Copper pipe processing forming machine for condenser

By designing a copper tube processing and forming machine for condenser including a workbench, a three-way grinding mechanism and a clamping mechanism, the cumbersome problem of the grinding process of traditional spiral condenser tubes is solved, automatic grinding is achieved, and efficiency and quality are improved.

CN119567057AInactive Publication Date: 2025-03-07ZHEJIANG HONGYU COPPER IND
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Patent Information

Application Number
CN202411968781.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-03-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Due to its complex shape, traditional spiral condenser tubes require manual polishing, which is time-consuming and labor-intensive, and needs to be polished and polished after bending, which is cumbersome.

Method used

A copper tube processing and forming machine for condenser is designed, including a workbench, a three-way grinding mechanism, a wool grinding wheel, a vertical slide plate, a linkage assembly, a main motor, a turntable, an outer slide and multiple clamping mechanisms. The clamping mechanism and gravity are used to fold it to achieve automatic grinding.

Benefits of technology

Through automatic grinding, the molding machine significantly reduces the time and labor of manual operation, improves the grinding efficiency and quality of the spiral tube, and facilitates personnel use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a condenser copper pipe machining forming machine which comprises a workbench, a three-way grinding mechanism, a wool grinding wheel, a vertical slide way plate, a linkage assembly, a main motor, a rotating disc, an outer slide way and a plurality of clamping mechanisms. The vertical slide way plate is vertically arranged on the workbench, and the main motor is arranged on the front face of the vertical slide way plate. The rotating disc is arranged at the output end of the main motor, and the outer sliding way is arranged on the outer side of the rotating disc. According to the copper pipe machining forming machine for the condenser, the working table, the three-way grinding mechanism, the wool grinding wheel, the vertical slide way plate, the linkage assembly, the main motor, the rotating disc, the outer slide way and the multiple clamping mechanisms are arranged and matched with one another. By means of the fixing mode of clamping the two ends, the spiral pipe is automatically turned over under the action of gravity at different positions, and the surface which is not ground and polished is exposed out. And workers can conveniently grind all positions of the spiral pipe. And the use of personnel is facilitated.
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Description

Technical Field

[0001] The invention relates to the technical field of condenser spiral copper tube processing equipment, in particular to a copper tube processing and forming machine for a condenser. Background Art

[0002] Traditional condensers are generally made of copper and are spiral-shaped. This is conducive to condensation and heat absorption and release. However, copper condensers are generally made by bending copper tubes. Therefore, personnel need to perform further polishing after bending. Traditional threaded condensers are often polished manually due to their complex shapes. This is time-consuming and labor-intensive, and inconvenient for personnel to use. Summary of the invention

[0003] 1. Technical issues to be solved

[0004] In view of the deficiencies in the prior art, the present invention provides a copper tube processing and forming machine for a condenser.

[0005] (II) Technical solution

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A copper tube processing and forming machine for a condenser, comprising a workbench, a three-way grinding mechanism, a wool grinding wheel, a vertical slide plate, a linkage assembly, a main motor, a turntable, an outer slide and a plurality of clamping mechanisms. The vertical slide plate is vertically arranged on the workbench, and the main motor is arranged on the front of the vertical slide plate. The turntable is arranged on the output end of the main motor, the outer slide is arranged on the outside of the turntable, and a plurality of clamping mechanisms are arranged on the outside of the outer slide at equal angles with the main motor as the center. A spiral tube is arranged on the clamping mechanism, and the clamping mechanism is in contact with the joints at both ends of the spiral tube. The three-way grinding mechanism is slidably fitted on the vertical slide plate, and the three-way grinding mechanism is in contact with the surface of the spiral tube.

[0007] Preferably, it further comprises a wool grinding wheel and a storage box. The storage box is arranged on a workbench, and the wool grinding wheel is arranged in the storage box. The wool grinding wheel contacts the outer side of the spiral tube.

[0008] Preferably, the invention further comprises a vertical pole, a spring hinge seat, a movable rod, a connecting piece, a columnar grinding strip and an iron probe. The vertical pole is arranged on a workbench, and the spring hinge seat is arranged on the top of the vertical pole. The movable rod is arranged on the movable end of the spring hinge seat, and the connecting piece is arranged on the movable pole. The columnar grinding strip is arranged on the connecting piece, and the iron probe is arranged on one end of the columnar grinding strip away from the connecting piece.

[0009] Preferably, it also includes a main telescopic rod, a driving spindle seat, an electromagnet and a sensor. The driving spindle seat is arranged on a workbench, and the main telescopic rod is arranged on the output end of the driving spindle seat. The sensor and the main telescopic rod are arranged on the movable end of the main telescopic rod. The main telescopic rod passes through the central hole of the spiral tube and is magnetically connected to the iron probe.

[0010] Preferably, the three-way grinding mechanism comprises a driving slider, a transverse rod, three driving motors and two spring hinge seats. The driving slider is slidably fitted on the vertical slide plate, and the transverse rod is arranged on the front of the driving slider. The three driving motors are connected to each other through the spring hinge seat, and the driving motor located in the middle is arranged on the transverse rod.

[0011] Preferably, the three-way grinding mechanism further comprises three linkage components and grinding wheels. The linkage component is linked to the driving motor, and the grinding wheel is arranged on the linkage component. The three grinding wheels correspond to the inner side and the front and rear sides of the spiral tube respectively.

[0012] Preferably, the clamping mechanism comprises a driving fixture, a plurality of pivoting rubber rods, two fixing plates and a mounting plate. The driving fixture is detachably arranged on the outer slideway, and the two fixing plates are connected to the movable end of the outer slideway. The mounting plate is arranged on the fixing plate, and the plurality of pivoting rubber rods are arranged on the inner side of the mounting plate. The pivoting rubber rods are movably plugged into the joint.

[0013] Preferably, a hammer and a notch are provided on the workbench. The linkage assembly includes a gear, a linkage rod, a belt, a spring trigger, a hammer and two rotating wheels. The linkage rod is pivoted in the notch, and the gear is arranged on the linkage rod. The gear contacts the outer side of the thread of the spiral tube, and the two rotating wheels are pivoted in the through hole and the notch respectively. The rotating wheel located in the notch is coaxially connected to the linkage rod, and the upper end of the spring trigger is coaxially connected to the rotating wheel located in the through hole. The hammer is arranged at the firing end of the spring trigger, and the hammer corresponds to the outer side of the spiral tube.

[0014] (III) Beneficial effects

[0015] The present invention provides a copper tube forming machine for a condenser, which has the following beneficial effects:

[0016] 1. The copper tube processing and forming machine for the condenser cooperates with each other through the workbench, three-way grinding mechanism, wool grinding wheel, vertical slide plate, linkage assembly, main motor, turntable, outer slide and multiple clamping mechanisms. The invention has a fixing method using the clamping ends, and the spiral tube is automatically folded under the action of gravity at different positions to reveal the surface that has not been polished. It greatly facilitates the personnel to polish various positions of the spiral tube. It is convenient for personnel to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a first stereogram of the present invention;

[0018] Figure 2 is a second stereogram of the present invention;

[0019] Figure 3 is a third stereogram of the present invention;

[0020] Figure 4 It is a three-dimensional diagram of a first partial component of the present invention;

[0021] Figure 5 For the present invention Figure 2 Enlarged view of point A in the middle;

[0022] Figure 6 For the present invention Figure 3 Enlarged view of point B in the middle;

[0023] Figure 7 For the present invention Figure 4 Enlarged view of center C.

[0024] In the figure: 1 workbench, 2 driving spindle seat, 3 linkage assembly, 4 wool grinding wheel, 5 storage box, 6 spiral tube, 7 clamping mechanism, 8 turntable, 9 outer slide, 10 three-way grinding mechanism, 11 main motor, 12 iron probe, 13 columnar grinding strip, 14 connecting piece, 15 movable rod, 16 spring hinge seat, 17 vertical rod, 18 main telescopic rod, 19 sensor, 20 driving motor, 21 linkage assembly, 22 transverse rod, 23 vertical slide plate, 24 driving slider, 25 grinding wheel, 26 electromagnet, 27 notch, 28 driving fixture, 29 fixing plate, 30 mounting plate, 31 pivot rubber rod, 32 joint, 33 linkage rod, 34 belt, 35 rotating wheel, 36 clockwork firing device, 37 through hole, 38 hammer, 39 gear. DETAILED DESCRIPTION

[0025] The embodiment of the present invention provides a condenser copper tube processing and forming machine, such as Figure 1-7 As shown, it includes a workbench 1, a three-way grinding mechanism 10, a wool grinding wheel 4, a vertical slide plate 23, a linkage assembly 3, a main motor 11, a turntable 8, an outer slide 9 and a plurality of clamping mechanisms 7. The vertical slide plate 23 is vertically arranged on the workbench 1, and the main motor 11 is arranged on the front of the vertical slide plate 23. The turntable 8 is arranged on the output end of the main motor 11, the outer slide 9 is arranged on the outside of the turntable 8, and a plurality of clamping mechanisms 7 are arranged on the outside of the outer slide 9 at equal angles with the main motor 11 as the center. A spiral tube 6 is arranged on the clamping mechanism 7, and the clamping mechanism 7 is in contact with the joints 32 at both ends of the spiral tube 6. The three-way grinding mechanism 10 is slidably fitted on the vertical slide plate 23, and the three-way grinding mechanism 10 is in contact with the surface of the spiral tube 6.

[0026] The utility model also comprises a wool grinding wheel 4 and a storage box 5. The storage box 5 is arranged on the workbench 1, and the wool grinding wheel 4 is arranged in the storage box 5. The wool grinding wheel 4 contacts the outer side of the spiral tube 6.

[0027] It also includes a vertical rod 17, a spring hinge seat 16, a movable rod 15, a connecting piece 14, a columnar grinding strip 13 and an iron probe 12. The vertical rod 17 is arranged on the workbench 1, and the spring hinge seat 16 is arranged on the top of the vertical rod 17. The movable rod 15 is arranged on the movable end of the spring hinge seat 16, and the connecting piece 14 is arranged on the movable rod 15. The columnar grinding strip 13 is arranged on the connecting piece 14, and the iron probe 12 is arranged on one end of the columnar grinding strip 13 away from the connecting piece 14.

[0028] It also includes a main telescopic rod 18, a driving spindle seat 2, an electromagnet 26 and a sensor 19. The driving spindle seat 2 is arranged on the workbench 1, and the main telescopic rod 18 is arranged on the output end of the driving spindle seat 2. The sensor 19 and the main telescopic rod 18 are arranged on the movable end of the main telescopic rod 18. The main telescopic rod 18 passes through the central hole of the spiral tube 6 and is magnetically connected to the iron probe 12.

[0029] The three-way grinding mechanism 10 includes a driving slider 24, a transverse rod 22, three driving motors 20 and two spring hinge seats 16. The driving slider 24 is slidably fitted on the vertical slide plate 23, and the transverse rod 22 is arranged on the front of the driving slider 24. The three driving motors 20 are connected to each other through the spring hinge seat 16, and the driving motor 20 located in the middle is arranged on the transverse rod 22.

[0030] The three-way grinding mechanism 10 further includes three linkage components 21 and grinding wheels 25. The linkage component 21 is linked to the driving motor 20, and the grinding wheels 25 are arranged on the linkage component 21. The three grinding wheels 25 correspond to the inner side and the front and rear sides of the spiral tube 6 respectively.

[0031] The clamping mechanism 7 includes a driving clamp 28, a plurality of pivoting rubber rods 31, two fixing plates 29 and a mounting plate 30. The driving clamp 28 is detachably mounted on the outer slide 9, and the two fixing plates 29 are both connected to the movable ends of the outer slide 9. The mounting plate 30 is mounted on the fixing plate 29, and a plurality of pivoting rubber rods 31 are mounted on the inner side of the mounting plate 30. The pivoting rubber rods 31 are movably plugged with the joints 32.

[0032] A hammer 38 and a notch 27 are provided on the workbench 1. The linkage assembly 3 includes a gear 39, a linkage rod 33, a belt 34, a spring trigger 36, a hammer 38 and two rotating wheels 35. The linkage rod 33 is pivoted in the notch 27, and the gear 39 is arranged on the linkage rod 33. The gear 39 contacts the outer side of the thread of the spiral tube 6, and the two rotating wheels 35 are pivoted in the through hole 37 and the notch 27 respectively. The rotating wheel 35 located in the notch 27 is coaxially connected with the linkage rod 33, and the upper end of the spring trigger 36 is coaxially connected with the rotating wheel 35 located in the through hole 37. The hammer 38 is arranged at the firing end of the spring trigger 36, and the hammer 38 corresponds to the outer side of the spiral tube 6.

[0033] Working principle: When in use, first install multiple spiral tubes 6 on the clamping mechanism 7, drive the clamp 28 to control the two mounting plates 30 to open, insert the spiral tube 6 therein, and at the same time, the joints 32 at both ends of the spiral tube 6 are plugged with multiple pivot rubber rods 31, and the two mounting plates 30 are controlled to approach each other for clamping. Then control the spring hinge seat 16 to drive the turntable 8 to rotate, and then move the spiral tube 6 on the clamping mechanism 7 to the highest point. At this time, slightly loosen the two mounting plates 30, and the spiral tube 6 rotates automatically with the pivot rubber rod 31 as the central axis. The original inner side of the spiral tube 6 is exposed to the outside, and then control the three grinding wheels 25 to contact and polish the inner side, front side and back side of the spiral tube 6. After completion, control the main motor 11 to continue to rotate. When the spiral tube 6 moves to the lower left side, the spiral tube 6 flips under the influence of gravity and leaks out the outer side of the spiral tube 6. At the same time, the center of the spiral tube 6 moves to the outside of the clamping mechanism 7, and then control the drive spindle seat 2 and the main telescopic rod 18 to pass the electromagnet 26 through the center of the spiral tube 6. At the same time, the electromagnet 26 attracts the iron probe 12, forcing the iron probe 12 to connect with the electromagnet 26, controlling the main telescopic rod 18 to contract, allowing the columnar grinding strip 13 to pass through the central hole of the spiral tube 6 to grind the hole wall. After grinding, the electromagnet 26 is released, and the columnar grinding strip 13 is deformed and returns to its original position.

[0034] Then, the main motor 11 is controlled to rotate and the spiral tube 6 is moved to the bottom. At this time, the gaps formed by the thread shape of the spiral tube 6 serve as the engaging space for the meshing teeth of the gear 39, thereby forcing the gear 39 to rotate during the movement of the spiral tube 6, thereby driving the gear 39, and driving the wheel 35 located in the through hole 37 to rotate through the linkage rod 33 and the belt 34, thereby completing the work of winding the hammer 38. At the same time, when the winding reaches a certain amplitude, the spring firing device 36 triggers the mechanism to start, driving the hammer 38 to hit the unpolished outer side of the spiral tube 6, thereby cleaning the residue remaining in the central hole.

[0035] When the spiral tube 6 moves the wool grinding wheel 4 , the outer side of the spiral tube 6 is completely ground by the wool grinding wheel 4 , and then is released and falls into the storage box 5 .

[0036] In summary, the copper tube processing and forming machine for the condenser cooperates with each other through the workbench 1, three-way grinding mechanism 10, wool grinding wheel 4, vertical slide plate 23, linkage assembly 3, main motor 11, turntable 8, outer slide 9 and multiple clamping mechanisms 7. The present invention has a fixing method using the clamping ends, and the spiral tube 6 is automatically folded under the action of gravity at different positions to reveal the surface that has not been polished. It is greatly convenient for personnel to polish various positions of the spiral tube 6. It is convenient for personnel to use.

Claims

1. A copper tube forming machine for a condenser, characterized in that: The invention comprises a workbench (1), a three-way grinding mechanism (10), a wool grinding wheel (4), a vertical slide plate (23), a linkage assembly (3), a main motor (11), a turntable (8), an outer slideway (9) and a plurality of clamping mechanisms (7), wherein the vertical slide plate (23) is vertically arranged on the workbench (1), the main motor (11) is arranged on the front side of the vertical slide plate (23), the turntable (8) is arranged on the output end of the main motor (11), the outer slideway (9) is arranged on the outer side of the turntable (8), a plurality of clamping mechanisms (7) are arranged on the outer side of the outer slideway (9) at equal angles with the main motor (11) as the center, a spiral tube (6) is arranged on the clamping mechanism (7), the clamping mechanism (7) is in contact with joints (32) at both ends of the spiral tube (6), the three-way grinding mechanism (10) is slidably matched on the vertical slide plate (23), and the three-way grinding mechanism (10) is in contact with the surface of the spiral tube (6).

2. The condenser copper tube forming machine according to claim 1, characterized in that: It also comprises a wool grinding wheel (4) and a storage box (5), wherein the storage box (5) is arranged on the workbench (1), the wool grinding wheel (4) is arranged in the storage box (5), and the wool grinding wheel (4) is in contact with the outer side of the spiral tube (6).

3. The condenser copper tube forming machine according to claim 2, characterized in that: The invention also comprises a vertical rod (17), a spring hinge seat (16), a movable rod (15), a connecting piece (14), a columnar grinding strip (13) and an iron probe (12), wherein the vertical rod (17) is arranged on the workbench (1), the spring hinge seat (16) is arranged on the top of the vertical rod (17), the movable rod (15) is arranged on the movable end of the spring hinge seat (16), the connecting piece (14) is arranged on the movable rod (15), the columnar grinding strip (13) is arranged on the connecting piece (14), and the iron probe (12) is arranged on one end of the columnar grinding strip (13) away from the connecting piece (14).

4. The condenser copper tube forming machine according to claim 3, characterized in that: It also comprises a main telescopic rod (18), a driving spindle seat (2), an electromagnet (26) and a sensor (19), wherein the driving spindle seat (2) is arranged on a workbench (1), the main telescopic rod (18) is arranged on the output end of the driving spindle seat (2), the sensor (19) and the main telescopic rod (18) are arranged on the movable end of the main telescopic rod (18), and the main telescopic rod (18) passes through the central hole of the spiral tube (6) and is magnetically connected to the iron probe (12).

5. The condenser copper tube forming machine according to claim 4, characterized in that: The three-way grinding mechanism (10) comprises a driving slider (24), a transverse rod (22), three driving motors (20) and two spring hinge seats (16); the driving slider (24) is slidably fitted on the vertical slide plate (23); the transverse rod (22) is arranged on the front side of the driving slider (24); the three driving motors (20) are connected to each other via the spring hinge seats (16); and the driving motor (20) located in the middle is arranged on the transverse rod (22).

6. The condenser copper tube forming machine according to claim 5, characterized in that: The three-way grinding mechanism (10) further comprises three linkage components (21) and grinding wheels (25), wherein the linkage component (21) is linked to the driving motor (20), and the grinding wheels (25) are arranged on the linkage component (21), and the three grinding wheels (25) respectively correspond to the inner side and the front and rear sides of the spiral tube (6).

7. The condenser copper tube forming machine according to claim 6, characterized in that: The clamping mechanism (7) comprises a driving clamp (28), a plurality of pivoting rubber rods (31), two fixing plates (29) and a mounting plate (30); the driving clamp (28) is detachably arranged on the outer slideway (9); the two fixing plates (29) are both connected to the movable end of the outer slideway (9); the mounting plate (30) is arranged on the fixing plate (29); the plurality of pivoting rubber rods (31) are arranged on the inner side of the mounting plate (30); and the pivoting rubber rods (31) are movably plugged into the joints (32).

8. The condenser copper tube forming machine according to claim 7, characterized in that: The workbench (1) is provided with a hammer (38) and a notch (27); the linkage assembly (3) comprises a gear (39), a linkage rod (33), a belt (34), a spring trigger (36), a hammer (38) and two rotating wheels (35); the linkage rod (33) is pivotally connected in the notch (27); the gear (39) is arranged on the linkage rod (33); the gear (39) is connected to the outer side of the thread of the spiral tube (6) The two rotating wheels (35) are pivotally connected in the through hole (37) and the notch (27) respectively. The rotating wheel (35) in the notch (27) is coaxially connected to the linkage rod (33). The upper end of the spring trigger (36) is coaxially connected to the rotating wheel (35) in the through hole (37). The hammer (38) is arranged at the firing end of the spring trigger (36), and the hammer (38) corresponds to the outer side of the spiral tube (6).