Production and maintenance device for water permeable bricks for buildings
By designing a permeable brick production and maintenance device combining a gripping mechanism and a maintenance mechanism, the problems of long and low efficiency of permeable bricks in the prior art are solved, and the rapid and comprehensive maintenance of permeable bricks and the recycling of water are achieved.
Patent Information
- Application Number
- CN202411913795.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-03-11
AI Technical Summary
The existing permeable brick maintenance device requires that the bottom of the permeable brick is completely submerged with water, resulting in long maintenance time and low efficiency.
A permeable brick production and maintenance device for building use is designed, using a combination of gripping mechanism and maintenance mechanism to grasp and spray water through conveyor belts and nozzles, multi-directional movement is achieved using electromagnetic slide rails and cylinders, and water pumps and water pipes are used to realize water recycling.
Through this device, permeable bricks can be fully maintained in a short time, improving maintenance efficiency, reducing maintenance costs, and reducing water waste through water recycling.
Smart Images

Figure CN119589799A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of permeable brick maintenance, and in particular to a permeable brick production and maintenance device for buildings. Background Art
[0002] Permeable bricks, also known as seepage bricks, are new green and environmentally friendly building materials. The raw materials are mainly cement, sand, slag, fly ash and other environmentally friendly materials. They are formed by high pressure and cannot be fired at high temperature. The whole brick of the permeable brick is compressed at one time and cannot be pressed in layers to form homogeneous bricks that are consistent from top to bottom. There is no cracking or delamination on the surface; it has good wear resistance and does not fall off after extrusion, which is suitable for a higher load-bearing environment; it has good permeability and strong anti-slip function; the color is natural and lasting. It has high anti-freeze and salt-alkali resistance; it is not easy to break, and its compression and flexural strength are higher than similar products, making it safe to drive; it has low maintenance cost and is easy to replace, which is convenient for laying pipelines under the road surface; it has various colors and shapes, which are in line with the surrounding environment and are naturally beautiful. The production process of permeable bricks requires the batching of raw materials first, and then strong stirring to achieve a fully mixed effect, and then the permeable brick pressing equipment is used to directly press and form it. The formed permeable bricks are repeatedly watered and maintained according to the prescribed time.
[0003] After searching, the patent number CN215434234U discloses "a curing device for permeable brick production". When in use, the permeable brick to be cured is first placed on the feed conveyor belt, and then the permeable brick moves with the feed conveyor belt and falls on the discharge conveyor belt. At the same time, the curing nozzle group sprays water on the upper surface of the permeable brick through the circulating liquid pump. The horizontal plane inside the curing water tank is higher than the upper surface of the discharge conveyor belt close to the feed conveyor belt. Then, the bottom of the permeable brick is immersed in water to achieve complete curing of the entire permeable brick. After the permeable brick is completely soaked in water in the curing box, it is moved to the outside of the curing box with the discharge conveyor belt and collected. The device requires that the bottom of the permeable brick is completely immersed in water to achieve the curing of the entire permeable brick. This curing method requires a long time and has low curing efficiency. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the background technology and to propose a production and maintenance device for permeable bricks for construction.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a production and maintenance device for permeable bricks for construction, comprising: a base plate, a maintenance box, the maintenance box is fixed on the top of the base plate, an adjustment mechanism is arranged on the top of the base plate, a maintenance mechanism is arranged in the maintenance box, the adjustment mechanism comprises a support seat fixedly arranged on the top of the base plate, a motor is installed inside the support seat, a circular groove is arranged on the top of the support seat, a support block is slidably connected inside the circular groove, a circular plate is fixed on the top of the support block, and the output end of the motor is fixedly connected to the circular shape of the circular plate.
[0006] As a further solution of the present invention, a support column is fixed on the top of the circular plate, a vertical electromagnetic slide rail is fixed on the outside of the support column, an electromagnetic slider is slidably connected to the outside of the electromagnetic slide rail, a support rod is fixed on the outside of the electromagnetic slider, a horizontal electromagnetic slide rail is fixed to the bottom of the support rod, the horizontal electromagnetic slide rail is slidably connected to the electromagnetic slider, and a grabbing mechanism is fixed to the bottom of the electromagnetic slider.
[0007] As a further solution of the present invention, the gripping mechanism includes a support frame, a support plate is fixed inside the support frame, a cylinder is fixed to the support plate, a cross plate is fixed to the output end of the cylinder, and two inclined grooves are penetrated through the cross plate.
[0008] As a further solution of the present invention, two limit rods are fixed to the front end of the support plate, the two limit rods are externally slidably connected to support bars, a material frame is fixed to the bottom of the support bar, a protrusion is fixed to the top of the support bar and the protrusion passes through the inclined groove.
[0009] As a further solution of the present invention, the maintenance mechanism includes a support frame fixed on the top of the base plate, the maintenance box is penetrated by an opening, a conveyor belt is provided on the top of the support frame, the conveyor belt passes through the opening and the maintenance box, a nozzle is provided on the inner wall of the top of the maintenance box, a water pump is installed on the top of the base plate, the water pump is connected to a water pipe, a filter is installed inside the maintenance box, a blanking plate is fixed to the support frame, and a rubber pad is provided at the bottom of the blanking plate.
[0010] As a further solution of the present invention, the conveyor belt is evenly distributed with a plurality of No. 1 water leakage holes, and the No. 1 water leakage holes facilitate the water adhered to the conveyor belt to fall to the bottom of the curing box.
[0011] As a further solution of the present invention, the outside of the water pipe can be wrapped with antifreeze cotton, and the top end of the water pipe is connected to the nozzle.
[0012] As a further solution of the present invention, a baffle No. 1 is fixed inside the maintenance box, and a water leakage hole No. 2 is provided through the baffle No. 1.
[0013] As a further solution of the present invention, a second baffle is fixed to the outside of the curing box, and the second baffle is made of stainless steel.
[0014] As a further solution of the present invention, universal wheels are installed at the four corners of the bottom of the base plate, the universal wheels are electrically driven, and a battery is installed at the bottom of the base plate.
[0015] The invention provides a production and maintenance device for permeable bricks for construction, which has the following beneficial effects:
[0016] 1. The output end of the cylinder retracts and moves the horizontal plate backward in the support plate, and then the inclined groove on the horizontal plate moves outside the protrusion, forcing the support bar to slide outside the two limit rods, and then the support bar moves the two material frames in the opposite direction and closes, which is conducive to the grabbing of the permeable bricks through the closing of the two material frames. The whole process is operated by the remote control without manual operation for workers, saving time and improving efficiency. After that, the adjusting mechanism raises and rotates the grabbing mechanism to the top of the curing box, and then the output end of the cylinder extends out and moves the horizontal plate forward in the support plate, and then separates the two material frames. Because the interior of the material frame is designed to be inclined, when the two material frames are separated, the permeable bricks inside will fall to the top of the conveyor belt under the tilting effect.
[0017] 2. The water pump is started, and then the water inside the curing box enters the inside of the nozzle from the water pipe, and then the water is sprayed from the nozzle to the permeable bricks on the top of the conveyor belt, which is conducive to the water spray curing of the permeable bricks. The sprayed water flows from the No. 1 leakage hole and the No. 1 leakage hole to the bottom of the curing box and is filtered by the filter. Under the action of the water pump, the filtered water enters the nozzle through the water pipe again and is sprayed out, which is conducive to the recycling of water. By filtering the impurities in the water, it is prevented that the water pipe and the nozzle are blocked by too many impurities when the water is used for the second time. The movement of the conveyor belt discharges the cured permeable bricks and drops them to the ground through the unloading plate. The maintenance method of the assembly line can reduce the curing time and improve the efficiency. The unloading plate is set to play a buffering role to prevent the permeable bricks from directly hitting the ground and breaking. The second baffle limits the discharged permeable bricks so that they can only enter the unloading plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of the maintenance device proposed by the present invention;
[0019] Figure 2 The present invention proposes Figure 1 Schematic diagram of local structure;
[0020] Figure 3 This is a schematic diagram of the structure of the adjustment mechanism and the gripping mechanism proposed by the present invention;
[0021] Figure 4 This is a schematic diagram of the support base structure proposed by the present invention;
[0022] Figure 5 This is a schematic diagram of the structure of the grabbing mechanism proposed by the present invention;
[0023] Figure 6 The present invention proposes Figure 5 Schematic diagram of local structure;
[0024] Figure 7 This is a schematic diagram of the structure of point A proposed by the present invention.
[0025] In the figure: 1. bottom plate; 2. curing box; 3. adjusting mechanism; 301. supporting seat; 302. motor; 303. circular groove; 304. supporting block; 305. circular plate; 306. supporting column; 307. electromagnetic slide rail; 308. electromagnetic slider; 309. supporting rod; 4. curing mechanism; 401. supporting frame; 402. opening; 403. conveyor belt; 404. nozzle; 405. water pump; 406. water pipe; 407. filter; 5. grabbing mechanism; 501. supporting frame; 502. supporting plate; 503. cylinder; 504. horizontal plate; 505. inclined groove; 506. limiting rod; 507. supporting bar; 508. material frame; 509. bump; 7. baffle plate No. 1; 8. baffle plate No. 2; 9. unloading plate. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of its embodiments based on the overall structure of the present invention.
[0028] See also Figure 1 , Figure 3 , Figure 4A production and maintenance device for permeable bricks for construction, comprising: a bottom plate 1, a maintenance box 2, the maintenance box 2 is fixed on the top of the bottom plate 1, an adjustment mechanism 3 is provided on the top of the bottom plate 1, a maintenance mechanism 4 is provided in the maintenance box 2, the adjustment mechanism 3 comprises a support seat 301 fixedly provided on the top of the bottom plate 1, a motor 302 is installed inside the support seat 301, a circular groove 303 is provided on the top of the support seat 301, a support block 304 is slidably connected inside the circular groove 303, a circular plate 305 is fixed on the top of the support block 304, and the output end of the motor 302 is fixedly connected to the circular shape of the circular plate 305, Universal wheels are installed at the four corners of the bottom of the base plate 1, and the universal wheels are electrically driven. A battery is installed at the bottom of the base plate 1. A support column 306 is fixed to the top of the circular plate 305, and a vertical electromagnetic slide rail 307 is fixed to the outside of the support column 306. The outside of the electromagnetic slide rail 307 is slidably connected to an electromagnetic slider 308, and a support rod 309 is fixed to the outside of the electromagnetic slider 308. A horizontal electromagnetic slide rail 307 is fixed to the bottom of the support rod 309, and the horizontal electromagnetic slide rail 307 is slidably connected to the electromagnetic slider 308, and a grabbing mechanism 5 is fixed to the bottom of the electromagnetic slider 308.
[0029] It can be concluded that the worker controls the movement of the universal wheel at the bottom of the base plate 1 through the remote control, and moves the device to the stacking place of the permeable bricks through the movement of the universal wheel. Then the adjustment mechanism 3 adjusts the position of the grabbing mechanism 5, which is conducive to the movement of the grabbing mechanism 5 to the position where the permeable bricks are easy to grab. The electromagnetic slider 308 moves outside the electromagnetic slide rail 307, which is conducive to the movement of the grabbing mechanism 5 in the Z axis. Then the electromagnetic slider 308 at the bottom of the support rod 309 moves outside the electromagnetic slide rail 307, which is conducive to the movement of the grabbing mechanism 5 in the X axis. The motor 302 starts to drive the circular plate 305 to rotate and then drives the support column 306 to rotate. At this time, the support block 304 rotates in the circular groove 303 to provide rotation support force for the circular plate 305. The multi-directional movement is conducive to the grabbing mechanism 5 finding the most suitable and easiest position to grab the permeable bricks.
[0030] See also Figure 5 , Figure 6Further, the grabbing mechanism 5 includes a support frame 501, a support plate 502 is fixed inside the support frame 501, a cylinder 503 is fixed to the support plate 502, a cross plate 504 is fixed to the output end of the cylinder 503, and two inclined grooves 505 are penetrated by the cross plate 504, two limiting rods 506 are fixed to the front end of the support plate 502, and the outer parts of the two limiting rods 506 are slidably connected with a support bar 507, a material frame 508 is fixed to the bottom of the support bar 507, and the interior of the material frame 508 is inclined for easy material unloading, a convex block 509 is fixed to the top of the support bar 507 and the convex block 509 penetrates the inclined groove 505, the output end of the cylinder 503 retracts and moves backward with the cross plate 504 in the support plate 502, and then the cross plate 504 is moved back to the output end of the cylinder 503. The inclined groove 505 on the plate 504 moves outside the protrusion 509, forcing the support bar 507 to slide outside the two limit rods 506, and then the support bar 507 moves in the opposite direction with the two material frames 508 and closes, which is conducive to the grabbing of the permeable bricks by closing the two material frames 508. The whole process saves time and improves efficiency for workers to operate through the remote control without manual operation. Then the adjustment mechanism 3 raises and rotates the grabbing mechanism 5 to the top of the curing box 2, and then the output end of the cylinder 503 extends out and moves forward with the cross plate 504 in the support plate 502, and then separates the two material frames 508. Since the interior of the material frame 508 is designed to be inclined, when the two material frames 508 are separated, the permeable bricks inside will fall to the top of the conveyor belt 403 under the action of the inclination.
[0031] See also Figure 1 , Figure 2 The curing mechanism 4 includes a support frame 401 fixed on the top of the bottom plate 1, the curing box 2 is penetrated with an opening 402, a conveyor belt 403 is arranged on the top of the support frame 401, the conveyor belt 403 is evenly distributed with a plurality of No. 1 water leakage holes, the No. 1 water leakage holes facilitate the water adhered to the conveyor belt 403 to fall to the bottom of the curing box 2, the conveyor belt 403 penetrates the opening 402 and the curing box 2, a nozzle 404 is arranged on the inner wall of the top of the curing box 2, a water pump 405 is installed on the top of the bottom plate 1, the water pump 405 is connected to a water pipe 406, and the outer part of the water pipe 406 can be The antifreeze cotton is wrapped for winter antifreeze, a filter net 407 is installed inside the curing box 2, the end of the water pipe 406 is located inside the curing box 2, the top of the water pipe 406 is connected to the nozzle 404, a No. 1 baffle 7 is fixed inside the curing box 2, and a No. 2 water leakage hole is set through the No. 1 baffle 7, and the No. 1 baffle 7 is located on both sides of the conveyor belt 403. The outside of the curing box 2 is fixed with a No. 2 baffle 8 on both sides of the opening 402, the support frame 401 is fixed with a blanking plate 9, and a rubber pad is set at the bottom of the blanking plate 9, and the No. 2 baffle 8 is made of stainless steel.
[0032] Specifically, the adjusting mechanism 3 brings the grabbing mechanism 5 up and rotates to the top of the curing box 2, and then the output end of the cylinder 503 extends out and brings the horizontal plate 504 forward in the support plate 502, and then separates the two material frames 508. Since the interior of the material frames 508 is designed to be inclined, when the two material frames 508 are separated, the permeable bricks inside will fall to the top of the conveyor belt 403 under the effect of the inclination. The first baffle 7 can prevent the permeable bricks from falling to the bottom of the curing box 2, and At the same time, the water pump 405 is started, and then the water inside the curing box 2 enters the interior of the nozzle 404 from the water pipe 406, and then the water is sprayed from the nozzle 404 to the permeable bricks on the top of the conveyor belt 403, which is conducive to the water spray curing of the permeable bricks. The sprayed water flows from the No. 1 leakage hole and the No. 1 leakage hole to the bottom of the curing box 2 and is filtered by the filter net 407. Under the action of the water pump 405, the filtered water enters the nozzle 404 again through the water pipe 406 and is sprayed, which is conducive to the recycling of water.
[0033] It should be noted that the conventional method in reality is to spray water directly on the permeable bricks over a large area through a water pipe. However, since the permeable bricks produced are piled together over a large area, this method can only effectively spray water on the surface of the permeable bricks for maintenance, but cannot maintain the internal permeable bricks. In addition, this method requires a large amount of water, which increases the cost. The solution of the present invention can achieve comprehensive maintenance of the permeable bricks, and reduce the maintenance cost through the recycling of water.
[0034] Working principle: The worker controls the movement of the universal wheel at the bottom of the bottom plate 1 through the remote control, and moves the device to the stacking place of the permeable bricks through the movement of the universal wheel. Then the adjusting mechanism 3 adjusts the position of the grabbing mechanism 5, which is conducive to the movement of the grabbing mechanism 5 to the position where the permeable bricks are easy to grab. The electromagnetic slider 308 moves outside the electromagnetic slide rail 307, which is conducive to the movement of the grabbing mechanism 5 in the Z axis. Then the horizontal electromagnetic slider 308 at the bottom of the support rod 309 moves outside the electromagnetic slide rail 307, which is conducive to the movement of the grabbing mechanism 5 in the X axis. The motor 302 starts to drive the circular plate 305 to rotate and then drives the support column 306 to rotate. At this time, the support block 304 rotates in the circular groove 303 to provide the circular plate 305 with The rotating support force is conducive to the grabbing mechanism 5 finding the most suitable and easiest position to grab the water-permeable brick through multi-directional movement. The grabbing mechanism 5 moves to the position of the water-permeable brick through the adjusting mechanism 3, and then the output end of the cylinder 503 retracts and moves the cross plate 504 backward in the supporting plate 502, and then the inclined groove 505 on the cross plate 504 moves outside the protrusion 509, forcing the support bar 507 to slide outside the two limit rods 506, and then the support bar 507 moves in the opposite direction with the two material frames 508 and closes, which is conducive to the completion of the grabbing of the water-permeable brick by closing the two material frames 508. The whole process is operated by the remote control without manual operation for the workers, saving time and improving efficiency. After that, the adjusting mechanism 3 brings The grabbing mechanism 5 rises and rotates to the top of the curing box 2, and then the output end of the cylinder 503 extends out with the cross plate 504 to move forward in the support plate 502, and then the two material frames 508 are separated. Since the interior of the material frame 508 is designed to be inclined, when the two material frames 508 are separated, the permeable bricks inside will fall to the top of the conveyor belt 403 under the effect of the inclination. The first baffle plate 7 can prevent the permeable bricks from falling to the bottom of the curing box 2. At the same time, the water pump 405 is started, and then the water inside the curing box 2 enters the interior of the nozzle 404 from the water pipe 406. Then the water is sprayed from the nozzle 404 to the permeable bricks on the top of the conveyor belt 403, which is conducive to the water spraying maintenance of the permeable bricks. The sprayed water is sprayed from one The water flows from leakage hole No. 404 and leakage hole No. 1 to the bottom of curing box 2 and is filtered by filter net 407. The filtered water enters nozzle 404 again through water pipe 406 under the action of water pump 405 and is sprayed out, which is conducive to the recycling of water. By filtering impurities in the water, it is prevented that impurities in the water are too much to block water pipe 406 and nozzle 404 when the water is used for the second time. The movement of conveyor belt 403 discharges the cured permeable bricks and drops them to the ground through unloading plate 9. The curing method of the assembly line can reduce the curing time and improve the efficiency. The unloading plate 9 is set to play a buffering role to prevent the permeable bricks from directly hitting the ground and breaking. The No. 2 baffle 8 limits the discharged permeable bricks so that they can only enter the unloading plate 9.
[0035] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A production and maintenance device for permeable bricks for construction, comprising: A base plate and a maintenance box, characterized in that: the maintenance box is fixed on the top of the base plate, an adjustment mechanism is provided on the top of the base plate, a maintenance mechanism is provided in the maintenance box, the adjustment mechanism includes a support seat fixedly provided on the top of the base plate, a motor is installed inside the support seat, a circular groove is provided on the top of the support seat, a support block is slidably connected inside the circular groove, a circular plate is fixed on the top of the support block, and the output end of the motor is fixedly connected to the circular shape of the circular plate.
2. A production and maintenance device for permeable bricks for construction according to claim 1, characterized in that: A support column is fixed on the top of the circular plate, a vertical electromagnetic slide rail is fixed on the outside of the support column, an electromagnetic slider is slidably connected to the outside of the electromagnetic slide rail, a support rod is fixed on the outside of the electromagnetic slider, a horizontal electromagnetic slide rail is fixed on the bottom of the support rod, the horizontal electromagnetic slide rail is slidably connected to the electromagnetic slider, and a grabbing mechanism is fixed to the bottom of the electromagnetic slider.
3. A production and maintenance device for permeable bricks for construction according to claim 2, characterized in that: The grabbing mechanism comprises a support frame, a support plate is fixed inside the support frame, a cylinder is fixed on the support plate, a transverse plate is fixed on the output end of the cylinder, and two inclined slots are penetrated through the transverse plate.
4. A production and maintenance device for permeable bricks for construction according to claim 3, characterized in that: Two limiting rods are fixed to the front end of the support plate, and the outsides of the two limiting rods are slidably connected with support bars, the bottom of the support bar is fixed with a material frame, and the top of the support bar is fixed with a protrusion, and the protrusion passes through the inclined groove.
5. The production and maintenance device for permeable bricks for construction according to claim 1, characterized in that: The maintenance mechanism includes a support frame fixed on the top of the base plate, the maintenance box is penetrated by an opening, a conveyor belt is arranged on the top of the support frame, the conveyor belt passes through the opening and the maintenance box, a nozzle is arranged on the inner wall of the top of the maintenance box, a water pump is installed on the top of the base plate, the water pump is connected to a water pipe, a filter is installed inside the maintenance box, a blanking plate is fixed to the support frame, and a rubber pad is arranged on the bottom of the blanking plate.
6. A production and maintenance device for permeable building bricks according to claim 5, characterized in that: The conveyor belt is evenly distributed with a plurality of No. 1 water leakage holes, and the No. 1 water leakage holes facilitate the water adhered to the conveyor belt to fall to the bottom of the curing box.
7. The production and maintenance device for permeable building bricks according to claim 5, characterized in that: The outside of the water pipe can be wrapped with antifreeze cotton, and the top end of the water pipe is connected to the spray head.
8. The production and maintenance device for permeable bricks for construction according to claim 1, characterized in that: A baffle No. 1 is fixed inside the maintenance box, and a water leakage hole No. 2 is provided through the baffle No.
1.
9. The production and maintenance device for permeable bricks for construction according to claim 1, characterized in that: A second baffle is fixed to the outside of the curing box, and the second baffle is made of stainless steel.
10. The production and maintenance device for permeable building bricks according to claim 1, characterized in that: Universal wheels are installed at the four corners of the bottom of the base plate, the universal wheels are electrically driven, and a battery is installed at the bottom of the base plate.
Citation Information
Patent Citations
Maintenance device for water permeable brick production
CN215434234U
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