A method for controlling silver dipping with a tilted magnetic core

The tilt silver dipping operation of the magnetic core is achieved through a multi-axis moving device and a rotating device, which solves the cost increase and operation complexity caused by the use of rubber plates and transducers in the prior art, and realizes an efficient and low-cost silver dipping process of the magnetic core dipping process.

CN119601365BActive Publication Date: 2025-06-24DONGGUAN FENGJI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202411787665.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-06-24
Estimated Expiration
2044-12-06

AI Technical Summary

Technical Problem

The existing magnetic core silver technology requires the use of glue plates and transposition devices when processing smaller magnetic cores, resulting in increased processing costs and complicated operation.

Method used

The multi-axis moving device and rotating device are adopted to realize the inclined silver dipping operation of the magnetic core through the linkage device, and the silver paste is used to apply and dry silver paste, which simplifies the silver dipping structure and avoids the use of plyboard.

Benefits of technology

Improves the efficiency of the magnetic core dipping, simplifies operation, reduces production costs, and avoids the generation of waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a method for controlling silver dipping of a magnetic core with an inclined magnetic core, and the specific steps are as follows: First step, a plurality of magnetic cores are input into a channel through a conveying device and are finally arranged side by side at the output port of the channel; Second step, a silver dipping mechanism is driven by a multi-axis moving device to obtain all the magnetic cores located at the output port at one time; Third step, after the silver dipping mechanism obtains a plurality of magnetic cores, it moves in the direction of a silver storage device under the drive of the multi-axis moving device, and the magnetic core is perpendicular to the plane of the silver dipping device; Fourth step, a rotating device drives a linkage device to rotate forward and backward to make the magnetic core in an inclined state, and then the multi-axis moving device drives the silver dipping mechanism to move up and down, so that two corners of the magnetic core enter and exit a silver dipping hole; Fifth step, the rotating device drives the linkage device to rotate so that the fixing area faces upward and aligns with the edge of a drying device. At this time, the silver dipping surface of the magnetic core faces upward and the fixing surface faces downward. Then, the magnetic core on the fixing area is pushed towards the drying device through a push plate assembly. By using the method of rotating silver dipping, the inclined silver dipping operation at two corner positions of the magnetic core can be easily realized, with higher efficiency, and the silver dipping structure in the prior art is simplified. During this process, no consumables such as rubber plates are required, that is, no waste is generated, effectively reducing the production cost.
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Description

Technical Field

[0001] The present invention belongs to the technical field of magnetic core processing control methods, and specifically relates to an inclined silver dipping control method for magnetic cores. Background Art

[0002] The function of silver dipping for magnetic cores is to enhance their electrical conductivity and improve welding quality. Currently, the methods of silver dipping for magnetic cores are mainly electroplating and spraying. These two methods are more suitable for larger magnetic cores and are easier to operate. For smaller magnetic cores, silver paste needs to be used. The magnetic cores are tilted towards the silver paste so that the silver paste adheres to the positions of two corners of the magnetic cores. For example, in the publicly known technical document "CN204632724U, Device for Silver Dipping of Electronic Devices", the specific usage process can be known from paragraph 0049 of the specification of the reference document. A rubber plate needs to be used in the actual production, and the rubber plate is a consumable and needs to be replaced, thus increasing the processing cost. Moreover, a commutator needs to be used, and the operation process is relatively complex. Summary of the Invention

[0003] The purpose of the present invention is to provide an inclined silver dipping control method for magnetic cores to solve the problems raised in the above background art.

[0004] To achieve the above purpose, the present invention provides the following technical solutions:

[0005] An inclined silver dipping control method for magnetic cores includes a conveying device. A multi-axis moving device, a silver storage device, and a drying device are installed at the output end of the conveying device. A silver dipping mechanism is installed at the moving end of the multi-axis moving device. The specific steps are as follows:

[0006] In the first step, a plurality of channels are arranged side by side at the conveying device. A plurality of magnetic cores are input into the channels through the conveying device and are finally placed side by side at the output port of the channels.

[0007] In the second step, the multi-axis moving device drives the silver dipping mechanism to obtain all the magnetic cores located at the output port at one time. The silver dipping mechanism includes a rotating device. A linkage device for providing a fixing force is installed at the output end of the rotating device. A fixed area is arranged along a straight line outside the linkage device. The fixing force acts on the fixed area to fix a plurality of magnetic cores in a straight line at the fixed area. The fixing force is magnetic attraction or negative pressure adsorption.

[0008] In the third step, after the silver dipping mechanism obtains a plurality of magnetic cores, it moves towards the silver storage device under the drive of the multi-axis moving device, and the magnetic cores are perpendicular to the plane of the silver dipping device. The silver storage device includes a silver storage tray. A cover plate is arranged on the silver storage tray. A plurality of silver dipping holes are arranged on the cover plate. A scraping plate assembly is arranged above the cover plate. The scraping plate assembly is used to scrape the silver paste in the silver dipping holes flat. The scraping plate assembly and the fixed area always maintain a spaced arrangement.

[0009] The fourth step is to drive the linkage device to rotate 30°-60° forward through the rotating device, so that the magnetic core is in an inclined state, and one corner of the magnetic core is perpendicular to the silver dipping hole. Then the multi-axis moving device drives the silver dipping mechanism to move up and down, so that one corner of the magnetic core enters and exits the silver dipping hole, and the silver dipping operation at one place is completed. Then the linkage device is driven to reverse 60°-120° through the rotating device, so that the magnetic core is in an inclined state, and the other corner of the magnetic core is perpendicular to the silver dipping hole. Then the multi-axis moving device drives the silver dipping mechanism to move up and down, so that another corner of the magnetic core enters and exits the silver dipping hole, and the silver dipping operation at another place is completed.

[0010] In the fifth step, the drying device is located above the silver storage device. The rotating device drives the linkage device to rotate so that the fixed area faces upward and is aligned with the edge of the drying device. At this time, the silver-stained surface of the magnetic core faces upward and the fixed surface faces downward. Then the magnetic core on the fixed area is pushed toward the drying device through the push plate assembly.

[0011] A further technical solution is based on the first step, in which a straightening component is provided in the conveying device, the width of the channel is slightly larger than the width of the magnetic core, and the straightening component is used to push a plurality of magnetic cores to one side for straightening and alignment.

[0012] According to a further technical solution, the linkage device includes a rotating shaft and a fixed block, wherein the fixed block is mounted on the rotating shaft and extends along the rotating shaft direction, and a "triangular" strip boss is provided on the outer side of the fixed block, and the fixed area is formed at the end point of the strip boss.

[0013] A further technical solution is that the multi-axis moving device has at least X-axis and Z-axis moving directions, the silver storage device is located in the direction of the X-axis, is used to provide silver paste, and is provided with a plurality of silver dipping holes, the silver dipping holes correspond to the positions of the magnetic cores, and the silver dipping mechanism is installed on the moving end of the Z-axis.

[0014] According to a further technical solution, the scraper assembly is installed on the X-axis moving end of the multi-axis moving device.

[0015] A further technical solution is that the scraper assembly includes a connecting base, both ends of which extend to both sides of the silver storage tray, and both ends of the connecting base are provided with mounting columns, both mounting columns are provided with cylinders, a crossbeam is connected between the two cylinders, and the crossbeam is connected to the scraper body.

[0016] According to a further technical solution, the cross beam is further provided with a spring-pressing member, to which a rolling member is connected. The rolling member is located behind the scraper and is used to apply silver paste to the silver-dipping holes of the cover plate.

[0017] Further technical solution: The drying device is installed above the silver storage device. At the end of the Z-axis moving component facing the drying component, the Z-axis moving component includes a second motor and a second lead screw pair. A cross plate is installed on the second lead screw pair. Slide rails are provided at both ends of the cross plate. The slide rails are connected to sliders, and the sliders are fixedly arranged on external components. The rotating device is installed at both ends of the slide rails, and the two slide rails are respectively located on both sides of the drying device.

[0018] Further technical solution: The drying device includes a fixing frame. A conveyor belt, a dryer, and a placing plate are provided on the fixing frame. The placing plate is close to the conveyor belt and is flush with it. On the other side of the placing plate, there is a push plate assembly for pushing the magnetic cores on the fixing area onto the placing plate.

[0019] Further technical solution: At the output end of the conveying device, there is an aligning component for adjusting the position of the magnetic cores. The aligning component includes a first movable seat and a second movable seat distributed vertically. A plurality of magnetic core placement positions are provided on the upper end surface of the first movable seat. The first movable seat and the second movable seat are movably connected through a vertically arranged guiding column. The bottom of the second movable seat is connected with a horizontally arranged sliding pair;

[0020] On the front side of the first movable seat, there is a fixing plate. A first limiting hole extending longitudinally and a second limiting hole extending horizontally are respectively provided on the fixing plate. A first bearing and a second bearing are respectively provided in the first limiting hole and the second limiting hole. The first bearing and the second bearing are connected with a first movable block and a second movable block. The first movable block and the second movable block are eccentrically connected to the output shafts of a third motor and a fourth motor respectively.

[0021] Advantages of the present invention:

[0022] The present invention can easily realize the inclined silver dipping operation at two corner positions of the magnetic core by using the method of rotary silver dipping, with higher efficiency, and simplifies the silver dipping structure in the prior art. During this process, no consumables such as rubber plates are required, so no waste will be generated, effectively reducing the production cost.

[0023] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation part. Description of the drawings

[0024] Figure 1 : Overall structure diagram of the present invention.

[0025] Figure 2 : Structures of the silver dipping mechanism, silver storage device, and multi-axis moving device of the present invention Figure 1 。

[0026] Figure 3 : Structure diagram of the silver dipping mechanism of the present invention.

[0027] Figure 4:The silver-dipping mechanism, silver storage device and multi-axis moving device structure of the present invention Figure 2 。

[0028] Figure 5 :The silver-dipping mechanism, silver storage device and multi-axis moving device structure of the present invention Figure 3 。

[0029] Figure 6 :Structure diagram of the silver storage device of the present invention.

[0030] Figure 7 :Structure diagram of the drying device of the present invention.

[0031] Figure 8 :Structure diagram of the conveying device of the present invention.

[0032] Figure 9 :Structure diagram of the alignment component of the present invention.

[0033] Figure 10 :Schematic diagram of the operation process of the present invention Figure 1 。

[0034] Figure 11 :Schematic diagram of the operation process of the present invention Figure 2 。

[0035] Figure 12 :Schematic diagram of the operation process of the present invention Figure 3 。

[0036] Figure 13 :Schematic diagram of the operation process of the present invention Figure 4 。

[0037] Reference numerals: 1 - rotating device, 2 - linkage device, 21 - rotating shaft, 22 - fixing block, 23 - strip-shaped boss, 24 - fixing area, 3 - multi-axis moving device, 31 - X-axis moving component, 32 - Z-axis moving component, 321 - second motor, 322 - second lead screw pair, 323 - cross plate, 324 - slide rail, 325 - slider, 33 - bottom plate, 4 - silver storage device, 41 - silver storage tray, 42 - cover plate, 43 - scraping component, 431 - connecting base, 432 - mounting post, 433 - cylinder, 434 - cross beam, 435 - scraping body, 436 - elastic pressing member, 437 - rolling member, 5 - drying device, 51 - fixing frame, 52 - conveyor belt, 53 - dryer, 54 - placing plate, 55 - pushing plate component, 6 - conveying device, 61 - conveying plate, 611 - channel, 62 - aligning component, 621 - first movable seat, 622 - second movable seat, 623 - placing position, 624 - guiding column, 625 - sliding pair, 626 - fixing plate, 6271 - first limiting hole, 6272 - second limiting hole, 6273 - first bearing, 6274 - second bearing, 6275 - first movable block, 6276 - second movable block, 6277 - third motor, 6278 - fourth motor. Detailed implementation manners

[0038] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.

[0039] Please refer to Figure 1-13 ;

[0040] The control method of the present invention can more conveniently perform the silver dipping operation on the magnetic core. The devices specifically required to be applied include a conveying device 6. A multi-axis moving device 3, a silver storage device 4, and a drying device 5 are installed at the output end of the conveying device 6. A silver dipping mechanism is installed at the moving end of the multi-axis moving device 3. The specific steps are as follows:

[0041] First step, a plurality of channels 611 are arranged side by side at the conveying device 6. A large number of magnetic cores are stored in the conveying device 6. Specifically, the magnetic cores can be output through a vibrating disk and enter the channels 611 in this way, and finally be placed side by side at the output port of the channels 611. Before outputting the magnetic cores, the range of the magnetic cores will be selected first to ensure that they can be output in the same orientation state. Currently, there are many ways to select the position of the magnetic cores in the prior art, which will not be elaborated here;

[0042] Second step, drive the silver dipping mechanism through the multi-axis moving device 3 to obtain all the magnetic cores located at the output port at one time; Refer to Figures 2-4, wherein the silver-dipping mechanism includes a rotating device 1. A linkage device 2 for providing a fixing force is installed at the output end of the rotating device 1. A fixing area 24 distributed along a straight line is provided outside the linkage device 2. The fixing force acts on the fixing area 24 to fix a number of magnetic cores in a straight line at the fixing area 24. The fixing force is magnetic attraction or negative pressure adsorption. It should be noted that there are many sizes of magnetic cores that can be obtained according to this structure. The smallest magnetic core in the shape of a "work" character has a length and width of 2.5mm X 1.5mm respectively. Of course, this is only an approximate value, indicating that the magnetic core is very small. At this time, the adsorption method or magnetic attraction method can be used to obtain it. If the size of the magnetic core is relatively large, the generated suction force is insufficient, and the magnetic attraction method can be selected for fixing. Of course, the magnetic attraction or negative pressure adsorption method is a choice between two, and structural adjustments are made according to specific situations;

[0043] In addition, the channel 611 is separated by a partition, so the obtained magnetic cores are naturally separated to avoid sticking to each other;

[0044] Furthermore, the force provided by the linkage device 2 has two methods. The first method is through magnetic attraction. For example, a magnetic conductive part is provided at the bottom of the fixing area 24. The magnetic conductive part is connected to a coil, and magnetic force is generated by energization to adsorb the magnetic core. When the power is cut off, the magnetic force disappears, and at this time the magnetic core can fall from the fixing area 24;

[0045] The second method is through vacuum adsorption. Adsorption belts or a number of adsorption holes are distributed along a straight line in the fixing area 24. The diameter of the adsorption holes does not exceed the area of the magnetic attraction end face. A negative pressure generator is provided in the linkage device 2 to provide a vacuum adsorption force to the adsorption holes, so as to fix the magnetic core at the fixing area 24. When the negative pressure generator is closed and the adsorption force disappears, the magnetic core falls from the fixing area 24.

[0046] However, the above is only an example for illustration, and there should be other implementation methods in actual production, so it should not be used as a limitation of the protection scope.

[0047] In the third step, after the silver-dipping mechanism obtains a number of magnetic cores, it moves in the direction of the silver storage device 4 driven by the multi-axis moving device 3, and the magnetic cores are perpendicular to the plane of the silver-dipping device. Refer to Figures 4-6, the silver storage device 4 includes a silver storage tray 41 which contains silver paste. A cover plate 42 is provided on the silver storage tray 41, and a number of silver dipping holes are provided on the cover plate 42. A scraper assembly 43 is provided above the cover plate 42. Before silver dipping, the silver paste covering the silver dipping holes may have an uneven problem, which will affect the silver dipping effect. Moreover, in order to avoid the situation of dripping slurry, there will only be a very thin layer of slurry each time. Therefore, the scraper assembly 43 is used to scrape the silver paste in the silver dipping holes flat. In addition, since the rotation device 1 drives the magnetic core to rotate with a relatively large amplitude, in order to avoid touching the scraper assembly 43 and causing the magnetic core to fall, the scraper assembly 43 and the fixed area 24 are always kept at an interval.

[0048] In the fourth step, specifically, silver dipping needs to be performed at two opposite corner positions of the end of the magnetic core. Then, in the process of silver dipping, the magnetic core needs to be tilted and immersed in the silver paste. The rotation device 1 drives the linkage device 2 to rotate forward by 30° - 60°, so that the magnetic core is in an inclined state, and one of its corners is perpendicular to the silver dipping hole. Then, the multi-axis moving device 3 drives the silver dipping mechanism to move up and down, so that one corner of the magnetic core enters and exits the silver dipping hole to complete the silver dipping operation at one place. Then, the rotation device 1 drives the linkage device 2 to rotate backward by 60° - 120°, so that the magnetic core is in an inclined state, and the other corner of it is perpendicular to the silver dipping hole. Then, the multi-axis moving device 3 drives the silver dipping mechanism to move up and down, so that the other corner of the magnetic core enters and exits the silver dipping hole to complete the silver dipping operation at the other place.

[0049] In the fifth step, after the silver dipping operation, one end of the magnetic core away from the fixed area 24 has silver paste. At this time, the silver paste has not dried yet. If the fixing force of the silver dipping mechanism is cancelled, the magnetic core will directly fall, and the silver paste will adhere to the drying device 5, resulting in the reduction of the silver on the magnetic core, which is a defective product. In this embodiment, the drying device 5 is located above the silver storage device 4. The rotation device 1 drives the linkage device 2 to rotate so that the fixed area 24 faces upward and aligns with the edge of the drying device 5. At this time, the silver dipping surface of the magnetic core faces upward and the fixing surface faces downward. Then, the magnetic core on the fixed area 24 is pushed towards the drying device 5 through the push plate assembly 55.

[0050] Further, referring to Figure 7 , the drying device 5 includes a fixing frame 51. A conveyor belt 52, a dryer 53 and a placement plate 54 are provided on the fixing frame 51. The placement plate 54 is close to the conveyor belt 52 and is flush with it. A push plate assembly 55 is provided on the other side of the placement plate 54 for pushing the magnetic core on the fixed area 24 onto the placement plate 54.

[0051] Specifically, the multi-axis moving device 3 is used to drive the silver-dipping mechanism to move upward, and the rotating device 1 drives the linkage device 2 to rotate, so that the fixed area 24 is close to the side of the placement plate 54 close to the push plate assembly 55, and the fixed area 24 is flush with the placement plate 54. Then the linkage device 2 cancels the fixing force, and then the push plate assembly 55 is used to push the magnetic core toward the placement plate 54, and the magnetic core is located on the placement plate 54, and the placement plate 54 is used as a transition to push it toward the conveyor belt 52. After the magnetic core enters the conveyor belt 52, the silver-dipping end face faces upward and does not contact the conveyor belt 52, and during the conveying process, it will pass through the dryer 53 to dry the silver paste, and finally be sent out of the conveyor belt 52.

[0052] The present invention utilizes a rotating silver dipping method to easily achieve inclined silver dipping operations on two angular positions of the magnetic core, which is more efficient and simplifies the silver dipping structure in the prior art. In this process, no consumables such as rubber sheets are required, i.e. no waste is generated, thereby effectively reducing production costs.

[0053] In the process of the first step of the present invention, the width of the channel 611 is slightly larger than the width of the magnetic core, so there may be a problem of inconsistent direction of the output of the magnetic core. Therefore, a straightening component 62 is provided in the conveying device 6, and the straightening component 62 is used to push the plurality of magnetic cores to one side for straightening and alignment. Figure 8 and Figure 9 ;

[0054] More specifically, it includes a conveying plate 61, on which a plurality of conveying channels 611 are arranged side by side, a vibration disk is provided at one end of the conveying channel 611, and a moving component is provided at the bottom of the vibration disk. The moving component drives the vibration disk to move along the arrangement direction of the plurality of channels 611, so that the output end of the vibration disk passes through each conveying channel 611 in turn, and a magnetic core is input into each conveying channel 611.

[0055] In order to make it easier for the magnetic cores to enter the conveying channel 611 , the width of the conveying channel 611 is greater than the width of the magnetic cores, thereby causing the magnetic cores to be arranged neatly. For this purpose, a straightening component 62 for adjusting the position of the magnetic cores is provided at the output end of the conveying device 6 .

[0056] The alignment assembly 62 includes a movable seat 1 621 and a movable seat 2 622 which are arranged in an upper and lower manner, wherein the movable seat 1 621 and the conveying plate 61 are movable, and the conveying plate 61 is movable, and a plurality of magnetic core placement positions 623 are arranged on the upper end surface of the movable seat 1 621, and the bottom of the movable seat 2 622 is connected to the external component through a sliding pair 625;

[0057] It should be noted that magnetic core placement positions 623 are provided at both side edge positions on the upper part of the movable seat 1. However, only the side close to the channel 611 is used during application. If one side is worn or damaged, the movable seat 1 621 can be turned around to use the magnetic core placement position 623 on the other side; The movable seat 1 621 and the movable seat 2 622 are movably connected through a longitudinally arranged guide post 624, and a laterally arranged sliding pair 625 is connected to the bottom of the movable seat 2 622;

[0058] A fixed plate 626 is provided on the front side of the movable seat. Longitudinally extending limiting hole 1 6271 and laterally extending limiting hole 2 6272 are respectively provided on the fixed plate 626. The midpoint connection line of the limiting hole 1 6271 and the limiting hole 2 6272 is horizontal. A bearing 1 6273 and a bearing 2 6274 are respectively provided in the limiting hole 1 6271 and the limiting hole 2 6272. The bearing 1 6273 and the bearing 2 6274 are connected with a movable block 1 6275 and a movable block 2 6276. The movable block 1 6275 and the movable block 2 6276 are eccentrically connected to the output shafts of the motor 3 6277 and the motor 4 6278 respectively. It should be noted that the motor 3 6277 and the motor 4 6278 are fixed in position through an external bracket.

[0059] During operation, the motor 3 6277 drives the movable block 1 6275 to rotate. Since the movable block 1 6275 is eccentrically arranged and the limiting hole 1 6271 limits its horizontal direction, it will drive the movable seat 1 621 and the movable seat 2 622 to slide horizontally. And because the limiting hole 2 6272 is horizontally arranged, the movable block 2 6276 and the bearing 2 6274 can slide horizontally in the limiting hole 2 6272 during horizontal movement; That is, it drives the movable seat 1 621 and the movable seat 2 622 to slide horizontally back and forth. During this process, the magnetic core will move closer to the side of the conveying channel 611;

[0060] After that, the motor 3 6277 stops working, and the motor 4 6278 drives the movable block 2 6276 to rotate. Since the movable block 2 6276 is eccentrically arranged and the limiting hole 2 6272 limits its vertical direction, it will drive the movable seat 1 621 to move vertically relative to the movable seat 2 622. And because the limiting hole 1 6271 is vertically arranged, the movable block 1 6275 and the bearing 1 6273 can slide vertically in the limiting hole 1 6271 during vertical movement, that is, it drives the movable seat 1 621 to slide vertically back and forth relative to the movable seat 2 622. During this process, some inclined magnetic cores can be straightened.

[0061] It should be noted that the above is only an illustration of one implementation method, and does not limit the action sequence of the motor 3 6277 and the motor 4 6278.

[0062] One embodiment of the linkage device 2 of the present invention is referred to Figure 3, specifically including a rotating shaft 21 and a fixing block 22. The fixing block 22 is installed on the rotating shaft 21 and extends along the direction of the rotating shaft 21. Necessary components for providing fixing force are installed inside the rotating shaft 21. Of course, these components involve air pipes or wires passing through the end of the rotating shaft 21. Additionally, the rotating device 1 will not rotate infinitely in the same direction, so the situation of wire or air pipe knotting will not occur. A strip-shaped boss 23 in the shape of a "triangle" is provided outside the fixing block 22, and a fixing area 24 is formed at the end point of the strip-shaped boss 23. With the above design, the linkage device 2 can be prevented from contacting the silver paste. Preferably, the width of the fixing area 24 is less than or equal to the length of the magnetic core.

[0063] In this embodiment, referring to Figure 4 and Figure 5 , the multi-axis moving device 3 has at least the ability to move in the X-axis and Z-axis directions. A silver storage device 4 is installed in the X-axis direction of the multi-axis moving device 3 for providing silver paste, and a number of silver-dipping holes (not shown) are provided. The silver-dipping holes correspond to the positions of the magnetic cores. The silver-dipping holes are very small, and each silver-dipping hole can only accommodate one magnetic core or only the part of the magnetic core that needs to be dipped in silver. The silver-dipping mechanism is installed on the moving end of the Z-axis. Preferably, a drying device 5 is installed above the silver storage device 4, at the end of the Z-axis moving component facing the drying component.

[0064] Furthermore, a scraper assembly 43 is installed on the X-axis moving end of the multi-axis moving device 3. A Z-axis moving component is also installed on the X-axis moving end. The rotating device 1 is installed on the Z-axis moving component. That is to say, when the X-axis moves, the scraper assembly 43 and the rotating device 1 will move horizontally at the same time, that is, the relative static state in the horizontal plane is maintained between the scraper assembly 43 and the rotating device 1. In this way, it can be ensured that the interval is always maintained, and there is no need to set multiple sets of power components to drive the two devices to act respectively, which can save costs.

[0065] One embodiment of the present invention regarding the scraper assembly 43 includes a connecting base 431. The two ends of the connecting base 431 extend to both sides of the silver storage tray 41. Mounting columns 432 are provided at both ends of the connecting base 431. Cylinders 433 are provided on both mounting columns 432. A cross beam 434 is connected between the two cylinders 433. The cross beam 434 is connected to a scraper body 435. By driving the cross beam 434 to rise or fall by the two cylinders 433, the scraper body 435 is brought into contact with and separated from the cover plate 42, and at the same time, horizontal movement is realized under the drive of the X-axis moving component to achieve the purpose of scraping flat.

[0066] The present invention also provides a silver application method. Specifically, a spring pressing member 436 is provided on the cross beam 434, and a rolling member 437 is connected to the spring pressing member 436. The rolling member 437 is located behind the squeegee. The rolling member 437 may specifically be a roller adsorbed with silver paste. A slot is provided on the cover plate 42, and the slot stores silver paste. Under the action of the spring pressing member 436, the rolling member 437 can penetrate into the slot to pick up the silver paste, that is, the rolling member 437 and the squeegee can be misaligned. After the rolling member 437 picks up the silver paste in the silver storage tray 41, under the drive of the X-axis moving component, the rolling component is closely attached to the surface of the cover plate 42 and passes through the silver application hole. It should be noted that the silver application hole has an accommodating space and can store a small amount of silver paste, which will be consumed after each silver application operation. Therefore, the rolling member 437 needs to replenish the silver paste, and then the overflowing silver paste is scraped flat by the squeegee body 435.

[0067] One embodiment of the multi-axis moving device 3 of the present invention specifically includes a bottom plate 33. The silver storage device 4 is installed on the bottom plate 33. An X-axis moving component is installed at the bottom of the bottom plate 33, which may specifically be a combination of a first motor and a first lead screw pair. A connection base 431 is installed on the first lead screw pair. A Z-axis moving device and a squeegee assembly 43 are installed on the connection base 431. The rotating device 1 is installed on the X-axis moving component. It can be seen that the squeegee assembly 43 and the rotating device 1 remain relatively stationary. When the X-axis moving device moves, the squeegee assembly 43 and the Z-axis moving component move synchronously.

[0068] The Z-axis moving component in the present invention is quite special. Refer to Figure 5 , specifically including a second motor 321 and a second lead screw pair 322. A cross plate 323 is installed on the second lead screw pair 322. Slide rails 324 are provided at both ends of the cross plate 323. Sliders 325 are fixedly provided on both sides of the bottom plate 33. The rotating device 1 is installed at both ends of the slide rails 324, and the slide rails 324 are slidably connected to the sliders 325. The traditional method is that the slide rails 324 are fixed and the moving device is installed on the sliders 325, and the moving device is pushed to slide by a driving component. If this method is applied to this application, it is necessary to additionally provide push rods at both ends of the cross plate 323 to connect with the rotating device 1, which is unnecessary.

[0069] In the present invention, by adopting the method of fixing the sliders 325 and moving the slide rails 324, the rotating device 1 is cleverly pushed to move longitudinally, and the overall structure is also simplified.

[0070] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.

[0071] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A magnetic core tilting silver-dipping control method, comprising a conveying device (6), a multi-axis moving device (3), a silver storage device (4) and a drying device (5) are installed at the output end of the conveying device (6), and a silver-dipping mechanism is installed at the moving end of the multi-axis moving device (3), characterized in that: The specific steps are as follows: In the first step, a plurality of channels (611) are arranged side by side at the conveying device (6), and a plurality of magnetic cores are input into the channels (611) through the conveying device (6), and finally placed side by side at the output port of the channels (611); In the second step, the multi-axis moving device (3) drives the silver dipping mechanism to obtain all the magnetic cores located at the output port at one time; the silver dipping mechanism comprises a rotating device (1), the output end of the rotating device (1) is equipped with a linkage device (2) for providing a fixing force, the outer side of the linkage device (2) is provided with a fixing area (24) distributed along a straight line, the fixing force acts on the fixing area (24), so that the plurality of magnetic cores are arranged in a straight line and fixed at the fixing area (24), and the fixing force is magnetic attraction or negative pressure adsorption; The linkage device (2) comprises a rotating shaft (21) and a fixed block (22), wherein the fixed block (22) is mounted on the rotating shaft (21) and extends along the rotating shaft (21), a strip-shaped boss (23) in a "triangular" shape is provided on the outer side of the fixed block (22), and the fixed area (24) is formed at the end point of the strip-shaped boss (23); In the third step, after the silver dipping mechanism obtains a plurality of magnetic cores, it moves toward the silver storage device (4) driven by the multi-axis moving device (3), and the magnetic cores are perpendicular to the plane of the silver dipping device, the silver storage device (4) comprises a silver storage tray (41), the silver storage tray (41) is provided with a cover plate (42), the cover plate (42) is provided with a plurality of silver dipping holes, a scraper assembly (43) is provided above the cover plate (42), the scraper assembly (43) is used to scrape the silver paste in the silver dipping holes flat, and the scraper assembly (43) and the fixed area (24) are always arranged at a distance; In the fourth step, the rotating device (1) drives the linkage device (2) to rotate forward by 30°-60°, so that the magnetic core is in an inclined state, and one corner of the magnetic core is perpendicular to the silver dipping hole. Then, the multi-axis moving device (3) drives the silver dipping mechanism to move up and down, so that one corner of the magnetic core enters and exits the silver dipping hole, and the silver dipping operation at one place is completed. Then, the rotating device (1) drives the linkage device (2) to rotate reversely by 60°-120°, so that the magnetic core is in an inclined state, and the other corner of the magnetic core is perpendicular to the silver dipping hole. Then, the multi-axis moving device (3) drives the silver dipping mechanism to move up and down, so that the other corner of the magnetic core enters and exits the silver dipping hole, and the silver dipping operation at another place is completed. In the fifth step, the drying device (5) is located above the silver storage device (4), and the rotating device (1) drives the linkage device (2) to rotate so that the fixed area (24) faces upward and is aligned with the edge of the drying device (5). At this time, the silver-coated surface of the magnetic core faces upward and the fixed surface faces downward, and then the magnetic core on the fixed area (24) is pushed toward the drying device (5) by the push plate assembly (55).

2. A magnetic core tilted silver-sticking control method according to claim 1, characterized in that: Based on the first step, a straightening component (62) is provided in the conveying device (6), the width of the channel (611) is slightly larger than the width of the magnetic core, and the straightening component (62) is used to push a plurality of magnetic cores to one side for straightening and alignment.

3. A magnetic core tilted silver-sticking control method according to claim 1, characterized in that: The multi-axis moving device (3) has at least an X-axis and a Z-axis moving direction. The silver storage device (4) is located in the direction of the X-axis and is used to provide silver paste. It is provided with a plurality of silver dipping holes. The silver dipping holes correspond to the positions of the magnetic cores. The silver dipping mechanism is installed on the moving end of the Z-axis.

4. A magnetic core tilted silver-sticking control method according to claim 3, characterized in that: The scraper assembly (43) is installed on the X-axis moving end of the multi-axis moving device (3).

5. A magnetic core inclined silver-sticking control method according to claim 4, characterized in that: The scraper assembly (43) comprises a connecting base (431), both ends of which extend to both sides of the silver storage tray (41), and mounting columns (432) are provided at both ends of the connecting base (431), and cylinders (433) are provided on the two mounting columns (432), and a crossbeam (434) is connected between the two cylinders (433), and the crossbeam (434) is connected to the scraper body (435).

6. A magnetic core inclined silver-sticking control method according to claim 5, characterized in that: The crossbeam (434) is also provided with a spring-pressing piece (436), and the spring-pressing piece (436) is connected to a rolling piece (437). The rolling piece (437) is located behind the scraper and is used to apply silver paste to the silver-wetting holes of the cover plate (42).

7. A magnetic core tilted silver-sticking control method according to claim 3, characterized in that: The drying device (5) is installed above the silver storage device (4), and the Z-axis moving assembly faces the end of the drying assembly. The Z-axis moving assembly includes a second motor (321) and a second screw rod pair (322). A horizontal plate (323) is installed on the second screw rod pair (322). Slide rails (324) are provided at both ends of the horizontal plate (323). The slide rails (324) are connected to sliders (325). The sliders (325) are fixed on the bottom plate (33). The rotating device (1) is installed at both ends of the slide rails (324), and the two slide rails (324) are respectively located on both sides of the drying device (5).

8. A magnetic core tilted silver-sticking control method according to claim 1, characterized in that: The drying device (5) comprises a fixed frame (51), on which a conveyor belt (52), a dryer (53) and a placement plate (54) are provided. The placement plate (54) is close to the conveyor belt (52) and is flush with the conveyor belt. A push plate assembly (55) is provided on the other side of the placement plate (54) for pushing the magnetic core on the fixed area (24) onto the placement plate (54).

9. A magnetic core inclined silver-sticking control method according to claim 2, characterized in that: The output end of the conveying device (6) is provided with a squaring assembly (62) for adjusting the position of the magnetic core, and the squaring assembly (62) includes a movable seat 1 (621) and a movable seat 2 (622) which are distributed up and down, and a plurality of magnetic core placement positions (623) are provided on the upper end surface of the movable seat 1 (621), and are movably connected between the movable seat 1 (621) and the movable seat 2 (622) through a longitudinally arranged guide column (624), and the bottom of the movable seat 2 (622) is connected with a transversely arranged sliding pair (625); A fixing plate (626) is provided on the front side of the movable seat 1 (621), and a longitudinally extending limiting hole 1 (6271) and a transversely extending limiting hole 2 (6272) are respectively provided on the fixing plate (626), and the limiting hole 1 (6271) and the limiting hole 2 (6272) are respectively provided with a bearing 1 (6273) and a bearing 2 (6274), and the bearing 1 (6273) and the bearing 2 (6274) are connected with a movable block 1 (6275) and a movable block 2 (6276), and the movable block 1 (6275) and the movable block 2 (6276) are respectively eccentrically connected to the output shafts of the motor 3 (6277) and the motor 4 (6278).

Citation Information

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