A die-casting device for automotive aluminum parts
Through the innovative design of the main module, switching molding module and injection drive module, the complex wear and disassembly of die casting machine molds is solved, the rapid replacement of molds and high fault tolerance of the equipment are achieved, and the operation convenience and stability of the equipment are improved.
Patent Information
- Application Number
- CN202411980651.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2044-12-31
AI Technical Summary
Existing die-casting machine molds are prone to wear and cracking in high temperature and high pressure environments, resulting in fine cracks on the surface of the mold, affecting the quality of the component, and the mold disassembly and replacement are complex, affecting the normal operation of the equipment and the fault tolerance rate.
The structural design includes a main module, a switching molding module and an injection drive module is adopted. The automatic locking and unlocking of the mold is achieved through the electronically controlled slide rail, the robotic arm, the movable plug-in assembly and the drive assembly, simplifying the mold installation and disassembly process, and improving the sealing of the injection through the set tube and the sealing groove.
It realizes rapid mold replacement and high fault tolerance of the equipment, reduces equipment downtime, improves the operation convenience and stability of the equipment, and avoids injection leakage.
Smart Images

Figure CN119566254B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of automobile aluminum component manufacturing, and more specifically, to a die-casting device for automobile aluminum components. Background Art
[0002] A car is a self-powered land vehicle that relies on wheels to transport people or goods. It integrates advanced technologies in multiple fields such as mechanics, electronics, and materials, and has a complex and sophisticated structure. Many parts in a car are made of aluminum. When producing such parts, die-casting equipment is usually required to die-cast them.
[0003] According to the search, the patent with patent number CN109351942A discloses a die-casting machine which is convenient for cleaning the mold, including a base, a symmetrically arranged column one and column two are provided at the top of the base, a hydraulic cylinder is provided on the side of column one away from column two, the output end of the hydraulic cylinder is inserted through column one and a hydraulic rod is provided, a baffle is provided on the side of the hydraulic rod away from column one, telescopic rods are symmetrically provided between the baffle and column one, a mounting joint is provided on the side of the baffle away from the telescopic rod, a mold one adapted thereto is provided on the side of the mounting joint away from the baffle, a cooling mechanism is provided on one side of column two, the cooling mechanism includes a driving motor located on one side, which can shorten the casting time and improve the production efficiency, while eliminating labor and saving labor resources, the mold one and the mold two are pressed and separated, a casting is obtained during pressing, and the casting falls into the receiving box through the discharge port after separation, the structure is reasonable, the processing and receiving speeds are fast, and the processing efficiency is effectively improved.
[0004] With regard to the above-mentioned related technologies, the die-casting machine in the existing technology is usually in the above-mentioned form when in use. The two molds are closed and the solution is injected between the two molds to form the mold. However, during the die-casting process, the mold has to withstand high temperature and high pressure of the molten metal, which is prone to wear and cracking. At the same time, thermal fatigue may also exist. Frequent hot and cold states may easily cause fine cracks on the surface of the mold. When this situation occurs, the mold needs to be switched, otherwise the mold will affect the quality of the subsequent parts. In the existing technology, the disassembly and replacement of the mold is relatively complicated, and the overall disassembly and installation method is not convenient for the staff to operate quickly, resulting in a long time spent in the replacement state. The entire machine body needs to be shut down for replacement, which seriously affects the normal operation of the machine, and the machine's fault tolerance rate is not high. Therefore, a die-casting equipment for automotive aluminum parts is proposed. Summary of the Invention
[0005] In order to solve the above problems, the present invention provides a die-casting equipment for automotive aluminum parts, which adopts the following technical solutions:
[0006] A die-casting device for automotive aluminum parts, comprising a main body module, two switching molding modules and an injection drive module, wherein the main body module comprises a bottom plate, the top of which is fixedly connected to a first U-shaped frame plate and a cylinder, movable grooves are provided on both sides of the first U-shaped frame plate, a second U-shaped frame plate is slidably connected between the insides of the two movable grooves, an electric control slide rail is provided on the top of the first U-shaped frame plate, a robotic arm is mounted on the electric control slide rail, two track plates are fixedly connected on both sides of the first U-shaped frame plate, an isosceles trapezoidal block is fixedly connected to the four track plates, and the output shaft of the cylinder is fixedly connected to a coupling The two switching forming modules are both arranged between the two sides of the inner wall of the second U-shaped frame plate, and the connecting slider is connected to one of the switching forming modules. The switching forming module includes two hollow convex rails that are fixedly connected between the two sides of the inner wall of the second U-shaped frame plate, and both ends of the two hollow convex rails extend to the outside of the second U-shaped frame plate. Both sides of the two hollow convex rails are provided with limiting grooves, and the inner walls of the two hollow convex rails near one end are slidably connected with a first sliding protrusion, and the two first sliding protrusions extend to the outside of the hollow convex rail through the two limiting grooves respectively. The inner wall of each of the hollow convex rails is fixedly connected to a second sliding protrusion near the other end, and a movable plug-in assembly is provided inside the two second sliding protrusions and the two first sliding protrusions. A first mold is provided between the two first sliding protrusions, and a second mold is provided between the two second sliding protrusions. The second mold and the first mold are respectively connected to two of the movable plug-in assemblies. The first mold and the second mold are both located inside the second U-shaped frame plate. The four movable plug-in assemblies are respectively in contact with four isosceles trapezoidal blocks. The first mold is adapted to the adjacent side of the second mold. The first The side of the mold away from the second mold is fixedly connected to two C-shaped limit rails, and the connecting slider is slidably connected between the inside of the two C-shaped limit rails. The side of the second mold away from the first mold is fixedly connected to a connecting tube. The injection drive module includes a moving component arranged between the top of the base plate and the bottom of the inner wall of the first U-shaped frame plate. The moving component is connected to the second U-shaped frame plate. A displacement groove is provided at the top of the base plate. An injection component is provided inside the displacement groove. The injection component is connected to the connecting tube. A driving component connected to the injection component is provided at the top of the base plate, and the driving component is adapted to the moving component.
[0007] Furthermore, the movable plug-in assembly includes a card slot opened on one side of one of the first sliding protrusions, the inside of the card slot is movably connected with a metal card block, the metal card block is fixedly connected to the first mold, a mounting slot is opened on the top of one of the first sliding protrusions, the inside of the mounting slot is movably connected with a movable block, the bottom of the movable block is fixedly connected with an insertion rod, the bottom end of the insertion rod extends to the inside of the metal card block, a first spring is fixedly connected between the bottom of the movable block and the bottom of the inner wall of the mounting slot, the first spring is located on the outside of the insertion rod, the top of the movable block is movably connected to the ball, and the outer surface of the ball contacts the bottom surface of one of the isosceles trapezoidal blocks.
[0008] Furthermore, the movable plug assembly also includes a magnetic block fixedly connected to the inside of the card slot, and the magnetic block is magnetically connected to the metal card block.
[0009] Furthermore, the injection assembly includes an injection device slidably connected to the inside of the displacement groove, and the injection device is fixedly connected to a sleeve tube and a long plate. The sleeve tube is movably sleeved on the outside of the connecting tube, and one end of the long plate is fixedly connected to a sliding shaft.
[0010] Furthermore, the injection assembly also includes two fixed plates fixedly connected to the top of the base plate, a reciprocating roller is rotatably connected between the two fixed plates, one end of the reciprocating roller is fixedly connected to a connecting gear, a reciprocating groove is provided on the outer surface of the reciprocating roller, and the sliding shaft is movably connected to the inside of the reciprocating groove.
[0011] Furthermore, the moving assembly includes two mounting seats fixedly connected to the bottom of the inner wall of the first U-shaped frame plate, a threaded rod is rotatably connected between the interiors of the two mounting seats, the bottom of the second U-shaped frame plate is threadedly connected to the outer surface of the threaded rod, and one end of the threaded rod is fixedly connected to a small transmission roller.
[0012] Furthermore, the moving component also includes a fixed seat fixedly connected to the top of the base plate, the internal rotation of the fixed seat is connected to a large transmission roller, the outer surface of the large transmission roller and the outer surface of the small transmission roller are connected by a transmission belt, and the outer surface of the large transmission roller is fixedly connected to a small bevel gear.
[0013] Furthermore, the drive assembly includes a drive motor fixedly connected to the top of the base plate, and the output shaft of the drive motor is fixedly connected to an incomplete gear and an incomplete bevel tooth. The outer surface of the incomplete gear is engaged with the connecting gear, and the outer surface of the incomplete bevel tooth is adapted to the small bevel tooth.
[0014] Furthermore, the switching molding module also includes a sealing groove provided on a side of the second mold away from the first mold, the sealing groove is located outside the connecting tube, and the sleeve tube is movably plugged into the inside of the sealing groove.
[0015] In summary, the present invention has the following beneficial technical effects:
[0016] (1) The present invention arranges an injection drive module, a track plate, an isosceles trapezoidal block, a hollow convex track, a first sliding protrusion, a second sliding protrusion, a movable plug-in assembly and a C-shaped limit rail, so that when the second U-shaped frame plate is driven to move, the movable plug-in assembly can automatically lock and unlock the first mold and the second mold, so that the overall installation and disassembly steps are simplified, and no more time is needed. The equipment is more convenient and quick to operate. At the same time, the two switching molding modules can be switched with each other, and with the automatic locking and unlocking operation, when a problem occurs in the switching molding module, the problematic switching molding module can be quickly and conveniently switched and disassembled and replaced, which can minimize the impact of the problem with the first mold and the second mold on the entire equipment, without the need for the entire equipment to stop and wait for a long time, thereby improving the fault tolerance of the equipment;
[0017] (2) The present invention arranges the moving assembly, the injection assembly, and the drive assembly so that the disengagement of the injection assembly and the movement of the second U-shaped frame plate are driven by a single drive assembly, so that the injection assembly and the moving assembly components can cooperate with each other, making the equipment work more coherent. At the same time, there is no need for a large number of drive facilities to be driven separately, thereby reducing the equipment cost;
[0018] (3) The present invention can improve the sealing performance of the sleeve tube and the connecting tube when they are connected by setting the sleeve tube and the sealing groove, avoid leakage during machine injection, and improve the stability of the equipment during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 Schematic diagram of the structure of the injection drive module of the present invention;
[0021] Figure 3 For the present invention Figure 2 A in the middle is an enlarged structural diagram;
[0022] Figure 4 Schematic diagram of the position of the displacement screw rod of the present invention;
[0023] Figure 5 A schematic diagram of the position of the connecting slider of the present invention;
[0024] Figure 6 is a schematic cross-sectional structural diagram of the first sliding protrusion of the present invention;
[0025] Figure 7 For the present invention Figure 6 The enlarged structural diagram at B in the middle;
[0026] Figure 8 Schematic diagram of the cross-sectional structure of the hollow convex track plate of the present invention;
[0027] Figure 9 It is a structural schematic diagram of the drive assembly of the present invention;
[0028] Figure 10 For the present invention Figure 9 Enlarged structural diagram at point C in the middle.
[0029] Description of the numbers in the figure:
[0030] 100, main module; 110, bottom plate; 120, first U-shaped frame plate; 130, second U-shaped frame plate; 140, cylinder; 150, connecting slider; 160, track plate; 170, isosceles trapezoidal block; 180, electric control slide rail; 190, robotic arm;
[0031] 200, switching molding module; 210, hollow convex track; 220, first sliding protrusion; 230, movable plug assembly; 231, metal clamping block; 232, movable block; 233, ball bearing; 234, insertion rod; 235, first spring; 236, magnetic block; 237, clamping slot; 238, mounting slot; 240, first mold; 250, second mold; 260, C-shaped limiting rail; 270, connecting tube; 280, sealing groove; 290, second sliding protrusion;
[0032] 300, injection drive module; 310, moving component; 311, mounting seat; 312, threaded rod; 313, small drive roller; 314, fixed seat; 315, large drive roller; 316, small bevel gear; 317, transmission belt; 320, injection component; 321, injection device; 322, sleeve tube; 323, long plate; 324, sliding shaft; 325, fixed plate; 326, reciprocating roller; 327, reciprocating groove; 328, connecting gear; 330, drive component; 331, drive motor; 332, incomplete gear; 333, incomplete bevel gear; 340, displacement groove. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0034] In the description of the present invention, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0035] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in the present invention in specific circumstances.
[0036] The following is combined with Figure 1-10 The present invention is described in further detail.
[0037] See also Figure 1-10A die-casting device for automotive aluminum parts includes a main module 100, two switching molding modules 200 and an injection drive module 300. The main module 100 includes a base plate 110. The top of the base plate 110 is fixedly connected to a first U-shaped frame plate 120 and a cylinder 140. Both sides of the first U-shaped frame plate 120 are provided with movable grooves. A second U-shaped frame plate 130 is slidably connected between the insides of the two movable grooves. An electric control slide rail 180 is provided on the top of the first U-shaped frame plate 120. A robotic arm 190 is installed on the electric control slide rail 180. Two track plates 160 are fixedly connected to both sides of the first U-shaped frame plate 120. An isosceles trapezoidal block 170 is fixedly connected to the four track plates 160. The output shaft of the cylinder 140 is fixedly connected to a connecting slider 150, the two switching molding modules 200 are both arranged between the two sides of the inner wall of the second U-shaped frame plate 130, the connecting slider 150 is connected to one of the switching molding modules 200, and the switching molding module 200 includes two hollow convex rails 210 that are fixedly connected between the two sides of the inner wall of the second U-shaped frame plate 130, and both ends of the two hollow convex rails 210 extend to the outside of the second U-shaped frame plate 130. Both sides of the two hollow convex rails 210 are provided with limiting grooves, and the inner walls of the two hollow convex rails 210 are slidably connected with first sliding protrusions 220 near one end. The two first sliding protrusions 220 extend to the outside of the hollow convex rails 210 through the two limiting grooves respectively. The inner walls of the two hollow convex rails 210 are close to the first sliding protrusions 220. The positions near the other end are fixedly connected with the second sliding protrusions 290, and the interiors of the two second sliding protrusions 290 and the two first sliding protrusions 220 are provided with movable plug-in components 230. A first mold 240 is provided between the two first sliding protrusions 220, and a second mold 250 is provided between the two second sliding protrusions 290. The second mold 250 and the first mold 240 are respectively connected to two of the movable plug-in components 230. The first mold 240 and the second mold 250 are both located inside the second U-shaped frame plate 130. The four movable plug-in components 230 are respectively in contact with the four isosceles trapezoidal blocks 170. The first mold 240 is adapted to the adjacent side of the second mold 250, and the first mold 240 is away from the side of the second mold 250. The surface is fixedly connected to two C-shaped limit rails 260, and the connecting slider 150 is slidably connected between the inside of the two C-shaped limit rails 260. The second mold 250 is fixedly connected to a connecting tube 270 on the side away from the first mold 240. The injection drive module 300 includes a moving component 310 arranged between the top of the base plate 110 and the bottom of the inner wall of the first U-shaped frame plate 120. The moving component 310 is connected to the second U-shaped frame plate 130. A displacement groove 340 is provided at the top of the base plate 110. An injection component 320 is provided inside the displacement groove 340. The injection component 320 is connected to the connecting tube 270. A driving component 330 connected to the injection component 320 is provided at the top of the base plate 110, and the driving component 330 is adapted to the moving component 310.
[0038] During use, the cylinder 140 is opened, and the cylinder 140 will push the first mold 240 by connecting the slider 150 and the two C-shaped limit rails 260. The first mold 240 will drive the two first sliding protrusions 220 to slide inside the two hollow convex rails 210. At the same time, the two movable plug-in components 230 slide inside the two hollow convex rails 210. Subsequently, the first mold 240 and the second mold 250 are matched and docked. After that, the second mold 250 and the first mold 240 are injected through the injection component 320. The component is molded between the first mold 240 and the second mold 250. The subsequent injection component 320 stops injecting. The cylinder 140 drives the first mold 240 to reset, and the electric control slide 180 drives the robot arm 190 to remove the molded parts, thereby completing one round of casting of parts. When cracks appear in the first mold 240 and the second mold 250, affecting the casting quality, the staff turns on the driving assembly 330, and the driving assembly 330 drives the injection assembly 320 to separate from the second mold 250. Then the driving assembly 330 drives the moving assembly 310, and the moving assembly 310 drives the second U-shaped frame plate 130 to move, so that the four movable plug-in assemblies 230 will be removed from the isosceles trapezoidal block 170, so that the four movable plug-in assemblies 230 are simultaneously When the first mold 240 and the second mold 250 are unlocked, the staff can quickly remove the first mold 240 and the second mold 250 and replace them. The four movable plug-in components 230 of the other switching molding module 200 will be displaced to the positions of the four isosceles trapezoidal blocks 170, so that the four movable plug-in components 230 of the other switching molding module 200 can lock the other first mold 240 and the second mold 250 respectively, which is convenient for subsequent processing. At this time, the connecting slider 150 will slide into between the two C-shaped limit rails 260 of the other switching molding module 200, so that the cylinder 140 can push the other A first mold 240 is working, and finally the driving component 330 drives the injection component 320 again to complete docking with another connecting tube 270, so that the switch molding module 200 can be quickly switched and replaced. When problems occur again with the existing first mold 240 and the second mold 250, the driving component 330 can be opened in reverse to achieve reverse drive, so that the re-placed first mold 240 and the second mold 250 can be locked again for use, thereby making the fault tolerance rate of the device higher. When problems occur with the first mold 240 and the second mold 250, the switching and replacement can be fast, and the normal operation of the equipment will not be affected as much as possible.
[0039] The movable plug assembly 230 includes a slot 237 formed on one side of one of the first sliding protrusions 220. A metal snap-in block 231 is movably connected to the interior of the slot 237. The metal snap-in block 231 is fixedly connected to the first mold 240. A mounting slot 238 is formed on the top of one of the first sliding protrusions 220. A movable block 232 is movably connected to the interior of the mounting slot 238. The bottom of the movable block 232 is fixedly connected to a rod 234. The bottom end of the rod 234 extends to the metal snap-in block. Inside 231, a first spring 235 is fixedly connected between the bottom of the movable block 232 and the bottom of the inner wall of the mounting groove 238. The first spring 235 is located outside the insertion rod 234. The top of the movable block 232 is movably connected to the ball 233. The outer surface of the ball 233 contacts the bottom surface of one of the isosceles trapezoidal blocks 170. The movable plug-in assembly 230 also includes a magnetic block 236 fixedly connected to the inside of the card slot 237. The magnetic block 236 is magnetically connected to the metal card block 231.
[0040] By displacing the second U-shaped frame plate 130, the four ball bearings 233 will be moved away from the isosceles trapezoidal block 170, and at the same time, the movable block 232 will be lifted by the first spring 235, so that the ball bearings 233 will roll closely against the track plate 160. At this time, the insertion rod 234 will withdraw the metal clamping block 231, and the four movable plug-in components 230 will simultaneously unlock the first mold 240 and the second mold 250. The staff can push the first mold 240 and the second mold 250 outward to push the metal clamping block 231 out of the slot 237 and separate it from the magnetic block 236, so that the first mold 240 and the second mold 250 can be quickly removed and replaced. At the same time, the four ball bearings 233 of another switching molding module 200 will be displaced to the position of the four isosceles trapezoidal blocks 170, so that the ball bearings 233 drive the insertion rod 234 to descend and lock the other first mold 240 and the second mold 250, which is convenient for subsequent processing and makes installation and disassembly convenient and quick.
[0041] The injection assembly 320 includes an injection device 321 slidably connected to the displacement groove 340, and a sleeve tube 322 and a long plate 323 are fixedly connected to the injection device 321. The sleeve tube 322 is movably sleeved on the outside of the connecting tube 270, and one end of the long plate 323 is fixedly connected to a sliding shaft 324. The injection assembly 320 also includes two fixed plates 325 fixedly connected to the top of the bottom plate 110, and a reciprocating roller 326 is rotatably connected between the insides of the two fixed plates 325. One end of the reciprocating roller 326 is fixedly connected to a connecting gear 328. A reciprocating groove 327 is provided on the outer surface of the reciprocating roller 326, and the sliding shaft 324 is movably connected to the inside of the reciprocating groove 327. The moving assembly 310 includes two mounting seats 311 both fixedly connected to the bottom of the inner wall of the first U-shaped frame plate 120, and a threaded rod 311 is rotatably connected between the insides of the two mounting seats 311. Rod 312, the bottom of the second U-shaped frame plate 130 is threadedly connected to the outer surface of the threaded rod 312, one end of the threaded rod 312 is fixedly connected to a small transmission roller 313, the moving assembly 310 also includes a fixed seat 314 fixedly connected to the top of the base plate 110, the internal rotation of the fixed seat 314 is connected to a large transmission roller 315, the outer surface of the large transmission roller 315 and the outer surface of the small transmission roller 313 are connected by a transmission belt 317, the outer surface of the large transmission roller 315 is fixedly connected to a small bevel gear 316, the driving assembly 330 includes a driving motor 331 fixedly connected to the top of the base plate 110, the output shaft of the driving motor 331 is fixedly connected to an incomplete gear 332 and an incomplete bevel gear 333, the outer surface of the incomplete gear 332 is meshed with the connecting gear 328, and the outer surface of the incomplete bevel gear 333 is adapted to the small bevel gear 316.
[0042] Turn on the drive motor 331 to drive the incomplete gear 332 and the incomplete bevel gear 333 to rotate. The incomplete gear 332 will first drive the connecting gear 328 to rotate 180 degrees. The connecting gear 328 will drive the reciprocating roller 326 to rotate. The reciprocating roller 326 will push the sliding shaft 324 and the long plate 323 through the reciprocating groove 327. The long plate 323 will drive the injection device 321 to slide inside the displacement groove 340, so that the sleeve 322 is withdrawn from the sealing groove 280 and separated from the connecting tube 270. Then the incomplete bevel gear 333 drives the small bevel gear 316, and the small bevel gear 316 will drive the large transmission roller 315 to rotate multiple circles, so that the large transmission roller 315 The transmission belt 317 accelerates the transmission of the small transmission roller 313, and the small transmission roller 313 will drive the threaded rod 312 to rotate. The threaded rod 312 will drive the second U-shaped frame plate 130 to move, and the switching molding module 200 will be switched. At this time, the connecting slider 150 will slide into between the two C-shaped limit rails 260 of the other switching molding module 200, so that the cylinder 140 can push the other first mold 240 to work. Finally, the incomplete gear 332 drives the connecting gear 328 again, so that the injection device 321 drives the sleeve tube 322 to reset, so that it completes the docking with the other connecting tube 270 and the sealing groove 280.
[0043] The switchable molding module 200 further includes a sealing groove 280 formed on a side of the second mold 250 away from the first mold 240 . The sealing groove 280 is located outside the connecting tube 270 , and the sleeve tube 322 is movably inserted into the sealing groove 280 .
[0044] During use, the provision of the sealing groove 280 can improve the sealing performance when the sleeve tube 322 and the connecting tube 270 are connected, thereby avoiding leakage during machine injection and improving the stability of the equipment during operation.
[0045] The implementation principle of the embodiment of the present invention is as follows: during use, the cylinder 140 is opened, and the cylinder 140 will push the first mold 240 through the connecting slider 150 and the two C-shaped limit rails 260. The first mold 240 will drive the two first sliding protrusions 220 to slide inside the two hollow convex rails 210. At the same time, the two balls 233 will also enter the two hollow convex rails 210 and slide inside them. Subsequently, the first mold 240 and the second mold 250 are matched and docked. After that, the injection device 321 injects molten material into the connecting tube 270 through the sleeve tube 322, so that the molten material enters between the second mold 250 and the first mold 240. The component is formed between the first mold 240 and the second mold 250. 1Stop injection, the cylinder 140 drives the first mold 240 to reset, the ball 233 rolls back to the position of the isosceles trapezoidal block 170, and the electric control slide 180 drives the robot arm 190 to remove the formed component, thereby completing one round of component casting. In the initial state, the connecting gear 328 is engaged with the middle part of the toothed portion on the outer surface of the incomplete gear 332. When cracks appear in the first mold 240 and the second mold 250, affecting the casting quality, the staff turns on the drive motor 331 to drive the incomplete gear 332 and the incomplete bevel gear 333 to rotate. The incomplete gear 332 will first drive the connecting gear 328 to rotate 180 degrees, and the connecting gear 328 will drive the reciprocating roller 326 to rotate, and the reciprocating roller 326 will pass The reciprocating groove 327 pushes the sliding shaft 324 and the long plate 323, and the long plate 323 will drive the injection device 321 to slide inside the displacement groove 340, so that the sleeve tube 322 is withdrawn from the sealing groove 280 and separated from the connecting tube 270. Then the incomplete bevel gear 333 drives the small bevel gear 316, and the small bevel gear 316 will drive the large transmission roller 315 to rotate multiple times, so that the large transmission roller 315 accelerates the transmission of the small transmission roller 313 through the transmission belt 317, and the small transmission roller 313 will drive the threaded rod 312 to rotate, and the threaded rod 312 will drive the second U-shaped frame plate 130 to displace, so that the four balls 233 will be removed from the isosceles trapezoidal block 170, and at the same time, the movable block 232 is lifted up by the first spring 235, so that the balls 233 rolls close to the track plate 160, at which time the insertion rod 234 will withdraw the metal clamping block 231, and the four movable plug-in components 230 will unlock the first mold 240 and the second mold 250 at the same time. The staff can push the first mold 240 and the second mold 250 outward to push the metal clamping block 231 out of the slot 237 and separate it from the magnetic block 236, so that the first mold 240 and the second mold 250 can be quickly removed and replaced. At the same time, the four balls 233 of another switching molding module 200 will move to the position of the four isosceles trapezoidal blocks 170, so that the balls 233 drive the insertion rod 234 to descend and lock the other first mold 240 and the second mold 250, which is convenient for subsequent processing.At this time, the connecting slider 150 will slide into the space between the two C-shaped limit rails 260 of the other switching molding module 200, so that the cylinder 140 can push the other first mold 240 to work. Finally, the incomplete gear 332 transmits the connecting gear 328 again, so that the injection device 321 drives the sleeve tube 322 to reset, so that it completes the docking with the other connecting tube 270 and the sealing groove 280, so that the two switching molding modules 200 can be quickly switched and replaced. When the existing first mold 240 and the second mold 250 have problems again, the drive motor 331 can be turned on in the reverse direction to achieve reverse drive, so that the re-placed first mold 240 and the second mold 250 can be locked again for use, thereby making the fault tolerance rate of the device higher. If problems occur in the first mold 240 and the second mold 250, the switching and replacement can be fast, and the normal operation of the equipment will not be affected as much as possible.
[0046] The above are all preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.
Claims
1. A die-casting device for automotive aluminum parts, comprising a main body module (100), two switching molding modules (200) and an injection drive module (300), characterized in that: The main body module (100) comprises a base plate (110), the top of the base plate (110) is fixedly connected to a first U-shaped frame plate (120) and a cylinder (140), both sides of the first U-shaped frame plate (120) are provided with movable grooves, and a second U-shaped frame plate (130) is slidably connected between the insides of the two movable grooves, the top of the first U-shaped frame plate (120) is provided with an electric control slide rail (180), and a mechanical arm (190) is installed on the electric control slide rail (180), both sides of the first U-shaped frame plate (120) are fixedly connected to two track plates (160), and the four track plates (160) are fixedly connected to an isosceles trapezoidal block (170), the output shaft of the cylinder (140) is fixedly connected to a connecting slider (150), and the two switching molding modules (200) are arranged between the two sides of the inner wall of the second U-shaped frame plate (130), and the connecting slider (150) is connected to one of the switching molding modules (200); The switching molding module (200) includes two hollow convex rails (210) fixedly connected between two sides of the inner wall of the second U-shaped frame (130), both ends of the two hollow convex rails (210) extend to the outside of the second U-shaped frame (130), and both sides of the two hollow convex rails (210) are provided with limiting strip grooves, and the inner walls of the two hollow convex rails (210) are slidably connected to the first sliding protrusion (220) near one end, and the two first sliding protrusions (220) extend to the outside of the hollow convex rail (210) through the two limiting strip grooves respectively, and the inner walls of the two hollow convex rails (210) are fixedly connected to the second sliding protrusion (290) near the other end, and the two second sliding protrusions (290) and the two first sliding protrusions (220) are provided with movable plug-in components (230), and the two first sliding protrusions (220) are provided with movable plug-in components (230). 0), a first mold (240) is provided between the two second sliding protrusions (290), a second mold (250) is provided between the two second sliding protrusions (290), the second mold (250) and the first mold (240) are respectively connected to two of the movable plug-in components (230), the first mold (240) and the second mold (250) are both located inside the second U-shaped frame plate (130), the four movable plug-in components (230) are respectively in contact with four isosceles trapezoidal blocks (170), the first mold (240) and the second mold (250) are adapted to the adjacent side, the first mold (240) is fixedly connected to two C-shaped limit rails (260) on a side away from the second mold (250), the connecting slider (150) is slidably connected between the insides of the two C-shaped limit rails (260), and the second mold (250) is fixedly connected to a connecting tube (270) on a side away from the first mold (240); The injection drive module (300) comprises a moving assembly (310) arranged between the top of the base plate (110) and the bottom of the inner wall of the first U-shaped frame plate (120), the moving assembly (310) being connected to the second U-shaped frame plate (130), a displacement groove (340) being provided at the top of the base plate (110), an injection assembly (320) being provided inside the displacement groove (340), the injection assembly (320) being connected to the connecting tube (270), a driving assembly (330) being provided at the top of the base plate (110) and connected to the injection assembly (320), the driving assembly (330) being adapted to the moving assembly (310).
2. The die-casting equipment for automotive aluminum parts according to claim 1, characterized in that: The movable plug-in assembly (230) includes a slot (237) provided on one side of one of the first sliding protrusions (220), a metal snap-in block (231) is movably connected inside the slot (237), and the metal snap-in block (231) is fixedly connected to the first mold (240). A mounting slot (238) is provided on the top of one of the first sliding protrusions (220), a movable block (232) is movably connected inside the mounting slot (238), and the bottom of the movable block (232) is fixedly connected to the first mold (240). A plug rod (234) is fixedly connected, the bottom end of the plug rod (234) extends to the inside of the metal clamping block (231), a first spring (235) is fixedly connected between the bottom of the movable block (232) and the bottom of the inner wall of the mounting groove (238), the first spring (235) is located outside the plug rod (234), the top of the movable block (232) is movably connected to the ball (233), and the outer surface of the ball (233) contacts the bottom surface of one of the isosceles trapezoidal blocks (170).
3. The die-casting equipment for automotive aluminum parts according to claim 2, characterized in that: The movable plug assembly (230) further comprises a magnetic block (236) fixedly connected to the interior of the card slot (237), wherein the magnetic block (236) is magnetically connected to the metal card block (231).
4. The die-casting equipment for automotive aluminum parts according to claim 3, characterized in that: The injection assembly (320) includes an injection device (321) slidably connected to the interior of the displacement groove (340), a sleeve tube (322) and a long plate (323) fixedly connected to the injection device (321), the sleeve tube (322) being movably sleeved on the exterior of the connecting tube (270), and a sliding shaft (324) being fixedly connected to one end of the long plate (323).
5. The die-casting equipment for automotive aluminum parts according to claim 4, characterized in that: The injection assembly (320) further includes two fixed plates (325) fixedly connected to the top of the base plate (110), a reciprocating roller (326) is rotatably connected between the interiors of the two fixed plates (325), one end of the reciprocating roller (326) is fixedly connected to a connecting gear (328), a reciprocating groove (327) is provided on the outer surface of the reciprocating roller (326), and the sliding shaft (324) is movably connected inside the reciprocating groove (327).
6. The die-casting equipment for automotive aluminum parts according to claim 5, characterized in that: The moving assembly (310) comprises two mounting seats (311) fixedly connected to the bottom of the inner wall of the first U-shaped frame plate (120); a threaded rod (312) is rotatably connected between the interiors of the two mounting seats (311); the bottom of the second U-shaped frame plate (130) is threadedly connected to the outer surface of the threaded rod (312); and one end of the threaded rod (312) is fixedly connected to a small transmission roller (313).
7. The die-casting equipment for automotive aluminum parts according to claim 6, characterized in that: The moving assembly (310) further comprises a fixed seat (314) fixedly connected to the top of the base plate (110); a large transmission roller (315) is rotatably connected to the interior of the fixed seat (314); a transmission belt (317) is transmission-connected between the outer surface of the large transmission roller (315) and the outer surface of the small transmission roller (313); and a small bevel gear (316) is fixedly connected to the outer surface of the large transmission roller (315).
8. The die-casting equipment for automotive aluminum parts according to claim 7, characterized in that: The drive assembly (330) includes a drive motor (331) fixedly connected to the top of the base plate (110), an output shaft of the drive motor (331) fixedly connected to an incomplete gear (332) and an incomplete bevel gear (333), an outer surface of the incomplete gear (332) meshing with the connecting gear (328), and an outer surface of the incomplete bevel gear (333) matching the small bevel gear (316).
9. The die-casting equipment for automotive aluminum parts according to claim 8, characterized in that: The switching molding module (200) further includes a sealing groove (280) provided on a side of the second mold (250) away from the first mold (240), wherein the sealing groove (280) is located outside the connecting tube (270), and the sleeve tube (322) is movably plugged into the interior of the sealing groove (280).
Citation Information
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