Production early warning system for surface treatment equipment

Abstract

The invention provides a production early warning system for surface treatment equipment, and relates to the field of equipment production early warning, the production early warning system comprises an equipment mounting rack, and the bottom of the equipment mounting rack is provided with a transmission case; a polishing mounting frame is mounted at the bottom of the transmission box through fixing screws; the production early warning system can adjust the installation position of a grinding part of the surface treatment equipment, when the grinding part of the surface treatment equipment is firmly fixed, a transmission block A and a transmission block B on one side of a sliding frame are attached, a treatment motor can drive a grinding disc to rotate through a transmission box and an output shaft, and the grinding disc is driven to rotate; therefore, the situation that the processing effect is reduced and normal production is affected due to the fact that the grinding component of the surface treatment equipment is loosened is prevented, it is ensured that grinding operation can be conducted only when the grinding component is firmly fixed, and the problem that a common production early warning system cannot detect the grinding component of the surface treatment equipment and cannot detect the grinding component is solved. And early warning detection cannot be carried out on the mounting position of the polishing component in time.

Description

Technical Field

[0001] The invention relates to the technical field of equipment production early warning, and in particular to a production early warning system for surface treatment equipment. Background Art

[0002] Surface treatment equipment is a device used to process the outer surface of an object. Common surface treatment methods include electroplating, spraying and coating. In order to ensure the stability and quality of the surface treatment process, a production early warning system can be used to monitor and manage the operating status of the equipment.

[0003] When inspecting surface treatment equipment, since the surface treatment equipment needs regular maintenance after being used for a period of time, the grinding parts of the surface treatment equipment are the parts that require the most maintenance during the maintenance process. However, the commonly used production early warning system cannot inspect the grinding parts of the surface treatment equipment, and cannot perform early warning inspections on the installation positions of the grinding parts in a timely manner. Summary of the invention

[0004] In view of this, the present invention provides a production early warning system for surface treatment equipment. The production early warning system can check the installation position of the grinding components of the surface treatment equipment. When the grinding components of the surface treatment equipment are firmly fixed, the transmission block A on one side of the sliding frame is in fit with the transmission block B, and the processing motor can drive the grinding disc to rotate through the transmission box and the output shaft, thereby preventing the grinding components of the surface treatment equipment from loosening, resulting in a decrease in the processing effect and affecting normal production, and ensuring that the grinding operation can only be carried out when the grinding components are firmly fixed.

[0005] The present invention provides a production early warning system for surface treatment equipment, which specifically includes an equipment mounting frame, a transmission box is installed at the bottom of the equipment mounting frame; a grinding mounting frame is installed at the bottom of the transmission box by fixing screws; the equipment mounting frame also includes: an installation top plate, the installation top plate is arranged as a square plate structure, and the installation top plate is integrally arranged on the top of the equipment mounting frame; an early warning device, the early warning device is installed and arranged on one side of the top of the equipment mounting frame; a control box, the control box is installed and arranged on the top of the installation top plate; the control box is electrically connected to the early warning device; a processing cylinder, the processing cylinder is installed and arranged in the middle of the installation top plate; the processing cylinder is electrically connected to the control box; and a processing space is opened in the middle of the front end of the equipment mounting frame.

[0006] Furthermore, the transmission box also includes: an installation bracket, the installation bracket is set as a square frame structure, and the installation bracket is fixedly set at the rear end of the transmission box; a fixed support frame, the top of the fixed support frame is set as an arc structure, and the fixed support frame is fixedly set at the top of the installation bracket; a processing motor is installed in the middle of the fixed support frame; a hexagonal transmission groove is opened in the middle of the rotating shaft of the processing motor; a sliding frame, the sliding frame is slidably set on the top of the installation bracket.

[0007] Furthermore, the transmission box also includes: a fixed frame A, which is arranged in two groups and is symmetrically and integrally arranged on both sides of the fixed support frame; a detection cylinder is installed in the middle of the fixed frame A; one end of the piston rod of the detection cylinder is fixedly connected to both sides of the sliding frame; a transmission shaft, which is arranged in a hexagonal shaft structure and is rotatably arranged at the rear end of the sliding frame; the transmission shaft is slidably connected to the hexagonal groove of the processing motor; a connecting shaft, which is arranged in a circular shaft structure and is rotatably arranged in the middle of the sliding frame; the connecting shaft is fixedly connected to one end of the transmission shaft; a transmission block A, which is arranged in a circular block structure and a transmission tooth structure is provided on one side of the transmission block A; a transmission block B, which is arranged in a circular block structure and a transmission tooth structure is provided on one side of the transmission block B; the transmission block B is rotatably arranged in the middle of one side of the transmission box.

[0008] Furthermore, the transmission box also includes: a connecting head, which is arranged in four groups and is symmetrically fixed on both sides of the top of the transmission box; a limiting column, which is arranged in a circular column structure and is fixed on the top of the connecting head; a sliding connection between the limiting column and the mounting top plate; a detection fixing seat, which is installed and arranged at the bottom of the transmission box; an output shaft, which is rotatably arranged at the bottom of the transmission box; the bottom of the output shaft is arranged inside the detection fixing seat; and a detection gear, which is fixedly arranged outside the output shaft.

[0009] Furthermore, the transmission box also includes: a speed sensor, which is installed inside the detection fixing seat; a detection head, which is installed at the front end of the speed sensor; an electrical connection between the speed sensor and the control box; a transmission joint A, which is configured as a circular head structure, and a transmission tooth is provided at the bottom of the transmission joint A; and the transmission joint A is integrally arranged at the bottom of the output shaft.

[0010] Furthermore, the transmission box also includes: a detection slider, which is arranged as a circular block structure, and the detection slider is arranged in two groups, and the detection slider is symmetrically slidably arranged inside the detection fixed seat; a spring is installed between the detection fixed seat and the detection slider; a detection frame, the detection frame is fixedly arranged on one side of the detection slider; a proximity switch, which is arranged in two groups, and the proximity switch is symmetrically installed inside the detection fixed seat; and the proximity switch is electrically connected to the control box.

[0011] Furthermore, the grinding mounting frame also includes: a processing shaft, which is rotatably arranged in the middle of the grinding mounting frame; a connecting seat, which is fixedly arranged at the bottom of the processing shaft; and a grinding disc, which is installed at the bottom of the connecting seat.

[0012] Furthermore, the grinding mounting frame also includes: a transmission joint B, which is configured as a circular block structure, and a transmission tooth structure is provided on the top of the transmission joint B, and the transmission joint B is integrally arranged on the top of the processing shaft; a fixing frame B, which is configured as two groups, and the fixing frames B are symmetrically and integrally arranged on both sides of the grinding mounting frame; the fixing frame B is fixedly connected to the detection fixing seat by fixing screws.

[0013] The production early warning system for surface treatment equipment provided by the present invention has the following beneficial effects: 1. When the surface treatment equipment is maintained, the detection cylinder will drive the sliding frame to move backward through the cooperation between the sliding frame and the transmission box, and the transmission teeth of the transmission block A on one side of the sliding frame will be disengaged from the transmission teeth of the transmission block B, so that the processing motor cannot drive the grinding disc to rotate through the transmission box, so that its production early warning system can ensure that the processing equipment can be safely maintained, improve the safety of the surface treatment equipment, and reduce the occurrence of safety accidents.

[0014] 2. Replace the grinding parts of the surface treatment equipment. The production early warning system can check the installation position of the grinding parts of the surface treatment equipment. When the grinding parts of the surface treatment equipment are firmly fixed, the fixing screws will touch the detection slider, so that the detection slider drives the detection frame to move. At this time, the detection frame will touch the proximity switch, so that the proximity switch is triggered. The proximity switch sends a signal to the control box, so that the control box controls the detection cylinder. The detection cylinder will drive the sliding frame to move, so that the transmission block A on one side of the sliding frame is fitted with the transmission block B. The processing motor can drive the grinding disc to rotate through the transmission box and the output shaft, thereby preventing the grinding parts of the surface treatment equipment from loosening, resulting in a decrease in the processing effect and affecting normal production. Ensure that the grinding operation can only be carried out when the grinding parts are firmly fixed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.

[0016] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.

[0017] In the attached picture: Figure 1 It is a schematic diagram of the structure of an equipment installation frame of a production early warning system for surface treatment equipment according to an embodiment of the present invention; Figure 2 2 is a schematic diagram of the transmission box structure of the production early warning system for surface treatment equipment according to an embodiment of the present invention; Figure 3 2 is a schematic diagram of the structure of an installation bracket for a production early warning system for surface treatment equipment according to an embodiment of the present invention; Figure 4 It is a schematic diagram of the disassembled structure of a detection fixing seat of a production early warning system for surface treatment equipment according to an embodiment of the present invention; Figure 5 It is a schematic diagram of the structure of a detection slider of a production early warning system for surface treatment equipment according to an embodiment of the present invention; Figure 6 2 is a schematic structural diagram of a grinding mounting frame for a production early warning system for surface treatment equipment according to an embodiment of the present invention; Figure 7 is a system block diagram of a production early warning system for surface treatment equipment according to an embodiment of the present invention; Figure 8 It is a schematic diagram of the overall axial stereoscopic structure of a production early warning system for surface treatment equipment according to an embodiment of the present invention.

[0018] Reference numerals list 1. Equipment mounting frame; 101. Mounting top plate; 102. Early warning device; 103. Control box; 104. Processing cylinder; 105. Processing space; 2. Transmission box; 201. Mounting bracket; 202. Fixed support frame; 203. Processing motor; 204. Sliding frame; 205. Fixed frame A; 206. Detection cylinder; 207. Transmission shaft; 208. Connecting shaft; 209. Transmission block A; 210. Transmission block B; 2 11. Connector; 212. Limit column; 213. Detection fixing seat; 214. Output shaft; 215. Detection gear; 216. Speed ​​sensor; 217. Detection head; 218. Transmission joint A; 219. Detection slider; 220. Detection frame; 221. Proximity switch; 3. Grinding mounting frame; 301. Processing shaft; 302. Connector; 303. Grinding disc; 304. Transmission joint B; 305. Fixing frame B. DETAILED DESCRIPTION

[0019] In order to make the purpose, scheme and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings of specific embodiments of the present invention.

[0020] As attached Figure 1 To Attachment Figure 8 As shown: Embodiment 1; The present invention proposes a production early warning system for surface treatment equipment, including an equipment mounting frame 1, a transmission box 2 is installed at the bottom of the equipment mounting frame 1; a grinding mounting frame 3 is installed at the bottom of the transmission box 2 by fixing screws; the equipment mounting frame 1 also includes: a mounting top plate 101, the mounting top plate 101 is set as a square plate structure, and the mounting top plate 101 is integrally arranged on the top of the equipment mounting frame 1; an early warning device 102, the early warning device 102 is installed and arranged on one side of the top of the equipment mounting frame 1; a control box 103, the control box 103 is installed and arranged on the top of the mounting top plate 101; the control box 103 is electrically connected to the early warning device 102; a processing cylinder 104, the processing cylinder 104 is installed and arranged in the middle of the mounting top plate 101; the processing cylinder 104 is electrically connected to the control box 103; a processing space 105, the processing space 105 is opened in the middle of the front end of the equipment mounting frame 1.

[0021] The transmission box 2 further comprises: a connector 211, which is arranged in four groups and is symmetrically fixed on both sides of the top of the transmission box 2; a limit column 212, which is arranged in a circular column structure and is fixed on the top of the connector 211; a sliding connection between the limit column 212 and the mounting top plate 101; a detection fixing seat 213, which is installed at the bottom of the transmission box 2; an output shaft 214, which is rotatably arranged at the bottom of the transmission box 2; and the bottom of the output shaft 214 is arranged at the detection Inside the fixed seat 213; the detection gear 215, the detection gear 215 is fixedly set on the outside of the output shaft 214; the speed sensor 216, the speed sensor 216 is installed and set inside the detection fixed seat 213; the detection head 217, the detection head 217 is installed and set at the front end of the speed sensor 216; the speed sensor 216 is electrically connected to the control box 103; the transmission joint A218, the transmission joint A218 is set as a circular head structure, and the bottom of the transmission joint A218 is provided with transmission teeth; the transmission joint A218 is integrally set at the bottom of the output shaft 214.

[0022] Among them, the grinding mounting frame 3 also includes: a processing shaft 301, which is rotatably set in the middle of the grinding mounting frame 3; a connecting seat 302, which is fixedly set at the bottom of the processing shaft 301; a grinding disc 303, which is installed at the bottom of the connecting seat 302; a transmission joint B304, which is set as a circular block structure, and a transmission tooth structure is opened on the top of the transmission joint B304, and the transmission joint B304 is integrally set at the top of the processing shaft 301; a fixing frame B305, which is set as two groups, and the fixing frame B305 is symmetrically and integrally set on both sides of the grinding mounting frame 3; the fixing frame B305 is fixedly connected to the detection fixing seat 213 by fixing screws.

[0023] The specific usage and function of this embodiment: when the production early warning system issues an early warning to the surface treatment equipment, the detection head 217 cooperates with the speed sensor 216, and the detection head 217 will detect the rotation speed of the detection gear 215 in real time. The speed sensor 216 will transmit the rotation speed signal of the detection gear 215 to the control box 103. When the output signal of the speed sensor 216 is higher than the programmed preset value of the control box 103, the control box 103 will control the early warning device 102, and the early warning device 102 will sound an alarm to remind the staff to make timely adjustments, thereby ensuring that the surface treatment equipment can work normally.

[0024] Embodiment 2: A production early warning system for surface treatment equipment provided based on the first embodiment: Figure 4 ; This kind of production early warning system for surface treatment equipment includes: the transmission box 2 is an existing mature technology, the transmission box 2 can transmit power through the transmission block B210, and the transmission block B210 outputs the power through the output shaft 214; the transmission box 2 also includes: a mounting bracket 201, the mounting bracket 201 is set as a square frame structure, and the mounting bracket 201 is fixedly arranged at the rear end of the transmission box 2; a fixed support frame 202, the top of the fixed support frame 202 is set as an arc structure, and the fixed support frame 202 is fixedly arranged on the top of the mounting bracket 201; a processing motor 203 is installed in the middle of the fixed support frame 202; a hexagonal transmission groove is opened in the middle of the rotating shaft of the processing motor 203; a sliding frame 204, the sliding frame 204 is slidably arranged on the top of the mounting bracket 201; a fixed frame A205, the fixed frame A205 is set in two groups, and the fixed frame A205 is symmetrically arranged in one piece on the fixed support frame 20 2 both sides; a detection cylinder 206 is installed in the middle of the fixed frame A205; one end of the piston rod of the detection cylinder 206 is fixedly connected to both sides of the sliding frame 204; a transmission shaft 207, the transmission shaft 207 is set as a hexagonal shaft structure, and the transmission shaft 207 is rotatably set at the rear end of the sliding frame 204; the transmission shaft 207 is slidably connected with the hexagonal groove of the processing motor 203; the connecting shaft 208, the connecting shaft 208 is set as a circular shaft structure, and the connecting shaft 208 is rotatably set in the middle of the sliding frame 204; the connecting shaft 208 is fixedly connected to one end of the transmission shaft 207; a transmission block A209, the transmission block A209 is set as a circular block structure, and a transmission tooth structure is provided on one side of the transmission block A209; a transmission block B210, the transmission block B210 is set as a circular block structure, and a transmission tooth structure is provided on one side of the transmission block B210; the transmission block B210 is rotatably set in the middle of one side of the transmission box 2.

[0025] During use: When the surface treatment equipment is maintained, the detection cylinder 206 is controlled by the control box 103, and the detection cylinder 206 will drive the sliding frame 204 to move backward. The transmission teeth of the transmission block A209 on one side of the sliding frame 204 are disengaged from the transmission teeth of the transmission block B210, so that the processing motor 203 cannot drive the grinding disc 303 to rotate through the transmission box 2, so that its production early warning system can ensure that the processing equipment can be safely maintained.

[0026] Embodiment 3: A production early warning system for surface treatment equipment provided based on the second embodiment: Figure 5 To Attachment Figure 8 ; This kind of production early warning system for surface treatment equipment includes: the transmission box 2 also includes: a detection slider 219, the detection slider 219 is set as a circular block structure, and the detection slider 219 is set in two groups, and the detection slider 219 is symmetrically slidably set inside the detection fixed seat 213; a spring is installed between the detection fixed seat 213 and the detection slider 219; a detection frame 220, the detection frame 220 is fixedly set on one side of the detection slider 219; a proximity switch 221, the proximity switch 221 is set in two groups, and the proximity switch 221 is symmetrically installed inside the detection fixed seat 213; the proximity switch 221 is electrically connected to the control box 103.

[0027] In use: When performing maintenance operations on the surface treatment equipment, remove the fixing screws between the fixing frame B305 and the detection fixing seat 213, then replace the grinding mounting frame 3, align the grinding mounting frame 3 with the new grinding disc 303 with the bottom of the detection fixing seat 213, and then insert the fixing screws into the fixing frame B305, and fix the grinding mounting frame 3 with the detection fixing seat 213 again. When the fixing screws between the detection fixing seat 213 and the fixing frame B305 are tightened, the fixing screws will touch the detection slider 21 9, so that its detection slider 219 drives the detection frame 220 to move. At this time, the detection frame 220 will touch the proximity switch 221, so that the proximity switch 221 is triggered, and the proximity switch 221 sends a signal to the control box 103, so that the control box 103 controls the detection cylinder 206, and the detection cylinder 206 drives the sliding frame 204 to move, so that the transmission block A209 on one side of the sliding frame 204 fits with the transmission block B210, and the processing motor 203 can drive the grinding disc 303 to rotate through the transmission box 2 and the output shaft 214 to perform the grinding operation.

[0028] The above description is merely an exemplary embodiment of the present invention and is not intended to limit the protection scope of the present invention. The protection scope of the present invention is determined by the appended claims.

Claims

1. A production early warning system for surface treatment equipment, comprising an equipment mounting frame (1), a transmission box (2) being mounted at the bottom of the equipment mounting frame (1); a grinding mounting frame (3) being mounted at the bottom of the transmission box (2) via fixing screws; characterized in that: The equipment mounting frame (1) further comprises: a mounting top plate (101), the mounting top plate (101) being integrally mounted on the top of the equipment mounting frame (1); an early warning device (102), the early warning device (102) being mounted on one side of the top of the equipment mounting frame (1); a control box (103), the control box (103) being mounted on the top of the mounting top plate (101); the control box (103) and the early warning device (102) being electrically connected; a processing cylinder (104), the processing cylinder (104) being mounted in the middle of the mounting top plate (101); the processing cylinder (104) and the control box (103) being electrically connected; and a processing space (105), the processing space (105) being opened in the middle of the front end of the equipment mounting frame (1).

2. A production early warning system for surface treatment equipment as claimed in claim 1, characterized in that: The transmission box (2) further comprises: a mounting bracket (201) fixed to the rear end of the transmission box (2); a fixed support frame (202) fixed to the top of the mounting bracket (201); a processing motor (203) mounted in the middle of the fixed support frame (202); a hexagonal transmission groove in the middle of the rotating shaft of the processing motor (203); and a sliding frame (204) sliding on the top of the mounting bracket (201).

3. A production early warning system for surface treatment equipment as claimed in claim 2, characterized in that: The transmission box (2) further comprises: a fixed frame A (205), the fixed frame A (205) being two groups, and the fixed frame A (205) being symmetrically integrated on both sides of the fixed support frame (202); a detection cylinder (206) being installed in the middle of each fixed frame A (205); one end of the piston rod of the detection cylinder (206) being fixedly connected to both sides of the sliding frame (204); a transmission shaft (207), the transmission shaft (207) being a hexagonal shaft structure, and the transmission shaft (207) being rotatable at the rear end of the sliding frame (204); the transmission shaft (207) ) is slidably connected with the hexagonal groove of the processing motor (203); a connecting shaft (208), the connecting shaft (208) rotates in the middle of the sliding frame (204); the connecting shaft (208) is fixedly connected with one end of the transmission shaft (207); a transmission block A (209), a transmission tooth structure is provided on one side of the transmission block A (209); a transmission block B (210), the transmission block B (210) is a circular block structure, and a transmission tooth structure is provided on one side of the transmission block B (210); the transmission block B (210) rotates in the middle of one side of the transmission box (2).

4. A production early warning system for surface treatment equipment as claimed in claim 3, characterized in that: The transmission box (2) further comprises: a connector (211), the connectors (211) being four groups, and the connectors (211) being symmetrically fixed on both sides of the top of the transmission box (2); a limit column (212), the limit column (212) being fixed on the top of the connector (211); a sliding connection between the limit column (212) and the mounting top plate (101); a detection fixing seat (213), the detection fixing seat (213) being installed on the bottom of the transmission box (2); an output shaft (214), the output shaft (214) rotating on the bottom of the transmission box (2); the bottom of the output shaft (214) being inside the detection fixing seat (213); and a detection gear (215), the detection gear (215) being fixed on the outside of the output shaft (214).

5. A production early warning system for surface treatment equipment as claimed in claim 4, characterized in that: The transmission box (2) further comprises: a rotation speed sensor (216), the rotation speed sensor (216) being mounted inside the detection fixing seat (213); a detection head (217), the detection head (217) being mounted at the front end of the rotation speed sensor (216); an electrical connection between the rotation speed sensor (216) and the control box (103); a transmission joint A (218), the transmission joint A (218) being a circular head structure, and a transmission tooth being provided at the bottom of the transmission joint A (218); and the transmission joint A (218) being integrally formed at the bottom of the output shaft (214).

6. A production early warning system for surface treatment equipment as claimed in claim 5, characterized in that: The transmission box (2) further comprises: a detection slider (219), the detection sliders (219) being in two groups, and the detection sliders (219) being symmetrically slid inside the detection fixing seat (213); a spring being installed between the detection fixing seat (213) and the detection slider (219); a detection frame (220), the detection frame (220) being fixed to one side of the detection slider (219); a proximity switch (221), the proximity switch (221) being in two groups, and the proximity switch (221) being symmetrically installed inside the detection fixing seat (213); and the proximity switch (221) being electrically connected to the control box (103).

7. A production early warning system for surface treatment equipment as claimed in claim 1, characterized in that: The grinding mounting frame (3) further comprises: a processing shaft (301), the processing shaft (301) rotating in the middle of the grinding mounting frame (3); a connecting seat (302), the connecting seat (302) being fixed to the bottom of the processing shaft (301); and a grinding disc (303), the grinding disc (303) being mounted on the bottom of the connecting seat (302).

8. A production early warning system for surface treatment equipment as claimed in claim 7, characterized in that: The grinding mounting frame (3) further comprises: a transmission joint B (304), the top of which is provided with a transmission tooth structure, and the transmission joint B (304) is integrally formed on the top of the processing shaft (301); a fixing frame B (305), the fixing frames B (305) being in two groups, and the fixing frames B (305) are symmetrically integrated on both sides of the grinding mounting frame (3); and the fixing frames B (305) are fixedly connected to the detection fixing seat (213) by fixing screws.

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