Working method and forming device for woven network cable
By installing network tubes on hollow tubes and penetrating optical cables, the problem of difficult to automate production of braided network tubes is solved, and the production effect of high-efficiency, low-cost and low-quality hidden dangers is achieved.
Patent Information
- Application Number
- CN202411953996.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-03-04
AI Technical Summary
Existing braided network management products are difficult to automate, resulting in problems such as low production efficiency, high labor costs, large quality hazards, and wide area, which cannot meet the stable production needs of large batches.
By setting up a hollow tube, first set up a network tube on its outer side, then penetrate the optical cable into the hollow tube, and use compression to set the network tube to the hollow tube to achieve a tight retraction between the optical cable and the network tube.
The automated production of braided network tube optical cables has been realized, which improves production efficiency, reduces labor costs, reduces quality hazards, and optimizes the production area.
Smart Images

Figure CN119556412A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of optical cables, and in particular to a method for operating a braided network management optical cable and a braided network management optical cable forming device. Background Art
[0002] With the continuous construction of data centers at home and abroad, the demand for network management product orders continues to increase. All application scenarios require optical cables to be covered with network management and the wires to be cut and heads added. At present, the production modes of network management products on the market are divided into manual threading of network management and network management weaving by manufacturers outsourcing the preparation of network management. Both production modes are difficult to automate and have technical problems such as low production efficiency, high labor costs, high quality risks, and large footprint (optical cable scratches, breakage, dirt, test steps, test fiber breakage), and cannot meet the needs of large-scale stable production. Summary of the invention
[0003] In view of this, the present invention provides a braided network management optical cable operation method and a braided network management optical cable forming device, which are used to solve the technical problem that existing braided network management products are difficult to automate.
[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0005] A method for braiding network management optical cable, comprising the following steps:
[0006] Provide hollow tubes;
[0007] The mesh tube compression sleeve is installed on the hollow tube;
[0008] Pass the fiber optic cable through the hollow tube;
[0009] The optical cable passing through the hollow tube is tightly wound with the network tube wrapped outside the hollow tube and then connected to the automatic winding drum.
[0010] In some embodiments of the braided network management optical cable operation method, the step of compressing the network management sleeve in the hollow tube includes:
[0011] The hollow tube is placed on a support frame, and a plurality of clamping mechanisms which are arranged along the axial direction and can clamp the hollow tube are provided on the support frame;
[0012] The net pipe is inserted into one end of the hollow pipe and rolled through a plurality of rolling mechanisms. During the rolling process of the net pipe, the adjacent clamping mechanisms and rolling mechanisms operate alternately.
[0013] In some embodiments of the braided network tube optical cable operation method, the network tube is inserted into one end of the hollow tube and rolled by a rolling mechanism, and in the step of alternating operation of adjacent clamping mechanisms and rolling mechanisms during the rolling of the network tube:
[0014] Choose a roller conveyor mechanism with a meter counting function, or integrate the meter counting function into the roller conveyor mechanism.
[0015] In some embodiments of the braided network management optical cable operation method, the step of compressing the network management sleeve in the hollow tube includes:
[0016] The mesh tube is sleeved onto the hollow tube through multiple rolling mechanisms;
[0017] Monitor the status of the network pipe sleeve installed in the hollow pipe;
[0018] When the rolling mechanism detects that the net tube and the hollow tube are tightly fitted, the rolling mechanism stops rolling until the net tube is in a compressed state and reaches a certain diameter, and then the rolling mechanism restarts.
[0019] In some embodiments of the braided network management optical cable operation method, in the step of providing a hollow tube:
[0020] A hollow tube is provided;
[0021] Available with connection blocks with through holes
[0022] Insert the hollow tube onto the connection block.
[0023] In some embodiments of the braided network tube optical cable operation method, the steps of tightly winding the optical cable through the hollow tube and the network tube wrapped outside the hollow tube and connecting them on the winding drum include:
[0024] Provide sizing die;
[0025] The optical cable that has passed through the hollow tube and the network tube wrapped outside the hollow tube are passed through the sizing die for winding;
[0026] After the wire is taken up by the sizing die, it is connected to the automatic winding drum.
[0027] In some embodiments of the braided network tube optical cable operation method, between the steps of sleeve the network tube in the hollow tube and pass the optical cable through the hollow tube, the following steps are also included:
[0028] The network pipe is set on the hollow pipe and the network pipe is cut off after the operation is completed;
[0029] Transfer the hollow tube with the mesh tube together.
[0030] In some embodiments of the braided network management optical cable operation method, the network management is sleeved on the hollow tube and in the step of cutting off the network management after the operation is completed:
[0031] The temperature control system is used to control the temperature of the blade to be stable to cut off the network pipe.
[0032] In some embodiments of the braided network management optical cable operation method, the following steps are also included:
[0033] After the automatic winding drum detects that the number of winding turns reaches the set number, the wire will stop winding and be cut off.
[0034] A braided network management optical cable molding device is used to implement the braided network management optical cable operation method in the above embodiment.
[0035] Implementing the embodiments of the present invention will have at least the following beneficial effects:
[0036] The above-mentioned braided mesh tube optical cable operation method and braided mesh tube optical cable forming device have the effect of facilitating automation. Specifically, the present invention sets a hollow tube, adopts a method of first sleeveing the mesh tube on the outside of the hollow tube, and then inserting the optical cable into the hollow tube. The compression method can be used to sleeve the mesh tube longer than the length of the hollow tube on the hollow tube, and the method of introducing the hollow tube is easy to realize automation. It can facilitate the automation process and can also realize the production of high-quality braided mesh tube optical cables, thereby solving the technical problem that the existing braided mesh tube products are difficult to automate. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0038] Figure 1 A flowchart of a method for braiding network management optical cables in one embodiment;
[0039] Figure 2 A flowchart of a method for braiding network management optical cables in one embodiment;
[0040] Figure 3 The present invention is a schematic diagram of the device structure of a method for braiding network management optical cables in one embodiment.
[0041] in:
[0042] 1. Hollow tube; 2. Net tube; 3. Clamping mechanism; 4. Rolling mechanism. DETAILED DESCRIPTION
[0043] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Preferred embodiments of the present invention are provided in the drawings. However, the present invention can be implemented in many other different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
[0044] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0045] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0046] like Figure 1 As shown, in an embodiment of a braided network management 2 optical cable operation method, the following steps are included:
[0047] S11. Provide a hollow tube 1.
[0048] S12, compressing and sleeve-fitting the mesh tube 2 onto the hollow tube 1.
[0049] S13, pass the optical cable through the hollow tube 1.
[0050] S14, the optical cable passing through the hollow tube 1 and the network tube 2 wrapped outside the hollow tube 1 are tightly wound and connected to the automatic winding drum.
[0051] In this embodiment, the present invention sets a hollow tube 1, adopts a method of first sleeve the mesh tube 2 on the outside of the hollow tube 1, and then inserts the optical cable into the hollow tube 1. The mesh tube 2 longer than the hollow tube 1 can be sleeved on the hollow tube 1 by compression, and the method of introducing the hollow tube 1 is easy to realize automation, which can facilitate the automation process and realize the production of high-quality braided mesh tube 2 optical cable, thereby solving the technical problem that the existing braided mesh tube 2 products are difficult to realize automation.
[0052] In an embodiment of a method for braiding a network tube 2 optical cable, the step of compressing the network tube 2 and sleeved on the hollow tube 1 includes:
[0053] S121, placing the hollow tube 1 on a support frame, on which a plurality of clamping mechanisms 3 are axially arranged to clamp the hollow tube 1.
[0054] S122, the net tube 2 is inserted into one end of the hollow tube 1 and rolled through a plurality of rolling mechanisms 4. During the rolling process of the net tube 2, the adjacent clamping mechanisms 3 and rolling mechanisms 4 operate alternately.
[0055] In this embodiment, the rolling mechanism 4 is a device for outputting and rolling the mesh tube 2, and the clamping mechanism 3 is a device for clamping the hollow tube 1. The two adjacent devices work alternately to ensure that the hollow tube 1 cannot pass through the mesh tube 2.
[0056] It can be understood that when the clamping mechanism 3 clamps, an obstruction will be formed. At this time, the operation of part of the rolling mechanism 4 will cause the net tube 2 to be stacked at the obstruction, and the originally straight net tube 2 will be stacked to form a compressed state, so that the net tube 2 is covered on the hollow tube 1 in the form of a maximum expanded diameter, and then the clamping mechanism 3 releases the rolling mechanism near the obstruction to further transport the stacked net tube 2 forward. Through such a setting, more net tubes 2 can be stacked on the hollow tube 1.
[0057] In an embodiment of a method for operating a braided network tube 2 optical cable, the network tube 2 is inserted into one end of the hollow tube 1 and rolled by a rolling mechanism 4. In the process of rolling the network tube 2, the adjacent clamping mechanisms 3 and rolling mechanisms 4 are operated alternately:
[0058] A rolling mechanism 4 with a meter counting function is selected, or the meter counting function is integrated into the rolling mechanism 4.
[0059] In this embodiment, specifically, the meter counting function can be realized by an encoder, which drives the encoder to rotate accurately to ensure that the network tube 2 moves forward to a certain length each time, thereby facilitating the installation of the network tube 2 with specific length requirements on the hollow tube 1.
[0060] In combination with the previous embodiment, by providing a meter counting function on the rolling mechanism 4, it can cooperate with the clamping mechanism 3 to ensure that a section can be stacked before the obstruction, which is beneficial to the stable rolling of the network tube 2.
[0061] In an embodiment of a method for braiding a network tube 2 optical cable, the step of compressing the network tube 2 and sleeved on the hollow tube 1 includes:
[0062] S123, the mesh tube 2 is mounted on the hollow tube 1 through a plurality of rolling mechanisms 4.
[0063] S124, monitoring the status of the network management 2 being installed in the hollow tube 1.
[0064] S125. When the rolling mechanism 4 detects that the net tube 2 and the hollow tube 1 are tightly fitted, the rolling mechanism 4 stops rolling until the net tube 2 is in a compressed state and reaches a certain diameter, and then the rolling mechanism 4 restarts.
[0065] Different from the previous embodiments, in this embodiment, the function of compressing the network tube 2 can also be achieved by only relying on the rolling mechanism 4. Specifically, it can be understood first that the network tube 2 is rolled by multiple rolling mechanisms 4. When one of the rolling mechanisms 4 stops working, a stacked compression state will be formed here. Based on this, in conjunction with monitoring means such as a visual system, when it is detected that the stacked compression state reaches a certain diameter, the rolling mechanism 4 is started to achieve the effect of release. With the cooperation of multiple rolling mechanisms, the network tube 2 can be stacked and sleeved on the hollow tube 1 in a multi-stage and multi-segment peristaltic manner.
[0066] It should be emphasized that this embodiment can work together with the previous embodiment to achieve better control of the compression effect.
[0067] In an embodiment of a method for operating a braided network tube 2 optical cable, in the step of providing a hollow tube 1:
[0068] S111. Provide a hollow tube 1.
[0069] S112. Provide a connection block having a through hole.
[0070] S113, insert the hollow tube 1 into the connecting block.
[0071] In this embodiment, by setting a connecting block, it is possible to conveniently fix the hollow tube 1. It can be understood that the diameters of the mesh tube 2 and the hollow tube 1 are relatively small. By setting a connecting block, it is possible to conveniently support the hollow tube 1 and stabilize the position of the hollow tube 1. In combination with the clamping mechanism 3, the displacement of the hollow tube 1 can be avoided.
[0072] In an embodiment of a method for braiding a network tube 2 optical cable, the steps of tightly winding the optical cable through the hollow tube 1 and the network tube 2 wrapped outside the hollow tube 1 and connecting them to the winding drum include:
[0073] S141. Provide a sizing die.
[0074] S142, the optical cable that has passed through the hollow tube 1 and the network tube 2 wrapped outside the hollow tube 1 are passed through a sizing die for winding.
[0075] S143, after the sizing die is taken up, it is connected to the automatic winding drum.
[0076] In this embodiment, the sizing die is a wire-taking fixture, which can be inserted into the sizing die to carry out tight wire taking-up. Combined with the steps in the previous embodiment, the product after being inserted into the sizing die can further improve the level of automation, improve product quality, and reduce manual participation.
[0077] In an embodiment of a method for braiding a network tube 2 optical cable, between the steps of sleeve-mounting the network tube 2 in the hollow tube 1 and passing the optical cable through the hollow tube 1, the following steps are also included:
[0078] A11. Network management unit 2 is installed on hollow pipe 1 and network management unit 2 is cut off after the operation is completed.
[0079] B12. Transfer the hollow tube 1 with the mesh tube 2.
[0080] In this embodiment, it can be understood that the two operations of the network management unit 2 being installed in the hollow tube 1 and the optical cable being inserted into the hollow tube 1 are performed separately on two frames, so that the operations can be separated to improve the operation efficiency.
[0081] In an embodiment of a method for braiding a network tube 2 optical cable, the network tube 2 is set in the step of cutting off the network tube 2 after the operation of the hollow tube 1 is completed:
[0082] A111, use the temperature control system to control the blade temperature to be stable to cut off the network management 2.
[0083] In this embodiment, by providing a temperature control system during the operation of cutting the network manager 2, it is possible to ensure that the wires at the head of the network manager 2 will not become scattered, further improving product quality and facilitating automated continuous operation.
[0084] In an embodiment of a braided network management 2 optical cable operation method, the following steps are also included:
[0085] S15. Provide a guiding jig, one end of which is tapered and the other end of which is inserted into the hollow tube 1.
[0086] In this embodiment, by providing a guiding jig, the network management device 2 can be automatically installed under the guidance of the conical head of the guiding jig, so that it is convenient to directly install it on the hollow tube 1, further improving automation and reducing manual participation.
[0087] In an embodiment of a braided network management 2 optical cable operation method, the following steps are also included:
[0088] S16, after the automatic winding drum detects that the number of winding turns reaches the set number of turns, the winding is stopped and cut off.
[0089] In combination with the previous embodiment, it can be understood that the length of the hollow tube 1 is certain, and the length of the mesh tube 2 sleeved on the hollow tube 1 is also certain, so it can stop when the set number of turns is reached to avoid inconsistency.
[0090] In combination with the above-mentioned embodiments, in one embodiment, the method for braiding the optical cable of the network tube 2 comprises the following steps:
[0091] S100, providing a hollow tube 1.
[0092] S200: Provide a connection block having a through hole.
[0093] S300, insert the hollow tube 1 into the connecting block.
[0094] S400, providing a guiding jig, wherein one end of the guiding jig is tapered and the other end is inserted into the hollow tube 1.
[0095] S500, placing the hollow tube 1 on a support frame, on which a plurality of clamping mechanisms 3 are axially arranged to clamp the hollow tube 1.
[0096] S600 , the net tube 2 is inserted into one end of the hollow tube 1 and rolled through a plurality of rolling mechanisms 4 . During the rolling of the net tube 2 , the adjacent clamping mechanisms 3 and rolling mechanisms 4 operate alternately.
[0097] S700 , monitoring the status of the network management 2 installed in the hollow pipe 1 .
[0098] S800, when the rolling mechanism 4 detects that the net tube 2 and the hollow tube 1 are tightly fitted, the rolling mechanism 4 stops rolling until the net tube 2 is in a compressed state and reaches a certain diameter, and then the rolling mechanism 4 restarts.
[0099] S900 and network management unit 2 are installed on hollow pipe 1. After the operation is completed, the temperature control system is used to control the temperature of the blade surface to be stable to cut off network management unit 2.
[0100] S1000, the hollow tube 1 with the network tube 2 is transferred together.
[0101] S1100 , pass the optical cable through the hollow tube 1 .
[0102] S1200, provide sizing die.
[0103] S1300, the optical cable that has passed through the hollow tube 1 and the network tube 2 wrapped outside the hollow tube 1 are passed through a sizing die for winding.
[0104] S1400, after the sizing die is wound up, it is connected to the automatic winding drum. After the automatic winding drum detects that the number of winding turns reaches the set number of turns, the winding is stopped and cut off.
[0105] The method of this embodiment can fully realize automated operation in the operation stage after the preparation is completed. The use of hollow tubes cleverly replaces the manual steps. Similarly, it also eliminates manual participation, reduces manual work, and is conducive to improving product quality and efficiency.
[0106] The present invention also relates to a braided network tube optical cable forming device, which is used to implement the braided network tube optical cable operation method of the above embodiment. It has a high degree of automation and can reduce manual participation in the operation, thereby facilitating the improvement of product operation efficiency and product quality.
[0107] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0108] The above embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent application. It should be pointed out that, for those of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. A method for braiding network management optical cable, characterized in that: The following steps are involved: Provide hollow tubes; The mesh tube compression sleeve is installed on the hollow tube; Pass the fiber optic cable through the hollow tube; The optical cable passing through the hollow tube is tightly wound with the network tube wrapped outside the hollow tube and then connected to the automatic winding drum.
2. The method for braiding network management optical cable according to claim 1, characterized in that: The steps of placing the mesh tube compression sleeve on the hollow tube include: The hollow tube is placed on a support frame, and a plurality of clamping mechanisms which are arranged along the axial direction and can clamp the hollow tube are provided on the support frame; The net pipe is inserted into one end of the hollow pipe and rolled through a plurality of rolling mechanisms. During the rolling process of the net pipe, the adjacent clamping mechanisms and rolling mechanisms operate alternately.
3. The method for braiding network management optical cable according to claim 2, characterized in that: The net tube is inserted into one end of the hollow tube and rolled by the rolling mechanism. In the process of rolling the net tube, the adjacent clamping mechanism and the rolling mechanism operate alternately: Choose a roller conveyor mechanism with a meter counting function, or integrate the meter counting function into the roller conveyor mechanism.
4. The method for braiding a network management optical cable according to any one of claims 1 to 3, characterized in that: The steps of placing the mesh tube compression sleeve on the hollow tube include: The mesh tube is sleeved onto the hollow tube through multiple rolling mechanisms; Monitor the status of the network pipe sleeve installed in the hollow pipe; When the rolling mechanism detects that the net tube and the hollow tube are tightly fitted, the rolling mechanism stops rolling until the net tube is in a compressed state and reaches a certain diameter, and then the rolling mechanism restarts.
5. The method for braiding network management optical cable according to claim 1, characterized in that: In the step of providing a hollow tube: A hollow tube is provided; Available with connection blocks with through holes Insert the hollow tube onto the connection block.
6. The method for braiding network management optical cable according to claim 1, characterized in that: The steps of tightly winding the optical cable through the hollow tube and the network tube wrapped outside the hollow tube and connecting them on the winding drum include: Provide sizing die; The optical cable that has passed through the hollow tube and the network tube wrapped outside the hollow tube are passed through the sizing die for winding; After the wire is taken up by the sizing die, it is connected to the automatic winding drum.
7. The method for braiding network management optical cable according to claim 1, characterized in that: Between the steps of sleeve-mounting the network management system in the hollow tube and passing the optical cable through the hollow tube, the following steps are also included: The network pipe is set on the hollow pipe and the network pipe is cut off after the operation is completed; Transfer the hollow tube with the mesh tube together.
8. The method for braiding network management optical cable according to claim 7, characterized in that: The network management system is installed in the hollow pipe and the network management system is cut off after the operation is completed: The temperature control system is used to control the temperature of the blade to be stable to cut off the network pipe.
9. The method for braiding network management optical cable according to claim 1, characterized in that: The following steps are also included: After the automatic winding drum detects that the number of winding turns reaches the set number, the wire will stop winding and be cut off.
10. A braided network cable forming device, characterized in that: A method for operating a braided network management optical cable for implementing any one of claims 1-9.