Automatic weighing device for mulching film roll

By designing the automatic weighing device of the plastic film roll, and using technical means such as pressure sensors, rollers and electric push rods, the problem of manually moving the plastic film rolls in the existing technology is solved, and the automatic weighing and transfer of the plastic film rolls is realized, which improves production efficiency and ensures safe packaging.

CN119595074APending Publication Date: 2025-03-11GANSU FUYU PLASTIC IND CO LTD
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Patent Information

Application Number
CN202510102512.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

The existing plastic film roll weighing device requires manual movement of plastic film rolls, which has the risk of rolling and falling and is inefficient.

Method used

An automatic weighing device for plastic film rolls is designed, using a weighing mechanism and a set table, and using a pressure sensor, a roller, an electric push rod and a rack and rack transmission system to automatically introduce the plastic film rolls, limit anti-rolling and falling, and automatically push to the set table for packaging.

Benefits of technology

Automatic weighing and transfer of plastic film rolls is realized, manual handling is avoided, production efficiency is improved, and the safe packaging of plastic film rolls is ensured through slanting countertops and baffles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a mulching film roll automatic weighing device, and belongs to the technical field of mulching film production equipment, the mulching film roll automatic weighing device comprises a weighing mechanism and a sleeving table, the weighing mechanism comprises a pressure sensor and a roller machine, the roller machine comprises a rack, the rack is provided with a roller, and the pressure sensor is installed on supporting legs of the rack; a first baffle is arranged at one end of the second baffle and one end of the third baffle, a first electric push rod is arranged on the outer side of the second baffle, the telescopic end of the first electric push rod penetrates through the second baffle, a push plate is arranged at the end of the first electric push rod, and the bottom of the third baffle is hinged to the rack; the sleeving table is located on one side of the third baffle. The mulching film roll is blocked through the first baffle, the second baffle and the third baffle, the mulching film roll is prevented from rolling to the outer side of the rack, and meanwhile, the mulching film roll is moved to the sleeving table through cooperation of the first electric push rod and the second electric push rod without manual pushing.
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Description

Technical Field

[0001] The invention belongs to the technical field of ground film production equipment, and in particular relates to an automatic weighing device for a ground film roll. Background Art

[0002] As an important agricultural production material, the use of mulch film is increasing. The mulch film production technology has been developed to achieve efficient roll production. After the mulch film is rolled, it needs to be transported to an electronic scale for weighing, and manual handling is inefficient.

[0003] The Chinese invention patent (CN221404459U) discloses a fast weighing device for rolled ground film, including a pressure sensor and a roller machine, the roller machine includes a frame and a plurality of rollers rotatably connected to the frame, the frame is installed on one side of the winding machine, and four supporting legs are provided at the bottom, the pressure sensor is installed at the bottom of the four supporting legs and is electrically connected to the display device, one side of the roller machine is abutted against the set table, and a slope transition plate is installed between the set table and the roller, the slope transition plate includes a slope surface, a buffer slope surface and a vertical plate surface fixedly connected in sequence, the inclination angle of the slope surface is greater than the inclination angle of the buffer slope surface, the vertical plate surface is fixedly connected to the side of the frame by screws, and a vertical strip through hole is set on the vertical plate surface at the screw connection. The rolled ground film is directly moved to the roller machine through the roller for weighing, and then moved to the set table for bagging and packaging through the slope transition plate. Although this patent solves the problem of transportation, it still requires manual movement of the ground film roll. The ground film is pushed onto the roller machine, and there is a risk of the ground film rolling out of the roller machine. Based on this, we propose an automatic weighing device for mulch rolls. Summary of the invention

[0004] The purpose of the present invention is to provide an automatic weighing device for a ground film roll, aiming to solve the problems existing in the prior art in the above-mentioned background technology.

[0005] To achieve the above object, the technical solution adopted by the present invention is: A ground film roll automatic weighing device comprises a weighing mechanism and a mounting table, wherein the weighing mechanism comprises a pressure sensor and a roller machine, wherein the roller machine comprises a frame, wherein the frame is provided with a roller, and the pressure sensor is installed to the supporting legs of the frame, and a second baffle and a third baffle are oppositely arranged on both sides of the roller on the frame, a first baffle is arranged at one end of the second baffle and the third baffle, a first electric push rod is arranged on the outer side of the second baffle, the telescopic end of the first electric push rod passes through the second baffle, and a push plate is arranged at the end thereof, the bottom of the third baffle is hinged to the frame, and the mounting table is located on one side of the third baffle.

[0006] Furthermore, a rotating shaft is passed through the bottom of the third baffle, and the rotating shaft is rotatably connected to the frame. One end of the rotating shaft passes through the frame and a gear is provided at its end. A second electric push rod is arranged in the horizontal direction of the first baffle, and a rack is provided at the telescopic end of the second electric push rod, and the rack is meshed with the gear.

[0007] Furthermore, the table top of the set table is tilted, the table top is tilted toward the side away from the weighing mechanism, and a fourth baffle is provided on the side of the table top away from the weighing mechanism.

[0008] Furthermore, a cushion layer is provided on the inner side of the fourth baffle, and the cushion layer is used to buffer the impact of the ground film roll.

[0009] Compared with the shortcomings and deficiencies of the prior art, the present invention has the following beneficial effects: 1. The present invention provides an automatic weighing device for a ground film roll. The ground film roll is introduced into a drum machine and weighed by a pressure sensor. The first baffle, the second baffle and the third baffle cooperate to limit the ground film roll to prevent the ground film roll from rolling to the outside of the frame. When the ground film roll is introduced into the mounting table, the second electric push rod is driven by the meshing transmission of the rack and the gear to drive the third baffle to rotate, so that the third baffle abuts against the table surface of the mounting table. At the same time, the first electric push rod pushes the ground film roll to roll toward the mounting table through the push plate, and the ground film roll rolls to the mounting table via the third baffle. During the process, there is no need to manually push the ground film roll.

[0010] 2. The table top of the bagging table is tilted to facilitate the rolling of the mulch roll to one side of the table top. The fourth baffle and the cushion layer cooperate to block and buffer the impact of the mulch film, which helps to improve the convenience of mulch film packaging and bagging. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the top view of the weighing mechanism and the mounting platform in the present invention.

[0012] Figure 2 It is a structural schematic diagram of the weighing structure in the present invention.

[0013] Figure 3 It is a schematic diagram of the connection structure of the second electric push rod, the rack and the gear in the present invention.

[0014] Figure 4 It is a schematic structural diagram of the state in which the third baffle plate in the present invention rotates to the table surface of the set table.

[0015] In the figure: 100, weighing mechanism; 101, frame; 102, roller; 103, first baffle; 104, second baffle; 105, third baffle; 106, first electric push rod; 107, push plate; 108, auxiliary support rod; 109, second electric push rod; 110, rack; 111, support leg; 112, rotating shaft; 113, gear; 114, pressure sensor; 200, set table; 201, table top; 202, fourth baffle; 203, cushion layer. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0017] Reference Figure 1-Figure 4 The invention discloses an automatic weighing device for ground film rolls, comprising a weighing mechanism 100 and a bagging table 200. After the ground film rolls are rolled, they are introduced into the weighing mechanism 100 for weighing, and then introduced into the bagging table 200 for bagging and packaging.

[0018] The weighing mechanism 100 includes a pressure sensor 114 and a roller machine. The roller machine includes a frame 101. The frame 101 has multiple rollers 102 evenly arranged along its length direction. Both ends of the rollers 102 are rotatably connected to the frame 101. Support legs 111 are provided at the bottom of the frame 101. The pressure sensor 114 is installed at the bottom of the support legs 111. The pressure sensor 114 is used to weigh the ground film roll. The pressure sensor 114 is connected to the display through a line for easy viewing by the staff. The frame 101 is installed on one side of the winding machine. A set table 200 is provided on one side of the frame 101. The set table 200 is used to package the ground film roll.

[0019] An entrance for introducing the ground film roll is provided on one side of the frame 101, and a first baffle 103 is provided on the side opposite to the entrance. A second baffle 104 and a third baffle 105 are provided at both ends of the first baffle 103 respectively. The second baffle 104 and the third baffle 105 are located at both ends of the roller 102. The first baffle 103, the second baffle 104 and the third baffle 105 cooperate to limit the ground film roll to prevent the ground film roll from rolling to the outside of the frame 101.

[0020] A first electric push rod 106 is provided on the outer side of the second baffle 104, and a push plate 107 is provided on the inner side. The telescopic end of the first electric push rod 106 passes through the second baffle 104 and is connected to the push plate 107; a rotating shaft 112 is passed through the bottom of the third baffle 105, and both ends of the rotating shaft 112 are rotatably connected to the frame 101. One end of the rotating shaft 112 passes through the frame 101 and a gear 113 is provided at its end. A second electric push rod 109 is arranged in the horizontal direction on the outer side of the first baffle 103, and a rack 110 is provided at the end of the second electric push rod 109. The rack 110 is meshed with the gear 113. The second electric push rod 109 is telescopically driven to drive the rack 110 to move, and the third baffle 105 is driven to rotate through the gear 113 and the rotating shaft 112. After weighing, the top of the third baffle 105 rotates to the top surface of the set table 200, and the first electric push rod 106 pushes the ground film roll to the set table 200 through the push plate 107.

[0021] In one embodiment, an auxiliary support rod 108 is provided through the second baffle plate 104 . The auxiliary support rod 108 passes through the second baffle plate 104 , and an end portion thereof is connected to the push plate 107 . The auxiliary support rod 108 is used to auxiliary support the push plate 107 .

[0022] In one embodiment, the table top 201 on the top of the assembly table 200 is tilted, and the table top 201 is tilted toward the side away from the weighing mechanism 100, so as to facilitate the rolling of the ground film roll to the side close to the edge of the assembly table 200, and facilitate the operation of the staff. A fourth baffle 202 is provided on the edge of the table top 201, and the fourth baffle 202 is used to block the ground film roll to prevent the ground film roll from rolling off the table top 201 of the assembly table 200.

[0023] In one embodiment, a cushion layer 203 is provided on the inner side of the fourth baffle 202, and the cushion layer 203 is used to buffer the impact of the ground film roll.

[0024] The start and stop of the first electric push rod 106 and the second electric push rod 109 can be controlled by PLC to achieve automatic operation. This is a prior art and will not be described in detail here.

[0025] When the automatic weighing device for ground film roll is in use, the finished ground film roll is introduced into the weighing mechanism 100 and weighed by the pressure sensor 114. The first baffle 103, the second baffle 104 and the third baffle 105 can block the ground film roll to prevent it from rolling to the outside of the frame 101. After the weighing is completed, the second electric push rod 109 drives the rack 110 to move, and the rack 110 drives the gear 113 to rotate a certain angle, and drives the top of the third baffle 105 to rotate to the sleeve through the rotating shaft 112. The table top 201 of the mounting platform 200 and the third baffle 105 are in an inclined state. The first electric push rod 106 pushes the ground film roll through the push plate 107, and the ground film roll rolls to the table top 201 through the third baffle 105. Since the table top 201 is inclined, the ground film roll rolls to the side of the fourth baffle 202, and the cushion layer 203 cushions the impact of the ground film roll. The staff bags the ground film roll, and the weighing and transfer processes can be automated through PLC, without manual pushing, which is beneficial to improving the efficiency of ground film production.

[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic weighing device for a ground film roll, comprising a weighing mechanism (100) and a mounting table (200), wherein the weighing mechanism (100) comprises a pressure sensor (114) and a roller machine, wherein the roller machine comprises a frame (101), wherein the frame (101) is provided with a roller (102), and wherein the pressure sensor (114) is mounted on a supporting leg (111) of the frame (101), wherein the pressure sensor (114) is mounted on a supporting leg (111) of the frame (101), and ... A second baffle (104) and a third baffle (105) are arranged on the frame (101) on opposite sides of the roller (102); a first baffle (103) is arranged at one end of the second baffle (104) and the third baffle (105); a first electric push rod (106) is arranged outside the second baffle (104); a telescopic end of the first electric push rod (106) passes through the second baffle (104), and a push plate (107) is arranged at the end thereof; the bottom of the third baffle (105) is hinged to the frame (101); and the set table (200) is arranged on one side of the third baffle (105).

2. The automatic weighing device for ground film rolls according to claim 1, characterized in that: A rotating shaft (112) is provided at the bottom of the third baffle (105), the rotating shaft (112) being rotatably connected to the frame (101), one end of the rotating shaft (112) passing through the frame (101) and a gear (113) being provided at the end thereof, a second electric push rod (109) being provided along the horizontal direction of the first baffle (103), a rack (110) being provided at the telescopic end of the second electric push rod (109), and the rack (110) being meshed with the gear (113).

3. The automatic weighing device for ground film rolls according to claim 1, characterized in that: The tabletop (201) of the set table (200) is arranged in an inclined manner, the tabletop (201) is inclined towards a side away from the weighing mechanism (100), and a fourth baffle (202) is provided on the side of the tabletop (201) away from the weighing mechanism (100).

4. The automatic weighing device for ground film rolls according to claim 3, characterized in that: A cushion layer (203) is provided on the inner side of the fourth baffle (202), and the cushion layer (203) is used to buffer the impact of the ground film roll.

Citation Information

Patent Citations

  • Rapid weighing device for rolled mulching film

    CN221404459U