Rope braiding device with bearded needle instant switching mechanism and braiding method

By designing a knitting device with a crochet instant switching mechanism in the knitting device, the problem that crochet pins in the existing rope knitting device is difficult to maintain a horizontal state, and the smooth passage and efficient knitting of the rope during the knitting process are achieved, and the knitting efficiency and finished product quality are improved.

CN119571531APending Publication Date: 2025-03-07NINGBO PURUIMU SEWING EQUIP CO LTD
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Patent Information

Application Number
CN202411891887.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-03-07

AI Technical Summary

Technical Problem

In existing hand-crank rope knitting machines, it is difficult to maintain a horizontal state when the crochet is closed or opened, which makes the rope easily hooked by the pin during the braiding process, affecting the smooth disengagement of the rope, and even causing the rope to be stuck, reducing the braiding efficiency.

Method used

A knitting device with a crochet instant switching mechanism is designed, including a rocker assembly, a clampable base assembly and a crochet instant switching mechanism. The number of crochets configured on the instant switch mechanism of the crochet is different, which can quickly respond to changes in the knitting process and through the optimized crochet latch swing track, ensuring that the latch remains in place when the crochet is closed or opened, reducing the contact between the rope and the latch.

Benefits of technology

Through the optimized crochet pin swing trajectory, the risk of rope being hooked by pins is reduced, the rope being stuck and broken is avoided, the continuity and smoothness of the braiding process is ensured, and the braiding speed and finished product quality are improved.

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Abstract

The invention discloses a rope braiding device with a bearded needle real-time switching mechanism and a braiding method. The rope braiding device comprises a rocking handle assembly, the bearded needle real-time switching mechanism used in a replacement mode and a clamping base assembly. The rocking handle assembly comprises a handle and a first gear; the bearded needle instant switching mechanism comprises a central column and a second gear; the first gear is meshed with the second gear; at least three crochet hooks are annularly distributed on the central column at intervals, are vertically distributed on the outer wall of the central column and can move up and down in the length direction of the central column; the bearded needle comprises a needle main body and a needle bolt, the needle main body comprises a hook part at the top end and a needle bottom foot at the bottom end, and the needle bolt is rotatably connected to the lower side of the hook part; the central column is sleeved with a cylinder, and an inclined annular limiting groove distributed along the motion trail of the needle bottom foot is formed in the cylinder. The needle bottom foot is transversely inserted into the inclined annular limiting groove and is vertically limited by the inclined annular limiting groove; according to the whole knitting method, the bearded needle instant switching mechanism not only can feed and loosen threads quickly, but also can keep the stability of the knitted rope during working.
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Description

Technical Field

[0001] The invention relates to the technical field of rope braiding, and in particular to a rope braiding device with a hook instant switching mechanism. Background Art

[0002] A rope braider is a tool used to braid yarn, rope and other materials, which can help people complete various weaving projects more easily. There are many types of rope braiders, including hand-cranked braiders, fixed braiders and double-headed combined braiders with interchangeable heads.

[0003] The utility model patent with the authorization publication number "CN202865542U" discloses a new type of weaving device, including a housing, a rotating handle installed on the housing, and a driving gear installed inside. The rotation of the rotating handle will drive the rotating drum in the housing, and the bottom of the rotating drum is equipped with a rotating gear that meshes with the driving gear. A crochet hook is coaxially installed on the side wall of the rotating drum. There are four crochet hooks and they are evenly distributed on the outside of the rotating drum. A sliding block is connected to the bottom of the crochet hook. The sliding block is located in an annular groove on the lower side wall of the housing, so that the crochet hook can move up and down while rotating. Thereby, the crochet hook can quickly hook the rope and weave.

[0004] The existing hand-cranked rope braiding machine is equipped with multiple hooks for weaving ropes. However, the pin on the hook is difficult to keep in a horizontal state with the hook when closing or opening the hook, so that the rope is easily caught by the pin during the weaving process, making it not smooth when the rope is detached. In severe cases, the rope will be stuck by the pin, making it impossible to carry out rope braiding, and staff need to handle it, which seriously reduces the efficiency of rope braiding.

[0005] In order to solve the problem that the pin of the existing hand-cranked braiding machine is difficult to keep horizontal when the hook is closed or opened, the problem causes the rope to be easily caught by the pin during the braiding process, affecting the smooth detachment of the rope, and even causing the rope to be stuck in severe cases, thereby reducing the efficiency of braiding. To this end, we proposed a new type of braiding machine, which is equipped with a braiding mechanism for quick wire feeding and wire removal. The hook pin of the braiding structure has an optimized swing trajectory and can ensure that the pin can maintain a predetermined position when the hook is closed or opened, reducing the contact between the rope and the pin, avoiding the problem of hooking and jamming the wire, and improving the braiding efficiency. Summary of the invention

[0006] The technical problem to be solved by the present invention is to provide a hook instant switching mechanism that can quickly feed and unthread the thread and maintain the stability of the braided rope. In addition, the braiding machine is equipped with a plurality of hook instant switching mechanisms of different specifications to meet different needs, and each hook instant switching mechanism is equipped with a different number of hooks, thereby meeting the diverse braiding needs.

[0007] The technical solution adopted by the present invention to solve the above technical problems is: a knitting machine with a hook instant switching mechanism, comprising a crank assembly, at least one replaceable hook instant switching mechanism, and a clampable base assembly; the clampable base assembly is used to fix the knitting machine at a target position;

[0008] The hook instant switching mechanism is arranged on the clampable base assembly;

[0009] The crank assembly includes a handle and a first gear mounted on the inner end of the handle;

[0010] The instant hook switching mechanism comprises a central column and a second gear mounted at the bottom end of the central column; the first and second gears are meshed with each other;

[0011] At least three hooks are distributed in an annular manner on the central column, and the hooks are vertically distributed on the outer wall of the central column and can move up and down along the length direction of the central column;

[0012] The crochet needle comprises a needle body and a needle latch, wherein the needle body comprises a hook portion at the top and a needle foot at the bottom, and the needle latch is rotatably connected to the lower side of the hook portion;

[0013] The central column is provided with a cylinder body, and the cylinder body is provided with an oblique annular limiting groove distributed along the movement trajectory of the needle foot; the needle foot is horizontally inserted into the oblique annular limiting groove and is limited up and down by the oblique annular limiting groove; in the first state, after the needle latch is completely rotated downward, the needle latch is vertically distributed to be consistent with the trajectory of the crochet needle moving vertically along the central column, and the bottom end of the needle latch does not extend beyond the first outer edge of the needle body in the horizontal direction; in the second state, after the needle latch is completely rotated upward, the hook portion and the needle latch are closed, and the first arc edge of the hook portion and the second arc edge of the needle latch are continuously transitioned to facilitate thread removal.

[0014] A further preferred technical solution of the present invention is: the clampable base assembly comprises a base connected to a center column and a clamping member;

[0015] The clamping member comprises a clamping plate and a threaded rod; the clamping plate is connected to the base via the threaded rod;

[0016] The clamping area is between the clamping plate and the base.

[0017] A further preferred technical solution of the present invention is: the cylinder comprises an upper cylinder member and a lower cylinder member, and the oblique annular limiting groove is formed between the two cylinder members;

[0018] The oblique annular limiting groove comprises an upper limiting inclined surface and a lower limiting inclined surface;

[0019] The needle base is located between the upper and lower limit inclined surfaces. During the ascending stage, the lower limit inclined surface pushes the needle base upward; during the descending stage, the upper limit inclined surface pushes the needle base downward.

[0020] A further preferred technical solution of the present invention is: the cylinder body comprises an upper cylinder member and a lower cylinder member, the oblique annular limiting groove is formed between the two cylinder members; and an inclined annular wall is extended laterally outward from the upper end of the lower cylinder member.

[0021] A further preferred technical solution of the present invention is: the cylinder body includes an upper cylinder member and a lower cylinder member, and the oblique annular limit groove is formed between the two cylinder members; a wire feed barrel is provided on the upper cylinder body, the opening of the wire feed barrel is a bell-shaped opening, and a notch is provided on one side of the opening of the wire feed barrel; a wire opening is provided on the side wall of the wire feed barrel below the notch.

[0022] A further preferred technical solution of the present invention is: it also includes a counterweight clamp, which clamps the rope passing through the bottom of the clamping plate; the weight of the counterweight clamp is 90g-150g.

[0023] A further preferred technical solution of the present invention is: vertically distributed convex strips are distributed on the central column, and a moving groove for the hook needle to move up and down is formed between two adjacent convex strips.

[0024] A further preferred technical solution of the present invention is: the oblique annular limit groove is a through groove for the needle base on the outer wall of the center column to pass through, the oblique annular limit groove is distributed in a ring along the circumferential side wall of the cylinder, and the oblique annular groove is inclined so that a height difference is formed between its first end and the second end.

[0025] A further preferred technical solution of the present invention is: it also includes a fixing plug, which is used to be inserted into the wire opening to fix the rope at the wire opening.

[0026] Another subject: A knitting method of a knitting machine with a crochet instant switching mechanism, comprising the following steps:

[0027] (1) Select a desired hook instant switching mechanism and assemble it with a clampable base assembly;

[0028] (2) fixing the braider at a target position by means of the clampable base assembly;

[0029] (3) First, pass the wire through the wire opening on the side of the wire inlet barrel on the upper side of the barrel body, and fix the wire at the wire opening with a fixing plug; then, pass the wire through the middle through hole of the center column and the bottom through hole of the clamping plate that can clamp the base assembly in sequence, and use a counterweight clamp to clamp the first end of the wire;

[0030] (4) confirming that the needle latches of all crochet hooks are in the open state, the rope thread enters the hook portion of the first crochet hook in the ascending state, and at the same time, the handle of the crank assembly is rotated to drive the first crochet hook to rotate and move downward;

[0031] (5) Continue shaking the handle, the thread avoids the second hook and enters the hook of the third hook, and at the same time, continue shaking the handle, the third hook rotates and moves downward;

[0032] (6) Repeat step (5) until the first crochet needle moves up to the raised state again, at which time the thread at the hook portion of the first crochet needle drives the needle latch to rotate until it is fully opened, so that the thread at the hook portion slides off, and at the same time, the hook portion of the first crochet needle hooks into the thread again;

[0033] (7) Continue shaking the handle, the first hook moves downward, and the thread that slides down from the first hook in step (6) exerts an upward force on the needle latch to drive the needle latch to rotate upward to close with the hook portion, and at the same time, the thread that slides down passes over the top wall of the hook portion; the remaining hooks, driven by the external force of shaking the handle, follow the first hook in sequence to complete the action of this step;

[0034] (8) Repeat step (7) until the knitting task is completed.

[0035] Compared with the prior art, the advantages of the present invention are: first, the optimized hook pin swing trajectory ensures that the pin can be kept in a given position when the hook is closed or opened, reducing unnecessary contact with the rope. This technical means reduces the risk of the rope being caught by the pin, thereby avoiding the jamming and breaking of the rope and ensuring the continuity of the weaving process. The new braiding device ensures that the rope passes more smoothly and reduces friction and resistance during the weaving process. This not only increases the weaving speed, but also improves the quality of the finished product, because the rope can be woven into the work more evenly.

[0036] In addition, the rope braiding device of the present invention allows the user to replace the hook instant switching mechanism with different numbers of configurations according to specific braiding needs. This flexibility means that the rope braiding device can adapt to various braiding projects, and the user can meet the needs by replacing the hook instant switching mechanism. This technical means significantly improves the applicability and versatility of the rope braiding device.

[0037] In addition, the braider of the present invention can be fixed on the work surface by a clampable base assembly. This feature is crucial to maintaining stability during the weaving process. The braider fixed on the surface reduces movement caused by improper operation or accidental touch, thereby ensuring the continuity and consistency of the weaving action. Since the braider is fixed on the work surface, the user can focus more on weaving skills and technical means instead of worrying about the position or stability of the equipment. This fixing method reduces the labor intensity of constantly adjusting the position of the equipment during the weaving process, making the weaving work more efficient. Moreover, the fixing or releasing action of the clampable base assembly is also easy to operate. The user can easily fix the braider on the work surface or quickly remove it, so as to quickly switch or move the braider in different work scenarios. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] The present invention will be further described in detail below in conjunction with the accompanying drawings and preferred embodiments, but those skilled in the art will appreciate that these drawings are drawn only for the purpose of explaining the preferred embodiments and therefore should not be used as a limitation on the scope of the present invention. In addition, unless otherwise specified, the drawings are only schematically representing the composition or structure of the described objects and may contain exaggerated displays, and the drawings are not necessarily drawn to scale.

[0039] Figure 1 A rope braiding machine with a hook instant switching mechanism;

[0040] Figure 2 It is a side structural cross-sectional view of the rope braiding device during the rope feeding process;

[0041] Figure 3 This is a schematic diagram of the clamping state of the rope braiding device of the present invention;

[0042] Figure 4 is a side sectional view of the rope braiding device of the present invention;

[0043] Figure 5 It is a schematic diagram of the internal structure of the rope braiding device of the present invention;

[0044] Figure 6 A top view of the instant switching mechanism for three crochet hooks;

[0045] Figure 7 A top view of the instant switching mechanism for four crochet hooks;

[0046] Figure 8 A top view of the instant switching mechanism for five crochet hooks;

[0047] Fig. 9 It is a schematic diagram of the assembly of two gears meshing with each other;

[0048] Fig.10 It is a schematic diagram of the overall structure of the counterweight clamp;

[0049] Fig.11 It is a schematic diagram of the assembly structure of the clamping plate and the base;

[0050] Fig.12 The overall structure of the crochet hook Figure 1 ;

[0051] Fig.13 The overall structure of the crochet hook Figure 2 ;

[0052] Fig.14 Schematic diagram of the local structure of the crochet hook Figure 1 ;

[0053] Fig.15 Schematic diagram of the local structure of the crochet hook Figure 2 ;

[0054] Fig.16 Schematic diagram of the braiding process Figure 1 ;

[0055] Fig.17 Schematic diagram of the braiding process Figure 2 . DETAILED DESCRIPTION

[0056] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It will be appreciated by those skilled in the art that these descriptions are only illustrative and exemplary and should not be construed as limiting the scope of protection of the present invention.

[0057] It should be noted that like reference numerals denote similar items in the following drawings, and thus, once an item is defined in one drawing, it will not be further defined or explained in the subsequent drawings.

[0058] The knitting machine 100 with hook instant switching mechanism is an innovative tool, which is designed to improve knitting efficiency and reduce operation complexity. It is composed of a crank assembly 103, at least one replaceable hook instant switching mechanism 101, and a clampable base assembly 102. The crank assembly 103 includes a handle 10 and a first gear 11 installed at the inner end of the handle, which is used to drive the knitting machine.

[0059] The clampable base assembly 102 is used to fix the knitting machine 100 at the target position F, and the hook instant switching mechanism 101 is installed on the base assembly, including a central column 20 and a second gear 21 connected to the bottom end thereof, and the two gears are meshed with each other to transmit power.

[0060] The crochet hook instant switching mechanism 101 is the core of the knitting machine, which includes a central column 20 and a plurality of crochet hooks 30 vertically distributed along the column and movable up and down. These crochet hooks 30 are composed of a needle body 31 and a rotatable needle latch 32. The needle body has a top hook 311 and a bottom needle foot 312, and the needle latch 32 is connected to the lower side of the hook 311, allowing the crochet hook to be opened and closed during the knitting process. This technical means ensures that the latch can maintain an appropriate position when the crochet hook is closed or opened, reduces the contact between the rope and the latch, and avoids the problem of hooking and jamming the thread.

[0061] By means of the invented hook machine structure, the knitting machine 100 can provide efficient knitting capabilities while ensuring smoothness and efficiency during the knitting process.

[0062] Specifically, at least three hooks 30 are distributed in an annular manner on the central column 20. These hooks 30 are vertically distributed on the outer wall of the central column 20 and can move up and down along the length direction of the central column 20 to achieve precise knitting action. Figures 6 to 9 As shown, there are three, four, or five crochet hooks distributed in an annular pattern on the central column 20. The user can select the appropriate number of crochet hooks for knitting as needed. The flexible configuration of the instant switching mechanism with different numbers of crochet hooks provides users with multiple options, allowing them to select the appropriate number of crochet hooks according to the specific knitting project and the thickness of the rope.

[0063] The instant hook switching mechanism of the present invention can quickly respond to changes in the knitting process, and can maintain high efficiency in both tight knitting and knitting techniques that require a large space for movement. The vertical movement of the hook 32 is precisely controlled by the oblique annular limit groove 313 on the central column 20, ensuring the stability and accuracy of the hook during the knitting process.

[0064] More specifically, the crochet needle 30 includes a needle body 31 and a needle pin 32 to achieve precise knitting movements. The needle body 31 has a hook portion 311 at the top and a needle foot 312 at the bottom, and these two parts work together to enable the crochet needle to firmly grasp and guide the thread. The needle pin 32 is rotatably connected to the lower side of the hook portion 311, which allows the crochet needle to be flexibly opened and closed during the knitting process to meet different knitting needs.

[0065] The central column 20 is provided with a cylinder 40, on which oblique annular limiting grooves 313 are specially provided. These limiting grooves are distributed along the movement track of the needle foot 312 to ensure that the crochet needle maintains an accurate track when moving up and down. The needle foot 312 is laterally inserted into the oblique annular limiting groove 313, and the limiting groove limits the upper and lower positions of the needle foot 312 to ensure the stability and accuracy of the crochet needle during the knitting process.

[0066] It should be noted that the oblique annular limiting groove 313 is a through groove for the needle base 312 on the outer wall of the center column to pass through. The oblique annular limiting groove 313 is distributed in a ring along the circumferential side wall of the cylinder body, and the oblique annular groove 313 is inclined so that a height difference is formed between its first end and the second end.

[0067] In the first state, Figure 12 to Figure 14 As shown, after the needle pin 32 rotates downward, the needle pin 32 is vertically distributed to keep consistent with the trajectory of the crochet needle 30 moving vertically along the central column 20, and the bottom end of the needle pin 32 does not extend horizontally beyond the first outer edge s1 of the needle body 31. This technical means ensures that the crochet needle can smoothly guide the rope in the open state to avoid the rope hooking or jamming, and at the same time prepares for the next step in the knitting process.

[0068] In the second state, if Fig.15 As shown, after the needle plug 32 rotates upward, the hook portion 311 and the needle plug 32 are closed, and the first arc edge s2 of the hook portion 311 and the second arc edge s3 of the needle plug 32 are continuously transitioned. This technical means makes the thread unwinding process smoother, reduces the friction and jamming of the rope during the weaving process, and improves the weaving efficiency and the quality of the finished product.

[0069] The clampable base assembly 102 is a key part of the braider 100, which ensures that the braider can be firmly fixed on a workbench or other work surface. The assembly consists of a base 50 and a clamping member 60, wherein the base 50 is provided with an upwardly protruding connecting column, and a threaded hole is provided in the middle for cooperating with a threaded rod 62 to achieve stable installation and adjustment of the clamping member 60. The clamping member 60 includes a clamping plate 61 and a threaded rod 62, and the clamping plate 61 is connected to the base 50 through the threaded rod 62. The clamping area f between the two allows the braider to remain stable when fixed and provides sufficient space to adapt to work surfaces of different sizes.

[0070] Preferably, the connecting column of the base 50 not only enhances the structural stability, but also increases the aesthetics of the base. This technical means allows the clamp 60 to be easily installed and adjusted, providing great convenience for the user. The user can adjust the height and angle of the braider as needed to adapt to different working conditions and personal preferences to achieve the best braiding effect.

[0071] In summary, the technical means of the clampable base assembly 102 take into account stability, compatibility and user convenience, so that the braider 100 can work stably in various environments, while providing users with flexible adjustment options to adapt to different braiding needs and personal preferences. This carefully technical structure not only improves the practicality of the braider, but also enhances its durability and reliability, making it an ideal choice for braiding enthusiasts and professionals.

[0072] Furthermore, the cylinder 40 includes an upper cylinder member 41 and a lower cylinder member 42, and an oblique annular limit groove 313 is formed between the two cylinder members; the oblique annular limit groove 313 includes an upper limit inclined surface r1 and a lower limit inclined surface r2; these two inclined surfaces accurately control the up and down movement of the needle base 312, ensuring that the crochet needle can move accurately along a predetermined trajectory during the weaving process.

[0073] During the operation of the knitting machine, the needle foot 312 is located between the upper limit inclined surface r1 and the lower limit inclined surface r2. In the rising stage of the hook, the lower limit inclined surface r2 pushes the needle foot 312 upward, and in the descending stage, the upper limit inclined surface r1 pushes the needle foot 312 downward. This technical means enables the hook 30 to smoothly perform an up and down circular motion during knitting, thereby ensuring the continuity and uniformity of knitting.

[0074] In addition, the upper end of the lower cylinder 42 radially extends outwardly to form an inclined wall m, and the upper surface of the inclined wall m transitions coherently with the lower limit inclined surface r2, providing a smooth transition area, further ensuring the smoothness of the crochet movement. Moreover, the existence of the inclined wall m takes into account the reduction of friction and wear, prolonging the service life of the knitting device, and also makes the crochet more stable during fast knitting, reducing knitting errors caused by the shaking or displacement of the crochet. This kind of carefully technical oblique annular limit groove 313 and inclined wall m enable the knitting device 100 to maintain high quality standards of knitting works while knitting efficiently.

[0075] In summary, the unique oblique annular limiting groove 313 and the inclined wall m of the cylinder 40 provide precise motion control and a smooth motion path for the hook.

[0076] Preferably, a wire feed drum 43 is provided on the upper cylinder 41, and the opening of the wire feed drum 43 is a trumpet-shaped opening so that the wire entry area is open and has sufficient space, thereby facilitating the hand to cooperate. A notch k is provided on one side of the opening of the wire feed drum 43, and the function of the notch k is to further guide the wire, ensure that the wire can accurately enter the braiding area, and provide an additional tension control point during the braiding process.

[0077] Preferably, a wire port y is provided on the side wall of the wire inlet drum below the notch k to guide the wire into the wire inlet drum 43 along a predetermined trajectory, thereby ensuring the stability of the wire and reducing movement during the weaving process. A fixing plug p is provided at the wire port y. The function of this fixing plug p is to firmly fix the wire at the wire port y to prevent the wire from shifting during weaving. At the same time, by fixing the end of the wire by external force, the wire can be effectively tightened to ensure uniform tension during the weaving process, which is crucial for making high-quality woven products.

[0078] Preferably, the other end of the rope is clamped with a weight clamp 70, and the weight clamp 70 clamps the rope passing through the bottom of the clamping plate 61. This ensures that the rope is in a tight state during the braiding process and also helps to maintain the consistency of the braiding tension.

[0079] It should be noted that the weight of the weight clip 70 is carefully designed, ranging from 90 grams to 150 grams. This weight selection is based on many rounds of experiments and tests we conducted to find an optimal weight to ensure that the weight clip works perfectly with the braider 100. Through this precise weight configuration, we ensure stability and smoothness during braiding, so that the rope tension is just right, thereby improving the efficiency of braiding and the quality of the finished product.

[0080] Furthermore, vertically distributed convex strips g are distributed on the central column 20, and a moving groove g1 for the crochet needle 30 to move up and down is formed between two adjacent convex strips g. The coordinated use of the convex strips g and the moving groove g1 ensures that the crochet needle 30 can move accurately along a predetermined trajectory during the knitting process, thereby ensuring the uniformity and consistency of the knitting. Moreover, the stable movement path reduces the jitter and deviation of the crochet needle in high-speed knitting or complex knitting modes.

[0081] Preferably, an outer shell b is sleeved between the wire inlet drum 43 and the base 50. On the one hand, the outer shell b provides physical protection for the internal components between the wire inlet drum 43 and the base 50. On the other hand, the outer shell b helps to enhance the structural stability of the entire braider, and reduces vibration during use by fixing and supporting the wire inlet drum and the base.

[0082] The knitting method of the knitting device 100 with the hook instant switching mechanism, the schematic process of knitting is as follows Fig.16 and Fig.17 As shown, the specific steps include:

[0083] (1) First, evaluate the specific task of the knitting project and obtain the number and type of crochet hooks required; select a most suitable crochet hook instant switching mechanism 101 and assemble it with the clampable base assembly 102;

[0084] (2) Next, the braider is fixed at the target position by means of the clampable base assembly 102, thereby providing a stable operating platform for braiding.

[0085] (3) In preparation, the wire is guided through the wire guide port y on the side of the wire inlet barrel on the barrel body 40 and fixed with a fixing plug p to maintain the stability of the wire during braiding. The wire is then passed through the middle through hole of the center column 20 and the bottom through hole 62 of the clamping plate 61 of the clampable base assembly 102 in sequence, and finally the first end of the wire is clamped with a weight clamp 70 to provide the necessary tension, and braiding is ready to begin.

[0086] (4) When the knitting process starts, confirm that the needle latches 32 of all the hooks 30 are in the open state, the thread enters the hook portion of the first hook 3a in the ascending state, and at the same time, the handle 10 of the crank assembly 103 is turned to drive the first hook 3a to rotate and move downward;

[0087] (5) Continue to shake the handle 10, the rope avoids the second hook 3b and enters the hook of the third hook 3c. At the same time, continue to shake the handle 10, and the third hook 3c rotates and moves downward;

[0088] (6) Repeat step (5) until the first crochet needle 3a moves up to the raised state again, at which time the thread at the hook portion of the first crochet needle 3a drives the needle latch 32 to rotate until it is fully opened, so that the thread at the hook portion 311 slides off, and at the same time, the hook portion 311 of the first crochet needle 3a hooks the thread again;

[0089] (7) Continue to shake the handle 10, and the first crochet needle 3a moves downward. At this time, the rope thread that slides down from the first crochet needle 3a in step (6) applies an upward force to the needle latch 32, so as to drive the needle latch 32 to rotate upward to close with the hook portion, and at the same time, the rope thread that slides down passes over the top wall of the hook portion 311; the rest of the crochet needles 30 are driven by the external force of the shaking handle 10, and follow the first crochet needle 3a to complete the action of this step in sequence;

[0090] (8) Finally, repeat step (7) until the knitting task is completed.

[0091] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or the directions or positional relationships in which the invention product is usually placed when in use, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. "First" and "second" are only for the purpose of making the description easier to understand, without any other directional meaning, and cannot be used as a limitation on the present invention.

[0092] The present invention provides a rope braiding device and a braiding method with a hook instant switching mechanism. The present invention is described in detail using specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the present invention and its core ideas. It should be noted that, for those skilled in the art, the present invention can be improved and modified in a number of ways without departing from the principles of the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A knitting machine with a crochet instant switching mechanism, characterized in that: It includes a crank assembly, at least one hook instant switching mechanism for replacement, and a clampable base assembly; the clampable base assembly is used to fix the knitting machine at a target position; The hook instant switching mechanism is arranged on the clampable base assembly; The crank assembly includes a handle and a first gear mounted on the inner end of the handle; The instant hook switching mechanism comprises a central column and a second gear mounted at the bottom end of the central column; the first and second gears are meshed with each other; At least three hooks are distributed in an annular manner on the central column, and the hooks are vertically distributed on the outer wall of the central column and can move up and down along the length direction of the central column; The crochet needle comprises a needle body and a needle latch, wherein the needle body comprises a hook portion at the top and a needle foot at the bottom, and the needle latch is rotatably connected to the lower side of the hook portion; The central column is provided with a cylinder body, and the cylinder body is provided with an oblique annular limiting groove distributed along the movement trajectory of the needle foot; the needle foot is horizontally inserted into the oblique annular limiting groove and is limited up and down by the oblique annular limiting groove; in the first state, after the needle latch is completely rotated downward, the needle latch is vertically distributed to be consistent with the trajectory of the crochet needle moving vertically along the central column, and the bottom end of the needle latch does not extend beyond the first outer edge of the needle body in the horizontal direction; in the second state, after the needle latch is completely rotated upward, the hook portion and the needle latch are closed, and the first arc edge of the hook portion and the second arc edge of the needle latch are continuously transitioned to facilitate thread removal.

2. The knitting machine with crochet needle instant switching mechanism according to claim 1, characterized in that: The clampable base assembly includes a base connected to a center column and a clamping member; The clamping member comprises a clamping plate and a threaded rod; the clamping plate is connected to the base via the threaded rod; The clamping area is between the clamping plate and the base.

3. The knitting machine with crochet needle instant switching mechanism according to claim 1, characterized in that: The cylinder body comprises an upper cylinder member and a lower cylinder member, and the oblique annular limiting groove is formed between the two cylinder members; The oblique annular limiting groove comprises an upper limiting inclined surface and a lower limiting inclined surface; The needle base is located between the upper and lower limit inclined surfaces. During the ascending stage, the lower limit inclined surface pushes the needle base upward; during the descending stage, the upper limit inclined surface pushes the needle base downward.

4. The knitting machine with crochet needle instant switching mechanism according to claim 1, characterized in that: The cylinder body comprises an upper cylinder member and a lower cylinder member, and the oblique annular limiting groove is formed between the two cylinder members; an inclined annular wall is extended outwardly and laterally from the upper end of the lower cylinder member.

5. The knitting machine with crochet needle instant switching mechanism according to claim 1, characterized in that: The cylinder body includes an upper cylinder part and a lower cylinder part, and the oblique annular limiting groove is formed between the two cylinder parts; a wire feed barrel is arranged on the upper cylinder body, the opening of the wire feed barrel is in the form of a bell mouth, and a notch is arranged on one side of the opening of the wire feed barrel; a wire opening is arranged on the side wall of the wire feed barrel below the notch.

6. The knitting machine with crochet needle instant switching mechanism according to claim 1, characterized in that: It also includes a weight clamp, which clamps the rope passing through the bottom of the clamping plate; the weight of the weight clamp is 90g-150g.

7. The knitting machine with crochet needle instant switching mechanism according to claim 1, characterized in that: The central column is provided with vertically distributed convex strips, and a moving groove for the hook needle to move up and down is formed between two adjacent convex strips.

8. The knitting machine with crochet needle instant switching mechanism according to claim 1, characterized in that: The oblique annular limiting groove is a through groove for the needle base on the outer wall of the center column to pass through. The oblique annular limiting groove is distributed in a ring shape along the peripheral side wall of the cylinder body, and the oblique annular groove is inclined so that a height difference is formed between its first end and the second end.

9. The knitting machine with crochet needle instant switching mechanism according to claim 5, characterized in that: It also includes a fixing plug, which is used to be inserted into the wire opening to fix the rope at the wire opening.

10. A knitting method for a knitting machine with a hook instant switching mechanism as claimed in any one of claims 1 to 9, characterized in that The steps include: (1) Select a desired hook instant switching mechanism and assemble it with a clampable base assembly; (2) fixing the braider at a target position by means of the clampable base assembly; (3) First, pass the wire through the wire opening on the side of the wire inlet barrel on the upper side of the barrel body, and fix the wire at the wire opening with a fixing plug; then, pass the wire through the middle through hole of the center column and the bottom through hole of the clamping plate that can clamp the base assembly in sequence, and use a counterweight clamp to clamp the first end of the wire; (4) confirming that the needle latches of all crochet hooks are in the open state, the rope thread enters the hook portion of the first crochet hook in the ascending state, and at the same time, the handle of the crank assembly is rotated to drive the first crochet hook to rotate and move downward; (5) Continue shaking the handle, the thread avoids the second hook and enters the hook of the third hook, and at the same time, continue shaking the handle, the third hook rotates and moves downward; (6) Repeat step (5) until the first crochet needle moves up to the raised state again, at which time the thread at the hook portion of the first crochet needle drives the needle latch to rotate until it is fully opened, so that the thread at the hook portion slides off, and at the same time, the hook portion of the first crochet needle hooks into the thread again; (7) Continue shaking the handle, the first hook moves downward, and the thread that slides down from the first hook in step (6) exerts an upward force on the needle latch to drive the needle latch to rotate upward to close with the hook portion, and at the same time, the thread that slides down passes over the top wall of the hook portion; the remaining hooks, driven by the external force of shaking the handle, follow the first hook in sequence to complete the action of this step; (8) Repeat step (7) until the knitting task is completed.

Citation Information

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