Feces fermentation turner for livestock breeding

Abstract

The invention relates to the field of breeding manure fermentation turners, in particular to a livestock breeding manure fermentation turner which comprises a body, a walking mechanism, an adjusting mechanism and a turning mechanism, and the walking mechanism is connected to the body and drives the body to move; the turning mechanism is connected to the main body through the adjusting mechanism, and the adjusting mechanism is used for adjusting the turning angle of the turning machine. The main body comprises a truss and a support frame, and the support frame is fixedly connected with the truss; the walking mechanism is connected to the truss, and the adjusting mechanism is hinged to the supporting frame. The truss is trapezoidal, multiple sets of triangular reinforcing ribs are arranged on the front end face and the rear end face of the truss respectively, and limiting channels are formed in the left side and the right side of the truss respectively. The turning and throwing device not only can improve the working efficiency, but also can be suitable for turning and throwing various turned materials.

Description

Technical Field

[0001] The invention relates to the field of livestock manure fermentation and turning machines, and specifically designs a livestock manure fermentation and turning machine. Background Art

[0002] If the manure produced in the aquaculture industry is not effectively treated and directly discharged into the natural environment, it will have an impact on the ecological environment. At present, the manure produced by the aquaculture industry is combined with crops for fermentation treatment to produce organic fertilizer for the growth of crops. During the fermentation process, the fermented materials need to be turned over regularly to make the fermentation more thorough. During the turning over process, the following deficiencies exist:

[0003] The precision of the currently used flipping machines is low, and the traditional trough flipping machines use hydraulic cylinders to lift the working parts after a round of flipping and return without load. The flipping knife rotates in one direction, and the flipping workbench returns to the initial position before a new round of flipping is carried out. Summary of the invention

[0004] The purpose of the present invention is to provide a manure turning machine for livestock breeding, which solves the problems of low precision and low working efficiency of traditional turning machines.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is:

[0006] A turning machine for livestock manure fermentation comprises a main body, a walking mechanism, an adjusting mechanism and a turning mechanism. The walking mechanism is connected to the main body to drive the main body to move; the turning mechanism is connected to the main body through the adjusting mechanism, and the adjusting mechanism adjusts the turning angle of the turning machine.

[0007] Furthermore, the main body includes a truss and a support frame, and the support frame is fixedly connected to the truss; the walking mechanism is connected to the truss, and the adjustment mechanism is hinged to the support frame; the truss is trapezoidal, and a plurality of groups of triangular reinforcement ribs are respectively provided on the front and rear end surfaces of the truss, and limiting channels are respectively provided on the left and right sides of the truss.

[0008] Furthermore, the walking mechanism includes a first driving motor, a first reducer, a first transmission rod and a driving wheel. The first driving motor is fixedly connected to the truss. The first reducer is connected to the output end of the first driving motor through a first coupling. The output end of the first reducer is provided with a first driving sprocket. The middle part of the first transmission rod is provided with a first driven sprocket. The first driving sprocket is connected to the first driven sprocket through a first chain; the two sides of the first transmission rod are respectively connected to the second driven sprocket; the driving wheels are arranged in a limiting channel and are divided into two groups, front and rear. The two sides of the front driving wheel group are respectively provided with third driven sprockets, and the second driven sprocket is respectively connected to the third driven sprocket through a second chain.

[0009] Furthermore, the adjustment mechanism includes a fixed frame and a hydraulic cylinder, the fixed frame is arranged on both sides of the support frame, and the rear end of the fixed frame is hinged to the bottom of the support frame through a first hinge seat; the telescopic end of the hydraulic cylinder is hinged to the middle part of the fixed frame through a second hinge seat, and the fixed end of the hydraulic cylinder is hinged to the fixed frame through a third hinge seat.

[0010] Furthermore, the flipping mechanism includes a second driving motor, a second reducer, a second transmission rod and a third transmission rod. The second driving motor is fixedly connected to the truss, the second reducer is connected to the output end of the second driving motor through a second coupling, a second driving sprocket is provided at the output end of the second reducer, a fourth driven sprocket is provided in the middle of the second transmission rod, and the second driving sprocket is connected to the fourth driven sprocket through a third chain; both sides of the second transmission rod are respectively connected to the rear end of the fixed frame through bearing seats, and both sides of the third transmission rod are respectively connected to the front end of the fixed frame through bearing seats; a fifth driven sprocket is provided on one side of the second transmission rod, and a sixth driven sprocket is provided on one side of the third transmission rod, and the sixth driven sprocket and the fifth driven sprocket are located on the same side; the fifth driven sprocket is connected to the sixth driven sprocket through a fourth chain.

[0011] Furthermore, the third transmission rod is provided with a tool holder, and a plurality of flip knives are arranged on the tool holder through a knife disc, and the flip knife consists of two blades distributed at 180°; the first flip knife, the third flip knife, the fifth flip knife, the seventh flip knife and the ninth flip knife are rotated 40° clockwise in sequence; the second flip knife, the fourth flip knife, the sixth flip knife and the eighth flip knife are rotated 40° counterclockwise in sequence; and the above arrangement is repeated after the ninth flip knife.

[0012] Furthermore, the blade comprises a handle, a turning plate and a cutter head, wherein the cutter head is mounted at the end of the handle, and the turning plate is symmetrically arranged on both sides of the handle; the outer end of the turning plate is at 45°.

[0013] Furthermore, the cross-section of the flipping plate is trapezoidal, and the angles of the two side surfaces of the flipping plate are 45° respectively.

[0014] Furthermore, the cutter head is hexagonal, with a sliding angle of 45° and a cutting angle of 45°.

[0015] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0016] The present invention mostly adopts a transmission method combining gear transmission and chain transmission to improve the accuracy during operation, and sets the driving motor in the middle position of the device, so that the structure of the entire device is simpler, the force is more reasonable, and it is beneficial to the balance and stability of the device. At the same time, the turning and throwing knife is arranged in a forward and reverse double-helix manner to improve the efficiency of turning and throwing and save working time. And an adjustment mechanism is added to the turning and throwing mechanism, so that the turning and throwing mechanism can be applied to the turning and throwing of different turning materials, thereby improving the universality of the device. The present invention can not only improve work efficiency, but also be applicable to the turning and throwing of a variety of turning materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The present invention is a schematic diagram of a manure fermentation turning machine used for livestock breeding.

[0018] Figure 2 This is a schematic diagram of the walking mechanism.

[0019] Figure 3 It is a schematic diagram of the adjusting mechanism and the flipping mechanism.

[0020] Figure 4 Schematic diagram of the tool holder and the flipping knife.

[0021] Figure 5 This is a side view of the flip knife.

[0022] Figure 6 Schematic diagram of the blade.

[0023] Figure 7 The top view of the blade.

[0024] In the figure: 1, main body; 2, walking mechanism; 3, flipping mechanism; 11, truss; 12, support frame; 13, triangular reinforcement rib; 14, limit channel; 21, first drive motor; 22, first reducer; 23, first transmission rod; 24, drive wheel; 25, first coupling; 26, first driving sprocket; 27, first driven sprocket; 28, first chain; 29, second driven sprocket; 30, third driven sprocket; 31, fixed frame; 32, hydraulic cylinder; 33, first articulated seat; 34, second articulated seat; 35, third articulated seat; 41, second drive motor; 42, first Second reducer; 43, second transmission rod; 44, third transmission rod; 45, second coupling; 46, second driving sprocket; 47, fourth driven sprocket; 48, third chain; 49, fifth driven sprocket; 50, sixth driven sprocket; 51, fourth chain; 61, tool holder; 62, tool disc; 63, first flipping knife; 64, third flipping knife; 65, fifth flipping knife; 66, seventh flipping knife; 67, ninth flipping knife; 68, second flipping knife; 69, fourth flipping knife; 70, sixth flipping knife; 71, eighth flipping knife; 81, tool handle; 82, flipping plate; 83, tool head. DETAILED DESCRIPTION

[0025] like Figure 1 As shown, a turning machine for livestock manure fermentation includes a main body 1, a walking mechanism 2, an adjusting mechanism and a turning mechanism 3. The walking mechanism 2 is connected to the main body 1 to drive the main body 1 to move; the turning mechanism 3 is connected to the main body 1 through the adjusting mechanism, and the adjusting mechanism adjusts the turning angle of the turning machine. Usually, tracks for the turning machine to travel are provided on both sides of the trough. The walking mechanism 2 is adapted to the tracks, and the walking mechanism 2 drives the main body 1 to move along the tracks. The turning mechanism 3 can turn the material to fully mix the material and shorten the reaction time of the material. The adjusting mechanism can adjust the height and inclination angle of the turning mechanism 3, so that the turning mechanism 3 can be suitable for turning different materials and improve universality.

[0026] like Figure 2 As shown, the main body 1 includes a truss 11 and a support frame 12, the support frame 12 is fixedly connected to the truss 11, and the front end of the support frame 12 is connected to the flipping mechanism 3. When the flipping mechanism 3 is working, the truss 11 can effectively absorb the stress transmitted from the support frame 12, so that the device is more stable during operation, reduce the vibration of the flipping mechanism 3 during operation, and improve the flipping quality; the walking mechanism 2 is connected to the truss 11, and the adjustment mechanism is hinged to the support frame 12; the truss 11 is trapezoidal, and a plurality of groups of triangular reinforcement ribs 13 are respectively provided on the front and rear end surfaces of the truss 11, and the triangular reinforcement ribs 13 can effectively improve the strength of the truss 11 and extend the service life of the device. Limiting channels 14 are respectively provided on the left and right sides of the truss 11.

[0027] like Figure 2As shown, the walking mechanism 2 includes a first driving motor 21, a first reducer 22, a first transmission rod 23 and a driving wheel 24. The first driving motor 21 is fixedly connected to the truss 11. The first reducer 22 is connected to the output end of the first driving motor 21 through a first coupling 25. The output end of the first reducer 22 is provided with a first driving sprocket 26. The middle part of the first transmission rod 23 is provided with a first driven sprocket 27. The first driving sprocket 26 is connected to the first driven sprocket 27 through a first chain 28; the two sides of the first transmission rod 23 are respectively connected to the second driven sprocket 29; the driving wheel 24 is arranged in the limiting channel 14, and is divided into two groups, front and rear. The two sides of the front driving wheel group are respectively provided with third driven sprockets 30, and the second driven sprocket 29 is respectively connected to the third driven sprocket 30 through a second chain. After the first driving motor 21 is started, the first reducer 22 will drive the first driving sprocket 26 to rotate, and the first driving sprocket 26 will drive the first driven sprocket 27 to rotate at the same time. The two sides of the first driven sprocket 27 are respectively connected to the truss 11 through bearing seats, thereby improving the stability and smoothness of movement of the first transmission rod 23. The first transmission rod 23 then transmits the driving force to the second driven sprockets 29 located on both sides, and the second driven sprocket 29 will rotate the third driven sprocket 30 through the first chain 28. The third driven sprocket 30 is respectively connected to the front driving wheel group through the transmission shaft, and the front driving wheel group rotates. The front driving wheel group drives the rear driving wheel group to rotate through the truss 11, and finally realizes the walking of the main body 1.

[0028] like Figure 3 As shown, the adjustment mechanism includes a fixed frame 31 and a hydraulic cylinder 32. The fixed frame 31 is arranged on both sides of the support frame 12, and the rear end of the fixed frame 31 is hinged to the bottom of the support frame 12 through a first hinge seat 33; the telescopic end of the hydraulic cylinder 32 is hinged to the middle of the fixed frame 31 through a second hinge seat 34, and the fixed end of the hydraulic cylinder 32 is hinged to the fixed frame 31 through a third hinge seat 35. The telescopic movement of the hydraulic cylinder 32 can adjust the position of the flipping mechanism 3 in the material trough, that is, adjust the contact height between the flipping knife and the material to achieve the best height for flipping the material. The hydraulic cylinder 32 is vertically arranged on the support frame 12, so that the flipping mechanism 3 can achieve no reversing impact when changing direction, and the movement process is uniform and stable.

[0029] like Figure 3As shown, the flipping mechanism 3 includes a second driving motor 41, a second reducer 42, a second transmission rod 43 and a third transmission rod 44. The second driving motor 41 is fixedly connected to the truss 11. The second reducer 42 is connected to the output end of the second driving motor 41 through a second coupling 45. A second active sprocket 46 is provided at the output end of the second reducer 42. A fourth driven sprocket 47 is provided in the middle of the second transmission rod 43. The second active sprocket 46 is connected to the fourth driven sprocket 47 through a third chain 48; both sides of the second transmission rod 43 are connected to the rear end of the fixed frame 31 through bearing seats 100, and both sides of the third transmission rod 44 are connected to the front end of the fixed frame 31 through bearing seats 100; a fifth driven sprocket 49 is provided on one side of the second transmission rod 43, and a sixth driven sprocket 50 is provided on one side of the third transmission rod 44. The sixth driven sprocket 50 and the fifth driven sprocket 49 are located on the same side; the fifth driven sprocket 49 is connected to the sixth driven sprocket 50 through a fourth chain 51. The third transmission rod 44 is provided with a knife holder 61. After the second driving motor 41 is started, the second speed reducer drives the second driving sprocket 46 to rotate, and the second driving sprocket 46 drives the fourth driven sprocket 47 to rotate at the same time, and the fourth driven sprocket 47 drives the second transmission rod 43 to rotate, and the second transmission rod 43 then rotates the sixth driven sprocket 50 through the fifth driven sprocket 49, and the sixth driven sprocket 50 finally realizes the rotation of the knife holder 61, and the knife holder 61 drives the turning knife to complete the turning of the material, so that the material is fully fermented.

[0030] like Figure 4 and Figure 5 As shown, a plurality of turning knives are arranged on the knife holder 61 through the knife disc 62, and the turning knives are composed of two blades distributed at 180 degrees; the first turning knife 63, the third turning knife 64, the fifth turning knife 65, the seventh turning knife 66 and the ninth turning knife 67 are rotated 40 degrees clockwise in sequence; the second turning knife 68, the fourth turning knife 69, the sixth turning knife 70 and the eighth turning knife 71 are rotated 40 degrees counterclockwise in sequence; the above arrangement is repeated after the ninth turning knife 67. The first turning knife 63, the third turning knife 64, the fifth turning knife 65, the seventh turning knife 66 and the ninth turning knife 67 form a forward spiral, and the second turning knife 68, the fourth turning knife 69, the sixth turning knife 70 and the eighth turning knife 71 form a reverse spiral, so that the turning machine can turn the material forward and also turn the material when moving in the reverse direction, so as to prevent the material from being turned in one direction and not being fully fermented.

[0031] like Figure 6 and Figure 7As shown, the blade includes a handle 81, a flipping plate 82 and a cutter head 83. The cutter head 83 is installed at the end of the handle 81, and the flipping plate 82 is symmetrically arranged on both sides of the handle 81. The cross section of the flipping plate 82 is a trapezoid, and the angles of the two sides of the flipping plate 82 are 45° respectively. The cutter head 83 is hexagonal, with a sliding angle of 45° and a cutting angle of 45°. Eighteen alignment holes 84 are provided on the knife disc 62. When installing the knife disc 62, the alignment holes 84 on each knife disc 62 are aligned to ensure the installation quality. Three connecting holes 85 are provided on the handle 81. The distance between adjacent connecting holes 85 is equal to the distance between adjacent alignment holes 84. The connecting holes 85 are adapted to the alignment holes 84. The handle 81 is connected to the alignment holes 84 on the knife disc 62 through the connecting holes 85, so as to determine the installation angle of the flipping knife. The cross section of the turning plate 82 is an isosceles trapezoid, and the two sides of the turning plate 82 are 45 degrees, which ensures that the turning knife can work normally regardless of whether the device moves forward or reverse. There is a distance between the turning plate 82 and the cutter head 83 to prevent the material from easily accumulating here, which may change the sliding angle and cutting angle, resulting in a decrease in the turning effect. At the same time, the accumulated material is more likely to be thrown forward or brought back under the action of inertia as the turning knife leaves the material, exceeding the desired turning distance, affecting the fermentation quality.

[0032] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.

Claims

1. A fermentation turning machine for livestock and aquaculture manure, characterized in that: It includes a main body, a walking mechanism, an adjusting mechanism and a flipping mechanism. The walking mechanism is connected to the main body to drive the main body to move; the flipping mechanism is connected to the main body through the adjusting mechanism, and the adjusting mechanism adjusts the flipping angle of the flipping machine.

2. The animal husbandry manure fermentation turning machine according to claim 1, characterized in that: The main body includes a truss and a support frame, the support frame is fixedly connected to the truss; the walking mechanism is connected to the truss, and the adjustment mechanism is hinged to the support frame; the truss is trapezoidal, and a plurality of groups of triangular reinforcement ribs are respectively arranged on the front and rear end surfaces of the truss, and limiting channels are respectively arranged on the left and right sides of the truss.

3. The animal husbandry manure fermentation turning machine according to claim 2, characterized in that: The walking mechanism includes a first driving motor, a first reducer, a first transmission rod and a driving wheel. The first driving motor is fixedly connected to the truss. The first reducer is connected to the output end of the first driving motor through a first coupling. The output end of the first reducer is provided with a first driving sprocket. The middle part of the first transmission rod is provided with a first driven sprocket. The first driving sprocket is connected to the first driven sprocket through a first chain. The two sides of the first transmission rod are respectively connected to the second driven sprocket. The driving wheels are arranged in a limiting channel and are divided into two groups, front and rear. The two sides of the front driving wheel group are respectively provided with third driven sprockets, and the second driven sprockets are respectively connected to the third driven sprocket through a second chain.

4. The animal husbandry manure fermentation turning machine according to claim 2, characterized in that: The adjustment mechanism includes a fixed frame and a hydraulic cylinder. The fixed frame is arranged on both sides of the support frame. The rear end of the fixed frame is hinged to the bottom of the support frame through a first hinge seat. The telescopic end of the hydraulic cylinder is hinged to the middle part of the fixed frame through a second hinge seat, and the fixed end of the hydraulic cylinder is hinged to the fixed frame through a third hinge seat.

5. The animal husbandry manure fermentation turning machine according to claim 4, characterized in that: The flipping mechanism includes a second driving motor, a second reducer, a second transmission rod and a third transmission rod. The second driving motor is fixedly connected to the truss, the second reducer is connected to the output end of the second driving motor through a second coupling, a second driving sprocket is provided at the output end of the second reducer, a fourth driven sprocket is provided in the middle of the second transmission rod, and the second driving sprocket is connected to the fourth driven sprocket through a third chain; both sides of the second transmission rod are connected to the rear end of the fixed frame through bearing seats, and both sides of the third transmission rod are connected to the front end of the fixed frame through bearing seats; a fifth driven sprocket is provided on one side of the second transmission rod, and a sixth driven sprocket is provided on one side of the third transmission rod, and the sixth driven sprocket and the fifth driven sprocket are located on the same side; the fifth driven sprocket is connected to the sixth driven sprocket through the fourth chain.

6. The animal husbandry manure fermentation turning machine according to claim 5, characterized in that: The third transmission rod is provided with a tool holder, on which a plurality of flip knives are arranged through a knife disc, and the flip knife consists of two blades distributed at 180°; the first flip knife, the third flip knife, the fifth flip knife, the seventh flip knife and the ninth flip knife are rotated 40° clockwise in sequence; the second flip knife, the fourth flip knife, the sixth flip knife and the eighth flip knife are rotated 40° counterclockwise in sequence; the above arrangement is repeated after the ninth flip knife.

7. The animal husbandry manure fermentation turning machine according to claim 6, characterized in that: The blade comprises a handle, a turning plate and a cutter head, wherein the cutter head is mounted at the end of the handle, and the turning plates are symmetrically arranged on both sides of the handle; the outer end of the turning plate is 45 degrees.

8. The animal husbandry manure fermentation turning machine according to claim 7, characterized in that: The cross section of the flipping plate is trapezoidal, and the angles of the two side surfaces of the flipping plate are 45 degrees respectively.

9. The animal husbandry manure fermentation turning machine according to claim 7, characterized in that: The cutter head is hexagonal, with a sliding angle of 45° and a cutting angle of 45°.

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