Machine tool structure with chip removal effect

By designing a combination structure of power unit and chip removal unit in the machine tool, and using the guidance mechanism and processing mechanism to ensure the smooth discharge of chips, the problem of chip residue in existing machine tools is solved, and the chip removal efficiency and performance of the machine tool is improved.

CN119566944APending Publication Date: 2025-03-07JIANGSU HAOXIONG INTELLIGENT EQUIPMENT CO LTD +1
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Patent Information

Application Number
CN202411845890.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-03-07

AI Technical Summary

Technical Problem

It is difficult for existing machine tools to quickly guide the chip outlet device during chip removal, resulting in chip residue.

Method used

A machine tool structure including a power unit and a chip removal unit is designed, and through the guide mechanism, processing mechanism and chip removal channel, the chip removal can be smoothly transmitted from the power unit to the chip removal unit and effectively discharged.

Benefits of technology

It realizes rapid discharge and processing of chips, avoids processing problems caused by chip accumulation, and improves the chip removal efficiency and overall performance of the machine tool.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a machine tool structure with a chip removal effect, and belongs to the technical field of machining machine tools. Comprising a power unit and a chip removal unit, a worker transversely inserts the whole device into a discharge port of a machine tool, scraps generated during machining of the whole device are received through the edge of the upper end face of a third plate, and wind power drive is provided for an inner cavity of a box body from one end of the box body through an external fan; wind power penetrates through the inner cavity of the air outlet and then enters the box body to be temporarily stored, airflow is discharged outwards through the first outlet, residual airflow strikes the wall of the inner cavity of the box body and then obliquely moves to the two sides to the inner cavity of the adjusting mechanism, and the airflow is received through multiple sets of guide plates. The airflow received at the intervals of the guide plates is blocked by the penetrating plates and moves along the side walls of the guide plates, and the airflow discharged from the adjusting mechanism is irregular airflow, so that an object needing to be subjected to chip removal treatment does not need to be blown, and the chip removal efficiency of the whole device is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of machining machine tools, and in particular to a machine tool structure with chip removal effect. Background Art

[0002] Machine tools are equipment used to cut, shape, and process metals and other hard materials. They play a vital role in the manufacturing industry and are used to produce a variety of parts, components, and products. The development of machine tools is one of the important symbols of modern industrialization, and their use makes large-scale and efficient manufacturing possible.

[0003] Patent No. CN202211187403.2 discloses a chip removal structure and a machine tool, wherein the bed is provided with a chip removal port, a chip removal boss, a chip following member and a connecting member; the chip removal boss is arranged around the chip removal port, and the chip following member is connected to the chip removal boss through a connecting member, and the connecting member and the chip following member are both arranged around the chip removal port to form a guide channel; the connecting member comprises a first mounting plate, a limiting plate, a second mounting plate and a guide plate in sequence, the first mounting plate is connected to the chip removal boss, and the second mounting plate is used to overlap with the chip following member; the chip following member extends downward to the interior of the chip conveyor, and the chip following member comprises an overlapping plate and a guide plate connected to each other, the overlapping plate is overlapped on the top of the second mounting plate, and along the height direction, the guide plate extends downward to the interior of the chip conveyor.

[0004] This patent solves the problem that during the chip removal process of the machine tool, the cutting fluid is easily splashed outside the chip conveyor; however, it is impossible to quickly guide the chips out of the device to prevent them from remaining in the device. Summary of the invention

[0005] The purpose of the present invention is to solve the shortcomings in the prior art and to propose a machine tool structure with chip removal effect.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A machine tool structure with a chip removal effect, comprising a power unit and a chip removal unit, the power unit chip removal unit, the chip removal unit comprising an outer shell and a guide mechanism installed at one end of the outer shell, the side end face of the guide mechanism is provided with a processing mechanism, the guide mechanism extends a third plate, such a design ensures that the chips can be smoothly transferred from the power unit part to the chip removal unit part, and then effectively discharged and processed, the third plate transversely penetrates through the inner cavity of the processing mechanism, a load-bearing bent plate is provided at the edge of the upper end face of the processing mechanism, and a third cavity is provided on the outer end face of the load-bearing bent plate, and the setting of this chip removal channel ensures the flow and discharge of chips.

[0008] Preferably, the processing mechanism includes an assembly plate and a first inclined plate obliquely arranged on one side of the assembly plate, a first cavity is arranged on the surface of the first inclined plate, and a first through hole is transversely penetrated through the top of the assembly plate.

[0009] Preferably, the processing mechanism also includes a second inclined plate obliquely arranged on the upper end surface of the assembly plate, a second cavity is arranged on the surface of the second inclined plate, second through holes are opened at both ends of the second cavity, series cavities are arranged on both sides of the side end surface of the second inclined plate, the inner cavity of the series cavity extends outward to set a series cross bar, the other end of the series cross bar is fitted with the side end surface of the bearing bent plate, and series cavities are also arranged on both sides of the side end surface, the inner cavity of the series cavity extends outward and fits with the side end surface of the bearing bent plate, further guiding the chips to flow to the chip removal channel, the discharged airflow is clamped between the upper first plate and the lower third plate, so that the airflow can blow the objects for chip removal in a narrow space, the narrow space enhances the airflow velocity, thereby improving the chip removal efficiency, and the spacing between the second inclined plate and the first inclined plate can be adjusted by moving the second inclined plate laterally, thereby changing the chip removal space.

[0010] Preferably, the first through hole, the second through hole and the third cavity are opened in the same plane.

[0011] Preferably, the power unit comprises a box body and a first outlet opened on one side of the box body, a first plate is transversely arranged on the side end surface of the box body, and two groups of drive auxiliary mechanisms are arranged on the side end surface of the box body.

[0012] Preferably, the auxiliary drive mechanism comprises a box body and a carrier box mounted on a side end surface of the box body, and adjustment mechanisms are arranged on both sides of an inner cavity wall of the carrier box, and an air outlet is arranged between two rows of the adjustment mechanisms.

[0013] Preferably, the regulating mechanism includes an regulating box and edge holes opened on both end surfaces of the regulating box, one end of the regulating box is connected in series with an arranged guide plate through an interleaved plate, and in addition, the regulating mechanism is further subdivided into an regulating box and edge holes opened on both end surfaces thereof, which are connected in series with the arranged guide plates through the interleaved plate, thereby enhancing the stability of the overall structure, and the staff laterally interleaves the overall device at the discharge port of the machine tool, and receives the waste chips of the overall device during processing through the upper end surface edge of the third plate, and provides wind drive from one end of the box body to its inner cavity through an external fan, and the wind passes through the inner cavity of the outlet and enters the box body for temporary storage, and the airflow is discharged outward through the first outlet.

[0014] Preferably, after the residual airflow hits the inner cavity wall of the box body, it moves obliquely to both sides to the inner cavity of the adjusting mechanism, and the airflow is received by multiple sets of guide plates. The airflow received at the intervals of the guide plates is blocked by the interlaced plates, and the airflow moves along the side walls of the guide plates. The airflow discharged from the adjusting mechanism again is an irregular airflow, which can remove chips from objects that need to be removed without blowing, thereby improving the chip removal efficiency of the overall device.

[0015] Preferably, the inner cavities of the box body, the carrier box and the air outlet are interconnected, and the air outlet is laterally inserted into one side of the box body, so that the box body and the drive auxiliary mechanism become a whole. The chip removal channel and guide structure in the entire machine tool structure ensure the effective removal of chips during the processing, avoiding processing problems caused by chip accumulation.

[0016] Preferably, the first plate passes through the inner cavities of the first through hole and the second through hole transversely, and the first plate and the third plate pass through the inner cavity of the processing mechanism in parallel up and down, so that the power unit and the chip removal unit become a whole.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The machine tool structure includes two main parts: a power unit and a chip removal unit. The power unit part includes a box body and a first outlet, and the design with chip removal effect is located therein. A first plate is arranged transversely on the side end face of the box body, so that the chip removal channel runs through it. The other end of the chip removal channel is connected to the third plate, which is a component of the chip removal unit. This design ensures that the chips can be smoothly transferred from the power unit part to the chip removal unit part, and then effectively discharged and processed.

[0019] 2. The chip removal unit includes components such as the housing, the guide mechanism, the processing mechanism, the third plate, the bearing bent plate, and the third cavity. The housing is the basic structure, and the guide mechanism is located at one end of the housing, with a side end surface processing mechanism and an extended third plate. The processing mechanism is the key chip removal channel, with a bearing bent plate set on the edge of its upper end surface and a third cavity set on the outer end surface. This chip removal channel setting ensures the flow and discharge of chips.

[0020] 3. The processing mechanism is further divided into an assembly plate and a first inclined plate obliquely arranged on one side thereof. A first through hole is horizontally penetrated through the top of the assembly plate, which helps the smooth flow of chips. In addition, the second inclined plate is also part of the processing mechanism. It is obliquely arranged on the upper end face of the assembly plate and has a second cavity on the surface. The two ends are respectively provided with a second through hole, and the two sides of the side end face are also provided with a series cavity. The inner cavity of the series cavity extends outward and fits with the side end face of the bearing bent plate, further guiding the chips to flow to the chip discharge channel.

[0021] 4. The auxiliary drive mechanism is a key component in the box body, which consists of a box body and a carrier box installed on its side end surface. Adjustment mechanisms are arranged on both sides of the inner cavity wall of the carrier box, and an air outlet is arranged between the two rows of adjustment mechanisms. This design enhances the chip guiding effect. In addition, the adjustment mechanism is further subdivided into an adjustment box and edge holes opened on its two end surfaces, which are connected in series with the arranged guide plates through the interlaced plate, thereby enhancing the stability of the overall structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A three-dimensional structural schematic diagram of a machine tool structure with chip removal effect proposed by the present invention;

[0023] Figure 2 A schematic diagram of a chip removal unit structure of a machine tool structure with chip removal effect proposed by the present invention;

[0024] Figure 3 A schematic diagram of the machining mechanism structure of a machine tool structure with chip removal effect proposed by the present invention;

[0025] Figure 4 A schematic diagram of the power unit structure of a machine tool structure with chip removal effect proposed by the present invention;

[0026] Figure 5 A schematic diagram of the structure of a drive auxiliary mechanism of a machine tool structure with chip removal effect proposed by the present invention;

[0027] Figure 6 This is a schematic diagram of the structure of an adjustment mechanism of a machine tool structure with chip removal effect proposed by the present invention.

[0028] In the figure: 1. power unit; 11. box body; 12. first outlet; 13. first plate; 14. drive auxiliary mechanism; 141. box body; 142. carrying box; 143. adjustment mechanism; 1431. adjustment box; 1432. edge hole; 1433. insertion plate; 1434. guide plate; 144. air outlet; 2. chip removal unit; 21. shell; 22. guide mechanism; 23. processing mechanism; 231. assembly plate; 232. first inclined plate; 233. first cavity; 234. first through hole; 235. second inclined plate; 236. second cavity; 237. second through hole; 238. series cavity; 239. series cross bar; 24. third plate; 25. load-bearing bent plate; 26. third cavity. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0030] Reference Figure 1-Figure 6 , Example 1

[0031] A machine tool structure with a chip removal effect, comprising a power unit 1 and a chip removal unit 2, wherein the chip removal unit 2 comprises a housing 21 and a guide mechanism 22 installed at one end of the housing 21, a processing mechanism 23 is arranged on the side end face of the guide mechanism 22, a third plate 24 extends from the guide mechanism 22, such a design ensures that the chips can be smoothly transferred from the power unit 1 part to the chip removal unit 2 part, and then effectively discharged and processed, the third plate 24 transversely penetrates through the inner cavity of the processing mechanism 23, a bearing bent plate 25 is arranged at the edge of the upper end face of the processing mechanism 23, and a third cavity 26 is arranged on the outer end face of the bearing bent plate 25, such a chip removal channel arrangement ensures the flow and discharge of the chips;

[0032] The processing mechanism 23 includes an assembly plate 231 and a first inclined plate 232 obliquely disposed on one side of the assembly plate 231 . A first cavity 233 is disposed on the surface of the first inclined plate 232 . A first through hole 234 is transversely penetrated through the top of the assembly plate 231 .

[0033] Example 2

[0034] The processing mechanism 23 also includes a second inclined plate 235 obliquely arranged on the upper end surface of the assembly plate 231, a second cavity 236 is arranged on the surface of the second inclined plate 235, and second through holes 237 are opened at both ends of the second cavity 236. The side end surface of the second inclined plate 235 is provided with a series cavity 238 on both sides, and the inner cavity of the series cavity 238 extends outward to provide a series cross bar 239, and the other end of the series cross bar 239 is attached to the side end surface of the bearing bent plate 25, and the side end surface is also provided with a series cavity 238 on both sides. The inner cavity of 238 extends outward and fits with the side end surface of the supporting bent plate 25, further guiding the chips to flow to the chip removal channel. The discharged airflow is clamped between the upper first plate 13 and the lower third plate 24, so that the airflow can blow the objects for chip removal in a small space. The narrow space enhances the airflow velocity, thereby improving the chip removal efficiency. The second inclined plate 235 can be moved laterally to adjust the distance between the second inclined plate 235 and the first inclined plate 232, thereby changing the chip removal space.

[0035] The first through hole 234, the second through hole 237 and the third cavity 26 are opened in the same plane, the power unit 1 includes a box body 11 and a first outlet 12 opened on one side of the box body 11, a first plate 13 is laterally arranged on the side end surface of the box body 11, and two groups of drive auxiliary mechanisms 14 are arranged on the side end surface of the box body 11.

[0036] Example 3

[0037] The auxiliary drive mechanism 14 includes a box body 141 and a carrier box 142 installed on the side end surface of the box body 141. Adjustment mechanisms 143 are arranged on both sides of the inner cavity wall of the carrier box 142. An air outlet 144 is arranged between the two rows of adjustment mechanisms 143. The adjustment mechanism 143 includes an adjustment box 1431 and edge holes 1432 opened on both end surfaces of the adjustment box 1431. One end of the adjustment box 1431 is connected in series with the arranged guide plate 1434 through an interleaved plate 1433. In addition, the adjustment mechanism 143 is further subdivided into an adjustment box 143 1 and the edge holes 1432 opened on the two end faces thereof are connected in series with the arranged guide plates 1434 through the interlaced plates 1433, thereby enhancing the stability of the overall structure. The staff interlaced the overall device horizontally at the discharge port of the machine tool, and received the waste chips of the overall device during processing through the upper end face edge of the third plate 24. The wind is driven from one end of the box body 141 to its inner cavity through the external fan. The wind passes through the inner cavity of the air outlet 144 and then enters the box body 11 for temporary storage, and the airflow is discharged outward through the first outlet 12;

[0038] Example 4

[0039] After the residual airflow hits the inner cavity wall of the box body 11, it moves obliquely to both sides to the inner cavity of the adjustment mechanism 143, and receives the airflow through the multiple sets of guide plates 1434. The airflow received at the intervals of the guide plates 1434 is blocked by the interleaved plates 1433, and moves along the side walls of the guide plates 1434. The airflow discharged from the adjustment mechanism 143 again is an irregular airflow, which can be used to remove chips without blowing, thereby improving the chip removal efficiency of the entire device. The box body 141, the carrier box 142 and The inner cavities of the air outlet 144 are interconnected, and the air outlet 144 is laterally inserted into one side of the box body 11, so that the box body 11 and the auxiliary drive mechanism 14 become a whole. The chip removal channel and guide structure in the entire machine tool structure ensure the effective removal of chips during the processing and avoid processing problems caused by chip accumulation. The first plate 13 transversely penetrates through the inner cavities of the first through hole 234 and the second through hole 237, and the first plate 13 and the third plate 24 penetrate through the inner cavity of the processing mechanism 23 in parallel up and down, so that the power unit 1 and the chip removal unit 2 become a whole.

[0040] Working principle: The staff installs the whole device horizontally at the discharge port of the machine tool, and receives the waste chips of the whole device during processing through the upper end edge of the third plate 24. The wind is driven from one end of the box body 141 to its inner cavity through the external fan. The wind passes through the inner cavity of the air outlet 144 and enters the box body 11 for temporary storage. The airflow is discharged to the outside through the first outlet 12.

[0041] After the residual airflow hits the inner cavity wall of the box body 11, it moves obliquely to both sides to the inner cavity of the adjustment mechanism 143, and is received by the multiple sets of guide plates 1434. The airflow received at the intervals of the guide plates 1434 is blocked by the interleaved plates 1433, and the airflow moves along the side walls of the guide plates 1434. The airflow discharged from the adjustment mechanism 143 again is an irregular airflow, which can be used to blow objects that need to be processed by chip removal without blowing, thereby improving the chip removal efficiency of the overall device;

[0042] The exhausted airflow is clamped between the upper first plate 13 and the lower third plate 24, so that the airflow can blow the objects for chip removal in a small space. The small space increases the airflow velocity, thereby improving the chip removal efficiency.

[0043] The second inclined plate 235 can be moved laterally to adjust the distance between the second inclined plate 235 and the first inclined plate 232 , thereby changing the chip removal space.

[0044] To sum up: a machine tool structure with a chip removal effect, including a power unit 1 and a chip removal unit 2, the power unit 1 and the chip removal unit 2, the chip removal unit 2 including a shell 21 and a guide mechanism 22 installed at one end of the shell 21, the side end face of the guide mechanism 22 is provided with a processing mechanism 23, and the guide mechanism 22 extends a third plate 24. This design ensures that the chips can be smoothly transmitted from the power unit 1 part to the chip removal unit 2 part, and then effectively discharged and processed. The third plate 24 transversely penetrates through the inner cavity of the processing mechanism 23, and a load-bearing bent plate 25 is provided at the edge of the upper end face of the processing mechanism 23, and a third cavity 26 is provided on the outer end face of the load-bearing bent plate 25. The design innovation of this patent has brought substantial improvements to the field of machine tools. By optimizing the chip removal effect, the performance, efficiency and stability of the machine tool are improved, and it is expected to be widely used in the manufacturing industry.

[0045] The above is the entire working principle of the present invention.

[0046] In the present invention, the installation method, connection method or setting method of all the components mentioned above are common mechanical methods, and the specific structures, models and coefficient indicators of all its components are its own technology. As long as it can achieve its beneficial effects, it can be implemented, so it will not be elaborated.

[0047] The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited to the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.

[0048] In the present invention, unless otherwise specified, the directional words contained in the terms such as "up, down, left, right, front, back, inside, outside, vertical, horizontal" only represent the orientation of the term in normal use, or are common names understood by those skilled in the art, and should not be regarded as limitations on the term. At the same time, number series nouns such as "first", "second" and "third" do not represent specific quantities and orders, but are merely used to distinguish names. Moreover, the terms "include", "comprise" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or equipment that includes a series of elements includes not only those elements, but also includes other elements that are not explicitly listed, or also includes elements inherent to such process, method, article or equipment.

Claims

1. A machine tool structure with a chip removal effect, comprising a power unit (1) and a chip removal unit (2), wherein the power unit (1) and the chip removal unit (2) are characterized in that: The chip removal unit (2) comprises a housing (21) and a guide mechanism (22) mounted on one end of the housing (21); a processing mechanism (23) is arranged on the side end face of the guide mechanism (22); a third plate (24) extends from the guide mechanism (22); the third plate (24) passes through the inner cavity of the processing mechanism (23) transversely; a bearing bent plate (25) is arranged at the edge of the upper end face of the processing mechanism (23); and a third cavity (26) is arranged on the outer end face of the bearing bent plate (25).

2. A machine tool structure with chip removal effect according to claim 1, characterized in that: The processing mechanism (23) comprises an assembly plate (231) and a first inclined plate (232) obliquely arranged on one side of the assembly plate (231); a first cavity (233) is arranged on the surface of the first inclined plate (232); and a first through hole (234) is transversely penetrated through the top of the assembly plate (231).

3. A machine tool structure with chip removal effect according to claim 1, characterized in that: The processing mechanism (23) also includes a second inclined plate (235) obliquely arranged on the upper end surface of the assembly plate (231), a second cavity (236) is arranged on the surface of the second inclined plate (235), and second through holes (237) are opened at both ends of the second cavity (236), and serial cavities (238) are arranged on both sides of the side end surface of the second inclined plate (235), and a serial cross bar (239) is arranged to extend outward from the inner cavity of the serial cavity (238), and the other end of the serial cross bar (239) is attached to the side end surface of the bearing bent plate (25).

4. A machine tool structure with chip removal effect according to claim 3, characterized in that: The first through hole (234), the second through hole (237) and the third cavity (26) are arranged on the same plane.

5. The machine tool structure with chip removal effect according to claim 1, characterized in that: The power unit (1) comprises a box body (11) and a first outlet (12) opened on one side of the box body (11); a first plate (13) is transversely arranged on the side end surface of the box body (11); and two groups of drive auxiliary mechanisms (14) are arranged on the side end surface of the box body (11).

6. A machine tool structure with chip removal effect according to claim 5, characterized in that: The auxiliary drive mechanism (14) comprises a box body (141) and a carrier box (142) mounted on a side end surface of the box body (141); adjustment mechanisms (143) are arranged on both sides of an inner cavity wall of the carrier box (142); and an air outlet (144) is arranged between two rows of the adjustment mechanisms (143).

7. A machine tool structure with chip removal effect according to claim 6, characterized in that: The regulating mechanism (143) comprises a regulating box (1431) and edge holes (1432) opened on both end surfaces of the regulating box (1431); one end of the regulating box (1431) is connected in series with the arranged guide plates (1434) via an interleaving plate (1433).

8. The machine tool structure with chip removal effect according to claim 6, characterized in that: The inner cavities of the box body (141), the carrying box (142) and the air outlet (144) are interconnected, and the air outlet (144) is laterally inserted into one side of the box body (11), so that the box body (11) and the auxiliary drive mechanism (14) become a whole.

9. The machine tool structure with chip removal effect according to claim 5, characterized in that: The first plate (13) passes through the inner cavities of the first through hole (234) and the second through hole (237) in a transverse direction, and the first plate (13) and the third plate (24) pass through the inner cavity of the processing mechanism (23) in a vertically parallel manner, so that the power unit (1) and the chip removal unit (2) become a whole.

Citation Information

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