Whole-process tower building system for totally-closed factory operation environment

Abstract

The invention discloses a whole-process tower building system for a totally-closed factory operation environment, and the whole-process tower building system comprises a vibration material distribution unit, an outer frame body unit, an inner frame body unit, a template unit, a hydraulic creeping formwork unit, a maintenance unit, a middle-position supporting unit and an embedded part unit.The outer frame body unit and the inner frame body unit are respectively provided with an outer frame body and an inner frame body; an embedded part and a middle support are arranged through the middle supporting unit and the embedded part unit correspondingly, the stability of the tower base and the tower column during construction can be improved, pouring construction is synchronously conducted on the starting section of the tower base and the starting section of the lower tower column, a cable bent tower is constructed through a hydraulic creeping formwork, tower beam asynchronous construction is conducted on a main tower cross beam, and the main tower cross beam is constructed through a triangular bracket. When the upper tower column hydraulic creeping formwork is constructed, steel anchor beam installation and anchoring area prestress construction are synchronously carried out, the maintenance effect of each section of tower column is good, dismounting is convenient in the later period, the pouring quality can be guaranteed, and the safety risk of aloft work in the tower building process is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of tower construction, in particular to a full-process tower construction system in a fully enclosed factory-like operating environment. Background Art

[0002] The pier cable tower is a common structure in bridge engineering and other fields. The pier cable tower structure is widely used in large-span bridges, such as cable-stayed bridges and suspension bridges. These bridges usually need to cross large rivers, canyons and other obstacles. The pier cable tower structure can provide a large spanning capacity and good mechanical properties. The pier cable tower adopts a single-column bridge tower, which is divided into a lower tower column, a lower cross beam, and middle and upper tower columns. The upper tower column contains a steel anchor beam structure, and the entire tower adopts a reinforced concrete structure.

[0003] When building the tower, the cable tower is divided into 36 sections for construction. The accuracy of the template installation is required to be high each time, and there will be color differences in the concrete between multiple pourings. Each section of the tower column needs to be maintained. The laying of high-altitude water pipes and the installation and removal of the maintenance system are relatively difficult. The quality of pouring is difficult to control, which affects the overall tower construction effect. Summary of the invention

[0004] The purpose of the present invention is to provide a full-process tower building system in a fully enclosed factory-like working environment to solve the problems raised in the above-mentioned background technology that high-altitude operation risks and low construction efficiency are present in the traditional cast-in-place structure construction process, and the quality of pouring is difficult to control during pouring, which affects the overall tower building effect.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a full-process tower construction system in a fully enclosed factory-like working environment, comprising a vibrating material distribution unit, an external frame unit, an internal frame unit, a formwork unit, a hydraulic climbing formwork unit, a maintenance unit, a middle support unit and an embedded part unit;

[0006] The vibrating material distribution unit is used to arrange the material distribution machine and the vibrator during the concrete pouring process of the cable tower column, so that the material distribution machine and the vibrator are located at the top of the concrete to be poured stage, and the pouring construction is carried out synchronously at the tower base and the starting section of the lower tower column, and the tower beam is asynchronously constructed during the construction of the main tower beam;

[0007] The outer frame unit is used to build the outer frame structure of the tower;

[0008] The inner frame unit is used to build the inner frame structure of the tower;

[0009] The template unit is used to form the template of the tower base and tower column by tying steel bars and pouring concrete;

[0010] The hydraulic climbing formwork unit is used to complete the construction of the climbing formwork, and to climb the constructed climbing formwork to assist in closing the formworks at different positions;

[0011] The maintenance unit is used to construct a water circuit between the water tank and the cooling water pipe, and to use a multi-stage pump to send the water in the water tank into the cooling water pipe;

[0012] The middle support unit is used to adjust the use length of the hydraulic equipment and to support and reinforce the built external frame at the middle position;

[0013] The embedded part unit is used to install the embedded parts when the template is installed on the inner frame in the tower base and the tower column.

[0014] Preferably, the hydraulic climbing formwork unit includes a climbing formwork construction module, a maintenance auxiliary module, a hydraulic drive module and an operation and maintenance management module;

[0015] The climbing formwork construction module is used to combine a climbing device, a lower hanger, an upper climbing frame, a formwork, a formwork moving bracket, a platform and protection to form an integral climbing frame.

[0016] Preferably, the maintenance auxiliary module is used to quickly form a closed space through the maintenance curtain, and the maintenance curtain is sealed by the tightening rope, Velcro and tape of the sealing device;

[0017] The hydraulic drive module is used to control the use and interruption of multiple devices in the hydraulic system and adjust the control parameters of the devices, obtain the operating parameters of the current devices and generate a work log to store in the local database;

[0018] The operation and maintenance management module is used to control the hydraulic equipment, display the walking status of the hydraulic cylinder and the stress condition of the supporting point, monitor the real-time status of the climbing power unit through the sensor on the tower, and transmit the acquired monitoring data to the information management center.

[0019] Preferably, the lower hanger in the climbing formwork construction module is used for the maintenance, modification and removal of embedded parts of the poured concrete, the formwork movable bracket is mainly used for the opening and closing of the formwork and the support of the formwork under non-pouring conditions, the climbing device is used to increase the power for the climbing frame to climb, and the formwork system is used for concrete pouring and formwork maintenance.

[0020] Preferably, the hydraulic system in the hydraulic drive module includes a main console, a hydraulic power station, quick-change pipelines, a mold opening and closing cylinder, and a climbing cylinder, wherein the main console is used to transmit cylinder action instructions and collect hydraulic system sensor parameters, the hydraulic power station is mainly used to provide power to the hydraulic system, the quick-change pipelines are used to transmit pressure kinetic energy, the mold opening and closing cylinder is used to open and close the mold, and the climbing cylinder is used to climb the mold.

[0021] Preferably, the vibrator in the vibrating material distribution unit also includes a water pump, an auxiliary plate and a vibrator body, the top of the auxiliary plate is fixedly connected to motor 2, one end of the output shaft of motor 2 is fixedly connected to a threaded rod, one end of the threaded rod is rotatably connected to the auxiliary plate, the threaded rod is threadedly connected to a shift frame, one side of the shift frame is connected to the vibrator body by bolts, and a vibrating rod is installed at one end of the vibrator body.

[0022] Preferably, a fixed block is fixedly connected to the top of the auxiliary plate, one side of the fixed block overlaps with the vibrator body, and one side of the fixed block is rotatably connected to a sliding rod, one end of the sliding rod is fixedly connected to the auxiliary plate, and a buffer is fixedly connected to the bottom of the auxiliary plate.

[0023] Preferably, an adjusting plate is fixedly connected to the bottom of the buffer member, a supporting plate is slidably connected inside the adjusting plate, the vibrating rod is inserted through the supporting plate, the top of the adjusting plate is fixedly connected to a water pump, one end of the water pump is fixedly connected to a water pumping pipe, the other end of the water pump is fixedly connected to a guide pipe, the bottom of the guide pipe is fixedly connected to a recovery box, and the bottom of the recovery box is fixedly connected to the adjusting plate.

[0024] Preferably, a guide rod is inserted through the inside of the adjustment plate, the bottom of the guide rod is fixedly connected to a fixing plate, the top of the fixing plate is fixedly connected to a support seat, and the top of the fixing plate is fixedly connected to a connecting seat, one side of the connecting seat is fixedly connected to a motor 1, one end of the output shaft of the motor 1 is fixedly connected to a rotating rod, the rotating rod is inserted through the support seat, and the rotating rod and the support seat are rotatably connected.

[0025] Preferably, a hinge part 1 is inserted through the outer ring surface of the rotating rod, one side of the hinge part 1 is rotatably connected to the support seat, one side of the hinge part 1 is hinged to a hinge part 2, one side of the hinge part 2 is hinged to a connecting block, and the top of the connecting block is fixedly connected to the top of the adjustment plate.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] 1. In the present invention, an outer frame and an inner frame are respectively arranged by an outer frame unit and an inner frame unit, and embedded parts and a middle support are respectively arranged by a middle support unit and an embedded part unit, so as to improve the stability of the tower base and the tower column during construction. In the process of tower construction, the material distribution unit is vibrated to synchronously cast the tower base and the starting section of the lower tower column. The cable tower is constructed by hydraulic climbing formwork, the main tower beam is asynchronously constructed by tower beam, and the main tower beam is constructed by triangular bracket. When the hydraulic climbing formwork of the upper tower column is constructed, the steel anchor beam is installed and the prestressed anchoring area is constructed synchronously, so as to reduce the color difference of concrete, and each section of the tower column has a good maintenance effect, which is convenient for disassembly in the later stage, and can ensure the casting quality and reduce the safety risk of high-altitude operation during tower construction.

[0028] 2. In the present invention, the hydraulic automatic climbing formwork has a total of 6 working platforms. The working platform is mainly composed of an upper climbing frame, a lower hanging frame and a platform walkway. The platform walkway plate mainly adopts a modular design and is connected to the main longitudinal beam and distribution beam of the platform by bolts. On the same plane, the platforms on each layer are connected to form a through passage by ladders. The climbing device is driven by an oil cylinder, and the operation is very convenient and fast. The hydraulic jacking system relies on multiple hydraulic cylinders and related control components, which can easily complete the lifting work. The hydraulic drive module and the operation and maintenance management module can realize accurate control and monitoring of the climbing device, obtain the real-time status of the climbing device, and thus reduce the safety hazards when the climbing device is used;

[0029] 3. In the present invention, the threaded rod and the shift frame are connected by threads, and the shift frame and the vibrator body are connected by bolts. When the threaded rod is driven to rotate by motor 2, the shift frame moves on the top of the auxiliary plate and adjusts the use positions of multiple vibrator bodies at the same time. The use height of the adjustment plate and the auxiliary plate can be adjusted by rotating the rod, hinge 1 and hinge 2, and then the insertion depth of the bottom of the vibrator rod can be adjusted. The waste water generated by the vibration can be quickly discharged by using a water pump and a suction pipe, thereby reducing the interference of the waste water on the concrete. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 A system block diagram of a full-process tower building system in a fully enclosed factory-like operating environment according to the present invention;

[0031] Figure 2 This is a system block diagram of a hydraulic climbing formwork unit of a full-process tower building system in a fully enclosed factory-like operating environment of the present invention;

[0032] Figure 3 This is a schematic diagram of the installation of a guide rod structure of a full-process tower building system in a fully enclosed factory-like working environment of the present invention;

[0033] Figure 4 This is a schematic diagram of the installation of a guide pipe structure of a full-process tower building system in a fully enclosed factory-like operating environment of the present invention;

[0034] Figure 5 It is a schematic diagram of the installation of the second structure of the motor of the whole process tower building system in a fully enclosed factory-like working environment of the present invention;

[0035] Figure 6 The present invention is a schematic diagram of the installation of a vibrating rod structure of a full-process tower building system in a fully enclosed factory-like working environment.

[0036] In the figure:

[0037] 1. vibrating material distribution unit; 11. guide rod; 12. motor 1; 121. connecting seat; 122. fixing plate; 123. rotating rod; 124. supporting seat; 125. hinge 1; 126. hinge 2; 13. water pump; 131. water pump pipe; 132. guide pipe; 133. recovery box; 14. adjustment plate; 15. auxiliary plate; 151. sliding rod; 152. threaded rod; 153. buffer; 15 4. Shifting frame; 155. Fixed block; 156. Motor 2; 16. Vibrator body; 161. Vibrating rod; 162. Support plate; 2. External frame unit; 3. Internal frame unit; 4. Formwork unit; 5. Hydraulic climbing formwork unit; 51. Climbing formwork construction module; 52. Maintenance auxiliary module; 53. Hydraulic drive module; 54. Operation and maintenance management module; 6. Maintenance unit; 7. Middle support unit; 8. Embedded part unit. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] Example 1: Reference Figure 1-Figure 2 As shown: a full-process tower construction system in a fully enclosed factory-like working environment, including a vibrating material distribution unit 1, an external frame unit 2, an internal frame unit 3, a formwork unit 4, a hydraulic climbing formwork unit 5, a maintenance unit 6, a middle support unit 7 and an embedded part unit 8;

[0040] The vibrating material distribution unit 1 is used to arrange the distribution machine and the vibrator during the concrete pouring process of the cable tower column, so that the distribution machine and the vibrator are located at the top of the stage to be poured concrete, and the pouring construction is carried out synchronously at the tower base and the starting section of the lower tower column, and the tower beam is asynchronously constructed during the construction of the main tower beam; the outer frame unit 2 is used to build the outer frame structure of the tower; the inner frame unit 3 is used to build the inner frame structure of the tower; the template unit 4 is used to form the template of the tower base and the tower column by tying steel bars and pouring concrete;

[0041] The hydraulic climbing formwork unit 5 is used to complete the construction of the climbing formwork, and to climb the constructed climbing formwork to assist in closing the formworks at different positions;

[0042] The hydraulic climbing formwork unit 5 includes a climbing formwork construction module 51, a maintenance auxiliary module 52, a hydraulic drive module 53 and an operation and maintenance management module 54;

[0043] The climbing formwork construction module 51 is used to combine the climbing device, the lower hanger, the upper climbing frame, the formwork, the formwork movable bracket, the platform and the protection to form a whole climbing frame, wherein the lower hanger is used for the maintenance, modification and removal of embedded parts of the poured concrete, the formwork movable bracket is mainly used for the opening and closing of the formwork and the support of the formwork under the non-pouring conditions, the climbing device is used to increase the power for the climbing frame to climb, and the formwork system is used for concrete pouring and formwork maintenance.

[0044] The maintenance auxiliary module 52 is used to quickly form a closed space through the maintenance curtain, and use the tightening rope, Velcro and tape of the sealing equipment to seal the maintenance curtain; the hydraulic drive module 53 is used to control the use and interruption of multiple devices in the hydraulic system and adjust the control parameters of the equipment, obtain the operating parameters of the current equipment and generate a work log to store it in the local database. The hydraulic system includes a main console, a hydraulic power station, a quick-change pipeline, an opening and closing mold cylinder and a climbing cylinder. The main console is used to transmit cylinder action instructions and collect hydraulic system sensor parameters. The hydraulic power station is mainly used to provide power to the hydraulic system, the quick-change pipeline is used to transmit pressure kinetic energy, the opening and closing mold cylinder is used to open and close the mold, and the climbing cylinder is used to climb the mold; the operation and maintenance management module 54 is used to control the hydraulic equipment, display the walking status of the hydraulic cylinder and the stress condition of the support point, monitor the real-time status of the climbing power unit through the sensor on the tower, and transmit the acquired monitoring to the information management center

[0045] The maintenance unit 6 is used to construct a water circulation between the water tank and the cooling water pipe, and to call a multi-stage pump to deliver the water in the water tank into the cooling water pipe; the middle support unit 7 is used to adjust the use length of the hydraulic equipment and to support and reinforce the constructed outer frame at the middle position; the embedded part unit 8 is used to install embedded parts when installing the template on the inner frame in the tower base and tower column.

[0046] In this embodiment, a concrete placing machine is arranged at the top of the concrete segment to be poured during the concrete pouring process of the cable tower column by vibrating the concrete placing unit 1, which is used for the concrete construction of a single tower segment. When the concrete placing machine is in use, longitudinal and transverse distribution beams are arranged at the bottom of the concrete placing machine during the construction of the middle tower column. The bottom distribution beam is welded and connected to the steel section arranged in the segment to be poured. When the upper tower column is constructed, a distribution beam is arranged at the bottom of the concrete placing machine and fixed above the steel anchor beam for concrete pouring construction.

[0047] The hydraulic automatic climbing formwork, which is shot by the hydraulic climbing formwork unit 5 times, has a total of 6 working platforms. The working platform is mainly composed of an upper climbing frame, a lower hanger and a platform walkway. The main longitudinal beams and distribution beams of the platform walkway are assembled in standard sections to realize the platform contraction and division. The platform walkway plate mainly adopts a modular design and is connected to the main longitudinal beams and distribution beams of the platform by bolts. On the same plane, the platforms on each floor are connected to form a through passage by ladders. The hydraulic automatic climbing formwork is driven by an oil cylinder, and the operation is convenient and fast. The hydraulic jacking power comes from the hydraulic power unit controlled by the distribution cabinet. The hydraulic power unit is connected to the hydraulic cylinder to realize lifting. By switching the valve of the hydraulic cylinder, the separate climbing actions of different frames can also be realized.

[0048] The sensor data obtained in the operation and maintenance management module 54 include stress, temperature and humidity, inclination monitoring and fire. The pumps and water pipes in the maintenance unit 6 are all made of galvanized steel pipes. During maintenance, a water tank is arranged on the construction platform, and a water truck is used to transport water into the water tank. The water pipes and pump pipes are fixedly arranged on the outer wall of each tower limb at the same time, and are fixed together with the pump pipes in the form of U-shaped clips, and a wall attachment is set every 3 to 6 meters.

[0049] Embodiment 2: Figure 3-Figure 6 As shown, the vibrator in the vibrating material distribution unit 1 also includes a water pump 13, an auxiliary plate 15 and a vibrator body 16. The top of the auxiliary plate 15 is fixedly connected to a motor 2 156, one end of the output shaft of the motor 2 156 is fixedly connected to a threaded rod 152, one end of the threaded rod 152 is rotatably connected to the auxiliary plate 15, the threaded rod 152 is threadedly connected to a shift frame 154, one side of the shift frame 154 is connected to the vibrator body 16 by bolts, one end of the vibrator body 16 is installed with a vibrating rod 161, the top of the auxiliary plate 15 is fixedly connected to a fixing block 155, one side of the fixing block 155 is overlapped with the vibrator body 16, and the fixing block A slide bar 151 is rotatably connected to one side of 155, one end of the slide bar 151 is fixedly connected to the auxiliary plate 15, a buffer 153 is fixedly connected to the bottom of the auxiliary plate 15, the bottom of the buffer 153 is fixedly connected to the adjusting plate 14, the inside of the adjusting plate 14 is slidably connected to a support plate 162, a vibrating rod 161 is inserted through the support plate 162, the top of the adjusting plate 14 is fixedly connected to the water pump 13, one end of the water pump 13 is fixedly connected to a water pumping pipe 131, the other end of the water pump 13 is fixedly connected to a guide pipe 132, the bottom of the guide pipe 132 is fixedly connected to a recovery box 133, and the bottom of the recovery box 133 is fixedly connected to the adjusting plate 14.

[0050] In this embodiment, the auxiliary plate 15 can be used to support and reinforce the bottom of the motor 156, so that the motor 156 can provide power for the rotation of the threaded rod 152. The threaded rod 152 can drive the shift frame 154 to move on the top of the auxiliary plate 15, thereby changing the use position of the vibrator body 16. When the shift frame 154 moves, the slide bar 151 can guide the movement of the shift frame 154 to reduce the position deviation of the shift frame 154 when it moves. The fixed block 155 can be used to support one end of the slide bar 151, thereby ensuring the use effect of the slide bar 151 on the top of the auxiliary plate 15. , the shift frame 154 can be used to connect multiple vibrator bodies 16, and then the positions of multiple vibrator bodies 16 can be adjusted at the same time. When the vibrator body 16 moves, the support plate 162 moves with the vibrator body 16. When the support plate 162 moves, the adjustment plate 14 can guide one end of the support plate 162 to avoid the vibration rod 161 from interfering with the movement of the vibrator body 16 when the vibrator body 16 moves. When the vibrator body 16 is in use, the buffer 153 can provide buffer protection for the top of the adjustment plate 14, thereby reducing the influence of the vibrator body 16 on the adjustment plate 14;

[0051] At the same time, the regulating plate 14 can support the bottom of the water pump 13 to ensure the stable use of the water pump 13 on the top of the regulating plate 14. A filter is installed at the end of the pumping pipe 131 to reduce the concrete from entering the pumping pipe 131 with the water. When the bottom of the pumping pipe 131 contacts the water layer on the surface of the concrete, the water in the water layer can be pumped into the recovery box 133 by the water pump 13. During the wastewater transportation process, the guide pipe 132 can guide the flow of water, and the recovery box 133 can recycle and store the wastewater, thereby reducing the interference of the wastewater on the subsequent concrete surface.

[0052] Embodiment 3: Figure 3-Figure 6 As shown, a guide rod 11 is inserted through the inside of the adjustment plate 14, a fixing plate 122 is fixedly connected to the bottom of the guide rod 11, a support seat 124 is fixedly connected to the top of the fixing plate 122, and a connecting seat 121 is fixedly connected to one side of the connecting seat 121, a rotating rod 123 is fixedly connected to one end of the output shaft of the motor 12, the rotating rod 123 is inserted through the support seat 124, the rotating rod 123 and the support seat 124 are rotatably connected, a hinge 125 is inserted through the outer annular surface of the rotating rod 123, one side of the hinge 125 is rotatably connected to the support seat 124, one side of the hinge 125 is hinged to a hinge 2 126, one side of the hinge 2 126 is hinged to a connecting block, and the top of the connecting block is fixedly connected to the top of the adjustment plate 14.

[0053] In this example, the fixing plate 122 can be used to support the bottom of the guide rod 11, and the guide rod 11 can be used to guide the lifting of the adjustment plate 14, which can improve the stability of the adjustment plate 14 when it is lifted and lowered. The connecting seat 121 can be used to realize the installation of the motor 12 on the top of the fixing plate 122, so that the motor 12 can provide power for the rotation of the rotating rod 123. The support seat 124 can support the rotation of the rotating rod 123 to achieve smooth rotation of the rotating rod 123. At the same time, the support seat 124 can also limit the hinge 125 in the axial direction of the rotating rod 123. The position of hinge 125 can be reduced, and the position deviation of the axial direction of the rotating rod 123 when the hinge 125 rotates can be reduced. The hinge 125 can support one side of the hinge 2 126, and the hinge 125 and the connecting block can be connected through the hinge 2 126, so as to support the bottom of the adjustment plate 14. The height of the adjustment plate 14 can be adjusted by adjusting the angle between the hinge 2 126 and the hinge 1 125, so as to control the depth of the bottom of the vibrating rod 161 inserted into the concrete, thereby improving the vibration effect of the vibrating rod 161 on concrete of different depths.

[0054] The working principle and use method of the device are as follows: first, the fixed plate 122 is moved to the vicinity of the concrete to be processed, and then the motor 12 is used to drive the rotating rod 123 to rotate, and the rotating rod 123 is used to drive the hinge 125 to rotate, and the angle between the hinge 125 and the hinge 2 126 is adjusted through the hinge connection between the hinge 125 and the hinge 2 126, and then the adjustment plate 14 is driven to move up along the guide rod 11 to change the use height of the adjustment plate 14. After adjustment, the motor 2 156 is used to drive the threaded rod 152 Rotate, the shift frame 154 moves on the top of the auxiliary plate 15, and the multiple vibrator bodies 16 are moved to the side close to the concrete. At this time, the support plate 162 slides inside the adjustment plate 14, and then the use height of the adjustment plate 14 is adjusted again, and the bottom of the vibrating rod 161 is inserted into the concrete to vibrate the concrete. The water generated by the vibration on the concrete surface is extracted by the water pump 13 and the water extraction pipe 131. The water enters the recovery box 133 through the guide pipe 132 for collection, so as to avoid water residue on the concrete surface that affects the use effect of the concrete;

[0055] During the construction of the tower base and tower column, the tower base and the starting section of the lower tower column are cast and constructed simultaneously. The cable tower is constructed with hydraulic climbing formwork, the main tower beam is constructed asynchronously with the tower beam, and the main tower beam is constructed with a triangular bracket. When the hydraulic climbing formwork of the upper tower column is constructed, the steel anchor beam is installed and the prestressed anchor area is constructed simultaneously. First, during the construction of the main pier cap, the tower base and the bottom steel bars of the tower column are embedded, and the steel bars are tied. After the cap is cast, the tower base area is roughened and the cap cooling water pipe is grouted and sealed, and the rigid skeleton is installed. Then, the remaining tower base section steel bars, cooling water pipes, and ribbed steel mesh on the top and sides of the tower base are tied from bottom to top. After the steel bars are tied, the protective layer pads and tower base are installed Steel formwork, and finally the tower base concrete pouring and curing, then install the tower base and the first section tower column formwork, and then pour the tower base and the first section tower column concrete to complete the tower base, then tie the second section tower column steel bars, install the second section tower column formwork, install embedded parts, pour the second section tower column concrete, and then install climbing formwork on the second section tower column, climb the formwork to construct the 3rd to 13th sections of the tower, and then use the climbing formwork to construct the 14th section, install the beam bracket, beam steel bars, formwork and concrete construction, and then use the climbing formwork to construct the 14th to 28th sections, 29th to 34th sections, 35th to 36th sections, and then construct the auxiliary projects of the cable tower, dismantle the temporary facilities, and finally complete the construction of the entire cable tower.

[0056] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A full-process tower building system in a fully enclosed factory-like operating environment, characterized by: It comprises a vibrating material distribution unit (1), an outer frame unit (2), an inner frame unit (3), a formwork unit (4), a hydraulic climbing formwork unit (5), a maintenance unit (6), a middle support unit (7) and an embedded component unit (8); The vibrating material distribution unit (1) is used to arrange a material distribution machine and a vibrator during the concrete pouring process of the cable tower column, so that the material distribution machine and the vibrator are located at the top of the concrete to be poured stage, and the pouring construction is carried out synchronously at the tower base and the starting section of the lower tower column, and the tower beam is asynchronously constructed during the construction of the main tower cross beam; The outer frame unit (2) is used to construct the outer frame structure of the tower; The inner frame unit (3) is used to construct the inner frame structure of the tower; The template unit (4) is used to form the template of the tower base and tower column by tying steel bars and pouring concrete; The hydraulic climbing formwork unit (5) is used to complete the construction of the climbing formwork, and to climb the constructed climbing formwork to assist in closing the formworks at different positions; The maintenance unit (6) is used to construct a water circuit between the water tank and the cooling water pipe, and to use a multi-stage pump to send water in the water tank into the cooling water pipe; The middle support unit (7) is used to adjust the use length of the hydraulic equipment and to support and reinforce the built external frame at the middle position; The embedded component unit (8) is used to install the embedded components when the template is installed on the inner frame in the tower base and the tower column.

2. The full-process tower building system in a fully enclosed factory-like working environment according to claim 1 is characterized by: The hydraulic climbing formwork unit (5) comprises a climbing formwork construction module (51), a maintenance auxiliary module (52), a hydraulic drive module (53) and an operation and maintenance management module (54); The climbing formwork construction module (51) is used to combine the climbing device, the lower hanger, the upper climbing frame, the formwork, the formwork moving bracket, the platform and the protection to form a climbing frame as a whole.

3. The whole process tower building system in a fully enclosed factory-like working environment according to claim 2 is characterized by: The maintenance auxiliary module (52) is used to quickly form a closed space through the maintenance curtain, and to seal the maintenance curtain using the tightening rope, Velcro and tape of the sealing device; The hydraulic drive module (53) is used to control the use and interruption of multiple devices in the hydraulic system and adjust the control parameters of the devices, obtain the current operating parameters of the devices and generate a work log to store in a local database; The operation and maintenance management module (54) is used to control the hydraulic equipment, display the walking status of the hydraulic cylinder and the stress condition of the support point, monitor the real-time status of the climbing power unit through the sensor on the tower, and transmit the acquired monitoring data to the information management center.

4. The whole process tower building system in a fully enclosed factory-like working environment according to claim 2 is characterized by: The lower hanger in the climbing formwork construction module (51) is used for curing and modifying the poured concrete and removing the embedded parts; the formwork moving bracket is mainly used for opening and closing the formwork and supporting the formwork in non-pouring working conditions; the climbing device is used to increase the power for climbing the climbing frame; and the formwork system is used for concrete pouring and curing with the formwork.

5. The whole process tower building system in a fully enclosed factory-like working environment according to claim 2 is characterized by: The hydraulic system in the hydraulic drive module (53) comprises a main control console, a hydraulic power station, a quick-change pipeline, a mold opening and closing cylinder, and a climbing cylinder, wherein the main control console is used to transmit cylinder action instructions and collect hydraulic system sensor parameters, the hydraulic power station is mainly used to provide power to the hydraulic system, the quick-change pipeline is used to transmit pressure kinetic energy, the mold opening and closing cylinder is used to open and close the mold plate, and the climbing cylinder is used to climb the mold plate.

6. The whole process tower building system in a fully enclosed factory-like working environment according to claim 1 is characterized by: The vibrator in the vibrating material distribution unit (1) further comprises a water pump (13), an auxiliary plate (15) and a vibrator body (16); the top of the auxiliary plate (15) is fixedly connected to a second motor (156); one end of the output shaft of the second motor (156) is fixedly connected to a threaded rod (152); one end of the threaded rod (152) is rotatably connected to the auxiliary plate (15); the threaded rod (152) is threadedly connected to a shift frame (154); one side of the shift frame (154) is connected to the vibrator body (16) by bolts; and a vibrating rod (161) is mounted on one end of the vibrator body (16).

7. The whole process tower building system in a fully enclosed factory-like working environment according to claim 6 is characterized by: A fixing block (155) is fixedly connected to the top of the auxiliary plate (15), one side of the fixing block (155) overlaps with the vibrator body (16), and one side of the fixing block (155) is rotatably connected to a sliding rod (151), one end of the sliding rod (151) is fixedly connected to the auxiliary plate (15), and a buffer component (153) is fixedly connected to the bottom of the auxiliary plate (15).

8. The whole process tower building system in a fully enclosed factory-like working environment according to claim 7 is characterized by: The bottom of the buffer member (153) is fixedly connected to an adjustment plate (14), the interior of the adjustment plate (14) is slidably connected to a support plate (162), the vibrating rod (161) is inserted through the support plate (162), the top of the adjustment plate (14) is fixedly connected to a water pump (13), one end of the water pump (13) is fixedly connected to a water pump pipe (131), the other end of the water pump (13) is fixedly connected to a guide pipe (132), the bottom of the guide pipe (132) is fixedly connected to a recovery box (133), and the bottom of the recovery box (133) is fixedly connected to the adjustment plate (14).

9. The whole process tower building system in a fully enclosed factory-like working environment according to claim 8 is characterized by: A guide rod (11) is inserted through the adjusting plate (14), a fixing plate (122) is fixedly connected to the bottom of the guide rod (11), a support seat (124) is fixedly connected to the top of the fixing plate (122), and a connecting seat (121) is fixedly connected to the top of the fixing plate (122), a motor (12) is fixedly connected to one side of the connecting seat (121), a rotating rod (123) is fixedly connected to one end of the output shaft of the motor (12), the rotating rod (123) is inserted through the supporting seat (124), and the rotating rod (123) is rotatably connected to the supporting seat (124).

10. The whole process tower building system in a fully enclosed factory-like working environment according to claim 9 is characterized by: A hinged part 1 (125) is inserted through the outer ring surface of the rotating rod (123); one side of the hinged part 1 (125) is rotatably connected to the support seat (124); one side of the hinged part 1 (125) is hinged to a hinged part 2 (126); one side of the hinged part 2 (126) is hinged to a connecting block; the top of the connecting block is fixedly connected to the top of the adjustment plate (14).

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