Multifunctional automatic production line suitable for paper bowl seedling raising

By designing a multi-functional automated production line, the existing paper bowl seedling cultivation equipment has been solved, and the seedling cultivation process has been automated and efficient, and large-scale seedling cultivation production has been supported.

CN119586466AActive Publication Date: 2025-03-11CHINA AGRI UNIV
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Patent Information

Application Number
CN202510050044.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-03-11
Estimated Expiration
2045-01-13

AI Technical Summary

Technical Problem

The existing paper bowl seedling cultivation equipment lacks an automated production line with high integration and easy operation, resulting in low seedling efficiency and unstable quality, and traditional sowing methods have problems such as poor accuracy and easy blockage.

Method used

A multi-functional automated production line is designed, including a cultivating plate spreading bowl soil scattering integration device, a hole pressing device, a precise alignment and precision seeding device, a soil covering device, a spraying device, a disk stacking device and a conveying device, to realize the integrated operation of spreading bowl, a soil covering, a hole pressing, a hole pressing, a seeding, a soil covering, a spraying, a disk stacking and conveying.

Benefits of technology

It improves seedling cultivation efficiency, ensures seedling cultivation quality, reduces production costs, realizes the consistency and stability of the seedling cultivation process, and supports large-scale and efficient paper pot seedling production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a multifunctional automatic production line suitable for paper bowl seedling raising. The production line comprises a conveying device 7, and a cultivation disc bowl-unfolding soil-paving integration device 1, a hole pressing device 2, a precise alignment precision seeding device 3, a soil covering device 4, a spraying device 5 and a disc stacking device 6 which are sequentially arranged on the conveying device 7. According to the device, the integrated operation of pot unfolding, soil paving, hole pressing, sowing, soil covering, spraying, tray stacking and conveying can be achieved, meanwhile, functional modules of all the devices are coordinated and matched, then the seedling raising efficiency is improved, the seedling raising quality is guaranteed, and the production cost is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of agricultural seedling raising equipment, in particular to a multifunctional automatic production line suitable for paper pot seedling raising. Background Art

[0002] In the field of modern agricultural engineering, the seedling raising process plays a key role in laying the foundation for the high quality and high yield of crops. Traditional seedling raising is mainly manual operation, which has significant defects such as labor-intensive, low efficiency, and difficulty in ensuring operation accuracy and consistency. It cannot meet the needs of large-scale and precise production in modern agriculture. With the advancement of agricultural mechanization, although some seedling raising equipment has emerged, there are still many technical bottlenecks for the specific process of paper pot seedling raising. For example, there is currently a lack of a comprehensive production line with high integration, convenient operation, and the ability to effectively improve the efficiency and quality of paper pot seedling raising; and there is a serious lack of automated operation in the key paper pot expansion link, which relies more on manual labor; at the same time, the traditional mechanical sowing has poor accuracy, low positioning accuracy, and damage to seeds. The air suction sowing has the disadvantage of easy clogging, which seriously affects the continuity and accuracy of sowing, thereby reducing the quality of seedling raising. Summary of the invention

[0003] In view of the defects existing in the prior art, the purpose of the present invention is to provide a multifunctional automated production line suitable for paper pot seedling cultivation. The automated production line can realize the integrated operation of potting, soil laying, hole pressing, sowing, soil covering, spraying, tray stacking and conveying, and the functional modules of each device are coordinated and cooperated, thereby improving seedling cultivation efficiency, ensuring seedling cultivation quality and reducing production costs.

[0004] In order to achieve the above purpose, the technical solution adopted by the present invention is:

[0005] A multifunctional automated production line suitable for paper pot seedling cultivation, characterized in that: the production line comprises a conveying device 7, and a cultivation tray, pot and soil-spreading integrated device 1, a hole pressing device 2, a precise positioning and precision sowing device 3, a soil covering device 4, a spraying device 5 and a tray stacking device 6 which are sequentially arranged on the conveying device 7;

[0006] The cultivation tray, potting and soil-laying integrated device 1 sequentially and cyclically completes the actions of lifting the cultivation tray 8, unfolding the folded paper pot 8.2 in the cultivation tray 8, laying the substrate in the unfolded paper pot 8.2, and pushing the cultivation tray 8 with soil-laying to the acupuncture device 2;

[0007] The hole pressing device 2 completes the action of pressing the substrate laid in the paper pot 8.2 out of the sowing hole;

[0008] The precise positioning and precision sowing device 3 completes the action of accurately sowing seeds into the above-mentioned sowing pit;

[0009] The soil covering device 4 completes the action of covering the sowing pit with soil;

[0010] The spraying device 5 sprays water and fertilizer on the cultivation tray covered with soil;

[0011] The stacking device 6 completes the action of stacking multiple layers of culture trays 8;

[0012] The conveying device 7 completes the action of conveying the cultivation tray 8 from the display pot soil-spreading integration device 1 to the hole pressing device 2, the precise positioning precision sowing device 3, the soil covering device 4, the spraying device 5 and the tray stacking device 6 in sequence.

[0013] On the basis of the above scheme,

[0014] The cultivation tray, display pot and soil covering integrated device 1 comprises a tray lifting mechanism 1.2, a display pot mechanism 1.5 is installed above the tray lifting mechanism 1.2, and a soil spreading mechanism 1.6 is installed above the display pot mechanism 1.5;

[0015] The tray lifting mechanism 1.2 is used to lift the culture trays 8 to the bottom of the display bowl mechanism 1.5 in sequence;

[0016] The pot unfolding mechanism 1.5 is used to unfold the folded paper pots 8.2 in the culture tray 8;

[0017] The soil spreading mechanism 1.6 is used to spread the substrate in the paper pot 8.2 in the unfolded state.

[0018] On the basis of the above scheme,

[0019] The middle of the potting mechanism 1.5 is provided with a through hole through which the lower opening of the soil spreading mechanism 1.6 can pass, and a plurality of potting pieces 1.5.9 are provided below the through hole; the plurality of potting pieces 1.5.9 can move relative to each other;

[0020] The plurality of pot spreading pieces 1.5.9 can be inserted into the folded paper pot 8.2, and the folded paper pot 8.2 can be unfolded by relative movement of the plurality of pot spreading pieces 1.5.9, so that the soil spreading mechanism 1.6 can spread the substrate in the paper pot 8.2.

[0021] On the basis of the above scheme,

[0022] A rolling brush 1.7 is provided between the cultivation tray, potting and soil-spreading integrated device 1 and the acupuncture device 2. The rolling brush 1.7 is used to brush off the excess matrix on the cultivation tray 8 when the cultivation tray 8 moves from the cultivation tray, potting and soil-spreading integrated device 1 to the acupuncture device 2.

[0023] On the basis of the above scheme,

[0024] The pressing device 2 includes a pressing plate 2.3, and a plurality of pressing heads 2.2 corresponding to the number of the paper pot holes in the paper pot 8.2 are installed below the pressing plate 2.3. The pressing plate 2.3 can reciprocate in the vertical direction to press the matrix in the paper pot 8.2 out of the sowing pit and compact the matrix.

[0025] On the basis of the above scheme,

[0026] The precise alignment and precision sowing device 3 comprises a seed box 3.9, a plurality of seed guide tubes 3.5 corresponding to the number of paper pot holes in the paper pot 8.2 are arranged below the seed box 3.9, a seeding plate 3.8 is arranged between the seed box 3.9 and the plurality of seed guide tubes 3.5, and a plurality of seed filling holes corresponding to the number of seed guide tubes 3.5 are opened on the seeding plate 3.8;

[0027] The sowing disc 3.8 can reciprocate relative to the seed box 3.9 under the drive of the sowing drive mechanism 3.2, and control the seeds in the seed box to slide along the seed guide tube 3.5 to the corresponding paper pot holes in sequence.

[0028] The multifunctional automated production line suitable for paper pot seedling cultivation described in the present invention has the following beneficial effects:

[0029] (1) The integrated device for spreading the culture tray and laying the soil of the cultivation pots of the present invention realizes the integrated operation of spreading the paper pots, placing the trays, and laying the bottom soil, which effectively solves the problem of the difficulty of spreading the paper pots automatically, improves production efficiency, reduces the complexity of manual operation, and ensures the consistency of the initial process of seedling cultivation.

[0030] (2) The hole pressing device of the present invention can accurately press out a sowing hole of appropriate size and depth in the paper pot and compact the matrix, which is helpful for subsequent accurate sowing.

[0031] (3) The precise positioning and precision seeding device of the present invention overcomes many disadvantages of traditional seeding methods, such as poor accuracy, inaccurate positioning, easy seed damage, easy clogging, etc. Through the precise positioning of the seed guide tube, precise control of the seed quantity in the seed filling hole, and a unique driving seeding mechanism, the precise sowing of pelletized seeds is achieved, the seed damage rate is reduced, the uniformity and accuracy of sowing are guaranteed, and the overall quality of seedling cultivation is improved.

[0032] (4) The soil covering device and the spraying device of the present invention can respectively evenly cover the substrate and spray water and fertilizer, thereby providing a suitable soil environment and water and nutrient conditions for seed germination and seedling growth.

[0033] (5) The stacking device of the present invention realizes the orderly stacking of the cultivation trays after the seedling cultivation is completed, which is convenient for subsequent handling, storage and management. It improves the overall automation of the production line, reduces manual intervention, reduces labor intensity, and also ensures the stability of the cultivation trays during the stacking process.

[0034] (6) The conveying device of the present invention is not only responsible for the stable conveyance of the cultivation tray between various processes, but also realizes the precise triggering of the operation signals of each device through the micro switches on the baffles on both sides. It ensures that each device automatically performs the corresponding operation at the right time, so that all links of the entire seedling production line are closely coordinated and work in coordination, greatly improving the production efficiency and automation level.

[0035] (7) The paper pot automated seedling production line of the present invention realizes the integrated operation of spreading pots, spreading soil, pressing holes, sowing, covering soil, spraying, stacking trays and conveying, and each functional module is independent of each other and coordinated. This integrated design greatly simplifies the seedling raising process, reduces the manual intervention links, and reduces production costs. At the same time, the close cooperation between the various devices ensures the continuity and stability of the seedling raising process, significantly improves the seedling raising efficiency, ensures the consistency of seedling raising quality, and enables paper pot seedling raising to be carried out on a large scale and efficiently, which has strongly promoted the widespread application of paper pot seedling raising technology in modern agriculture. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] The present invention has the following accompanying drawings:

[0037] Figure 1 The structural diagram of the automated seedling production line suitable for paper pots of the present invention;

[0038] Figure 2 Structural diagram of the cultivation tray, pot and soil-laying integrated device of the present invention;

[0039] Figure 3 Structural diagram of the lifting mechanism of the present invention;

[0040] Figure 4 The structure diagram of the exhibition bowl mechanism of the present invention;

[0041] Figure 5 Structural diagram of the soil spreading mechanism of the present invention;

[0042] Figure 6 The structure diagram of the acupuncture device of the present invention;

[0043] Figure 7 Structural diagram of the precise alignment and precision seeding device of the present invention;

[0044] Figure 8 Structural diagram of the soil covering device of the present invention;

[0045] Fig. 9 Structural diagram of the spray device of the present invention;

[0046] Fig.10 The structure diagram of the stacking device of the present invention;

[0047] Fig.11 Structural diagram of the conveying device of the present invention;

[0048] Fig.12 Structural diagram of the cultivation tray described in the present invention.

[0049] In the figure:

[0050] 1. Cultivation plate, pot and soil spreading integrated device; 1.1. Integrated device frame; 1.2. Plate lifting mechanism; 1.3. Top block assembly; 1.4. Plate pushing cylinder module; 1.5. Pot spreading mechanism; 1.6. Soil spreading mechanism; 1.7. Roller brush; 1.8. Conveying wheel; 1.9. Diamond bearing seat;

[0051] 1.2.1, servo motor I; 1.2.2, servo motor I fixing plate; 1.2.3, lifting guide rod; 1.2.4, linear bearing mounting plate; 1.2.5, lifting linear bearing; 1.2.6, support plate; 1.2.7, buffer block; 1.2.8, lifting screw rod; 1.2.9, lifting screw rod nut; 1.2.10, synchronous pulley mounting sleeve; 1.2.11, large synchronous pulley; 1.2.12, synchronous belt; 1.2.13, small synchronous pulley;

[0052] 1.5.1, stepper motor; 1.5.2, bowl linear bearing; 1.5.3, buffer sleeve; 1.5.4, lead screw nut; 1.5.5, coupling; 1.5.6, stepper motor fixing plate; 1.5.7, bowl base plate; 1.5.8, transverse guide rod fixing plate; 1.5.9, bowl piece; 1.5.10, transverse guide rod; 1.5.11, transverse lead screw; 1.5.12, transverse slider; 1.5.13, longitudinal guide rail fixing plate; 1.5.14, longitudinal slider; 1.5.15, longitudinal guide rod; 1.5.16, longitudinal lead screw; 1.5.17, lead screw bearing;

[0053] 1.6.1, soil box; 1.6.2, bearing; 1.6.3, unloading roller; 1.6.4, chain I; 1.6.5, small sprocket; 1.6.6, servo motor II mounting plate; 1.6.7, servo motor II; 1.6.8, gear dust cover; 1.6.9, gear; 1.6.10, round bearing seat;

[0054] 2. Acupressure device; 2.1. Acupressure device mounting frame; 2.2. Acupressure head; 2.3. Pressing plate; 2.4. Connecting plate; 2.5. Acupressure cylinder module;

[0055] 3. Precision alignment and precision seeding device; 3.1. Seeding device mounting frame; 3.2. Seeding drive mechanism; 3.3. Vertical pipe; 3.4. Seed guide tube chassis; 3.5. Seed guide tube; 3.6. Seed guide tube support rod; 3.7. Seed guide tube upper plate; 3.8. Seeding plate; 3.9. Seed box;

[0056] 3.2.1, fixing parts; 3.2.2, installing touch switch; 3.2.3, component mounting plate; 3.2.4, moving wheel; 3.2.5, crank block; 3.2.6, small slider; 3.2.7, slideway; 3.2.8, limit block; 3.2.9, return spring; 3.2.10, connecting rod; 3.2.11, rocker; 3.2.12, rocker fixing plate;

[0057] 4. Soil covering device; 4.1. Soil covering device housing; 4.2. Soil covering belt; 4.3. Round bearing seat; 4.4. Soil covering belt wheel; 4.5. Stirring shaft; 4.6. Bearing;

[0058] 5. Spraying device; 5.1. Spraying device mounting frame; 5.2. End cover; 5.3. Spraying pipe; 5.4. Nozzle; 5.5. Elbow; 5.6. Water supply pipe; 5.7. Water pump;

[0059] 6. Stacking device; 6.1. Stacking device frame; 6.2. Top block assembly; 6.3. Pushing plate; 6.4. Pushing plate guide rod; 6.5. Stacking cylinder fixing frame; 6.6. Stacking cylinder; 6.7. Stacking linear bearing; 6.8. Stacking cylinder mounting plate;

[0060] 7. Conveying device; 7.1. Conveying frame; 7.2. Baffle; 7.3. Conveying belt; 7.4. Conveying pulley; 7.5. Vertical bearing seat; 7.6. Conveying pulley shaft; 7.7. Micro switch; 7.8. DC motor; 7.9. Chain II; 7.10. Large sprocket;

[0061] 8. Cultivation tray; 8.1. Tray; 8.2. Paper pot. DETAILED DESCRIPTION

[0062] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0063] The purpose of the present invention is to solve the problems of the existing paper pot seedling production line, such as the small number of paper pots, the lack of automatic paper pot unfolding device, the poor sowing accuracy of the traditional sowing method, easy seed damage, easy clogging and insufficient integration of seedling function modules, and the design of a paper pot seedling production line that can solve the above technical problems according to the process characteristics and efficient production requirements of paper pot seedling. The main functions include: through the automatic paper pot unfolding device, the paper pot is stably unfolded and the bottom matrix is ​​laid; the sowing hole is pressed out in the paper pot by the hole pressing device; the sowing device is equipped to overcome the defect of easy clogging of the traditional sowing method and accurately sow seeds; the matrix is ​​evenly covered by the soil covering device; the watering operation is carried out by the spraying device; and the orderly stacking of the cultivation tray is realized by the stacking device, which can realize the coordinated operation of each seedling link and ensure the quality and efficiency of seedling cultivation. The paper pot seedling production line mainly includes: a cultivation tray, pot and soil laying integration device, a hole pressing device, a precise alignment and precision sowing device, a soil covering device, a spraying device, a stacking device, a conveying device and other components.

[0064] (1) Complete machine

[0065] like Figure 1 As shown, an automated seedling production line suitable for paper pots includes: a cultivation tray, pot and soil-spreading integrated device 1, a hole pressing device 2, a precise positioning and precision sowing device 3, a soil covering device 4, a spraying device 5, a tray stacking device 6, a conveying device 7 and other components.

[0066] The frame 1.1 of the cultivation tray, pot and soil-spreading integrated device 1 is connected to the frame 7.1 of the conveying device 7, and the hole pressing device 2, the precise positioning and precision sowing device 3, the soil covering device 4, the spraying device 5 and the tray stacking device 6 are installed in sequence above the conveying frame 7.11. The tray 8.1 and the paper pot 8.2 are made into the cultivation tray 8 by the cultivation tray, pot and soil-spreading integrated device 1, and then transported by the conveying device 7. After going through various operating procedures in sequence, the seedling raising operation of the paper pot is completed.

[0067] The working principle of the production line: When working, the internal mechanical structure of the cultivation tray potting soil-laying integrated device operates in sequence to complete the integrated operation of unfolding paper pots, placing trays and laying bottom soil. The plate-pushing cylinder module pushes the prepared cultivation tray to the conveying device, and the roller brush flattens the excess matrix. The cultivation tray is driven by the conveying device to pass through the hole-pressing device in sequence, which presses out the sowing pit and compacts the matrix through the hole-pressing head; then the precise positioning precision sowing device accurately sows the pelletized seeds into the seed pit according to the set quantity; the soil-covering device then spreads the matrix to cover the seeds; the spraying device sprinkles water on the sown cultivation tray; and finally the stacking device completes the orderly stacking of the cultivation trays. The baffles on both sides of the conveying device are equipped with micro switches at the corresponding positions of the hole-pressing, soil-covering, spraying and stacking devices. The micro switches are triggered when the cultivation tray passes by, and each device of the seedling production line automatically performs the corresponding operation. The cultivation tray completes the seedling process in sequence under the operation of each device, realizing the automated operation of paper pot seedling cultivation.

[0068] (2) Cultivation tray, display pot and soil-laying integrated device

[0069] like Figure 2 As shown, the cultivation tray potting soil spreading integrated device 1 is a key component for the integration of the cultivation tray of the paper pot seedling production line, which mainly completes the integrated operation of unfolding the paper pot, placing the tray and spreading the matrix to form a cultivation tray for seedling cultivation. The device includes: an integrated device frame 1.1, a tray lifting mechanism 1.2, a top block assembly 1.3, a tray pushing cylinder module 1.4, a potting mechanism 1.5, a soil spreading mechanism 1.6, a roller brush 1.7, a conveying wheel 1.8, a diamond bearing seat 1.9 and other components.

[0070] The cultivation tray, spreading pot and soil-spreading integrated device 1 is connected as a whole to the conveying device 7, and the frame height is consistent after the connection; the lifting mechanism 1.2 is installed at the bottom of the integrated device frame 1.1, and pushes the empty trays 8.1 placed on the support plate 1.2.6 upward one by one; the top block assembly 1.3 is installed on both sides of the integrated device frame 1.1, and the top blocks in the top block assembly 1.3 are horizontally fitted with the top block fixing plate, and the top blocks can rotate upward around the pin axis; the push plate cylinder module 1.4 is installed at the rear end of the integrated device frame 1.1, and the cylinder push plate can be pushed forward; the spreading pot mechanism 1.5 is fixed on the top of the integrated device frame 1.1, and the soil-spreading mechanism 1.6 is installed at the top of the integrated device frame 1.1, and the soil box 1.6.1 of the soil-spreading device passes through the base plate 1.5.7 of the spreading pot mechanism, and the base plate 1.5.7 can move up and down; the conveying wheel 1.8 and the roller brush 1.7 are installed at the front end of the integrated device frame 1.1 through the diamond bearing seat 1.9, providing forward power for the cultivation tray 8 and brushing off excess matrix.

[0071] like Figure 3As shown, the lifting mechanism 1.2 includes: servo motor I1.2.1, servo motor I fixing plate 1.2.2, lifting guide rod 1.2.3, linear bearing mounting plate 1.2.4, lifting linear bearing 1.2.5, supporting plate 1.2.6, buffer block 1.2.7, lifting screw 1.2.8, lifting screw nut 1.2.9, synchronous pulley mounting sleeve 1.2.10, large synchronous pulley 1.2.11, synchronous belt 1.2.12, small synchronous pulley 1.2.13 and other components. The lifting mechanism 1.2 is installed below the integrated device frame 1.1 through the servo motor fixing plate 1.2.2 and the linear bearing mounting plate 1.2.4. The tray lifting mechanism 1.2 is driven by the servo motor I1.2.1 to drive the small synchronous pulley 1.2.13 to move, and at the same time drives the tray lifting screw nut 1.2.9 connected to the large synchronous pulley 1.2.11 to rotate, driving the tray lifting screw 1.2.8 and the pallet 1.2.6 connected to the top of the tray lifting screw 1.2.8 to perform lifting and lowering actions. When the pallet rises to the top, the last pallet 8.1 on the pallet completes the tray supply, and the pallet will return to the lowest point under the action of the servo motor, and the next tray lifting operation will be continued after the pallet is filled. The tray lifting guide rod 1.2.3 can maintain the stability of the pallet 1.2.6 carrying the pallet.

[0072] like Figure 4 As shown, the exhibition bowl mechanism 1.5 includes: stepper motor 1.5.1, exhibition bowl linear bearing 1.5.2, buffer sleeve 1.5.3, screw nut 1.5.4, coupling 1.5.5, stepper motor fixing plate 1.5.6, exhibition bowl base plate 1.5.7, transverse guide rod fixing plate 1.5.8, exhibition bowl piece 1.5.9, transverse guide rod 1.5.10, transverse screw rod 1.5.11, transverse slider 1.5.12, longitudinal guide rail fixing plate 1.5.13, longitudinal slider 1.5.14, longitudinal guide rod 1.5.15, longitudinal screw rod 1.5.16, screw rod bearing 1.5.17 and other components. The exhibition bowl mechanism 1.5 is fixed to the integrated device frame 1.1 through four longitudinal guide rail fixing plates 1.5.13, and the stepper motor fixing plate 1.5.6 is also installed on the integrated device frame 1.1 to prevent the motor from rotating. The exhibition bowl mechanism 1.5 is driven by three stepper motors 1.5.1, which convert the rotational motion of the screw rod into the linear motion of the slider, so that the exhibition bowl base plate 1.5.7 installed on the longitudinal slider 1.5.14 can move up and down, and the exhibition bowl piece 1.5.9 installed on the transverse slider 1.5.12 can move left and right to complete the exhibition bowl operation.

[0073] like Figure 5As shown, the soil spreading mechanism 1.6 includes: soil box 1.6.1, bearing 1.6.2, unloading roller 1.6.3, chain I1.6.4, small sprocket 1.6.5, servo motor II mounting plate 1.6.6, servo motor II 1.6.7, gear dust cover 1.6.8, gear 1.6.9, round bearing seat 1.6.10 and other components. The soil spreading mechanism 1.6 as a whole is fixed to the top of the integrated device frame 1.1 by screws on both sides of the soil box, and the lower end of the soil box 1.6.1 passes through the base plate 1.5.7 of the display bowl mechanism 1.5. The soil spreading mechanism 1.6 drives the unloading roller 1.6.3 on one side by means of chain transmission through the servo motor II 1.6.7, and the gears 1.6.9 on the other side of the soil box 1.6.1 mesh with each other for transmission, and the four unloading rollers 1.6.3 rotate at the same time, and the matrix in the soil box 1.6.1 is transported to the lower end discharge port of the soil box by the groove of the unloading roller 1.6.3, completing the soil spreading operation.

[0074] The working principle of the integrated device for spreading pots and spreading soil on the cultivation tray: before work, the two spreading pot pieces of the spreading pot mechanism (respectively installed on the transverse guide rod fixing plate and the transverse slider) are manually inserted into the two sides of the paper pot, and the device is started. The spreading pot piece installed on the transverse guide rod fixing plate is fixed, and the spreading pot piece installed on the transverse slider is spread out under the drive of the transverse slider to spread out the paper pot; then the servo motor I of the tray lifting mechanism rotates a certain angle to drive the support plate to rise the distance of a tray. When the tray rises, it pushes open the top block combination (4 top blocks) and then falls on the reset top block; then the servo motor II of the soil spreading device rotates a certain angle, Drive four unloading rollers to cover the culture tray with the unfolded paper pot with the matrix to prevent the paper pot from shrinking; then the base plate of the spreading pot mechanism is driven upward by the longitudinal slider to pull the spreading pot pieces out from both sides of the paper pot, thus completing the integrated operation of the culture tray, spreading pot and soil integration; finally, the pushing plate cylinder module pushes the integrated culture tray onto the conveying wheel, and the culture tray moves toward the conveying device driven by the conveying wheel. When passing through the roller brush, the excess matrix will be brushed off and scraped flat. At the same time, the pushing plate cylinder module performs a reset action, and the stepper motor of the spreading pot mechanism controls the base plate to move downward and the spreading pot piece on the right to retract, preparing for the next integration of the culture tray.

[0075] (3) Acupuncture device

[0076] like Figure 6 As shown, the main function of the hole pressing device 2 is to press out the sowing hole and compact the substrate. The device includes: a hole pressing device mounting frame 2.1, a hole pressing head 2.2, a pressing plate 2.3, a connecting plate 2.4, a hole pressing cylinder module 2.5 and other components.

[0077] The cavitation pressing device 2 as a whole is fixed to the leftmost part above the frame 7.1 of the conveying device 7 through the mounting frames 2.1 on both sides. Two cavitation pressing cylinder modules 2.5 are fixed to the inner sides of the mounting frames 2.1 on both sides. The cavitation pressing cylinder modules 2.5 are connected to the pressing plate 2.3 through the connecting plate 2.4. The cavitation pressing heads 2.2 are installed on the pressing plate 2.3 according to the size of the unfolded paper pot to ensure that each cavitation pressing head is pressed into the corresponding center of the pot body.

[0078] The working principle of the hole pressing device: the cultivation tray moves toward the hole pressing device driven by the conveying device, and triggers the micro switch at that position when passing the right side of the hole pressing device. The conveying device stops working and delays for a period of time. During this period of time, the cultivation tray stops precisely under the hole pressing device, and the hole pressing cylinder module pushes the pressure plate to move downward. The hole pressing head presses small pits on the cultivation tray covered with substrate for easy sowing and compacts the loose substrate. Then the hole pressing cylinder module resets, and the conveying device continues to work, carrying the cultivation tray to the next seedling raising process.

[0079] (4) Precision seeding device

[0080] like Figure 7 As shown, the precise alignment and precision sowing device 3 is the core component of the paper pot seedling production line, and its main functions are to precisely align the seed guide tube, precisely control the number of seeds in the seed hole, and drive the sowing mechanism to complete the sowing operation. The device includes: a sowing device mounting frame 3.1, a sowing drive mechanism 3.2, a vertical pipe 3.3, a seed guide tube chassis 3.4, a seed guide tube 3.5, a seed guide tube support rod 3.6, a seed guide tube upper plate 3.7, a sowing plate 3.8, a seed box 3.9 and other components.

[0081] The precise positioning and precision seeding device 3 is fixed as a whole on the frame 7.1 of the conveying device 7 through the mounting frames 3.1 on both sides, and the seeding drive mechanism 3.2 and the vertical pipe 3.3 are installed on the conveying frame 7.1 behind the hole pressing device 2. The seeding tube chassis 3.4 is installed on the mounting frames 3.1 on both sides, and the seed guide tube upper plate 3.7 is connected to the seed guide tube chassis 3.4 through the seed guide tube support rod 3.6. The seed guide tube 3.5 passes through the upper plate 3.7 and the chassis 3.4 in sequence and is an interference fit. The seed box 3.9 is installed above the seed guide tube upper plate 3.7. The positions of the seed filling holes inside the seed box 3.9 are all recessed, which is conducive to seed filling. The seeding plate 3.8 is stuck between the two and can move along the mounting strips on both sides of the seed box 3.9. The seeding plate 3.8 selects specifications of different seed filling hole sizes according to actual sowing needs, thereby realizing precise control of the number of seeds.

[0082] The fixing part 3.2.1 of the sowing driving mechanism 3.2 is installed on the frame, and the component mounting plate 3.2.3 is installed above the fixing part 3.2.1 and is used to install the touch switch 3.2.2, the limit block 3.2.8 and the crank block 3.2.5. The moving wheel 3.2.4 is installed on the crank block, the return spring 3.2.9 connects the crank block and the component mounting plate, the connecting rod 3.2.10 connects the crank block and the small slider 3.2.6, the small slider can slide along the slideway 3.2.7, the slideway and the rocker fixing plate 3.2.12 are installed on the vertical pipe 3.3, the rocker 3.2.11 is connected to the rocker fixing plate in the middle, and the two ends are respectively connected to the small slider and the sowing plate 3.8.

[0083] The working principle of the sowing device: the cultivation tray moves toward the sowing device driven by the conveying device, and the front end of the cultivation tray pushes the moving wheel and drives the crank block to rotate at the same time. The crank block triggers the touch switch, the conveying device stops working and delays for a period of time, and the crank block also pulls the small slider to move through the connecting rod, and the small slider drives the rocker bar to rotate counterclockwise, pushing the seeding tray filled with seeds to the left for a distance, and the seeds fall into the corresponding paper pot holes through the seed guide tube. Then the conveying device continues to work, and after the sown cultivation tray is sent away, the reset spring resets the crank block, and the sowing tray is also reset accordingly, completing the seed filling and preparing for the next sowing.

[0084] (5) Soil covering device

[0085] like Figure 8 As shown, the main function of the soil covering device 4 is to cover the seeded cultivation tray with the matrix. The device includes: a soil covering device shell 4.1, a soil covering belt 4.2, a circular bearing seat 4.3, a soil covering pulley 4.4, a stirring shaft 4.5, a bearing 4.6 and other components.

[0086] The shell 4.1 of the soil covering device 4 is fixed above the frame 7.1 of the conveying device 7, behind the sowing device 3, the soil covering belt 4.2 is spread out by two soil covering pulleys 4.4, and the soil covering pulleys 4.4 and the two ends of the stirring shaft 4.5 are installed at the corresponding positions of the shell 4.1 through bearings 4.6 and circular bearing seats 4.3.

[0087] Working principle of the soil covering device: the cultivation tray moves toward the soil covering device driven by the conveying device, and triggers the micro switch at the position when passing the right side of the soil covering device. The soil covering pulley and the stirring shaft start to rotate, and the conveying device continues to move the cultivation tray forward. The soil covering belt conveys the substrate above it to the right end and falls into the cultivation tray. The stirring shaft can stir the substrate, which helps the substrate fall onto the soil covering belt. When the cultivation tray passes the micro switch as a whole, the micro switch is reset, the soil covering pulley and the stirring shaft stop rotating, and the soil covering operation of the cultivation tray is completed.

[0088] (6) Spraying device

[0089] like Fig. 9As shown, the main function of the spray device 5 is to spray water and fertilizer on the cultivation tray covered with soil. The device includes: a spray device mounting frame 5.1, an end cover 5.2, a spray pipe 5.3, a nozzle 5.4, an elbow 5.5, a water supply pipe 5.6, a water pump 5.7 and other components.

[0090] The spray device 5 is fixed as a whole on the upper part of the frame 7.1 of the conveying device 7 and the rear part of the covering device 4 through the mounting frame 5.1. The nozzle 5.3 is fixed on one side of the mounting frame 5.1, and the two ends of the nozzle 5.3 are respectively connected to the end cover 5.2 and the elbow 5.5. Eight nozzles 5.4 are installed under the nozzle 5.3. Both sides of the water supply pipe 5.6 are connected to the elbow 5.5 and the water pump 5.7. The water pump 5.7 is installed under the conveying frame 7.1.

[0091] Working principle of the spray device: the cultivation tray moves toward the spray device driven by the conveying device, and the micro switch at that position is triggered when passing through the spray device, the water pump starts working, and the conveying device continues to move the cultivation tray forward, and the nozzle sprays the water-fertilizer mixture onto the cultivation tray. When the cultivation tray passes the micro switch as a whole, the micro switch is reset, the water pump stops working, and the spraying operation of the cultivation tray is completed.

[0092] (7) Stacking device

[0093] like Fig.10 As shown, the main function of the stacking device 6 is to stack the cultivation trays that have been completed for seedling cultivation in an orderly manner. The device includes: a stacking device frame 6.1, a top block assembly 6.2, a push plate plate 6.3, a push plate guide rod 6.4, a stacking cylinder fixing frame 6.5, a stacking cylinder 6.6, a stacking linear bearing 6.7, a stacking cylinder mounting plate 6.8 and other components.

[0094] The stacking device 6 is fixed as a whole to the rightmost side above the frame 7.1 of the conveying device 7 and behind the spray device 5 through the frame 6.1. Four top block assemblies 6.2 are installed on the front and rear sides of the frame 6.1. The pushing plate 6.3 is connected with the pushing plate guide rod 6.4 and the stacking cylinder 6.6. The stacking cylinder 6.6 is fixed below the stacking cylinder mounting plate 6.8. Four stacking linear bearings 6.7 are installed on the four corners of the stacking cylinder mounting plate 6.8. The pushing plate guide rod 6.4 passes through the stacking linear bearing 6.7 and can move up and down. The pushing plate mechanism is installed as a whole on the stacking cylinder fixing frame 6.5, and the stacking cylinder fixing frame 6.5 is installed below the conveying frame 7.1.

[0095] The working principle of the stacking device: the cultivation tray with completed seedlings moves toward the stacking device driven by the conveying device. When it reaches the rightmost end of the stacking device, the micro switch at that position is triggered, and the conveying device stops working and delays for a period of time. During this period of time, the cultivation tray stops accurately in the middle of the stacking device, and the stacking cylinder drives the tray pushing plate to push the cultivation tray upward. When the cultivation tray rises, it pushes open the top block and falls on the reset top block. Then the stacking cylinder resets, and the conveying device continues to work, moving the next cultivation tray toward the stacking device, repeating the above stacking operation to complete the orderly stacking of the cultivation trays.

[0096] (8) Conveying device

[0097] like Fig.11 As shown, the main function of the conveying device 7 is to convey the culture tray and provide operating signals for each device by triggering the micro switch. The device includes: a conveying frame 7.1, a baffle 7.2, a conveyor belt 7.3, a conveyor pulley 7.4, a vertical bearing seat 7.5, a conveyor pulley shaft 7.6, a micro switch 7.7, a DC motor 7.8, a chain II 7.9, a large sprocket 7.10 and other components.

[0098] The frame 7.1 of the conveying device 7 is placed on the ground, and the left end is connected to the frame 1.1 of the cultivation plate integration device 1, baffles 7.2 are installed on the upper sides of the conveying frame 7.1, and vertical bearing seats 7.5 are installed on the lower sides of the conveying frame 7.1. The conveyor belt pulley shaft 7.6 fixed with the conveyor belt pulley 7.4 is coaxially installed with the vertical bearing seats 7.5 on both sides, and the conveyor belt 7.3 is spread open by the conveyor belt pulley 7.4. The micro switch 7.7 is installed at the corresponding position on the inner side of the baffles 7.2 on both sides for triggering the signal. The DC motor 7.8 is fixed under the conveyor frame 7.1 and drives the sprocket 7.10 to rotate through the chain 7.9. The sprocket 7.10 is coaxially connected with the rightmost conveyor belt pulley shaft 7.6.

[0099] Working principle of the conveying device: When working, the DC motor drives the conveyor belt wheel shaft at the far right end to rotate, and the two conveyor belts move clockwise from left to right. When the spreading pot and soil-laying integration device pushes the cultivation tray to the far left of the conveying device, the conveying device drives the cultivation tray to move from left to right, passing through the micro switches installed at the corresponding positions of the hole pressing, soil covering, spraying and tray stacking devices in turn. Each device cooperates to execute the corresponding operating instructions and finally completes the conveying task of the paper pot seedling production line.

[0100] (9) Cultivation tray

[0101] like Fig.12 As shown, the cultivation tray 8 includes: a tray 8.1 and a paper pot 8.2. The cultivation tray 8 is manufactured in the potting soil integration device 1, and then transported by the conveying device 7 to complete each seedling raising process. The seedling-raised cultivation tray is stacked in the tray stacking device 6, mainly used as a seedling raising carrier of the paper pot seedling raising production line.

[0102] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

Claims

1. A multifunctional automated production line suitable for paper pot seedling cultivation, characterized in that: The production line comprises a conveying device (7), and a cultivation tray, pot and soil-spreading integrated device (1), a hole pressing device (2), a precise positioning and precision sowing device (3), a soil covering device (4), a spraying device (5) and a tray stacking device (6) which are sequentially arranged on the conveying device (7); The cultivation tray, potting and soil-laying integrated device (1) sequentially and cyclically completes the actions of lifting the cultivation tray (8), unfolding the folded paper pot (8.2) in the cultivation tray (8), laying the substrate in the unfolded paper pot (8.2), and pushing the soil-laying cultivation tray (8) to the acupuncture device (2); The hole pressing device (2) completes the action of pressing the substrate laid in the paper pot (8.2) out of the sowing hole; The precise positioning and precision sowing device (3) completes the action of accurately sowing seeds into the above-mentioned sowing pit; The soil covering device (4) completes the action of covering the sowing pit with soil; The spraying device (5) sprays water and fertilizer on the cultivation tray that has been covered with soil; The stacking device (6) completes the action of stacking multiple layers of culture trays (8); The conveying device (7) completes the action of conveying the cultivation tray (8) from the pot soil-spreading integration device (1) to the hole pressing device (2), the precise positioning precision sowing device (3), the soil covering device (4), the spraying device (5) and the tray stacking device (6) in sequence.

2. A multifunctional automated production line suitable for paper pot seedling cultivation as claimed in claim 1, characterized in that: The cultivation tray, display pot and soil covering integrated device (1) comprises a tray lifting mechanism (1.2), a display pot mechanism (1.5) installed above the tray lifting mechanism (1.2), and a soil spreading mechanism (1.6) installed above the display pot mechanism (1.5); The tray lifting mechanism (1.2) is used to lift the cultivation trays (8) to the bottom of the display bowl mechanism (1.5) in sequence; The pot unfolding mechanism (1.5) is used to unfold the paper pot (8.2) in a folded state in the culture tray (8); The soil spreading mechanism (1.6) is used to spread the substrate in the paper pot (8.2) in the unfolded state.

3. A multifunctional automated production line suitable for paper pot seedling cultivation as claimed in claim 2, characterized in that: A through hole is provided in the middle of the spreading pot mechanism (1.5) through which the lower opening of the soil spreading mechanism (1.6) can pass, and a plurality of spreading pot pieces (1.5.9) are provided below the through hole; the plurality of spreading pot pieces (1.5.9) can move relative to each other; The plurality of pot spreading pieces (1.5.9) can be inserted into a folded paper pot (8.2), and the folded paper pot (8.2) can be unfolded through the relative movement of the plurality of pot spreading pieces (1.5.9), so that the soil spreading mechanism (1.6) can spread the substrate in the paper pot (8.2).

4. A multifunctional automated production line suitable for paper pot seedling cultivation as claimed in claim 2, characterized in that: A rolling brush (1.7) is provided between the cultivation tray, potting soil-spreading integrated device (1) and the acupuncture-pressing device (2), and the rolling brush (1.7) is used to brush off excess matrix on the cultivation tray (8) when the cultivation tray (8) moves from the cultivation tray, potting soil-spreading integrated device (1) to the acupuncture-pressing device (2).

5. A multifunctional automated production line suitable for paper pot seedling cultivation as claimed in claim 1, characterized in that: The hole pressing device (2) comprises a pressing plate (2.3), a plurality of hole pressing heads (2.2) corresponding to the number of holes in the paper pot (8.2) are installed below the pressing plate (2.3), and the pressing plate (2.3) can reciprocate in the vertical direction to press the matrix in the paper pot (8.2) out of the sowing pit and compact the matrix.

6. A multifunctional automated production line suitable for paper pot seedling cultivation as claimed in claim 1, characterized in that: The precise alignment and precision sowing device (3) comprises a seed box (3.9), a plurality of seed guide tubes (3.5) corresponding to the number of paper pot holes in the paper pot (8.2) are arranged below the seed box (3.9), a seed tray (3.8) is arranged between the seed box (3.9) and the plurality of seed guide tubes (3.5), and a plurality of seed filling holes corresponding to the number of seed guide tubes (3.5) are opened on the seed tray (3.8); The sowing disc (3.8) can reciprocate relative to the seed box (3.9) under the drive of the sowing drive mechanism (3.2), and control the seeds in the seed box to slide along the seed guide tube (3.5) to the corresponding paper pot holes in sequence.

Citation Information

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