Bottom-entering type beating crusher
By using a combined structure of screw, lower tool and fixed distance ring in the bottom-in crusher, adjusting the spacing of lower tool and the support of the shaft, the stability problem of the equipment during high-speed operation is solved, and the stable operation and efficient crushing of the equipment is achieved.
Patent Information
- Application Number
- CN202411664505.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-03-07
AI Technical Summary
The bottom-in crusher is difficult to maintain stability when operating at high speed, resulting in increased vibration and noise of the equipment, and it is unable to effectively withstand the impact force and vibration force generated during the crushing process.
A bottom-in-type crusher is designed, which adopts a combined structure of screw, lower tool and fixed-distance ring. By replacing fixed-distance rings of different heights, adjusting the spacing of lower tools, adapting to materials of different heights, and rotating casing is realized through the transmission of bearings and rotary hubs, reducing radial jumps, and maintaining dynamic balance and stability.
By adjusting the height of the tool and the support of the shaft, it can effectively withstand the impact force and vibration force generated during the crushing process, ensuring the stable operation and efficient crushing of the equipment.
Smart Images

Figure CN119565730A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of crushers, in particular to a bottom-entry crusher. Background Art
[0002] Bottom-entry crushers often break solid materials into solid particles through high-speed rotation of the mixer. Due to the high hardness of solid materials, any slight imbalance may cause increased vibration and noise of the equipment. It is a challenge to maintain the stability of the equipment at high speed (not less than 800r / min) to withstand the impact and vibration generated during the crushing process. Therefore, a new solution is urgently needed to solve the above problems. Summary of the invention
[0003] In order to solve the above problems, the present invention discloses a bottom-entry crusher, comprising a cylinder, a crushing mechanism is fixedly connected to the middle of the cylinder, and a fixed sleeve is fixedly connected to the middle of the lower end of the cylinder. The crushing mechanism works to crush and mix the materials in the cylinder, while the fixed sleeve supports the crushing mechanism and improves the stability of the crushing mechanism operation.
[0004] The crushing mechanism includes a driving motor, which is fixedly connected to a flange structure preset at the lower end of a fixed sleeve, a rotating shaft is fixedly connected to the output end of the driving motor, and the rotating shaft extends upward to the inside of the fixed sleeve, a bearing is fixedly connected to the upper side wall of the rotating shaft, and the outer ring of the bearing cooperates with the inner wall of the fixed sleeve, a rotating hub is fixedly connected to the upper part of the rotating shaft, and the rotating hub is located above the bearing, a rotating sleeve is sleeved on the outer side of the fixed sleeve, and the upper end of the rotating sleeve is fixedly connected to the upper end edge of the rotating hub. The bearing realizes the support of the fixed sleeve to the rotating shaft, and reduces the dynamic balance imbalance caused by radial runout caused by force during the operation of the crushing mechanism; in addition, the rotating shaft rotates, and the rotating sleeve is rotated through the transmission of the rotating hub.
[0005] The side wall of the rotating sleeve is provided with a plurality of screws, and a plurality of lower cutters and distance rings are sleeved on the screws at intervals, so that the spacing of the lower cutters can be adjusted by replacing distance rings of different height specifications, so as to adapt to the height of the material inside the cylinder. During the operation of the stirring mechanism, the height of the material inside the cylinder is different each time, but in the existing schemes, the crushing cutters are mostly fixed, which has problems in crushing efficiency and equipment operation. Therefore, a screw is provided here, and left and right lower cutters and distance rings are interspersed on the screw. According to the liquid level of the material, the distance rings of different heights are replaced, so that the lower cutters are evenly moved up and down, and the heights are adjustable, which is suitable for the crushing of materials of different heights and can maintain its own dynamic balance and stability.
[0006] Preferably, the upper part of the rotating shaft is sleeved with an upper blade and a cone sleeve, and the rotating shaft is fixedly connected with a fixing cap, and the upper blade, cone sleeve and rotating hub are sequentially buckled downward. In the process of material falling, the fixed material will hit the upper end of the rotating shaft and cause damage, so the upper blade is provided to crush the material or radially throw it away, and the conical surface of the cone sleeve can guide the flow and reduce the damage caused by the impact.
[0007] Preferably, a sealing ring is sleeved in the gap between the fixed sleeve and the lower part of the rotating sleeve. The sealing ring is made of polytetrafluoroethylene to prevent it from entering between the fixed sleeve and the rotating sleeve.
[0008] Preferably, a plurality of support legs are fixedly connected to the lower side wall of the cylinder at equal angles. The support legs support the cylinder, and a fixing plate is provided at the lower end of the support legs.
[0009] Preferably, the inner wall of the cylinder is fixedly connected with several spoilers at equal angles. The spoilers improve the crushing effect of the crushing mechanism.
[0010] Preferably, the upper and lower side walls of the cylinder are respectively fixedly connected with discharge pipes. The lower discharge pipe is arranged horizontally to discharge the liquid material, while the upper discharge pipe is arranged at an angle of 30°, where a screw conveyor is connected, and the crushed solid particles float due to the buoyancy of the water and are collected by the screw conveyor.
[0011] The beneficial effects of the present invention are as follows: a screw, a plurality of lower cutters and a distance ring are provided, and the spacing of the lower cutters is achieved by replacing different distance rings. In the actual operation process, the height of the cutter is adjusted according to the height of the material liquid level, and the upper end of the rotating shaft is supported, so that all the lower cutters of the crushing mechanism can ensure the same force as much as possible, so that they can withstand the impact force and vibration force generated in the crushing process, and ensure the stable operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a cross-sectional schematic diagram of the present invention; Figure 2 It is a cross-sectional schematic diagram of the cylinder of the present invention; Figure 3 is a schematic diagram of a crushing mechanism of the present invention; Figure 4 for Figure 3 The enlarged view of point A in the middle; Figure 5 for Figure 3 Enlarged view of point B in the middle.
[0013] List of reference numerals: 1. Support legs; 2. Cylinder; 3. Spoiler; 4. Crushing mechanism; 5. Fixed casing; 41. driving motor; 42. rotating shaft; 43. upper blade; 44. rotating sleeve; 45. distance ring; 46. lower cutter; 47. screw; 48. taper sleeve; 49. bearing; 410. rotating hub. DETAILED DESCRIPTION
[0014] The present invention is further explained below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the accompanying drawings, and the words "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.
[0015] like Figures 1 to 5 As shown, a bottom-entry crusher includes a cylinder 2, which is a cylindrical structure. A ring plate with a flange structure is provided on the upper edge of the cylinder 2. A crushing mechanism 4 is fixedly connected to the middle of the cylinder 2 for crushing the material inside the cylinder 2. A fixed sleeve 5 is fixedly connected to the middle of the lower end of the cylinder 2, and the lower end of the fixed sleeve 5 is fixed to the middle of the lower end of the cylinder 2 by welding.
[0016] The crushing mechanism 4 includes a driving motor 41, which is fixedly connected to a flange structure preset at the lower end of the fixed sleeve 5. The output end of the driving motor 41 is fixedly connected to a rotating shaft 42. Specifically, a boring is provided at the lower part of the rotating shaft 42, and the rotating shaft 42 is equipped with a flat key, and the rotating shaft 42 extends upward to the inside of the fixed sleeve 5. The upper side wall of the rotating shaft 42 is fixedly connected to a bearing 49, and the outer ring of the bearing 49 cooperates with the inner wall of the fixed sleeve 5, that is, both ends of the rotating shaft 42 are supported. When the driving motor 41 is working, the rotating shaft 42 can rotate stably, and the upper part of the rotating shaft 42 is fixedly connected There is a rotary hub 410, and the rotary hub 410 and the rotating shaft 42 are sleeved together by interference fit, which improves the sealing performance and ensures that the rotary hub 410 and the rotating shaft 42 will not slip. If necessary, a flat key fitting connection can be added, and the rotary hub 410 is located above the bearing 49. Furthermore, a sealing ring is provided between the bearing 59 and the rotary hub 410 to improve the sealing effect. The outer side of the fixed sleeve 5 is sleeved with a rotating sleeve 44, and the upper end of the rotating sleeve 44 is fixedly connected to the upper end edge of the rotary hub 410, that is, during the rotation of the rotating shaft 42, the rotating sleeve 44 is rotated by the transmission of the rotary hub 410.
[0017] The side wall of the rotating sleeve 44 is provided with a plurality of screws 47, and the lower side wall of the rotating sleeve 44 is fixedly provided with a flange-type convex ring. Similarly, the upper side wall of the rotating sleeve 44 is threadedly connected with a flange-type convex ring. The screw 47 is inserted between the two convex rings, and nuts are threadedly provided at both ends. The nuts are against the convex rings. The screw 47 is sleeved with a plurality of lower cutters 46 and distance rings 45 arranged at intervals. The purpose is to adjust the spacing of the lower cutters 46 according to the replacement of the distance rings 45 of different height specifications, so as to adapt to the height of the material inside the barrel 2. The specific adjustment of the spacing of the lower cutters 46 is as follows: the nut at the lower end of the screw 47 is removed in advance, and then the screw is pulled out upward. After there is no obstruction by the screw 47, the upper convex ring is rotated to be removed. At this time, the lower cutter 46 and the distance ring 45 can be replaced in turn and then reinstalled.
[0018] An upper blade 43 and a cone sleeve 48 are sleeved on the upper part of the rotating shaft 42. Both the upper blade 43 and the cone sleeve 48 play a protective role. During the rotation of the upper blade 43, the falling fixed materials are crushed or knocked away to prevent the fixed materials from directly hitting the upper end of the crushing mechanism 4. At the same time, the conical surface of the cone sleeve 48 plays a role of diversion to reduce the impact force. The rotating shaft 42 is fixedly connected with a fixing cap, and the upper blade 43, the cone sleeve 48 and the rotating hub 410 are buckled downward in turn. The fixing cap is used to fix the lower parts, specifically the fixing cap includes a cap body, a nut and a gasket. The nut and the end of the rotating shaft 42 are threadedly connected, and the gasket is between the upper blade 43 and the rotating shaft 42, and the cap body is buckled on the nut.
[0019] A sealing ring is sleeved in the gap between the fixed sleeve 5 and the lower part of the rotating sleeve 44 . The sealing ring is made of polytetrafluoroethylene material to prevent materials from entering between the fixed sleeve 5 and the rotating sleeve 44 and affecting the rotation of the rotating sleeve 44 .
[0020] A plurality of support legs 1 are fixedly connected to the lower side wall of the cylinder 2 at equal angles. The support legs 1 are used to support the cylinder 2 , and a fixing plate is arranged at the lower end of the support legs 1 .
[0021] Several spoilers 3 are fixedly connected to the inner wall of the cylinder 2 at equal angles, and the solid materials are broken up by the shear force of the lower cutter 46 and the spoiler 3, thereby improving the crushing effect.
[0022] The upper and lower side walls of the cylinder 2 are respectively fixedly connected with discharge pipes. The lower discharge pipe is horizontally arranged to discharge the liquid material, while the upper discharge pipe is inclined at 30° and is connected to a screw conveyor. The crushed solid particles float due to the buoyancy of the water and are collected by the screw conveyor.
[0023] The technical means disclosed in the scheme of the present invention are not limited to the technical means disclosed in the above-mentioned implementation mode, but also include technical schemes composed of any combination of the above technical features.
Claims
1. A bottom-entry crusher, characterized in that: It comprises a cylinder (2), a crushing mechanism (4) is fixedly connected to the middle of the cylinder (2), and a fixed sleeve (5) is fixedly connected to the middle of the lower end of the cylinder (2); The crushing mechanism (4) comprises a driving motor (41), the driving motor (41) being fixedly connected to a flange structure preset at the lower end of the fixed sleeve (5), the output end of the driving motor (41) being fixedly connected to a rotating shaft (42), and the rotating shaft (42) extending upward to the interior of the fixed sleeve (5), the upper side wall of the rotating shaft (42) being fixedly connected to a bearing (49), and the outer ring of the bearing (49) and the inner wall of the fixed sleeve (5) being matched, the upper part of the rotating shaft (42) being fixedly connected to a rotating hub (410), and the rotating hub (410) being located above the bearing (49), the outer side of the fixed sleeve (5) being sleeved with a rotating sleeve (44), and the upper end of the rotating sleeve (44) and the upper end edge of the rotating hub (410) being fixedly connected; The side wall of the rotating sleeve (44) is provided with a plurality of screw rods (47), and a plurality of lower cutters (46) and distance rings (45) arranged at intervals are sleeved on the screw rods (47), so that the spacing of the lower cutters (46) can be adjusted by replacing the distance rings (45) of different height specifications, thereby adapting to the height of the material inside the barrel (2).
2. A bottom-entry crusher according to claim 1, characterized in that: An upper blade (43) and a cone sleeve (48) are sleeved on the upper portion of the rotating shaft (42), and a fixing cap is fixedly connected to the rotating shaft (42) and sequentially buckles the upper blade (43), the cone sleeve (48) and the rotating hub (410) downwardly.
3. A bottom-entry crusher according to claim 1, characterized in that: A sealing ring is sleeved and arranged in the gap between the lower parts of the fixed sleeve (5) and the rotating sleeve (44).
4. A bottom-entry crusher according to claim 1, characterized in that: A plurality of support legs (1) are fixedly connected at equal angles to the lower side wall of the cylinder (2).
5. A bottom-entry crusher according to claim 1, characterized in that: Several flow-interference plates (3) are fixedly connected at equal angles to the inner wall of the cylinder (2).
6. A bottom-entry crusher according to claim 1, characterized in that: The upper and lower side walls of the cylinder (2) are respectively fixedly connected with discharge pipes.