. Three elastic pipes are communicated with one side of the conversion shell away from the elbow pipe. One end of the elastic pipe is communicated with the inner wall of the clamping shell. Moving plates are respectively slidably connected to both sides of the inner wall of the clamping shell. A first return spring is fixedly connected between the two moving plates.

[0013] Further, a vibration assembly is arranged on one side of the moving plate. The vibration assembly includes a rotating bar rotatably connected to one side of the moving plate. One end of the rotating bar away from the moving plate is rotatably connected to a concave shell. Limiting rods respectively penetrate through and are slidably connected to both sides of the top of the concave shell. The bottom of the limiting rod is fixedly connected to the bottom inner wall of the clamping shell.

[0014] Further, a sliding rod penetrates through and is slidably connected to the center of the top of the concave shell. An impact block is fixedly connected to the bottom of the sliding rod. A second return spring is fixedly connected to the top of the impact block. The top of the second return spring is fixedly connected to the bottom of the concave shell. A concave rod is fixedly connected to the top of the sliding rod. Impact balls are respectively fixedly connected to both ends of the top of the concave rod.

[0015] A usage method of a lightweight wallboard processing and production device includes the following steps:

[0016] Step 1: Hydraulic materials;

[0017] Step 2: Clean the scraping belt;

[0018] Step 3: Cool down and defoam;

[0019] Step 4: Vibration defoaming.

[0020] The present invention has the following beneficial effects:

[0021] (1) In the present invention, the material is poured between two clamping shells inside the mold shell. The hydraulic pump is started, and the hydraulic pump drives the connecting plate to descend. The connecting plate drives the sliding frame to descend. The sliding frame drives the square shell to descend. The square shell drives the first rotating shaft and the second rotating shaft to descend. The second rotating shaft drives the scraping belt to descend, and the scraping belt is moved to the top of the clamping shell. At the same time, during the descent of the connecting plate, it will contact the top of the inclined groove plate and press down on the inclined groove plate, causing the inclined groove plate to descend vertically. Due to the inclined groove opening of the inclined groove plate, the two clamping shells move towards the central clamping shell, squeezing the material between the two clamping shells, enabling the production of wall panels with different widths. When the scraping belt presses on the top of the clamping shell, due to the reaction force of the clamping shell, the scraping belt moves upward, causing the square shell in the extrusion assembly to move upward. The square shell drives the sliding frame to move upward. The sliding frame drives the rotating plate to move upward. Limited by the chute, the rotating plate drives the slider to slide along the inner wall of the chute. The slider drives the connecting rod to move. The connecting rod drives the telescopic rod to move. The telescopic rod drives the rack to move. During the movement of the rack, it will contact the top of the gear, causing the gear to rotate. The gear drives the first rotating shaft to rotate. The first rotating shaft drives the scraping belt to rotate. During the rotation of the scraping belt, it can contact and rub against the top of the wall panel, thereby preventing the top of the wall panel from being uneven after production, improving the quality of wall panel production, and being able to eliminate the bubbles formed on the top of the wall panel.

[0022] (2) In the present invention, when the rack moves, the rack drives the cleaning ring frame to move. During the movement of the cleaning ring frame, it can scrape and clean the material adhering to the outer wall of the scraping belt, facilitating the subsequent scraping and rubbing work of the scraping belt on the wall panel. When the hydraulic pump moves upward, at this time, the rack in the extrusion assembly moves in the reverse direction. The rack drives the cleaning ring frame to move in the reverse direction. During the movement of the cleaning ring frame, it scrapes and cleans the material adhering to the outer wall of the scraping belt. Due to the opening of the special-shaped groove, when the cleaning ring frame moves to one end of the inner wall of the square shell, the cleaning ring frame can push the scraped material out of the square shell through the special-shaped groove, improving the subsequent working stability of the scraping belt.

[0023] (3) In the present invention, when the inclined chute plate moves downward, the inclined chute plate drives the vertical rod to descend. The vertical rod drives the lifting plate to vertically descend along the inner wall of the working shell. Due to the arrangement of the condenser, the condenser cools the air flow inside the working shell. During the descent of the lifting plate, cold air enters the inside of the elbow pipe. The cold air enters the inside of the conversion shell through the elbow pipe, enters the inside of the elastic pipe through the conversion shell, and enters the inside of the clamping shell through the elastic pipe. When the cold air enters the inside of the clamping shell, heat transfer work is carried out on the clamping shell, thereby cooling the surface of the wall panel between the two clamping shells, reducing the formation of bubbles on the outer surface of the wall panel, and improving the working quality of wall panel production.

[0024] (4) In the present invention, when the cold air enters the inside of the clamping shell, the air flow pushes the moving plate to move. The two moving plates move closer to each other. The moving plate drives the rotating bar to move. Limited by the limiting rod, the rotating bar drives the concave shell to vertically descend along the outer wall of the limiting rod. The concave shell drives the sliding rod to descend, and the sliding rod drives the impact block to descend. During the descent of the impact block, it will collide with the bottom inner wall of the clamping shell, so that the clamping shell and the mold shell generate slight vibrations. During the vibration process, the bubbles formed on the outer surface of the wall panel can be further eliminated, improving the production quality of the wall panel. When the air pressure of the cold air is unstable, due to the elastic deformation of the first return spring, the first return spring makes the two moving plates move away from each other, so that the concave shell drives the sliding rod to move upward in the reverse direction. The sliding rod drives the concave rod to move upward, and the concave rod drives the impact ball to move upward. During the upward movement of the impact ball, it will collide with the top inner wall of the clamping shell, further causing the clamping shell and the mold shell to generate slight vibration phenomena.

[0025] Of course, it is not necessary for any product implementing the present invention to achieve all the above advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0027] Figure 1 It is a schematic side view structure of the whole of the present invention;

[0028] Figure 2 It is a schematic cross-sectional view structure of the whole of the present invention;

[0029] Figure 3 It is a schematic top view structure of the connecting plate of the present invention;

[0030] Figure 4Schematic diagram of the side structure of the square shell of the present invention;

[0031] Figure 5 Schematic diagram of the explosion structure of the cleaning ring frame of the present invention;

[0032] Figure 6 Schematic diagram of the sectional structure of the working shell of the present invention;

[0033] Figure 7 Schematic diagram of the sectional structure of the clamping shell of the present invention;

[0034] Figure 8 Schematic diagram of the flow chart of the usage method of the present invention.

[0035] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0036] In the figure: 1, working shell; 2, support rod; 3, top plate; 4, mold shell; 5, extrusion production mechanism; 51, hydraulic pump; 52, connecting plate; 53, clamping shell; 54, inclined groove plate; 55, extrusion assembly; 56, lifting assembly; 57, cooling assembly; 58, vibration assembly; 551, sliding frame; 552, square shell; 553, first spring; 554, first rotating shaft; 555, scraping belt; 556, second rotating shaft; 557, rotating plate; 558, slider; 559, chute; 5510, connecting rod; 5511, telescopic rod; 5512, rack; 5513, special-shaped groove; 5514, cleaning ring frame; 561, vertical rod; 562, lifting plate; 563, second spring; 564, condenser; 571, elbow pipe; 572, conversion shell; 573, elastic pipe; 574, moving plate; 575, first reset spring; 581, rotating bar; 582, concave shell; 583, limiting rod; 584, sliding rod; 585, impact block; 586, second reset spring; 587, concave rod; 588, impact ball; 5515, gear. Specific embodiments

[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0038] Example 1, please refer to Figure 1 - Figure 8 As shown, the present invention is a lightweight wallboard processing and production device and its usage method, including a working shell 1. Support rods 2 are respectively fixedly connected to the four circumferences of the top of the working shell 1. The top of the support rods 2 is fixedly connected to a top plate 3. A mold shell 4 is fixedly connected to the center of the top of the working shell 1. It further includes;

[0039] The extrusion production mechanism 5, the extrusion production mechanism 5 includes a hydraulic pump 51 fixedly connected to the top of the top plate 3, the movable end of the hydraulic pump 51 penetrates through the top plate 3 and extends to the outside of the top plate 3, a connecting plate 52 is fixedly connected to the bottom of the hydraulic pump 51, and three clamping shells 53 are respectively slidably connected to the inner wall of the mold shell 4. Two chute plates 54 are slidably connected to both ends of the clamping shell 53, and an extrusion assembly 55 is arranged on the top of the connecting plate 52.

[0040] The extrusion assembly 55 includes sliding frames 551 penetrating through and slidably connected to both sides of the top of the connecting plate 52. A square shell 552 is fixedly connected to the bottom of the sliding frame 551. A first spring 553 is fixedly connected to the top of the square shell 552, and the top of the first spring 553 is fixedly connected to the bottom of the connecting plate 52. A first rotating shaft 554 is rotatably connected to one side of the inner wall of the square shell 552, and a scraping belt 555 is rotatably connected to the outer wall of the middle end of the first rotating shaft 554.

[0041] One end of the inner wall of the scraping belt 555 far from the first rotating shaft 554 is rotatably connected to a second rotating shaft 556. Pour the material into the space between the two clamping shells 53 inside the mold shell 4. Start the hydraulic pump 51. The hydraulic pump 51 drives the connecting plate 52 to descend. The connecting plate 52 drives the sliding frame 551 to descend. The sliding frame 551 drives the square shell 552 to descend. The square shell 552 drives the first rotating shaft 554 and the second rotating shaft 556 to descend. The second rotating shaft 556 drives the scraping belt 555 to descend, and the scraping belt 555 is moved to the top of the clamping shell 53. At the same time, during the descending process of the connecting plate 52, it will come into contact with the top of the chute plate 54 and press down on the chute plate 54, causing the chute plate 54 to descend vertically. Due to the chute openings of the chute plate 54, the two clamping shells 53 on both sides move towards the central clamping shell 53, squeezing the material between the two clamping shells 53, enabling the material to be used for the production of wall panels with different widths. Both ends of the second rotating shaft 556 are rotatably connected to the inner wall of the square shell 552. Gears 5515 are respectively fixedly connected to both ends of the first rotating shaft 554. A rotating plate 557 is rotatably connected to one side of the top end of the sliding frame 551, and a slider 558 is rotatably connected to the end of the rotating plate 557 far from the sliding frame 551.

[0042] The outer wall of the bottom end of the slider 558 is slidably connected to the inner wall of the chute 559. A connecting rod 5510 is fixedly connected to one side of the slider 558. The bottom of one end of the connecting rod 5510 is fixedly connected to a telescopic rod 5511. The bottom of the telescopic rod 5511 is fixedly connected to a rack 5512. The bottom side of the rack 5512 is meshed with the top of the gear 5515. When the scraping belt 555 squeezes the top of the clamping shell 53, due to the reaction force of the clamping shell 53, the scraping belt 555 moves upward, causing the square shell 552 in the extrusion assembly 55 to move upward. The square shell 552 drives the sliding frame 551 to move upward. The sliding frame 551 drives the rotating plate 557 to move upward. Limited by the chute 559, the rotating plate 557 drives the slider 558 to slide along the inner wall of the chute 559. The slider 558 drives the connecting rod 5510 to move. The connecting rod 5510 drives the telescopic rod 5511 to move. The telescopic rod 5511 drives the rack 5512 to move. During the movement of the rack 5512, it will contact the top of the gear 5515, causing the gear 5515 to rotate. The gear 5515 drives the first rotating shaft 554 to rotate. The first rotating shaft 554 drives the scraping belt 555 to rotate. During the rotation of the scraping belt 555, it can contact and rub against the top of the wall panel, thereby preventing the top of the wall panel from being uneven after production, improving the quality of wall panel production, and being able to eliminate the bubbles formed on the top of the wall panel.

[0043] Special-shaped grooves 5513 are respectively formed on both sides of the square shell 552. The outer wall of one end of the rack 5512 is arranged inside the special-shaped groove 5513. A cleaning ring frame 5514 is fixedly connected between the two racks 5512. The bottom of the cleaning ring frame 5514 is in contact with the top of the scraping belt 555. When the inclined chute plate 54 moves downward, the inclined chute plate 54 drives the vertical rod 561 to descend. The vertical rod 561 drives the lifting plate 562 to vertically descend along the inner wall of the working shell 1. Due to the setting of the condenser 564, the condenser 564 cools the air flow inside the working shell 1. During the descent of the lifting plate 562, cold air enters the inside of the bent pipe 571. The cold air enters the inside of the conversion shell 572 through the bent pipe 571. The cold air enters the inside of the elastic pipe 573 through the conversion shell 572. The cold air enters the inside of the clamping shell 53 through the elastic pipe 573. When the cold air enters the inside of the clamping shell 53, heat transfer work is carried out on the clamping shell 53, thereby cooling the surface of the wall panel between the two clamping shells 53, being able to reduce the formation of bubbles on the outer surface of the wall panel, and improving the working quality of wall panel production.

[0044] Embodiment 2. A lifting component 56 is arranged at the bottom of the chute plate 54. The lifting component 56 includes a vertical rod 561 fixedly connected to the bottom of the chute plate 54. The bottom end of the vertical rod 561 penetrates through the working shell 1 and extends into the interior of the working shell 1. A lifting plate 562 is fixedly connected to the bottom of the vertical rod 561. The outer wall of the lifting plate 562 is slidably connected to the inner wall of the working shell 1. A second spring 563 is fixedly connected to the bottom of the lifting plate 562. The bottom of the second spring 563 is fixedly connected to the bottom inner wall of the working shell 1. Condensers 564 are respectively fixedly connected to both sides of the bottom inner wall of the working shell 1.

[0045] A temperature reduction component 57 is arranged on the side wall of the working shell 1. The temperature reduction component 57 includes elbow pipes 571 communicated with both sides of the working shell 1. One end of an elbow pipe 571 is communicated with a conversion shell 572. The bottom of the conversion shell 572 is fixedly connected to the top of the working shell 1. Three elastic pipes 573 are communicated with one side of the conversion shell 572 away from the elbow pipe 571. One end of an elastic pipe 573 is communicated with the inner wall of the clamping shell 53. Moving plates 574 are respectively slidably connected to both sides of the inner wall of the clamping shell 53. A first return spring 575 is fixedly connected between the two moving plates 574. When the chute plate 54 moves downward, the chute plate 54 drives the vertical rod 561 to descend. The vertical rod 561 drives the lifting plate 562 to vertically descend along the inner wall of the working shell 1. Due to the arrangement of the condensers 564, the condensers 564 cool the air flow inside the working shell 1. During the descent of the lifting plate 562, cold air enters the interior of the elbow pipe 571. The cold air enters the interior of the conversion shell 572 through the elbow pipe 571. The cold air enters the interior of the elastic pipe 573 through the conversion shell 572. The cold air enters the interior of the clamping shell 53 through the elastic pipe 573. When the cold air enters the interior of the clamping shell 53, heat transfer work is carried out on the clamping shell 53, so as to cool the surface of the wall panel between the two clamping shells 53, which can reduce the formation of bubbles on the outer surface of the wall panel and improve the working quality of wall panel production.

[0046] A vibration component 58 is arranged on one side of the moving plate 574. The vibration component 58 includes a rotating bar 581 rotatably connected to one side of the moving plate 574. One end of the rotating bar 581 away from the moving plate 574 is rotatably connected to a concave shell 582. Limiting rods 583 respectively penetrate through and are slidably connected to both sides of the top of the concave shell 582. The bottoms of the limiting rods 583 are fixedly connected to the bottom inner wall of the clamping shell 53.

[0047] A sliding rod 584 penetrates and is slidably connected to the center of the top of the concave shell 582. A striking block 585 is fixedly connected to the bottom of the sliding rod 584. When cold air enters the inside of the clamping shell 53, the air flow pushes the moving plate 574 to move. The two moving plates 574 move closer to each other. The moving plate 574 drives the rotating bar 581 to move. Limited by the limiting rod 583, the rotating bar 581 drives the concave shell 582 to vertically descend along the outer wall of the limiting rod 583. The concave shell 582 drives the sliding rod 584 to descend, and the sliding rod 584 drives the striking block 585 to descend. During the descent of the striking block 585, it will collide with the bottom of the inner wall of the clamping shell 53, so that the clamping shell 53 and the mold shell 4 generate slight vibrations. During the vibration process, the bubbles formed on the outer surface of the wall panel can be further eliminated, improving the production quality of the wall panel. A second return spring 586 is fixedly connected to the top of the striking block 585, and the top of the second return spring 586 is fixedly connected to the bottom of the concave shell 582. A concave rod 587 is fixedly connected to the top of the sliding rod 584. Impact balls 588 are fixedly connected to both ends of the top of the concave rod 587. When the air pressure of the cold air is unstable, due to the elastic deformation of the first return spring 575, the first return spring 575 makes the two moving plates 574 move away from each other, so that the concave shell 582 drives the sliding rod 584 to move upward in the reverse direction. The sliding rod 584 drives the concave rod 587 to move upward, and the concave rod 587 drives the impact balls 588 to move upward. During the upward movement of the impact balls 588, they will collide with the top of the inner wall of the clamping shell 53, further causing the clamping shell 53 and the mold shell 4 to generate slight vibration phenomena.

[0048] A method for using a lightweight wall panel processing and production device includes the following steps:

[0049] Step 1: Hydraulic material;

[0050] Step 2: Clean and scrape the belt 555;

[0051] Step 3: Cooling and defoaming;

[0052] Step 4: Vibration defoaming.

[0053] During use, pour the material between the two clamping shells 53 inside the mold shell 4, start the hydraulic pump 51, the hydraulic pump 51 drives the connecting plate 52 to descend, the connecting plate 52 drives the sliding frame 551 to descend, the sliding frame 551 drives the square shell 552 to descend, the square shell 552 drives the first rotating shaft 554 and the second rotating shaft 556 to descend, the second rotating shaft 556 drives the scraping belt 555 to descend, and move the scraping belt 555 to the top of the clamping shell 53. At the same time, during the descent of the connecting plate 52, it will come into contact with the top of the inclined groove plate 54 and press down on the inclined groove plate 54, causing the inclined groove plate 54 to descend vertically. Due to the inclined groove openings of the inclined groove plate 54, the two clamping shells 53 on both sides move towards the central clamping shell 53, squeezing the material between the two clamping shells 53, enabling the production of wall panels with different widths. When the scraping belt 555 presses on the top of the clamping shell 53, due to the reaction force of the clamping shell 53, the scraping belt 555 moves upward, causing the square shell 552 in the extrusion assembly 55 to move upward. The square shell 552 drives the sliding frame 551 to move upward, the sliding frame 551 drives the rotating plate 557 to move upward. Limited by the chute 559, the rotating plate 557 drives the slider 558 to slide along the inner wall of the chute 559. The slider 558 drives the connecting rod 5510 to move, the connecting rod 5510 drives the telescopic rod 5511 to move, the telescopic rod 5511 drives the rack 5512 to move. During the movement of the rack 5512, it will come into contact with the top of the gear 5515, causing the gear 5515 to rotate. The gear 5515 drives the first rotating shaft 554 to rotate, and the first rotating shaft 554 drives the scraping belt 555 to rotate. During the rotation of the scraping belt 555, it can come into contact and friction with the top of the wall panel, thus preventing the top of the wall panel from being uneven after production, improving the quality of wall panel production, and being able to eliminate the bubbles formed on the top of the wall panel.

[0054] When the rack 5512 is moving, the rack 5512 drives the cleaning ring frame 5514 to move. During the movement of the cleaning ring frame 5514, it can scrape and clean the material adhering to the outer wall of the scraping belt 555, facilitating the subsequent scraping and friction work of the scraping belt 555 on the wall panel. When the hydraulic pump 51 moves upward, at this time, the rack 5512 in the extrusion assembly 55 moves in the reverse direction. The rack 5512 drives the cleaning ring frame 5514 to move in the reverse direction. During the movement of the cleaning ring frame 5514, it scrapes and cleans the material adhering to the outer wall of the scraping belt 555. Due to the opening of the special-shaped groove 5513, when the cleaning ring frame 5514 moves to one end of the inner wall of the square shell 552, the cleaning ring frame 5514 can push the scraped material out of the square shell 552 through the special-shaped groove 5513, improving the subsequent working stability of the scraping belt 555.

[0055] When the chute plate 54 moves downward, the chute plate 54 drives the vertical rod 561 to descend. The vertical rod 561 drives the lifting plate 562 to vertically descend along the inner wall of the working shell 1. Due to the arrangement of the condenser 564, the condenser 564 cools the air flow inside the working shell 1. During the descent of the lifting plate 562, cold air enters the inside of the elbow pipe 571. The cold air enters the inside of the conversion shell 572 through the elbow pipe 571. The cold air enters the inside of the elastic pipe 573 through the conversion shell 572. The cold air enters the inside of the clamping shell 53 through the elastic pipe 573. When the cold air enters the inside of the clamping shell 53, heat transfer work is carried out on the clamping shell 53, thereby cooling the surface of the wall panel between the two clamping shells 53, which can reduce the formation of bubbles on the outer surface of the wall panel and improve the working quality of wall panel production.

[0056] When the cold air enters the inside of the clamping shell 53, the air flow pushes the moving plate 574 to move. The two moving plates 574 move closer to each other. The moving plate 574 drives the rotating bar 581 to move. Limited by the limiting rod 583, the rotating bar 581 drives the concave shell 582 to vertically descend along the outer wall of the limiting rod 583. The concave shell 582 drives the sliding rod 584 to descend. The sliding rod 584 drives the impact block 585 to descend. During the descent of the impact block 585, it will collide with the bottom inner wall of the clamping shell 53, thereby causing the clamping shell 53 and the mold shell 4 to vibrate slightly. During the vibration, the bubbles formed on the outer surface of the wall panel can be further eliminated, improving the production quality of the wall panel. When the air pressure of the cold air is unstable, due to the elastic deformation of the first return spring 575, the first return spring 575 makes the two moving plates 574 move away from each other, thereby driving the concave shell 582 to drive the sliding rod 584 to move upward in the reverse direction. The sliding rod 584 drives the concave rod 587 to move upward. The concave rod 587 drives the impact ball 588 to move upward. During the upward movement of the impact ball 588, it will collide with the top inner wall of the clamping shell 53, thereby further causing the clamping shell 53 and the mold shell 4 to vibrate slightly.

[0057] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, according to the content of this specification, many modifications and changes can be made. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the relevant technical field can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.

Claims

1. A lightweight wallboard processing and production device, characterized in that: It includes a working shell (1), and support rods (2) are fixedly connected to the four peripheries of the top of the working shell (1). The top of the support rods (2) is fixedly connected to a top plate (3). A mold shell (4) is fixedly connected to the center of the top of the working shell (1). It also includes; An extrusion production mechanism (5). The extrusion production mechanism (5) includes a hydraulic pump (51) fixedly connected to the top of the top plate (3). The movable end of the hydraulic pump (51) penetrates through the top plate (3) and extends to the outside of the top plate (3). A connecting plate (52) is fixedly connected to the bottom of the hydraulic pump (51). Three clamping shells (53) are respectively slidably connected to the inner wall of the mold shell (4). Two inclined groove plates (54) are slidably connected to both ends of the clamping shell (53). An extrusion assembly (55) is arranged on the top of the connecting plate (52); The extrusion assembly (55) includes sliding frames (551) penetrating through and slidably connected to both sides of the top of the connecting plate (52). A square shell (552) is fixedly connected to the bottom of the sliding frame (551). A first spring (553) is fixedly connected to the top of the square shell (552). The top of the first spring (553) is fixedly connected to the bottom of the connecting plate (52). A first rotating shaft (554) is rotatably connected to one side of the inner wall of the square shell (552). A scraping belt (555) is rotatably connected to the outer wall of the middle end of the first rotating shaft (554); One end inner wall of the scraping belt (555) far from the first rotating shaft (554) is rotatably connected to a second rotating shaft (556). Both ends of the second rotating shaft (556) are rotatably connected to the inner wall of the square shell (552). Gears (5515) are respectively fixedly connected to both ends of the first rotating shaft (554). A rotating plate (557) is rotatably connected to one side of the top end of the sliding frame (551). A slider (558) is rotatably connected to the end of the rotating plate (557) far from the sliding frame (551); The outer wall of the bottom end of the slider (558) is slidably connected to the inner wall of a chute (559). A connecting rod (5510) is fixedly connected to one side of the slider (558). A telescopic rod (5511) is fixedly connected to the bottom of one end of the connecting rod (5510). A rack (5512) is fixedly connected to the bottom of the telescopic rod (5511). The bottom side of the rack (5512) is meshed with the top of the gear (5515); Special-shaped grooves (5513) are respectively opened on both sides of the square shell (552). One end outer wall of the rack (5512) is arranged inside the special-shaped groove (5513). A cleaning ring frame (5514) is fixedly connected between the two racks (5512). The bottom of the cleaning ring frame (5514) is in contact with the top of the scraping belt (555).

2. The light wallboard processing and production device according to claim 1, wherein: A lifting component (56) is provided at the bottom of the inclined chute plate (54). The lifting component (56) includes a vertical rod (561) fixedly connected to the bottom of the inclined chute plate (54). The bottom end of the vertical rod (561) penetrates through the working shell (1) and extends into the interior of the working shell (1). A lifting plate (562) is fixedly connected to the bottom of the vertical rod (561). The outer wall of the lifting plate (562) is slidably connected to the inner wall of the working shell (1). A second spring (563) is fixedly connected to the bottom of the lifting plate (562). The bottom of the second spring (563) is fixedly connected to the bottom inner wall of the working shell (1). Condensers (564) are respectively fixedly connected to both sides of the bottom inner wall of the working shell (1).

3. A lightweight wallboard processing and production device according to claim 2, characterized in that: A temperature reduction component (57) is provided on the side wall of the working shell (1). The temperature reduction component (57) includes elbow pipes (571) communicated with both sides of the working shell (1). One end of the elbow pipe (571) is communicated with a conversion shell (572). The bottom of the conversion shell (572) is fixedly connected to the top of the working shell (1). Three elastic pipes (573) are communicated with the side of the conversion shell (572) away from the elbow pipe (571). One end of the elastic pipe (573) is communicated with the inner wall of the clamping shell (53). Moving plates (574) are respectively slidably connected to both sides of the inner wall of the clamping shell (53). A first return spring (575) is fixedly connected between the two moving plates (574).

4. A lightweight wallboard processing and production device according to claim 3, characterized in that: A vibration component (58) is provided on one side of the moving plate (574). The vibration component (58) includes a rotating bar (581) rotatably connected to one side of the moving plate (574). One end of the rotating bar (581) away from the moving plate (574) is rotatably connected to a concave shell (582). Limiting rods (583) respectively penetrate through and are slidably connected to both sides of the top of the concave shell (582). The bottom of the limiting rod (583) is fixedly connected to the bottom inner wall of the clamping shell (53).

5. A lightweight wall panel processing and production device according to claim 4, characterized in that: A sliding rod (584) penetrates through and is slidably connected to the center of the top of the concave shell (582). An impact block (585) is fixedly connected to the bottom of the sliding rod (584). A second return spring (586) is fixedly connected to the top of the impact block (585). The top of the second return spring (586) is fixedly connected to the bottom of the concave shell (582). A concave rod (587) is fixedly connected to the top of the sliding rod (584). Impact balls (588) are respectively fixedly connected to both ends of the top of the concave rod (587).

6. A method for using a production device for lightweight wallboards, which uses the production device for lightweight wallboards as described in claim 5, and is characterized in that: including the following steps Step 1: Hydraulic material Step 2: Clean the scraping belt (555) Step 3: Cool down and defoam Step 4: Vibration defoaming

Citation Information

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