High-wear-resistance gear machining equipment and process
By designing a combination of swing rods and brushes in gear processing equipment, the problem of debris accumulation is solved, and the quality inspection accuracy and processing efficiency are improved.
Patent Information
- Application Number
- CN202411989197.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
It is difficult for existing gear processing equipment to effectively remove debris during processing, resulting in debris accumulation on the surface of the gear to be processed, affecting the accuracy of quality inspection and reducing processing efficiency.
A high wear-resistant gear processing equipment is designed, using a combination of swing rods and brushes. The brushes clean the debris on the surface of the gear to be processed by swinging left and right through the left and right of the swing rods to ensure that the surface is clean and correct.
Effectively remove debris from the surface of the gear to be processed, improve the accuracy and processing efficiency of quality inspection, and avoid errors in determining appearance defects caused by debris residues.
Smart Images

Figure CN119589026A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of gear processing, and in particular to a high wear-resistant gear processing device and process. Background Art
[0002] A gear is a mechanical element with a tooth shape, which is mainly used to transmit motion and power.
[0003] In the prior art, gears are a very common mechanical component, and gear hobbing is one of the common means of gear processing and manufacturing. It can process gears with high precision and high efficiency. A Chinese invention with publication number CN107262840B discloses a high-speed gear hobbing machine. By adjusting the front and rear positions of the protective plate, the protective plate can be adjusted to the processing position for shielding. Even the waste pins generated during the processing will be blocked by the protective plate.
[0004] However, even if the debris is blocked, it will still accumulate on the surface of the gear to be processed. The debris remaining on the gear will interfere with the quality inspection, thereby increasing the error in judging the appearance defects of the gear. After the unqualified gears are processed, not only will the raw materials be wasted and unusable, but the overall hobbing time will also be increased, reducing the hobbing efficiency of multiple gears in the same batch. Summary of the invention
[0005] The object of the present invention is to provide a high wear-resistant gear processing equipment and process to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high wear-resistant gear processing equipment, a base, a hobbing gear and a support seat are movably provided on the upper surface of the base, a gear to be processed is movably sleeved on the outer surface of the upper end of the support seat, a nut is provided on the outer surface of the support seat above the gear to be processed, a transmission gear is movably provided on the upper surface of the base, a support column and a fixed seat are fixed on the upper surface of the base, and a rotating rod is movably inserted inside the support column;
[0007] A support frame, a cylinder is fixed on the lower surface of the support frame, a fixing plate is fixed on the side surface of the support frame, a limiting block is movably inserted into the side surface of the fixing plate, a positioning groove is opened on the inner surface of the fixing plate, a sleeve is movably provided on the inner wall of the positioning groove, a brush is fixed on the side surface of the sleeve, and a swing rod is movably provided inside the sleeve.
[0008] Preferably, the cylinder is supported against the upper end surface of the support seat, and a transmission tooth block is fixed on the lower end surface of the support seat. The transmission tooth block corresponds to the transmission gear and is movably clamped. A belt is movably sleeved on the end of the transmission gear, and the other end of the belt is movably sleeved on the end of the rotating rod.
[0009] Preferably, a baffle is fixed to the upper end of the swing rod, a connecting block is fixed to the lower end of the swing rod, a first through hole is opened inside the connecting block, an annular groove is opened on the inner wall of the first through hole, a first rotating shaft is fixed to the inner surface of the fixed seat, and an annular block is fixed to the outer surface of the first rotating shaft.
[0010] Preferably, the connecting block is movably sleeved on the outer surface of the first rotating shaft, the annular groove corresponds to the annular block and is movably clamped, and the end of the rotating rod is movably provided with a movable ring, and the movable ring corresponds to the swing rod and is movably clamped.
[0011] Preferably, a second through hole is formed on the inner wall of the positioning groove, a second rotating shaft is fixed to the end surface of the limiting block, and the second rotating shaft corresponds to the second through hole and is movably arranged.
[0012] Preferably, a movable plate is fixed to the side surface of the second rotating shaft, the movable plate is located on the outer surface of the fixed plate, a first limit plate and a second limit plate are fixed to the outer surface of the movable plate, and the movable plate, the first limit plate and the second limit plate are distributed in concentric circles.
[0013] Preferably, the movable plate is located between the first limiting plate and the second limiting plate, a second spring is movably provided between the movable plate and the first limiting plate, and two ends of the second spring are respectively fixed.
[0014] Preferably, a positioning rod is fixed to the lower end side surface of the sleeve, the positioning rod corresponds to the positioning groove and is movably clamped, a bracket is fixed to the outer surface of the sleeve above the positioning rod, and the brush is fixed to the lower end surface of the bracket.
[0015] Preferably, a receiving groove is provided inside the sleeve, a notch is provided near the lower end of the receiving groove, a first spring is movably sleeved on the outer surface of the swing rod below the baffle, and the first spring is movably located in the receiving groove.
[0016] A process according to the above-mentioned high wear-resistant gear processing equipment comprises the following steps:
[0017] Step 1: Cleaning, start the gear hobbing and the support seat to rotate, and the rotating gear hobbing will cut the side surface of the gear to be processed into teeth. The rotation of the support seat will drive the transmission gear to rotate through the transmission gear block, and the rotation of the transmission gear will drive the rotating rod to rotate through the belt. Since the rotating rod is in a 'Z' shape, the rotation of the rotating rod will drive the movable collar to make a circular motion with the turning point of the rotating rod as the axis. Since the movable collar is movably clamped on the outer surface of the swing rod, and the radius of the movable collar to make a circular motion is small, when the movable collar rotates in the first and second quadrants, it will drive the swing rod to rotate around the first rotation axis toward the gear to be processed. When the movable collar rotates in the fourth and third quadrants, it will drive the swing rod to rotate around the first rotation axis away from the gear to be processed. When the swing rod swings left and right, the brush on the swing rod will clean the debris on the surface of the gear to be processed to prevent interference with the quality inspection of the gear.
[0018] Step 2: Positioning. When the swing arm swings left and right, it will drive the sleeve to move in the positioning groove. When the swing arm rotates toward the gear to be processed, the positioning rod on the side surface of the sleeve moves in the inner groove above the positioning groove. When the positioning rod is located in the inner groove above the positioning groove, the brush fixed on the side surface of the sleeve will not contact the gear to be processed. When the swing arm swings to the maximum angle, the positioning rod is located at the connection between the upper and lower inner grooves on the far right of the positioning groove. Due to the elasticity of the first spring, the first spring will squeeze the sleeve downward to make the positioning rod slide to the inner groove below the positioning groove. At this time, the brush will contact the gear to be processed, and the swing arm will rotate away from the gear to be processed. There is a horizontal section in the inner groove below the positioning groove on the right side, and its length is equal to the radius of the gear to be processed. When the positioning rod is located in this horizontal inner groove, the brush will The debris is cleaned to make the debris on its surface fall off. The continued rotation of the swing arm will drive the positioning rod to gradually lift upward in the inner groove below the positioning groove and knock open the obstruction of the limit block and lift it to the connecting part of the upper and lower inner grooves of the leftmost positioning groove. Subsequently, the elasticity of the second spring drives the limit block to reset. Since the movable plate and the second limit plate are directly contacted by the second spring, the limit block under the limit of the second limit plate can only rotate clockwise but not counterclockwise. Therefore, when the positioning rod moves from the connecting part of the upper and lower inner grooves of the leftmost positioning groove to the upper inner groove of the right positioning groove, it will be supported by the limit block, thereby realizing the circular movement of the positioning rod in the positioning groove, and the brush will only clean the gear to be processed from the inside to the outside, and will not clean the debris to other parts of the upper surface of the gear to be processed, thereby cleaning the debris accumulated on the surface of the gear to be processed.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] Start the gear hobbing and support seat to rotate, and the rotating gear hobbing will cut the side surface of the gear to be processed into teeth. The rotation of the support seat will drive the transmission gear to rotate through the transmission gear block, and the rotation of the transmission gear will drive the rotating rod to rotate through the belt. Since the rotating rod is in a 'Z' shape, the rotation of the rotating rod will drive the movable collar to make a circular motion with the turning point of the rotating rod as the axis. Since the movable collar is movably clamped on the outer surface of the swing rod, and the radius of the movable collar for the circular motion is small, when the movable collar rotates and is located in the first and second quadrants, it will drive the swing rod to rotate around the first rotation axis toward the gear to be processed. When the movable collar rotates and is located in the fourth and third quadrants, it will drive the swing rod to rotate around the first rotation axis away from the gear to be processed. When the swing rod swings left and right, the brush on the swing rod will clean the debris on the surface of the gear to be processed to prevent interference with the quality inspection of the gear. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the present invention;
[0022] Figure 2 It is a cutaway perspective schematic diagram of the overall structure of the present invention;
[0023] Figure 3 It is an exploded stereoscopic schematic diagram of the gear assembly structure to be processed according to the present invention;
[0024] Figure 4 It is a partially cutaway exploded perspective schematic diagram of the swing assembly structure of the present invention;
[0025] Figure 5 It is a three-dimensional schematic diagram of the cleaning component structure of the present invention;
[0026] Figure 6 It is an exploded three-dimensional schematic diagram of the brush assembly structure of the present invention;
[0027] Figure 7 It is a cutaway perspective schematic diagram of the brush assembly structure of the present invention;
[0028] Figure 8 It is a three-dimensional schematic diagram of the structure of the fixing plate assembly of the present invention;
[0029] Fig. 9 It is a three-dimensional schematic diagram of the other side of the fixing plate assembly structure of the present invention;
[0030] Fig.10 It is a cutaway exploded perspective schematic diagram of the fixing plate assembly structure of the present invention.
[0031] In the figure: 1, base; 2, support frame; 3, gear to be processed; 4, gear hobbing; 5, fixing plate; 6, nut; 7, swing rod; 8, support column; 9, belt; 10, support seat; 11, transmission gear; 12, cylinder; 13, transmission gear block; 14, baffle; 15, connecting block; 16, first through hole; 17, annular groove;
[0032] 18. first rotating shaft; 19. annular block; 20. fixed seat; 21. rotating rod; 22. movable sleeve ring; 23.
[0033] Sleeve; 24, positioning rod; 25, first spring; 26, bracket; 27, brush; 28, storage slot; 29,
[0034] Notch; 30, positioning groove; 31, limit block; 32, second rotating shaft; 33, second spring; 34, movable plate; 35, second through hole; 36, first limit plate; 37, second limit plate. DETAILED DESCRIPTION
[0035] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] Embodiment 1
[0037] See also Figure 1-Figure 10 The present invention provides a technical solution: a high wear-resistant gear processing equipment, wherein a hobbing gear 4 and a support seat 10 are movably provided on the upper surface of a base 1, a gear 3 to be processed is movably sleeved on the outer surface of the upper end of the support seat 10, a nut 6 is provided on the outer surface of the support seat 10 above the gear 3 to be processed, and the nut 6 fixes the gear 3 to be processed on the support seat 10, a transmission gear 11 is movably provided on the upper surface of the base 1, a support column 8 and a fixed seat 20 are fixed on the upper surface of the base 1, a rotating rod 21 is movably inserted inside the support column 8, and the rotation of the rotating rod 21 drives the movable sleeve ring 22 to rotate with the rotating rod 21 The turning point is the axis for circular distal motion, and since the movable collar 22 is movably clamped on the outer surface of the swing rod 7, and the radius of the movable collar 22 for circular distal motion is small, when the movable collar 22 rotates and is located in the first and second quadrants, it will drive the swing rod 7 to rotate around the first rotating shaft 18 toward the gear 3 to be processed. When the movable collar 22 rotates and is located in the fourth and third quadrants, it will drive the swing rod 7 to rotate around the first rotating shaft 18 away from the gear 3 to be processed. When the swing rod 7 swings left and right, the brush 27 located on the swing rod 7 will clean the debris on the surface of the gear 3 to be processed.
[0038] A cylinder 12 is fixed to the lower surface of the support frame 2, a fixed plate 5 is fixed to the side surface of the support frame 2, a limiting block 31 is movably inserted into the side surface of the fixed plate 5, a positioning groove 30 is opened on the inner surface of the fixed plate 5, a sleeve 23 is movably provided on the inner wall of the positioning groove 30, a brush 27 is fixed to the side surface of the sleeve 23, a swing rod 7 is movably provided inside the sleeve 23, the brush 27 will only clean the gear 3 to be processed from the inside to the outside, and will not clean the debris to other parts of the upper surface of the gear 3 to be processed, thereby cleaning the debris accumulated on the surface of the gear 3 to be processed.
[0039] On the basis of embodiment 1, in order to realize the cleaning of the debris accumulated on the gear 3 to be processed, the cylinder 12 is supported against the upper end face of the support seat 10, and a transmission gear block 13 is fixed on the lower end surface of the support seat 10. The transmission gear block 13 corresponds to the transmission gear 11 and is movably clamped. A belt 9 is movably sleeved on the end of the transmission gear 11, and the other end of the belt 9 is movably sleeved on the end of the rotating rod 21.
[0040] A baffle 14 is fixed to the upper end of the swing rod 7, and the baffle 14 is the fulcrum of the first spring 25, so that the first spring 25 will press the sleeve 23 downward to make the positioning rod 24 slide to the inner groove below the positioning groove 30, and a connecting block 15 is fixed to the lower end of the swing rod 7, and a first through hole 16 is opened inside the connecting block 15, and an annular groove 17 is opened on the inner wall of the first through hole 16, and a first rotating shaft 18 is fixed to the inner surface of the fixing seat 20, and an annular block 19 is fixed to the outer surface of the first rotating shaft 18.
[0041] The connecting block 15 is movably mounted on the outer surface of the first rotating shaft 18, the annular groove 17 corresponds to the annular block 19 and is movably clamped, which plays a positioning role on the swing rod 7 to prevent the swing rod 7 from shifting during rotation. A movable ring 22 is movably provided on the end of the rotating rod 21, and the movable ring 22 corresponds to the swing rod 7 and is movably clamped.
[0042] A second through hole 35 is provided on the inner wall of the positioning groove 30, and a second rotating shaft 32 is fixed to the end surface of the limit block 31. The second rotating shaft 32 corresponds to the second through hole 35 and is movably arranged. The continued rotation of the swing rod 7 will drive the positioning rod 24 to gradually rise upward in the inner groove below the positioning groove 30 and break through the obstruction of the limit block 31 to rise to the connecting point of the upper and lower inner grooves of the leftmost positioning groove 30.
[0043] A movable plate 34 is fixed to the side surface of the second rotating shaft 32. The movable plate 34 is located on the outer surface of the fixed plate 5. A first limiting plate 36 and a second limiting plate 37 are fixed to the outer surface of the movable plate 34. The movable plate 34, the first limiting plate 36 and the second limiting plate 37 are distributed in a concentric circle.
[0044] The movable plate 34 is located between the first limit plate 36 and the second limit plate 37. A second spring 33 is movably provided between the movable plate 34 and the first limit plate 36. Both ends of the second spring 33 are fixed respectively. Due to the elasticity of the second spring 33, the limit block 31 is driven to reset. Since the movable plate 34 and the second limit plate 37 are squeezed and directly contacted by the second spring 33, the limit block 31 can only rotate clockwise under the limit of the second limit plate 37, but cannot rotate counterclockwise.
[0045] A positioning rod 24 is fixed to the lower side surface of the sleeve 23. The positioning rod 24 corresponds to the positioning groove 30 and is movably clamped. A bracket 26 is fixed to the outer surface of the sleeve 23 above the positioning rod 24. A brush 27 is fixed to the lower end surface of the bracket 26. The brush 27 will only clean the gear 3 to be processed from the inside to the outside, and will not clean the debris to other parts of the upper surface of the gear 3 to be processed, thereby cleaning the debris accumulated on the surface of the gear 3 to be processed.
[0046] A receiving groove 28 is provided inside the sleeve 23, and a notch 29 is provided at the lower end of the receiving groove 28. A first spring 25 is movably sleeved on the outer surface of the swing rod 7 below the baffle 14, and the first spring 25 is movably located in the receiving groove 28. Due to the elasticity of the first spring 25, the first spring 25 will press the sleeve 23 downward, so that the positioning rod 24 slides to the inner groove below the positioning groove 30, and the brush 27 will contact the gear 3 to be processed.
[0047] The present invention also discloses a process for high wear-resistant gear processing equipment, comprising the following steps:
[0048] Step 1: cleaning, start the gear hobbing 4 and the support seat 10 to rotate, and the rotating gear hobbing 4 cuts the side surface of the gear 3 to be processed into teeth. The rotation of the support seat 10 will drive the transmission gear 11 to rotate through the transmission gear block 13, and the rotation of the transmission gear 11 will drive the rotating rod 21 to rotate through the belt 9. Since the rotating rod 21 is in a 'Z' shape, the rotation of the rotating rod 21 will drive the movable collar 22 to make a circular motion with the turning point of the rotating rod 21 as the axis. Since the movable collar 22 is movably clamped on the outer surface of the swing rod 7, and the radius of the movable collar 22 to make a circular motion is small, when the movable collar 22 rotates and is located in the first and second quadrants, it will drive the swing rod 7 to rotate around the first rotating shaft 18 toward the gear 3 to be processed. When the movable collar 22 rotates and is located in the fourth and third quadrants, it will drive the swing rod 7 to rotate around the first rotating shaft 18 away from the gear 3 to be processed. When the swing rod 7 swings left and right, the brush 27 located on the swing rod 7 will clean the debris on the surface of the gear 3 to be processed to prevent interference with the quality inspection of the gear;
[0049] When the swing rod 7 is swung to the left and right, it will drive the sleeve 23 to move in the positioning groove 30. When the swing rod 7 rotates toward the gear 3 to be processed, the positioning rod 24 on the side surface of the sleeve 23 moves in the inner groove above the positioning groove 30. When the positioning rod 24 is located in the inner groove above the positioning groove 30, the brush 27 fixed on the side surface of the sleeve 23 will not contact the gear 3 to be processed. When the swing rod 7 swings to the maximum angle, the positioning rod 24 is located at the upper and lower inner groove connecting part on the rightmost side of the positioning groove 30. Due to the elasticity of the first spring 25, the first spring 25 will press the sleeve 23 downward, so that the positioning rod 24 slides to the inner groove below the positioning groove 30. At this time, the brush 27 will contact the gear 3 to be processed, and the swing rod 7 will rotate away from the gear 3 to be processed. There is a horizontal section in the inner groove below the positioning groove 30 on the right side, and its length is equal to the radius of the gear 3 to be processed. When the positioning rod 24 is located in this horizontal inner groove, the brush 27 will The second spring 33 is used to push the stop block 31 to reset the movable plate 34 and the second stop plate 37 to the left.
[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high wear-resistant gear processing equipment, characterized in that: include: A base (1), wherein a hobbing gear (4) and a support seat (10) are movably provided on the upper surface of the base (1), a gear to be processed (3) is movably sleeved on the outer surface of the upper end of the support seat (10), a nut (6) is provided on the outer surface of the support seat (10) above the gear to be processed (3), a transmission gear (11) is movably provided on the upper surface of the base (1), a support column (8) and a fixed seat (20) are fixed on the upper surface of the base (1), and a rotating rod (21) is movably inserted into the interior of the support column (8); A support frame (2), a cylinder (12) is fixed on the lower surface of the support frame (2), a fixing plate (5) is fixed on the side surface of the support frame (2), a limiting block (31) is movably inserted into the side surface of the fixing plate (5), a positioning groove (30) is provided on the inner surface of the fixing plate (5), a sleeve (23) is movably clamped on the inner wall of the positioning groove (30), a brush (27) is fixed on the side surface of the sleeve (23), and a swing rod (7) is movably clamped inside the sleeve (23).
2. The high wear-resistant gear processing equipment according to claim 1, characterized in that: The cylinder (12) is supported against the upper end surface of the support seat (10); a transmission tooth block (13) is fixed to the lower end surface of the support seat (10); the transmission tooth block (13) corresponds to the transmission gear (11) and is movably mounted; a belt (9) is movably sleeved on the end of the transmission gear (11); and the other end of the belt (9) is movably sleeved on the end of the rotating rod (21).
3. The high wear-resistant gear processing equipment according to claim 2, characterized in that: A baffle (14) is fixed to the upper end of the swing rod (7), a connecting block (15) is fixed to the lower end of the swing rod (7), a first through hole (16) is provided inside the connecting block (15), an annular groove (17) is provided on the inner wall of the first through hole (16), a first rotating shaft (18) is fixed to the inner surface of the fixing seat (20), and an annular block (19) is fixed to the outer surface of the first rotating shaft (18).
4. The high wear-resistant gear processing equipment according to claim 3, characterized in that: The connecting block (15) is movably sleeved on the outer surface of the first rotating shaft (18), the annular groove (17) corresponds to the annular block (19) and is movably clamped, and the end of the rotating rod (21) is movably provided with a movable ring (22), and the movable ring (22) corresponds to the swing rod (7) and is movably clamped.
5. The high wear-resistant gear processing equipment according to claim 4, characterized in that: A second through hole (35) is formed on the inner wall of the positioning groove (30), a second rotating shaft (32) is fixed on the end surface of the limiting block (31), and the second rotating shaft (32) corresponds to the second through hole (35) and is movably arranged.
6. The high wear-resistant gear processing equipment according to claim 5, characterized in that: A movable plate (34) is fixed on the side surface of the second rotating shaft (32), and the movable plate (34) is located on the outer surface of the fixed plate (5). A first limiting plate (36) and a second limiting plate (37) are fixed on the outer surface of the movable plate (34), and the movable plate (34), the first limiting plate (36) and the second limiting plate (37) are distributed in a concentric circle.
7. The high wear-resistant gear processing equipment according to claim 6, characterized in that: The movable plate (34) is located between the first limiting plate (36) and the second limiting plate (37), and a second spring (33) is movably arranged between the movable plate (34) and the first limiting plate (36), and both ends of the second spring (33) are respectively fixed.
8. The high wear-resistant gear processing equipment according to claim 7, characterized in that: A positioning rod (24) is fixed on the lower end side surface of the sleeve (23), the positioning rod (24) corresponds to the positioning groove (30) and is movably arranged, a bracket (26) is fixed on the outer surface of the sleeve (23) above the positioning rod (24), and the brush (27) is fixed on the lower end surface of the bracket (26).
9. The high wear-resistant gear processing equipment according to claim 8, characterized in that: A receiving groove (28) is provided inside the sleeve (23), and a notch (29) is provided near the lower end of the receiving groove (28). A first spring (25) is movably sleeved on the outer surface of the swing rod (7) below the baffle (14), and the first spring (25) is movably located in the receiving groove (28).
10. A process for machining a high wear-resistant gear according to claim 9, characterized in that: The following steps are involved: Step 1: Cleaning, start the gear hobbing (4) and the support seat (10) to rotate, the rotating gear hobbing (4) cuts the side surface of the gear (3) to be processed into teeth, the support seat (10) rotates to drive the transmission gear (11) to rotate through the transmission gear block (13), the transmission gear (11) rotates to drive the rotating rod (21) to rotate through the belt (9), because the rotating rod (21) is in a 'Z' shape, the rotation of the rotating rod (21) drives the movable collar (22) to make a circular motion with the turning point of the rotating rod (21) as the axis, and because the movable collar (22) is movably clamped on the swing rod ( 7) outer surface, and the radius of the circular motion of the movable collar (22) is small, so when the movable collar (22) rotates and is located in the first and second quadrants, it will drive the swing rod (7) to rotate around the first rotation axis (18) toward the gear (3) to be processed, and when the movable collar (22) rotates and is located in the fourth and third quadrants, it will drive the swing rod (7) to rotate around the first rotation axis (18) away from the gear (3) to be processed. When the swing rod (7) swings left and right, the brush (27) located on the swing rod (7) will clean the debris on the surface of the gear (3) to be processed to prevent interference with the quality inspection of the gear; Step 2: Positioning. When the swinging rod (7) swings left and right, it drives the sleeve (23) to move in the positioning groove (30). When the swinging rod (7) rotates toward the gear (3) to be processed, the positioning rod (24) on the side surface of the sleeve (23) moves in the inner groove above the positioning groove (30). When the positioning rod (24) is located in the inner groove above the positioning groove (30), the brush (27) fixed on the side surface of the sleeve (23) will not contact the gear (3) to be processed. When the swinging rod (7) swings to the maximum angle, the positioning rod (24) is located in the positioning groove ( At the rightmost connecting part of the upper and lower inner grooves of the positioning groove (30), due to the elasticity of the first spring (25), the first spring (25) will press the sleeve (23) downward, so that the positioning rod (24) slides to the inner groove below the positioning groove (30). At this time, the brush (27) will contact the gear (3) to be processed, and the swing rod (7) will rotate away from the gear (3) to be processed. There is a horizontal section of the inner groove below the positioning groove (30) on the right side, and its length is equal to the radius of the gear (3) to be processed. When the positioning rod (24) is located in this horizontal inner groove, the brush (27) will The debris accumulated on the gear (3) to be processed is cleaned to make the debris on the surface fall off. The swing rod (7) continues to rotate to drive the positioning rod (24) to gradually lift up in the inner groove below the positioning groove (30) and break the obstruction of the limit block (31) to lift to the connection point of the upper and lower inner grooves of the leftmost positioning groove (30). Then, due to the elasticity of the second spring (33), the limit block (31) is driven to reset. Since the movable plate (34) and the second limit plate (37) are squeezed and directly contacted by the second spring (33), the lower limit of the second limit plate (37) is The positioning block (31) can only rotate clockwise but not counterclockwise. Therefore, when the positioning rod (24) moves from the connecting point of the upper and lower inner grooves of the leftmost positioning groove (30) to the upper inner groove of the right positioning groove (30), it will be supported by the limiting block (31), thereby realizing the circular movement of the positioning rod (24) in the positioning groove (30). The brush (27) will only clean the gear (3) to be processed from the inside to the outside, and will not clean the debris to other parts of the upper surface of the gear (3) to be processed, so that the debris accumulated on the surface of the gear (3) to be processed can be cleaned.
Citation Information
Patent Citations
A high-speed gear hobbing machine
CN107262840B