Steel bar piece positioning and welding device
By designing a positioning and welding device for steel bar parts and using the upper semicircular clamp to achieve center positioning before welding, the problems of shaking and dislocation of steel bar parts during plasma arc welding are solved, and the welding effect and quality are improved.
Patent Information
- Application Number
- CN202411921058.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-03-11
AI Technical Summary
During the plasma arc welding process of existing reinforcement parts, the reinforcement parts are prone to jitter and misalignment, resulting in poor welding results.
A reinforced bar piece positioning and welding device is designed. By coordinating the surfaces of the two reinforced bars to be welded and the inner walls of the two upper semicircular clamps, the positioning and centering operation before welding is realized, ensuring that the reinforced bar piece remains relatively concentric during the welding process.
It effectively avoids the misalignment of steel bar parts during welding, improves the welding effect, and ensures the linearity and welding quality of steel bar parts.
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Figure CN119589075A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, and more particularly to a reinforcement positioning welding device. Background Art
[0002] Steel bars are widely used materials in construction projects. Most of the time, they are used as supporting frames. When using steel bars, because the manufacturing lengths of steel bars are different, they often need to be welded to the required length for use.
[0003] The existing steel bar positioning welding device has the following technical problems when performing plasma arc welding on steel bars: That is, when the existing steel bars are subjected to plasma arc welding, during the construction process, since the steel bars are generally cylindrical in structure, the traditional welding process often requires manual or other external tools to perform centering clamping and straightening operations on the two steel bars to be welded, resulting in overly complicated preparation work before welding and easy shaking during welding, resulting in poor linearity and deviation of the welded steel bars, which affects the subsequent plasma arc welding process and results. Summary of the invention
[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a steel bar positioning welding device that can perform positioning and centering operations on the two steel bar parts to be welded before welding by respectively bonding the surfaces of the two steel bar parts to be welded with the inner walls of the two upper semicircular clamps, so as to ensure that when plasma arc welding is performed on the two steel bar parts to be welded later, the steel bar parts to be welded are in relatively concentric positions, thereby avoiding misalignment during the welding process later and preventing the subsequent welding effect from being affected.
[0005] To achieve the above object, the present invention provides the following technical solutions: A steel bar positioning welding device includes a positioning component, wherein two symmetrical steel bars are slidably sleeved inside the positioning component, and the characteristic is that a welding component is rotatably engaged with the positioning component, and the positioning component includes a positioning component, a first clamping plate component inserted and fixed on the positioning component, and two second clamping plate components that are relatively slidably engaged with the positioning component.
[0006] The positioning member comprises an L-shaped positioning bottom plate, the inner bottom of the L-shaped positioning bottom plate is provided with two symmetrical T-shaped guide grooves, and the inner wall of the L-shaped positioning bottom plate is fixed with two symmetrical trapezoidal plates.
[0007] The first clamping plate component includes two symmetrical upper semicircular clamping plates.
[0008] The second clamping plate component includes a T-shaped slide rail that slides and fits inside the T-shaped guide groove, and a transverse plate is fixed on the top of the T-shaped slide rail, and a T-shaped slot is opened on the top of the transverse plate, and a hinge seat is slidably fitted inside the T-shaped slot, and a hinge arm is hingedly fitted inside the hinge seat, and a U-shaped vertical plate is fixed on the top of the transverse plate, and a slider is slidably fitted inside the U-shaped vertical plate. The slider is fixed with an L-shaped bottom plate on two opposite sides, and a T-shaped vertical plate is fixed on the top of the two L-shaped bottom plates. A lower semicircular clamping plate is fixed on the top of the two T-shaped vertical plates, and a hinge shaft hingedly fitted with the hinge arm is fixed between the two L-shaped bottom plates, an extension plate is fixed on one side of the T-shaped vertical plate, and a sleeve tube coaxially arranged with the lower semicircular clamping plate is fixed on the top of the extension plate, and an extension rod is fixed on one side of the hinge seat, and a contact ball that contacts the trapezoidal plate is fixed on one end of the extension rod.
[0009] Furthermore, a moving block is fixed on the top of the transverse plate, and a first threaded hole is penetrated through one side of the moving block.
[0010] A side plate is fixed to the side of the L-shaped positioning base plate, a servo motor is fixed to one side of the side plate, a first bidirectional threaded screw rod that is threadedly matched with the first threaded hole is fixed to the output shaft of the servo motor, a circular retaining ring is fixed to the peripheral side of the first bidirectional threaded screw rod, and a limiting circular plate is fixed to one end of the first bidirectional threaded screw rod.
[0011] Furthermore, a guide rod is fixed on the inner wall of the T-shaped groove and penetrates through and slides on the hinge seat.
[0012] A buffer spring sleeved and fitted on the peripheral side of the guide rod is fixed between the hinge seat and the T-shaped guide groove.
[0013] A plurality of rubber friction balls are arranged inside the sleeve.
[0014] Furthermore, a U-shaped frame plate is fixed to the outer walls of the two upper semicircular clamps, an H-shaped plug-in block is fixed inside the U-shaped frame plate, a connecting vertical plate is fixed on the top of the H-shaped plug-in block, a first rectangular plug-in column is fixed on one side of the connecting vertical plate, and a plug-in arm is fixed to the side surface of the first rectangular plug-in column.
[0015] Furthermore, a second rectangular plug-in column is plugged and fixed on one side of the two plug-in arms, a side baffle is fixed on one end of the second rectangular plug-in column, a side panel is fixed on one side of the two side baffles, two symmetrical H-shaped fixing blocks are fixed on one side of the side panel, and plug-in holes are opened through the tops of the two H-shaped fixing blocks.
[0016] The outer top of the L-shaped positioning bottom plate is provided with two rectangular grooves extending downwards, and the inner bottoms of the two rectangular grooves are both fixed with threaded columns.
[0017] The two H-shaped fixing blocks are respectively slidably matched with the two rectangular grooves, and the two threaded columns are respectively plug-matched with the two plug-in holes.
[0018] Two symmetrical supporting bottom plates are fixed on one side of the L-shaped positioning bottom plate, and U-shaped vertical baffle plates are fixed on the tops of the two supporting bottom plates. The two U-shaped vertical baffle plates are respectively plugged and fixed with two H-shaped plug-in blocks.
[0019] Furthermore, a vertical plate is fixed on the inner wall of the L-shaped positioning base plate between the two rectangular grooves, a limiting round rod is fixed between the two vertical plates, and a second bidirectional threaded screw is rotatably matched above the limiting round rod between the two vertical plates.
[0020] The second bidirectional threaded screw rod is rotatably matched with two symmetrical displacement plates on the circumferential side surface thereof, and both displacement plates are slidably matched with the limiting round rod.
[0021] Furthermore, a lateral plate is fixed to one side of the two displacement plates, and an arc-shaped positioning plate is fixed to one side of the two lateral plates.
[0022] A rectangular plate is fixed on the inner wall of the L-shaped positioning bottom plate between the two displacement plates, a semicircular positioning plate is fixed on one side of the rectangular plate, and an arc-shaped limiting ring is fixed on the inner wall of the semicircular positioning plate.
[0023] Furthermore, the welding assembly includes a rotating ring, the outer wall of the rotating ring is provided with an annular groove rotatably matched with the arc-shaped limiting ring, and both ends of the rotating ring are provided with annular grooves rotatably matched with the arc-shaped positioning plate.
[0024] A gear ring is fixed at one end of the rotating ring.
[0025] A driving motor is fixed on one side of the vertical plate, and a rotating gear meshing with the gear ring is fixed on the output shaft of the driving motor.
[0026] Furthermore, a telescopic cylinder is fixed to the inner wall of the rotating ring, and a plasma arc welding gun is fixed to the telescopic end of the telescopic cylinder.
[0027] Two symmetrical turbine cooling fans are fixed on the inner wall of the rotating ring.
[0028] The beneficial effect of the present invention is that the sliding cooperation of the contact ball on the inclined surface of the trapezoidal plate drives the articulated arm articulated between the articulated seat and the L-shaped bottom plate to synchronously perform an upward articulated rotation, so that the steel bars to be welded, which are respectively supported on the two lower semicircular clamping plates, synchronously move obliquely upward and gradually approach the inner walls of the two upper semicircular clamping plates until the surfaces of the two steel bars to be welded are respectively fitted with the inner walls of the two upper semicircular clamping plates, thereby performing a positioning and centering operation on the two steel bars to be welded before welding, so as to ensure that when the two steel bars to be welded are subjected to plasma arc welding in the later stage, the steel bars to be welded are in a relatively concentric position, avoiding the occurrence of dislocation in the later stage of welding, and preventing the later welding effect from being affected; By starting the servo motor, the first bidirectional threaded screw is driven to perform threaded rotation inside the two first threaded holes, so that the two moving blocks are synchronously rotated relative to each other, and the T-shaped slide rail fixed at the bottom of the transverse plate is slidably matched inside the T-shaped guide groove, so as to limit the circumferential rotation of the two moving blocks, so that the two moving blocks are synchronously approached to each other in a straight line direction at the inner top of the L-shaped positioning bottom plate, thereby providing a driving force for approaching each other for the later centering adjustment process, facilitating the construction workers to perform plasma arc welding on the two steel bars during on-site construction, avoiding the phenomenon of misalignment of the two steel bars at the construction site, and improving the welding effect of plasma arc welding; Before performing the welding operation, the present invention rotates and snap-fits the annular groove opened on the outer wall of the rotating circular ring to the outer peripheral side surface of the arc-shaped limiting ring, and thereby rotates the second bidirectional threaded screw, driving the two threads to rotate and match the displacement plates on the second bidirectional threaded screw to move relative to each other synchronously, and thereby through the limiting effect between the limiting round rod and the two displacement plates, the two displacement plates synchronously move closer to each other on the peripheral side surfaces of the second bidirectional threaded screw and the limiting round rod, until the arc-shaped positioning plates respectively fixed to the opposite side surfaces of the two side plates synchronously move to the inside of the annular snap-fitting grooves respectively opened at the two ends of the rotating circular ring, and then stops rotating the second bidirectional threaded screw, thereby completing the assembly and rotational cooperation of the entire welding assembly, and facilitating the plasma arc welding of the butt joint of the two steel bar parts that have been positioned, aligned and fixed in the later stage during the construction process. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a structural schematic diagram of a steel bar positioning welding device of the present invention; Figure 2 It is a front view of a steel bar positioning welding device of the present invention; Figure 3 It is a structural schematic diagram of the positioning assembly of the present invention; Figure 4 It is a front view of the positioning assembly of the present invention; Figure 5It is a structural schematic diagram of the positioning member of the present invention; Figure 6 It is a front view of the positioning member of the present invention; Figure 7 A top view of the positioning member of the present invention; Figure 8 It is a structural schematic diagram of the first clamping plate of the present invention; Fig. 9 It is a front view of the first clamping plate of the present invention; Fig.10 is a schematic structural diagram of the second clamping plate of the present invention; Fig.11 is a side view of the second clamping plate of the present invention; Fig.12 It is a schematic diagram of the structure of the welding assembly of the present invention from a left perspective; Fig.13 It is a schematic structural diagram of the welding assembly of the present invention from the right perspective.
[0030] In the figure: 1, positioning assembly; 2, steel bar; 3, welding assembly; 4, positioning member; 5, first clamping plate; 6, second clamping plate; 301, rotating ring; 302, annular groove; 303, annular slot; 304, gear ring; 305, telescopic cylinder; 306, plasma arc welding gun; 307, turbo cooling fan; 401, L-shaped positioning bottom plate; 402, T-shaped guide groove; 403, trapezoidal plate; 404 , side plate; 405, servo motor; 406, first bidirectional threaded screw; 407, circular retaining ring; 408, limiting circular plate; 409, threaded column; 410, rectangular groove; 411, vertical plate; 412, limiting circular rod; 413, second bidirectional threaded screw; 414, displacement plate; 415, lateral plate; 416, arc positioning plate; 417, rectangular plate; 418, semicircular positioning plate; 419, arc limiting ring; 42 0, driving motor; 421, rotating gear; 422, supporting bottom plate; 423, U-shaped vertical baffle; 501, upper semicircular clamp; 502, U-shaped frame plate; 503, H-shaped plug-in block; 504, connecting vertical plate; 505, first rectangular plug-in column; 506, plug-in arm; 507, second rectangular plug-in column; 508, side baffle; 509, side panel; 510, H-shaped fixing block; 511, plug-in hole; 601, T-shaped slide Rail; 602, transverse plate; 603, T-shaped groove; 604, hinge seat; 605, hinge arm; 606, U-shaped vertical plate; 607, slider; 608, L-shaped bottom plate; 609, T-shaped vertical plate; 610, lower semicircular clamping plate; 611, extension plate; 612, sleeve tube; 613, extension rod; 614, contact ball; 615, moving block; 616, first threaded hole; 617, buffer spring; 618, guide rod. DETAILED DESCRIPTION
[0031] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0032] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0033] In the present invention, unless otherwise specified, the directions used, such as "up" and "down", usually refer to the directions shown in the drawings, or to the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention. Example 1
[0034] like Figure 1-13 As shown, the present invention provides the following technical solutions: a steel bar positioning welding device, specifically, comprising a positioning component 1, wherein the positioning component 1 is internally slidably sleeved with two symmetrical steel bar members 2, the positioning component 1 is rotatably matched with a welding component 3, the positioning component 1 comprises a positioning member 4, a first clamping plate member 5 plugged and fixed on the positioning member 4, and two second clamping plate members 6 relatively slidably matched on the positioning member 4; the positioning member 4 comprises an L-shaped positioning base plate 401, the bottom of the L-shaped positioning base plate 401 is provided with two symmetrical T-shaped guide grooves 402, and the inner wall of the L-shaped positioning base plate 401 is fixed with two symmetrical trapezoidal plates 403; the first clamping plate member 5 comprises two symmetrical upper semicircular clamping plates 501; the second clamping plate member 6 comprises a T-shaped slide rail 601 slidably matched inside the T-shaped guide groove 402, a transverse plate 602 is fixed on the top of the T-shaped slide rail 601, and a A T-shaped slot 603, an articulated seat 604 is slidably fitted inside the T-shaped slot 603, an articulated arm 605 is articulated inside the articulated seat 604, a U-shaped vertical plate 606 is fixed on the top of the transverse plate 602, a slider 607 is slidably fitted inside the U-shaped vertical plate 606, L-shaped bottom plates 608 are fixed on the opposite sides of the slider 607, T-shaped vertical plates 609 are fixed on the tops of the two L-shaped bottom plates 608, lower semicircular clamping plates 610 are fixed on the tops of the two T-shaped vertical plates 609, an articulated shaft articulated with the articulated arm 605 is fixed between the two L-shaped bottom plates 608, an extension plate 611 is fixed on one side of a T-shaped vertical plate 609, a sleeve tube 612 coaxially arranged with the lower semicircular clamping plate 610 is fixed on the top of the extension plate 611, an extension rod 613 is fixed on one side of the articulated seat 604, and a contact ball 614 in contact with the trapezoidal plate 403 is fixed on one end of the extension rod 613.
[0035] The specific application of this embodiment 1 is as follows: during the process of plasma arc welding of steel bars 2 at a construction site, the positioning device is used to respectively sleeve and position the two steel bars 2 to be welded inside the two second clamping plates 6. After the sleeve and positioning are completed, the two second clamping plates 6 start to approach each other through the two T-shaped guide grooves 402 respectively opened at the top of the L-shaped positioning bottom plate 401, thereby driving the contact balls 614 respectively arranged inside the two second clamping plates 6 to slide and cooperate on the inclined surface of the trapezoidal plate 403, so as to achieve the desired effect. The movement of the contact ball 614 provides a force to drive the extension rod 613 fixed to the side surface of the contact ball 614, and the hinge seat 604 fixed to one end of the extension rod 613 synchronously moves toward an outer side surface of the U-shaped vertical plate 606 inside the T-shaped groove 603, thereby driving the hinge arm 605 hinged between the hinge seat 604 and the L-shaped bottom plate 608 to synchronously perform an upward hinged rotation, so that the slider 607 moves obliquely upward inside the U-shaped vertical plate 606. When the slider 607 is in the U-shaped When the vertical plate 606 moves upward obliquely inside, the two T-shaped vertical plates 609 fixed on the top of the slider 607 and the lower semicircular clamps 610 fixed on the top of the two T-shaped vertical plates 609 move upward obliquely synchronously, thereby driving the steel bars 2 to be welded, which are respectively supported on the two lower semicircular clamps 610, to move upward obliquely synchronously and gradually approach the inner walls of the two upper semicircular clamps 501 until the surfaces of the two steel bars 2 to be welded are respectively in contact with the inner walls of the two upper semicircular clamps 501 (initial position). At this time, the welding ends of the two steel bars 2 to be welded are in a state of being close to each other (there is a certain small weld gap between the welding ends of the two steel bars 2 to be welded, so as to facilitate plasma arc welding in the later stage). In this way, the two steel bars 2 to be welded are positioned and aligned before welding to ensure that when plasma arc welding is performed on the two steel bars 2 to be welded in the later stage, the steel bars 2 to be welded are in a relatively concentric position, avoiding dislocation during the later welding process and preventing the welding effect from being affected in the later stage.
[0036] Example 2 like Figure 1-13As shown, the present embodiment 2 is improved on the basis of the embodiment 1 as follows. Specifically, a moving block 615 is fixed on the top of the transverse plate 602, and a first threaded hole 616 is penetrated on one side of the moving block 615; a side plate 404 is fixed on the side of the L-shaped positioning bottom plate 401, and a servo motor 405 is fixed on one side of the side plate 404. A first bidirectional threaded screw rod 406 that is threadedly matched with the first threaded hole 616 is fixed on the output shaft of the servo motor 405, and a circular retaining ring 407 is fixed on the side surface of the first bidirectional threaded screw rod 406. A two-way threaded screw 406 is fixed with a limited circular plate 408 at one end; a guide rod 618 is fixed to the inner wall of the T-shaped slot 603 and penetrates and slides on the hinge seat 604; a buffer spring 617 is fixed between the hinge seat 604 and the T-shaped guide slot 402 and is sleeved on the side of the guide rod 618; a plurality of rubber friction balls are arranged inside the sleeve tube 612; U-shaped frame plates 502 are fixed to the outer walls of the two upper semicircular clamping plates 501, and H-shaped plug-in blocks 503 are fixed inside the U-shaped frame plates 502, and the top of the H-shaped plug-in blocks 503 A connecting vertical plate 504 is fixed, a first rectangular plug-in column 505 is fixed on one side of the connecting vertical plate 504, and a plug-in arm 506 is plugged and fixed on the side of the first rectangular plug-in column 505; a second rectangular plug-in column 507 is plugged and fixed on one side of the two plug-in arms 506, a side baffle 508 is fixed on one end of the second rectangular plug-in column 507, a side panel 509 is fixed on one side of the baffles 508 on both sides, and two symmetrical H-shaped fixing blocks 510 are fixed on one side of the side panel 509, and the tops of the two H-shaped fixing blocks 510 are penetrated by plug holes 511 1; two rectangular grooves 410 extending downward are formed on the outer top of the L-shaped positioning base plate 401, and threaded columns 409 are fixed to the bottom of the two rectangular grooves 410; two H-shaped fixing blocks 510 are respectively slidably matched with the two rectangular grooves 410, and the two threaded columns 409 are respectively plugged and matched with the two plug holes 511; two symmetrical supporting base plates 422 are fixed on one side of the L-shaped positioning base plate 401, and U-shaped vertical baffles 423 are fixed on the top of the two supporting base plates 422, and the two U-shaped vertical baffles 423 are respectively plugged and fixed with the two H-shaped plug blocks 503.
[0037] The specific application of the present embodiment 2 is as follows: during the use of the positioning device, after the two steel bars 2 to be welded are sleeved and positioned (during the sleeved and positioned fixing process, the two steel bars 2 to be welded are sleeved and inserted into the sleeve tube 612 in turn. During the sleeved and positioned process, the friction between the rubber friction balls arranged inside the sleeve tube 612 and the surface of the steel bars 2 is increased through the mutual contact process between the rubber friction balls and the surface of the steel bars 2, so as to prevent the two steel bars 2 from sliding relative to each other in the two sleeve tubes 612 during the later process of centering adjustment, thereby avoiding the influence on the later plasma arc welding process), the servo motor 405 fixed on one side of the side plate 404 is started to drive the first bidirectional threaded screw 406 fixed on the output shaft of the servo motor 405 to rotate in the first threaded hole 616 penetrated through one side of the two moving blocks 615, so that the two moving blocks 615 rotate relative to each other synchronously. When the two moving blocks 615 rotate synchronously relative to each other, the transverse plate 602 fixed at the bottom of the moving block 615 and the T-shaped slide rail 601 fixed at the bottom of the transverse plate 602 slide in the T-shaped guide groove 402 to limit the circumferential rotation of the two moving blocks 615, so that the two moving blocks 615 synchronously approach each other in a straight line direction at the inner top of the L-shaped positioning bottom plate 401 (when the two moving blocks 615 synchronously approach each other in a straight line direction at the inner top of the L-shaped positioning bottom plate 401, the buffer spring 617 connected and fixed between the hinge seat 604 and the T-shaped guide groove 402, and sleeved and fixed on the side surface of the guide rod 618 can play a certain elastic support and buffering role), thereby providing a driving force for the subsequent centering adjustment process to approach each other, so that it is convenient for construction workers to perform plasma arc welding on the two steel bars 2 during on-site construction, avoiding the phenomenon of misalignment of the two steel bars 2 at the construction site, and improving the welding effect of plasma arc welding; Before plasma arc welding is performed on the two steel bars 2, the plug-in holes 511 respectively opened on the tops of the two H-shaped fixing blocks 510 are plugged into the circumferential side surfaces of the threaded columns 409 respectively fixed on the inner bottoms of the two rectangular grooves 410, until the bottoms of the two H-shaped fixing blocks 510 are respectively fitted with the inner bottoms of the two rectangular grooves 410, and then the two H-shaped fixing blocks 510 are fixed and limited by the threaded rotation between the external nuts and the threaded columns 409. In the process of plug-in and fixation, the two H-shaped plug-in blocks 503 are synchronously plugged and positioned into the two U-shaped vertical baffles 423, respectively, to complete the plug-in fixed installation process between the first clamping plate 5 and the L-shaped positioning base plate 401.
[0038] Example 3 like Figure 1-13As shown, the present embodiment 3 is improved as follows on the basis of the embodiment 1. Specifically, a vertical plate 411 is fixed to the inner wall of the L-shaped positioning base plate 401 between the two rectangular grooves 410, a limiting round rod 412 is fixed between the two vertical plates 411, and a second bidirectional threaded screw 413 is rotatably matched with the upper part of the limiting round rod 412 between the two vertical plates 411; the second bidirectional threaded screw 413 is rotatably matched with two symmetrical displacement plates 414 on the side surface of the threaded rotation, and the two displacement plates 414 are both slidably matched with the limiting round rod 412; a lateral plate 415 is fixed to the opposite side of the two displacement plates 414, and an arc-shaped positioning plate 416 is fixed to the opposite side of the two lateral plates 415; a rectangular plate 417 is fixed to the inner wall of the L-shaped positioning base plate 401 between the two displacement plates 414, and one side of the rectangular plate 417 is fixed A semicircular positioning plate 418 is fixed, and an arc-shaped limiting ring 419 is fixed to the inner wall of the semicircular positioning plate 418; the welding assembly 3 includes a rotating ring 301, and an annular groove 302 rotatably matched with the arc-shaped limiting ring 419 is provided on the outer wall of the rotating ring 301, and an annular groove 303 rotatably matched with the arc-shaped positioning plate 416 is provided at both ends of the rotating ring 301; a gear ring 304 is fixed to one end of the rotating ring 301; a driving motor 420 is fixed to one side of a vertical plate 411, and a rotating gear 421 meshing with the gear ring 304 is fixed to the output shaft of the driving motor 420; a telescopic cylinder 305 is fixed to the inner wall of the rotating ring 301, and a plasma arc welding gun 306 is fixed to the telescopic end of the telescopic cylinder 305; two symmetrical turbine cooling fans 307 are fixed to the inner wall of the rotating ring 301.
[0039] The specific application of this embodiment 3 is as follows: during the use of the positioning device, after the welding assembly 3 is rotated and installed, when the welding assembly 3 is rotated and installed, the annular groove 302 opened on the outer wall of the rotating ring 301 is first rotated and clamped to the outer peripheral side of the arc-shaped limiting ring 419. After the rotation and clamping are completed, the second bidirectional threaded screw 413 is rotated to drive the two threads to rotate and match the displacement plates 414 on the second bidirectional threaded screw 413 to move relative to each other synchronously, and thereby the two displacement plates 414 are synchronously moved between the second bidirectional threaded screw 413 and the limiting rod 412 through the limiting action between the limiting rod 412 and the two displacement plates 414. 2, the circumferential side surfaces of the two side plates 415 move relative to each other until the arc-shaped positioning plates 416 fixed to the two side surfaces of the two side plates 415 move synchronously to the inside of the annular grooves 303 respectively opened at the two ends of the rotating ring 301, and then the second bidirectional threaded screw 413 stops rotating, thereby completing the assembly and rotation coordination of the entire welding assembly 3, so as to facilitate the plasma arc welding of the butt joint of the two steel bars 2 that have been positioned and fixed in the later stage during the construction process; after the rotation installation of the above-mentioned welding assembly 3 is completed, and the two steel bars 2 to be welded have completed the centering adjustment, a driving motor 420 fixed to one side of the vertical plate 411 is started to drive its output The rotating gear 421 fixed to the shaft rotates, causing the gear ring 304 meshing therewith to rotate, thereby driving the entire welding assembly 3 to rotate circumferentially on the arc-shaped limiting ring 419. Before the welding assembly 3 rotates circumferentially, the telescopic cylinder 305 fixed to the inner wall of the rotating ring 301 is started, driving the plasma arc welding gun 306 fixed to the telescopic end of the telescopic cylinder 305 to move linearly until the welding point of the plasma arc welding gun 306 and the welding ends of the two steel bars 2 after the centering adjustment are in contact with each other. When the welding assembly 3 rotates, the plasma arc welding gun 306 is started (the plasma arc welding gun 306 is a prior art, and its specific The use process will not be elaborated in detail here), so as to perform circumferential plasma arc welding on the two steel bars 2 that have been adjusted to the center, so that construction workers can carry out later construction work, which brings certain convenience to the construction process of construction workers; during the rotational welding process, the welding assembly 3 synchronously drives the two turbine cooling fans 307 symmetrically fixed on the inner wall of the rotating ring 301 to rotate, so as to dissipate the heat at the welding point of the two steel bars 2 during the plasma arc welding process through the centrifugal heat dissipation effect of the two turbine cooling fans 307, thereby preventing the welding point of the two steel bars 2 from being affected by the excessively high welding temperature, thereby improving the welding effect of the whole process.
[0040] Obviously, the embodiments described above are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention; any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
[0041] It should be noted that the terms used here are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, it indicates the presence of features, steps, work, devices, components and / or combinations thereof. It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and do not have to be used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described here can be implemented in an order other than those illustrated or described here.
[0042] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A steel bar positioning welding device, comprising a positioning assembly (1), wherein two symmetrical steel bars (2) are slidably sleeved inside the positioning assembly (1), and characterized in that: The positioning component (1) is rotatably engaged with a welding component (3), and the positioning component (1) comprises a positioning member (4), a first clamping plate member (5) inserted and fixed on the positioning member (4), and two second clamping plate members (6) relatively slidably engaged with the positioning member (4); The positioning member (4) comprises an L-shaped positioning base plate (401), the inner bottom of the L-shaped positioning base plate (401) is provided with two symmetrical T-shaped guide grooves (402), and the inner wall of the L-shaped positioning base plate (401) is fixed with two symmetrical trapezoidal plates (403); The first clamping plate (5) comprises two symmetrical upper semicircular clamping plates (501); The second clamping plate member (6) comprises a T-shaped slide rail (601) slidably engaged in the T-shaped guide groove (402); a transverse plate (602) is fixed on the top of the T-shaped slide rail (601); a T-shaped groove (603) is provided on the top of the transverse plate (602); a hinge seat (604) is slidably engaged in the T-shaped groove (603); a hinge arm (605) is hingedly engaged in the hinge seat (604); a U-shaped vertical plate (606) is fixed on the top of the transverse plate (602); a slider (607) is slidably engaged in the U-shaped vertical plate (606); an L-shaped bottom plate (608) is fixed to two opposite sides of the slider (607); A T-shaped vertical plate (609) is fixed on the top of the two L-shaped bottom plates (608), a lower semicircular clamping plate (610) is fixed on the top of the two T-shaped vertical plates (609), a hinge shaft hingedly matched with the hinge arm (605) is fixed between the two L-shaped bottom plates (608), an extension plate (611) is fixed on one side of one T-shaped vertical plate (609), a sleeve tube (612) coaxially arranged with the lower semicircular clamping plate (610) is fixed on the top of the extension plate (611), an extension rod (613) is fixed on one side of the hinge seat (604), and a contact ball (614) in contact with the trapezoidal plate (403) is fixed on one end of the extension rod (613).
2. A reinforcement positioning welding device according to claim 1, characterized in that: A moving block (615) is fixed on the top of the transverse plate (602), and a first threaded hole (616) is formed through one side of the moving block (615); A side plate (404) is fixed to the side of the L-shaped positioning base plate (401), a servo motor (405) is fixed to one side of the side plate (404), a first bidirectional threaded screw (406) that is threadably matched with the first threaded hole (616) is fixed to the output shaft of the servo motor (405), a circular retaining ring (407) is fixed to the side surface of the first bidirectional threaded screw (406), and a limiting circular plate (408) is fixed to one end of the first bidirectional threaded screw (406).
3. A reinforcement member positioning welding device according to claim 2, characterized in that: A guide rod (618) is fixed to the inner wall of the T-shaped groove (603) and passes through and slidably engages with the hinge seat (604); A buffer spring (617) is fixed between the hinge seat (604) and the T-shaped guide groove (402) and is sleeved and fitted on the side surface of the guide rod (618); A plurality of rubber friction balls are arranged inside the sleeve (612).
4. A reinforcement member positioning welding device according to claim 3, characterized in that: The outer walls of the two upper semicircular clamping plates (501) are both fixed with U-shaped frame plates (502), an H-shaped plug-in block (503) is fixed inside the U-shaped frame plates (502), a connecting vertical plate (504) is fixed on the top of the H-shaped plug-in block (503), a first rectangular plug-in column (505) is fixed on one side of the connecting vertical plate (504), and a plug-in arm (506) is plugged and fixed on the side surface of the first rectangular plug-in column (505).
5. A reinforcement member positioning welding device according to claim 4, characterized in that: A second rectangular plug-in column (507) is plugged and fixed to one side of the two plug-in arms (506); a side baffle (508) is fixed to one end of the second rectangular plug-in column (507); a side panel (509) is fixed to one side of the two side baffles (508); two symmetrical H-shaped fixing blocks (510) are fixed to one side of the side panel (509); and a plug-in hole (511) is formed through the top of each of the two H-shaped fixing blocks (510); The outer top of the L-shaped positioning base plate (401) is provided with two rectangular grooves (410) extending downwards, and the inner bottoms of the two rectangular grooves (410) are both fixed with threaded columns (409); The two H-shaped fixing blocks (510) are respectively slidably matched with the two rectangular grooves (410), and the two threaded columns (409) are respectively plug-matched with the two plug-in holes (511); Two symmetrical supporting bottom plates (422) are fixed to one side of the L-shaped positioning bottom plate (401), and U-shaped vertical baffles (423) are fixed to the tops of the two supporting bottom plates (422). The two U-shaped vertical baffles (423) are respectively plugged and fixed to the two H-shaped plug-in blocks (503).
6. A reinforcement member positioning welding device according to claim 5, characterized in that: A vertical plate (411) is fixed to the inner wall of the L-shaped positioning bottom plate (401) between the two rectangular grooves (410), a limiting round rod (412) is fixed between the two vertical plates (411), and a second bidirectional threaded screw (413) is rotatably engaged above the limiting round rod (412) between the two vertical plates (411); The second bidirectional threaded screw rod (413) is rotatably engaged with two symmetrical displacement plates (414) on the circumferential side of the screw rod, and both displacement plates (414) are slidably engaged with the limiting round rod (412).
7. A reinforcement member positioning welding device according to claim 6, characterized in that: A lateral plate (415) is fixed to one side opposite to the two displacement plates (414), and an arc-shaped positioning plate (416) is fixed to one side opposite to the two lateral plates (415); A rectangular plate (417) is fixed to the inner wall of the L-shaped positioning bottom plate (401) between the two displacement plates (414), a semicircular positioning plate (418) is fixed to one side of the rectangular plate (417), and an arc-shaped limiting ring (419) is fixed to the inner wall of the semicircular positioning plate (418).
8. A reinforcement member positioning welding device according to claim 7, characterized in that: The welding assembly (3) comprises a rotating ring (301), the outer wall of the rotating ring (301) is provided with an annular groove (302) rotatably engaged with the arc-shaped limiting ring (419), and both ends of the rotating ring (301) are provided with annular grooves (303) rotatably engaged with the arc-shaped positioning plate (416); A gear ring (304) is fixed to one end of the rotating ring (301); A driving motor (420) is fixed to one side of the vertical plate (411), and a rotating gear (421) meshing with the gear ring (304) is fixed to the output shaft of the driving motor (420).
9. A reinforcement member positioning welding device according to claim 8, characterized in that: A telescopic cylinder (305) is fixed to the inner wall of the rotating ring (301), and a plasma arc welding gun (306) is fixed to the telescopic end of the telescopic cylinder (305); Two symmetrical turbine cooling fans (307) are fixed on the inner wall of the rotating ring (301).
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Steel bar part welding and positioning device for building construction
CN121798278A