Automatic shaping device for high-temperature-resistant environment-friendly composite waterproof breathable heat-insulating film

Abstract

The invention discloses a high-temperature-resistant environment-friendly composite waterproof breathable heat-insulating film automatic shaping device, and relates to the technical field of film automatic shaping, the high-temperature-resistant environment-friendly composite waterproof breathable heat-insulating film automatic shaping device comprises a shaping box, a raw material box, a cleaning chamber and a shaping chamber, and the bottom of one side of the shaping box is fixedly connected with the raw material box. Through arrangement of the shaping box, the raw material box, the cleaning chamber and the shaping chamber, the heating chamber, the transition chamber and the cooling chamber are arranged in the shaping chamber, continuous treatment of the film material is achieved, the heating chamber and the cooling chamber are provided with the first laser distance measuring sensor and the second laser distance measuring sensor respectively, the width and the moving distance of the film material can be accurately measured, and the accuracy of film material processing is improved. The data are fed back to the main processor module in real time for analysis, and then the PLC precisely regulates and controls the slitting assembly in the heating chamber and the cutting assembly in the cooling chamber, so that precise shaping and slitting cutting of the high-temperature-resistant environment-friendly composite waterproof breathable heat-insulating film are realized, the production efficiency and the product quality are effectively improved, and the production cost is reduced. And high automation and intelligence levels are embodied.

Description

Technical Field

[0001] The invention relates to the technical field of automatic film shaping, in particular to an automatic shaping device for a high-temperature resistant and environment-friendly composite waterproof, breathable and heat-insulating film. Background Art

[0002] The automatic shaping technology of high-temperature resistant and environmentally friendly composite waterproof breathable and thermal insulation film is a cutting-edge technology focusing on the deep processing and precision processing of membrane materials. This technology is committed to accurately realizing the shaping processing of membrane materials through a highly automated process, especially for the widespread demand for surface protective film materials of current electronic products. In view of the high standards for protective performance of electronic product surface films, the production of membrane materials must pursue efficient and large-scale dimensional shaping preparation. Therefore, it is necessary to be able to automatically and mass-produce membrane materials with precise dimensions and stable performance to meet the urgent needs of the electronic product protective film market.

[0003] The defects of the existing automatic film shaping technology are: 1. Patent document US20080169006A1 discloses a method for cleaning or shaping a film, but the method for cleaning or shaping a film in the above document has the technical problem of not being able to automatically and efficiently accurately shape and cut to obtain the shaping film material; 2. Patent document US20110256666A1 discloses a hot melt adhesive film, a shaping tape and a semiconductor device. However, the shaping structure in the above document cannot automatically adjust the slitting width according to demand, resulting in a technical problem of low precision of the obtained shaping film material; 3. Patent document US20040009360A1 discloses biaxially oriented and heat-set multilayer thermoplastic film packaging, but the setting device in the above document has the technical problem that the raw material roll cannot be loaded and replaced conveniently; 4. Patent document CN203697453U discloses a heat shrink film cooling and shaping device. However, the shaping device in the above document lacks the technical problem of cleaning and ensuring the stable transportation structure of the film material during the shaping process. Summary of the invention

[0004] The purpose of the present invention is to provide a high temperature resistant and environment friendly composite waterproof breathable heat insulating film automatic shaping device to solve the technical problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic shaping device for a high-temperature resistant and environmentally friendly composite waterproof breathable heat-insulating film, comprising a shaping box, a raw material box, a cleaning chamber and a shaping chamber, wherein the bottom of one side of the shaping box is fixedly connected with the raw material box, and the interior of the shaping box is provided with a cleaning chamber and a shaping chamber through a partition, and the cleaning chamber is provided below the shaping chamber; The interior of the molding chamber is provided with a heating chamber, a transition chamber and a cooling chamber through a partition, the heating chamber is located at one end of the molding chamber, the transition chamber is located at the center of the molding chamber, and the cooling chamber is located at the other end of the molding chamber. A first laser ranging sensor is installed on the inner top wall of the heating chamber, and the first laser ranging sensor is used to accurately obtain the width data of the high-temperature resistant and environmentally friendly composite waterproof breathable and thermal insulation film. A second laser ranging sensor is installed on the inner top wall of the cooling chamber, and the second laser ranging sensor is used to record the moving distance of the high-temperature resistant and environmentally friendly composite waterproof breathable and thermal insulation film material in real time. A heater is installed on the top of the heating chamber, and a refrigerator is installed on the top of the cooling chamber; The data acquired by the first laser distance measuring sensor and the second laser distance measuring sensor are sent to the main processor module in real time through an electrical connection. The main processor module analyzes and judges the acquired data and sends instructions to the PLC controller. The PLC controller controls the slitting assembly installed in the heating chamber and the cutting assembly installed in the cooling chamber respectively according to the acquired instructions to perform precise slitting and cutting operations on the high-temperature resistant and environment-friendly composite waterproof breathable thermal insulation film. Preferably, the slitting assembly includes a slitting box, and the bottom of the slitting box is installed on the inner bottom wall of the heating chamber, a plurality of movable grooves are opened inside the slitting box, the top of the movable grooves are opened with through grooves, and the top of the through grooves is opened at the top of the slitting box, a first hydraulic cylinder is installed on the inner bottom wall of the movable groove, a movable block is installed on the top of the first hydraulic cylinder, and a slitting blade is installed in the middle of the top of the movable block.

[0006] Preferably, the cutting assembly includes a second hydraulic cylinder, and the top of the second hydraulic cylinder is installed in the middle of the top wall of the cooling chamber, a cutting blade is installed at the bottom of the second hydraulic cylinder, both sides of the outer wall of the cutting blade are movably connected to the inner wall of the slide rail, a cutting table is installed at the bottom of the slide rail, and the bottom of the cutting table is installed in the middle of the bottom wall of the cooling chamber, and a blade limiting groove is opened in the middle of the top of the cutting table.

[0007] Preferably, a first box door is installed on one side of the raw material box through a hinge, a first limiting sleeve is installed on one end of the inner wall of the raw material box, the inner wall of the first limiting sleeve is movably connected to the raw material roller, a fixed tube is installed on the other end of the inner wall of the raw material box, the inner wall of the fixed tube is movably connected to the second limiting sleeve, and the inner wall of the second limiting sleeve is movably connected to the other end of the outer wall of the raw material roller, a group of sliding grooves are opened on the inner wall of the fixed tube, a fixing rod is installed on the inner wall of the sliding groove, the outer wall of the fixing rod is movably connected to a sliding block, and one end of the sliding block is installed on the outer wall of the second limiting sleeve, a pressure spring is installed on the outer wall of the fixing rod, and one end of the pressure spring is installed on the other end of the sliding block.

[0008] Preferably, a connecting groove is provided between the cleaning chamber and the raw material box, a first guide roller is installed on the inner wall of the connecting groove, a water storage tank is installed on the inner bottom wall of the cleaning chamber, a support frame is installed in the middle of the top wall of the cleaning chamber, a second guide roller is installed on the bottom of the support frame, a third guide roller is installed on the other side of the inner wall of the cleaning chamber, and a fourth guide roller is installed on the inner wall of the heating chamber. The first guide roller, the second guide roller, the third guide roller and the fourth guide roller are used to ensure the stable operation of the composite waterproof, breathable and thermal insulation membrane.

[0009] Preferably, a first drive box is installed at the top of the back side of the shaping box, a second drive box is installed at the bottom of the back side of the shaping box, a fixed plate is installed in the middle of the back side of the first drive box, a first servo motor is installed at the front end of the bottom of the fixed plate, a first transmission roller is installed at the output end of the first servo motor, a transmission belt is installed on the outer wall of the first transmission roller, a second transmission roller is installed on the other end of the inner wall of the transmission belt, a first gear is installed at one end of the first transmission roller and the second transmission roller, a second gear is installed on the outer wall of the first gear, a material transport roller is installed at one end of the first gear and the second gear in the first drive box, a cleaning roller is installed at one end of the first gear and the second gear in the second drive box, and a cleaning brush is installed on the outer wall of the cleaning roller.

[0010] Preferably, a second box door is hingedly installed on the front of the shaping box, a group of air vents are opened at the bottom of the front of the second box door, a first dust filter is installed on the inner wall of the air vent, a dust storage box is installed on the top in the middle of the back of the shaping box, a second dust filter is installed on one end of the inner wall of the dust storage box, one end of the dust storage box passes through a group of pipes to penetrate a dust nozzle on one side of the back of the shaping box, a fan is installed on the other end of the dust storage box, the output end of the fan passes through a group of pipes to penetrate the other side of the back of the shaping box to install a blowing nozzle, a water pump is installed on the bottom of the back of the shaping box, the input end of the water pump passes through the back of the shaping box to install a filter screen cover, and the filter screen cover is placed inside the water storage box, and the output end of the water pump passes through a group of pipes to penetrate the back of the shaping box to install an atomizing nozzle.

[0011] Preferably, a transport plate is installed on the inner wall of the cooling chamber, and one end of the transport plate passes through the top of one side of the forming box, a second servo motor is installed on the front of one side of the transport plate, an active roller is installed on the output end of the second servo motor, a conveyor belt is installed on the outer wall of the active roller, a driven roller is installed on the other end of the inner wall of the conveyor belt, and both ends of the driven roller are installed on the other side of the inner wall of the transport plate through bearings.

[0012] Preferably, the working steps of the automatic shaping device for the high temperature resistant and environmentally friendly composite waterproof breathable and heat insulating film are as follows: S1. The high temperature resistant and environmentally friendly composite waterproof breathable heat insulation film enters the shaping box from the raw material box, and first enters the cleaning room, where necessary pretreatment and cleaning work are carried out to remove impurities and dust on the surface; S2, the cleaned raw materials enter the heating chamber, in which the first laser distance sensor accurately obtains the width data of the raw materials and sends the data to the main processor module, which controls a plurality of first hydraulic cylinders to control the slitting blades to move up and down according to the preset fixed size data, thereby slitting the raw materials; S3, the heated raw materials enter the transition chamber, where the temperature and shape transition is carried out to avoid direct cooling after heating; S4, the raw materials enter the cooling chamber, where the second laser ranging sensor records the moving distance of the raw materials in real time and sends the data to the main processor module. The main processor module controls the cutting assembly installed in the cooling chamber through the PLC controller to perform precise cutting operations based on the received moving distance data.

[0013] Preferably, the step S2 further includes the following steps: S21, the main processor module analyzes the received width data and adjusts the working state of the heater in the heating chamber through the PLC controller to ensure uniform heating during the heating process; The step S4 also includes the following steps: S41. The main processor module analyzes the received width data and adjusts the working state of the refrigerator in the cooling room through the PLC controller to ensure the cooling effect during the cooling process.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention realizes continuous processing of membrane materials by setting a shaping box, a raw material box, a cleaning room and a shaping room, and setting a heating room, a transition room and a cooling room in the shaping room. The first laser ranging sensor and the second laser ranging sensor respectively equipped in the heating room and the cooling room can accurately measure the width and moving distance of the membrane material. These data are fed back to the main processor module in real time for analysis, and then the PLC controller accurately controls the slitting component in the heating room and the cutting component in the cooling room to achieve accurate shaping and slitting of the high-temperature resistant and environmentally friendly composite waterproof breathable heat-insulating membrane, effectively improving production efficiency and product quality, and reflecting a high level of automation and intelligence; 2. The present invention realizes accurate slitting of materials through the moving groove in the slitting box and the slitting blade driven by the first hydraulic cylinder, and can adjust the number and position of the extended slitting blades according to the acquired shaping data, thereby enhancing flexibility. At the same time, the cutting blade driven by the second hydraulic cylinder in the cooling chamber moves stably with the slide rail to ensure smooth and accurate cutting. The blade limiting groove further standardizes the cutting path. In addition, the transport plate on the inner wall of the cooling chamber is equipped with an active roller and a transport belt driven by a second servo motor, which are used to transport the high-temperature resistant and environmentally friendly composite waterproof breathable and heat-insulating film after shaping and cutting out of the shaping box, thereby improving processing efficiency, processing accuracy and stability. 3. The first box door connected by the hinge of the present invention is convenient for operators to quickly open and close, so as to check the interior of the raw material box and load and replace the raw material roll. The raw material roll is firmly installed between the first limiting sleeve and the second limiting sleeve, ensuring its stable positioning in the raw material box. The second limiting sleeve is flexibly connected to the sliding groove on the inner wall of the fixed tube through the slider, and can provide appropriate elastic support in conjunction with the pressure spring on the fixed rod, ensuring the stability and smoothness of the raw material roll during the rotation process, thereby improving the installation convenience and stability of the raw material roll; 4. The present invention realizes the automatic transmission and cleaning of the high-temperature resistant and environmentally friendly composite waterproof breathable thermal insulation membrane during the shaping process by installing the first drive box and the second drive box, and equipping with the first servo motor, the transmission belt, the material transport roller and the cleaning roller and other components. At the same time, the second box door on the front of the shaping box is designed with air vents and the first dust-proof filter to effectively prevent the entry of dust and impurities, and the combination of the dust storage box, the dust suction nozzle and the fan further ensures the cleanliness of the inside of the device. In addition, the arrangement of the water pump, the filter screen cover and the atomizing nozzle provides the device with convenient cleaning and moisturizing functions, ensuring the stability and quality of the high-temperature resistant and environmentally friendly composite waterproof breathable thermal insulation membrane during the shaping process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the cross-sectional structure of a shaping box of the present invention; Figure 3 It is a schematic diagram of the back structure of the shaping box of the present invention; Figure 4 It is a schematic structural diagram of a first driving box of the present invention; Figure 5 It is a schematic diagram of the raw material box structure of the present invention; Figure 6 It is a schematic diagram of the cooling chamber structure of the present invention; Figure 7 It is a schematic diagram of the structure of the slitting box of the present invention; Figure 8 It is a schematic diagram of the cutting table structure of the present invention; Fig. 9 It is a schematic diagram of the main processor module flow of the present invention; Fig.10 It is a schematic diagram of the workflow of the present invention.

[0016] In the figure: 1, shaping box; 2, raw material box; 3, cleaning chamber; 4, shaping chamber; 5, heating chamber; 6, transition chamber; 7, cooling chamber; 8, first laser distance sensor; 9, second laser distance sensor; 10, main processor module; 11, PLC controller; 12, slitting box; 13, moving groove; 14, through groove; 15, first hydraulic cylinder; 16, moving block; 17, slitting blade; 18, second hydraulic cylinder; 19, cutting blade; 20, slide rail; 21, cutting table; 22, blade limiting groove; 23, first box door; 24, first limiting sleeve; 25, raw material roller; 26, fixed pipe; 27, second limiting sleeve; 28, slide groove; 29, fixed rod; 30, slider; 31, pressure spring; 32, connecting groove; 33, first guide roller; 34, water storage tank; 3 5. Support frame; 36. Second guide roller; 37. Third guide roller; 38. First drive box; 39. Second drive box; 40. Fixed plate; 41. First servo motor; 42. First transmission roller; 43. Transmission belt; 44. Second transmission roller; 45. First gear; 46. Second gear; 47. Transport roller; 48. Cleaning roller; 49. Cleaning brush; 50. Air vent; 51. First dust filter; 52. Dust storage box; 53. Second dust filter; 54. Dust nozzle; 55. Fan; 56. Blowing nozzle; 57. Water pump; 58. Filter cover; 59. Atomizing nozzle; 61. Fourth guide roller; 62. Transport plate; 63. Second servo motor; 64. Active roller; 65. Transport belt; 66. Driven roller; 67. Second door; 68. Heater; 69. Refrigerator. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0019] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0020] Example 1: Please refer to Figure 1 , Figure 2 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 , an embodiment provided by the present invention: an automatic shaping device for a high temperature resistant and environment-friendly composite waterproof breathable heat insulating film, comprising a shaping box 1, a raw material box 2, a cleaning chamber 3 and a shaping chamber 4, the bottom of one side of the shaping box 1 is fixedly connected with the raw material box 2, the interior of the shaping box 1 is provided with a cleaning chamber 3 and a shaping chamber 4 through a partition, and the cleaning chamber 3 is provided below the shaping chamber 4; A heating chamber 5, a transition chamber 6 and a cooling chamber 7 are provided inside the shaping chamber 4 through a partition. The heating chamber 5 is located at one end of the shaping chamber 4, the transition chamber 6 is located at the center of the shaping chamber 4, and the cooling chamber 7 is located at the other end of the shaping chamber 4. A first laser ranging sensor 8 is installed on the inner top wall of the heating chamber 5. The first laser ranging sensor 8 is used to accurately obtain the width data of the high-temperature resistant and environmentally friendly composite waterproof breathable and thermal insulation film. A second laser ranging sensor 9 is installed on the inner top wall of the cooling chamber 7. The second laser ranging sensor 9 is used to record the moving distance of the high-temperature resistant and environmentally friendly composite waterproof breathable and thermal insulation film material in real time. A heater 68 is installed on the top of the heating chamber 5, and a refrigerator 69 is installed on the top of the cooling chamber 7. The data acquired by the first laser distance measuring sensor 8 and the second laser distance measuring sensor 9 are sent to the main processor module 10 in real time through electrical connection. The main processor module 10 analyzes and judges the acquired data and sends instructions to the PLC controller 11. The PLC controller 11 controls the slitting assembly installed in the heating chamber 5 and the cutting assembly installed in the cooling chamber 7 according to the acquired instructions, and performs precise slitting and cutting operations on the high temperature resistant and environment-friendly composite waterproof breathable heat insulation film. Furthermore, by setting the shaping box 1, the raw material box 2, the cleaning chamber 3 and the shaping chamber 4, a heating chamber 5, a transition chamber 6 and a cooling chamber 7 are set in the shaping chamber 4, so as to realize the continuous processing of the membrane material. The first laser ranging sensor 8 and the second laser ranging sensor 9 respectively equipped in the heating chamber 5 and the cooling chamber 7 can accurately measure the width and moving distance of the membrane material. These data are fed back to the main processor module 10 in real time for analysis, and then the PLC controller 11 accurately controls the slitting components in the heating chamber 5 and the cutting components in the cooling chamber 7, so as to realize the accurate shaping and slitting of the high temperature resistant and environmentally friendly composite waterproof breathable heat insulation film, effectively improve the production efficiency and product quality, and reflect the high level of automation and intelligence; The cleaning chamber 3 and the shaping chamber 4 are cleverly separated by the partitions in the shaping box 1, and the interior of the shaping chamber 4 is further subdivided into a heating chamber 5, a transition chamber 6 and a cooling chamber 7, ensuring that the material undergoes a complete process from heating and shaping to cooling and curing. The transition chamber 6 is used to avoid the adverse effects caused by directly cooling and curing the material that has just been heated and shaped.

[0021] Example 2: Please refer to Figure 2 , Figure 6 , Figure 7 and Figure 8 , an embodiment provided by the present invention: the slitting assembly includes a slitting box 12, and the bottom of the slitting box 12 is installed on the inner bottom wall of the heating chamber 5, a plurality of movable grooves 13 are opened inside the slitting box 12, the top of the movable grooves 13 are all opened with through grooves 14, and the top of the through grooves 14 is opened at the top of the slitting box 12, a first hydraulic cylinder 15 is installed on the inner bottom wall of the movable groove 13, a movable block 16 is installed on the top of the first hydraulic cylinder 15, and a slitting blade 17 is installed in the middle of the top of the movable block 16; The cutting assembly includes a second hydraulic cylinder 18, and the top of the second hydraulic cylinder 18 is installed in the middle of the top wall of the cooling chamber 7, and a cutting blade 19 is installed at the bottom of the second hydraulic cylinder 18. Both sides of the outer wall of the cutting blade 19 are movably connected to the inner wall of the slide rail 20. A cutting table 21 is installed at the bottom of the slide rail 20, and the bottom of the cutting table 21 is installed in the middle of the bottom wall of the cooling chamber 7. A blade limiting groove 22 is opened in the middle of the top of the cutting table 21. A transport plate 62 is installed on the inner wall of the cooling chamber 7, and one end of the transport plate 62 passes through the top of one side of the shaping box 1, a second servo motor 63 is installed on the front of one side of the transport plate 62, an active roller 64 is installed on the output end of the second servo motor 63, a transport belt 65 is installed on the outer wall of the active roller 64, a driven roller 66 is installed on the other end of the inner wall of the transport belt 65, and both ends of the driven roller 66 are installed on the other side of the inner wall of the transport plate 62 through bearings; Furthermore, accurate slitting of the material is achieved through the movable groove 13 in the slitting box 12 and the slitting blade 17 driven by the first hydraulic cylinder 15, and the number and position of the extended slitting blades 17 can be adjusted according to the acquired shaping data, thereby enhancing flexibility. At the same time, the cutting blade 19 driven by the second hydraulic cylinder 18 in the cooling chamber 7 moves stably with the slide rail 20, ensuring smooth and precise cutting. The blade limiting groove 22 further standardizes the cutting path. In addition, the transport plate 62 on the inner wall of the cooling chamber 7 is equipped with an active roller 64 and a conveyor belt 65 driven by a second servo motor 63, which are used to transport the high-temperature resistant and environmentally friendly composite waterproof breathable and thermal insulation film after shaping and cutting out of the shaping box 1, thereby improving processing efficiency, processing accuracy and stability.

[0022] Example 3: Please refer to Figure 1 , Figure 2 and Figure 5 , an embodiment provided by the present invention: a first box door 23 is installed on one side of the raw material box 2 through a hinge, a first limiting sleeve 24 is installed on one end of the inner wall of the raw material box 2, and a raw material roller 25 is movably connected to the inner wall of the first limiting sleeve 24, and a fixed tube 26 is installed on the other end of the inner wall of the raw material box 2, and a second limiting sleeve 27 is movably connected to the inner wall of the fixed tube 26, and the inner wall of the second limiting sleeve 27 is movably connected to the other end of the outer wall of the raw material roller 25, and a group of slide grooves 28 are opened on the inner wall of the fixed tube 26, and a fixing rod 29 is installed on the inner wall of the slide groove 28, and a slider 30 is movably connected to the outer wall of the fixing rod 29, and one end of the slider 30 is installed on the outer wall of the second limiting sleeve 27, and a pressure spring 31 is installed on the outer wall of the fixing rod 29, and one end of the pressure spring 31 is installed on the other end of the slider 30; Furthermore, the first box door 23 connected by hinges is convenient for the operator to quickly open and close, so as to check the interior of the raw material box 2 and load and replace the raw material roller 25. The raw material roller 25 is firmly installed between the first limiting sleeve 24 and the second limiting sleeve 27, ensuring its stable positioning in the raw material box 2. The second limiting sleeve 27 is flexibly connected to the slide groove 28 on the inner wall of the fixed tube 26 through the slider 30, and cooperates with the pressure spring 31 on the fixed rod 29 to provide appropriate elastic support, ensuring the stability and smoothness of the raw material roller 25 during rotation, thereby improving the installation convenience and stability of the raw material roller 25.

[0023] Example 4: Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 , an embodiment provided by the present invention: a connecting groove 32 is provided between the cleaning chamber 3 and the raw material box 2, a first guide roller 33 is installed on the inner wall of the connecting groove 32, a water storage tank 34 is installed on the inner bottom wall of the cleaning chamber 3, a support frame 35 is installed in the middle of the inner top wall of the cleaning chamber 3, a second guide roller 36 is installed at the bottom of the support frame 35, a third guide roller 37 is installed on the other side of the inner wall of the cleaning chamber 3, a fourth guide roller 61 is installed on the inner wall of the heating chamber 5, and the first guide roller 33, the second guide roller 36, the third guide roller 37 and the fourth guide roller 61 are used to ensure the stable operation of the composite waterproof breathable heat-insulating membrane; A first driving box 38 is installed at the top of the back side of the shaping box 1, a second driving box 39 is installed at the bottom of the back side of the shaping box 1, a fixing plate 40 is installed at the middle of the back side of the first driving box 38, a first servo motor 41 is installed at the front end of the bottom of the fixing plate 40, a first transmission roller 42 is installed at the output end of the first servo motor 41, a transmission belt 43 is installed at the outer wall of the first transmission roller 42, a second transmission roller 44 is installed at the other end of the inner wall of the transmission belt 43, a first gear 45 is installed at one end of the first transmission roller 42 and the second transmission roller 44, a second gear 46 is installed at the outer wall of the first gear 45, a material conveying roller 47 is installed at one end of the first gear 45 and the second gear 46 in the first driving box 38, a cleaning roller 48 is installed at one end of the first gear 45 and the second gear 46 in the second driving box 39, and a cleaning brush 49 is installed at the outer wall of the cleaning roller 48; A second box door 67 is hingedly mounted on the front of the shaping box 1, a group of vents 50 are provided at the bottom of the front of the second box door 67, a first dustproof filter 51 is mounted on the inner wall of the vent 50, a dust storage box 52 is mounted on the top of the middle part of the back of the shaping box 1, a second dustproof filter 53 is mounted on one end of the inner wall of the dust storage box 52, one end of the dust storage box 52 passes through a group of pipes on one side of the back of the shaping box 1 and a dust suction nozzle 54 is mounted, a fan 55 is mounted on the other end of the dust storage box 52, an output end of the fan 55 passes through a group of pipes on the other side of the back of the shaping box 1 and a blowing nozzle 56 is mounted, a water pump 57 is mounted on the bottom of the back of the shaping box 1, an input end of the water pump 57 passes through the back of the shaping box 1 and a filter screen cover 58 is mounted, and the filter screen cover 58 is placed inside the water storage box 34, and an output end of the water pump 57 passes through a group of pipes on the back of the shaping box 1 and an atomizing nozzle 59 is mounted; Furthermore, by installing the first drive box 38 and the second drive box 39, and equipping the first servo motor 41, the transmission belt 43, the material conveying roller 47 and the cleaning roller 48 and other components, the automatic transmission and cleaning of the high temperature resistant and environmentally friendly composite waterproof breathable heat insulating film during the shaping process is realized. At the same time, the second box door 67 on the front of the shaping box 1 is designed with a vent 50 and a first dustproof filter 51, which effectively prevents the entry of dust and impurities, and the combination of the dust storage box 52, the dust suction nozzle 54 and the fan 55 further ensures the cleanliness of the inside of the device. In addition, the arrangement of the water pump 57, the filter screen cover 58 and the atomizing nozzle 59 provides the device with convenient cleaning and moisturizing functions, ensuring the stability and quality of the high temperature resistant and environmentally friendly composite waterproof breathable heat insulating film during the shaping process; A smooth transition is achieved between the cleaning chamber 3 and the raw material box 2 through the connecting groove 32 and the first guide roller 33 on the inner wall. The water storage tank 34 arranged inside the cleaning chamber 3 provides water for the cleaning process. At the same time, the second guide roller 36 at the bottom of the support frame 35 and the third guide roller 37 on the other side of the inner wall of the cleaning chamber 3 cooperate to ensure that the high-temperature resistant and environmentally friendly composite waterproof breathable and heat-insulating membrane operates stably in the cleaning chamber 3. After entering the heating chamber 5, the fourth guide roller 61 further stabilizes the travel path of the membrane material, thereby ensuring the stable transmission of the membrane material and optimizing its path during the cleaning and heating process, thereby improving production efficiency and product quality.

[0024] Example 5: Please refer to Fig.10 , an embodiment provided by the present invention: the working steps of the automatic shaping device for the high temperature resistant and environmentally friendly composite waterproof breathable and heat insulating film are as follows: S1, the high temperature resistant and environmentally friendly composite waterproof breathable heat insulation film enters the shaping box 1 from the raw material box 2, and first enters the cleaning chamber 3, where necessary pretreatment and cleaning work are carried out to remove impurities and dust on the surface; S2, the cleaned raw materials enter the heating chamber 5, in which the first laser distance sensor 8 accurately obtains the width data of the raw materials and sends the data to the main processor module 10, and the main processor module 10 controls a plurality of first hydraulic cylinders 15, and controls the slitting blades 17 to move up and down according to the preset fixed size data, thereby slitting the raw materials; S3, the heated raw materials enter the transition chamber 6, where the temperature and morphology transition is carried out to avoid direct cooling after heating; S4, the raw material enters the cooling chamber 7, where the second laser distance sensor 9 records the moving distance of the raw material in real time and sends the data to the main processor module 10. The main processor module 10 controls the cutting assembly installed in the cooling chamber 7 through the PLC controller 11 to perform precise cutting operations according to the received moving distance data; S5, the raw material roller 25 is firmly installed between the first limiting sleeve 24 and the second limiting sleeve 27, ensuring its stable positioning in the raw material box 2. The second limiting sleeve 27 is flexibly connected to the slide groove 28 on the inner wall of the fixed tube 26 through the slider 30, and can provide appropriate elastic support in conjunction with the pressure spring 31 on the fixed rod 29, ensuring the stability and smoothness of the raw material roller 25 during the rotation process; S6, by installing the first drive box 38 and the second drive box 39, and equipping the first servo motor 41, the transmission belt 43, the material conveying roller 47 and the cleaning roller 48 and other components, the automatic transmission and cleaning of the high temperature resistant and environmentally friendly composite waterproof breathable heat insulation film during the shaping process is realized; S2 also includes the following steps: S21, the main processor module 10 analyzes the received width data and adjusts the working state of the heater 68 in the heating chamber 5 through the PLC controller 11 to ensure uniform heating during the heating process; S4 also includes the following steps: S41, the main processor module 10 analyzes the received width data and adjusts the working state of the refrigerator 69 in the cooling chamber 7 through the PLC controller 11 to ensure the cooling effect during the cooling process; S6 also includes the following steps: S61, the second box door 67 on the front of the shaping box 1 is designed with a vent 50 and a first dust filter 51, which effectively prevents the entry of dust and impurities, and the combination of the dust storage box 52, the dust suction nozzle 54 and the fan 55 further ensures the cleanliness of the inside of the device. In addition, the setting of the water pump 57, the filter cover 58 and the atomizing nozzle 59 provides the device with convenient cleaning and moisturizing functions.

[0025] Working principle: through the setting of the shaping box 1, the raw material box 2, the cleaning chamber 3 and the shaping chamber 4, a heating chamber 5, a transition chamber 6 and a cooling chamber 7 are set in the shaping chamber 4 to realize the continuous processing of the membrane material, wherein the heating chamber 5 and the cooling chamber 7 are respectively equipped with a first laser ranging sensor 8 and a second laser ranging sensor 9, which can accurately measure the width and moving distance of the membrane material, and these data are fed back to the main processor module 10 in real time for analysis, and then the PLC controller 11 accurately controls the slitting components in the heating chamber 5 and the cutting components in the cooling chamber 7 to realize the accurate shaping and slitting of the high-temperature resistant and environmentally friendly composite waterproof breathable heat-insulating membrane, effectively improving the production efficiency and product quality, and reflecting a high level of automation and intelligence. The partition cleverly separates the cleaning chamber 3 and the shaping chamber 4, and the shaping chamber 4 is further divided into a heating chamber 5, a transition chamber 6 and a cooling chamber 7, ensuring that the material undergoes a complete process from heating and shaping to cooling and curing. The transition chamber 6 is used to avoid the adverse effects of directly cooling and curing the material that has just been heated and shaped. The moving groove 13 in the slitting box 12 and the slitting blade 17 driven by the first hydraulic cylinder 15 are used to achieve accurate slitting of the material, and the number and position of the extended slitting blades 17 can be adjusted according to the acquired shaping data, thereby enhancing flexibility. At the same time, the cutting blade 19 driven by the second hydraulic cylinder 18 in the cooling chamber 7 moves stably with the slide rail 20, ensuring smooth and accurate cutting. The blade limiting groove 22 further standardizes Cutting path. In addition, the transport plate 62 on the inner wall of the cooling chamber 7 is equipped with an active roller 64 and a transport belt 65 driven by a second servo motor 63, which are used to transport the high-temperature resistant and environmentally friendly composite waterproof breathable and heat-insulating film after shaped cutting out of the sizing box 1, thereby improving processing efficiency, processing accuracy and stability. The first box door 23 connected by a hinge is convenient for the operator to quickly open and close, so as to check the interior of the raw material box 2 and load and replace the raw material roller 25. The raw material roller 25 is firmly installed between the first limiting sleeve 24 and the second limiting sleeve 27, ensuring its stable positioning in the raw material box 2. The second limiting sleeve 27 is flexibly connected to the slide groove 28 on the inner wall of the fixed tube 26 through the slider 30, and cooperates with the pressure spring 31 on the fixed rod 29 to be able to Providing appropriate elastic support to ensure the stability and smoothness of the raw material roller 25 during the rotation process, thereby improving the installation convenience and stability of the raw material roller 25, and by installing the first drive box 38 and the second drive box 39, and equipping with the first servo motor 41, the transmission belt 43, the material transport roller 47 and the cleaning roller 48 and other components, the automatic transmission and cleaning of the high-temperature resistant and environmentally friendly composite waterproof breathable and heat-insulating film during the shaping process is realized. At the same time, the second box door 67 on the front of the shaping box 1 is designed with a vent 50 and a first dust-proof filter 51, which effectively prevents the entry of dust and impurities, and the combination of the dust storage box 52, the dust suction nozzle 54 and the fan 55 further ensures the cleanliness of the inside of the device. In addition, the setting of the water pump 57, the filter screen cover 58 and the atomizing nozzle 59,The device is provided with convenient cleaning and moisturizing functions, ensuring the stability and quality of the high-temperature resistant and environmentally friendly composite waterproof breathable heat-insulating membrane during the shaping process. A smooth transition is achieved between the cleaning chamber 3 and the raw material box 2 through the connecting groove 32 and the first guide roller 33 on the inner wall. The water storage tank 34 arranged inside the cleaning chamber 3 provides a water source for the cleaning process. At the same time, the second guide roller 36 at the bottom of the support frame 35 and the third guide roller 37 on the other side of the inner wall of the cleaning chamber 3 work together to ensure that the high-temperature resistant and environmentally friendly composite waterproof breathable heat-insulating membrane runs stably in the cleaning chamber 3. After entering the heating chamber 5, the fourth guide roller 61 further stabilizes the travel path of the membrane material, thereby ensuring the stable transmission of the membrane material, and also optimizes its path during the cleaning and heating process, thereby improving production efficiency and product quality.

[0026] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. An automatic shaping device for a high temperature resistant and environment-friendly composite waterproof breathable heat insulating film, comprising a shaping box (1), a raw material box (2), a cleaning chamber (3) and a shaping chamber (4), characterized in that: A raw material box (2) is fixedly connected to the bottom of one side of the shaping box (1); a cleaning chamber (3) and a shaping chamber (4) are arranged inside the shaping box (1) via a partition, and the cleaning chamber (3) is arranged below the shaping chamber (4); The interior of the shaping chamber (4) is provided with a heating chamber (5), a transition chamber (6) and a cooling chamber (7) through a partition, the heating chamber (5) is located at one end of the shaping chamber (4), the transition chamber (6) is located at the center of the shaping chamber (4), and the cooling chamber (7) is located at the other end of the shaping chamber (4). A first laser distance measuring sensor (8) is installed on the inner top wall of the heating chamber (5), and the first laser distance measuring sensor (8) is used to accurately obtain width data of the high-temperature resistant and environmentally friendly composite waterproof breathable and thermal insulation film. A second laser distance measuring sensor (9) is installed on the inner top wall of the cooling chamber (7), and the second laser distance measuring sensor (9) is used to record the moving distance of the high-temperature resistant and environmentally friendly composite waterproof breathable and thermal insulation film material in real time. A heater (68) is installed on the top of the heating chamber (5), and a refrigerator (69) is installed on the top of the cooling chamber (7); The data acquired by the first laser distance measuring sensor (8) and the second laser distance measuring sensor (9) are sent to the main processor module (10) in real time via an electrical connection. The main processor module (10) analyzes and judges the acquired data and sends instructions to the PLC controller (11). The PLC controller (11) controls the slitting assembly installed in the heating chamber (5) and the cutting assembly installed in the cooling chamber (7) respectively according to the acquired instructions, so as to perform precise slitting and cutting operations on the high-temperature resistant and environment-friendly composite waterproof breathable heat-insulating film.

2. The automatic shaping device for a high temperature resistant and environment-friendly composite waterproof breathable and heat insulating film according to claim 1, characterized in that: The slitting assembly comprises a slitting box (12), wherein the bottom of the slitting box (12) is mounted on the inner bottom wall of the heating chamber (5), a plurality of movable grooves (13) are provided inside the slitting box (12), the tops of the movable grooves (13) are all provided with through grooves (14), and the tops of the through grooves (14) are opened at the top of the slitting box (12), a first hydraulic cylinder (15) is mounted on the inner bottom wall of the movable groove (13), a movable block (16) is mounted on the top of the first hydraulic cylinder (15), and a slitting blade (17) is mounted in the middle of the top of the movable block (16).

3. The automatic shaping device for a high temperature resistant and environment-friendly composite waterproof breathable and heat insulating film according to claim 1, characterized in that: The cutting assembly comprises a second hydraulic cylinder (18), wherein the top of the second hydraulic cylinder (18) is mounted on the middle of the top wall of the cooling chamber (7), a cutting blade (19) is mounted on the bottom of the second hydraulic cylinder (18), both sides of the outer wall of the cutting blade (19) are movably connected to the inner wall of the slide rail (20), a cutting table (21) is mounted on the bottom of the slide rail (20), and the bottom of the cutting table (21) is mounted on the middle of the bottom wall of the cooling chamber (7), and a blade limiting groove (22) is provided in the middle of the top of the cutting table (21).

4. The automatic shaping device for a high temperature resistant and environment friendly composite waterproof breathable and heat insulating film according to claim 1, characterized in that: A first box door (23) is hingedly mounted on one side of the raw material box (2); a first limiting sleeve (24) is mounted on one end of the inner wall of the raw material box (2); a raw material roller (25) is movably connected to the inner wall of the first limiting sleeve (24); a fixing tube (26) is mounted on the other end of the inner wall of the raw material box (2); a second limiting sleeve (27) is movably connected to the inner wall of the fixing tube (26); and the inner wall of the second limiting sleeve (27) is movably connected to the other end of the outer wall of the raw material roller (25); a group of slide grooves (28) are formed on the inner wall of the fixing tube (26); a fixing rod (29) is mounted on the inner wall of the slide groove (28); a slider (30) is movably connected to the outer wall of the fixing rod (29); and one end of the slider (30) is mounted on the outer wall of the second limiting sleeve (27); a pressure spring (31) is mounted on the outer wall of the fixing rod (29); and one end of the pressure spring (31) is mounted on the other end of the slider (30).

5. The automatic shaping device for a high temperature resistant and environment friendly composite waterproof breathable and heat insulating film according to claim 1, characterized in that: A connecting groove (32) is provided between the cleaning chamber (3) and the raw material box (2); a first guide roller (33) is installed on the inner wall of the connecting groove (32); a water storage tank (34) is installed on the inner bottom wall of the cleaning chamber (3); a support frame (35) is installed in the middle of the inner top wall of the cleaning chamber (3); a second guide roller (36) is installed at the bottom of the support frame (35); a third guide roller (37) is installed on the other side of the inner wall of the cleaning chamber (3); a fourth guide roller (61) is installed on the inner wall of the heating chamber (5); the first guide roller (33), the second guide roller (36), the third guide roller (37) and the fourth guide roller (61) are used to ensure the stable operation of the composite waterproof breathable heat-insulating membrane.

6. The automatic shaping device for a high temperature resistant and environment friendly composite waterproof breathable and heat insulating film according to claim 1, characterized in that: A first drive box (38) is installed at the top of the back side of the shaping box (1), a second drive box (39) is installed at the bottom of the back side of the shaping box (1), a fixing plate (40) is installed at the middle of the back side of the first drive box (38), a first servo motor (41) is installed at the front end of the bottom side of the fixing plate (40), a first transmission roller (42) is installed at the output end of the first servo motor (41), a transmission belt (43) is installed on the outer wall of the first transmission roller (42), and a second transmission belt (43) is installed at the other end of the inner wall of the transmission belt (43). The roller (44), the first transmission roller (42) and the second transmission roller (44) are both provided with a first gear (45) at one end, the second gear (46) is provided on the outer wall of the first gear (45), a material conveying roller (47) is provided on one end of the first gear (45) and the second gear (46) in the first driving box (38), and a cleaning roller (48) is provided on one end of the first gear (45) and the second gear (46) in the second driving box (39), and a cleaning brush (49) is provided on the outer wall of the cleaning roller (48).

7. The automatic shaping device for a high temperature resistant and environment friendly composite waterproof breathable and heat insulating film according to claim 1, characterized in that: The front of the shaping box (1) is hingedly provided with a second box door (67), the bottom of the front of the second box door (67) is provided with a group of vent holes (50), the inner wall of the vent holes (50) is provided with a first dust filter (51), a dust storage box (52) is provided at the top of the middle part of the back of the shaping box (1), a second dust filter (53) is provided at one end of the inner wall of the dust storage box (52), one end of the dust storage box (52) penetrates through a group of pipes, and a dust suction nozzle (54) is provided at one side of the back of the shaping box (1), and the dust storage box (52) is provided with a dust suction nozzle (54). A fan (55) is installed at the other end of the back of the shaping box (2), and the output end of the fan (55) passes through a group of pipes to penetrate the other side of the back of the shaping box (1) and is equipped with a blowing nozzle (56). A water pump (57) is installed at the bottom of the back of the shaping box (1). The input end of the water pump (57) passes through the back of the shaping box (1) and is equipped with a filter screen (58), and the filter screen (58) is placed inside the water storage tank (34). The output end of the water pump (57) passes through a group of pipes to penetrate the back of the shaping box (1) and is equipped with an atomizing nozzle (59).

8. The automatic shaping device for a high temperature resistant and environment friendly composite waterproof breathable and heat insulating film according to claim 1, characterized in that: A transport plate (62) is installed on the inner wall of the cooling chamber (7), and one end of the transport plate (62) passes through the top of one side of the shaping box (1). A second servo motor (63) is installed on the front side of one side of the transport plate (62). An active roller (64) is installed on the output end of the second servo motor (63). A transport belt (65) is installed on the outer wall of the active roller (64). A driven roller (66) is installed on the other end of the inner wall of the transport belt (65), and both ends of the driven roller (66) are installed on the other side of the inner wall of the transport plate (62) through bearings.

9. The method for using the automatic shaping device for a high temperature resistant and environment-friendly composite waterproof breathable and heat insulating film according to claim 2, characterized in that: The working steps of the automatic shaping device for the high temperature resistant and environmentally friendly composite waterproof breathable heat insulation film are as follows: S1, the high temperature resistant and environment-friendly composite waterproof breathable heat insulating film enters the shaping box (1) from the raw material box (2), and first enters the cleaning chamber (3), where necessary pretreatment and cleaning are performed to remove impurities and dust on the surface; S2, the cleaned raw material enters the heating chamber (5), and in the heating chamber (5), the first laser distance sensor (8) accurately obtains width data of the raw material and sends the data to the main processor module (10), and the main processor module (10) controls a plurality of first hydraulic cylinders 15 to control the slitting blades 17 to move up and down according to the pre-set fixed size data, thereby slitting the raw material; S3, the heated raw materials enter the transition chamber (6), where the temperature and shape transition is carried out to avoid direct cooling after heating; S4, the raw material enters the cooling chamber (7), where the second laser distance sensor (9) records the moving distance of the raw material in real time and sends the data to the main processor module (10). The main processor module (10) controls the cutting component installed in the cooling chamber (7) through the PLC controller (11) to perform precise cutting operations based on the received moving distance data.

10. The method for using the automatic shaping device for a high temperature resistant and environment friendly composite waterproof breathable and heat insulating film according to claim 9, characterized in that: The step S2 also includes the following steps: S21, the main processor module (10) analyzes the received width data and adjusts the working state of the heater (68) in the heating chamber (5) through the PLC controller (11) to ensure uniform heating during the heating process; The step S4 also includes the following steps: S41, the main processor module (10) analyzes the received width data and adjusts the working state of the refrigerator (69) in the cooling chamber (7) through the PLC controller (11) to ensure the cooling effect during the cooling process.

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