Contact switch assembly production device

By designing a contact switch assembly production device with integrated multifunctional components, the existing automatic assembly line has solved the problem of low efficiency and uneven tin dipping when changing models, and achieved efficient and uniform assembly and tin dipping effects.

CN119601402APending Publication Date: 2025-03-11FUJIAN CHUANZHENG COMM COLLEGE
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Patent Information

Application Number
CN202411792599.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-07
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

The existing automatic assembly lines of contact switches are inefficient when replacing models, and uneven tin dipping leads to poor contact or short circuit.

Method used

A contact switch assembly production device is designed, including clamping components, vacuum adsorption components, tin dipping components, grinding components, cleaning components and drying components. Through the coordinated work of these components, the automatic assembly and tin dipping processing of contact switches are realized.

Benefits of technology

It improves the automatic assembly efficiency of contact switches, ensures the uniformity and quality of the tin dipping effect, reduces the occurrence of poor contact and short circuits, and is suitable for various types of switch assembly lines.

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Abstract

The invention relates to a contact switch assembly production device, which comprises a clamping assembly, and is characterized in that the clamping assembly is used for clamping a contact switch and transferring the contact switch among a tin bonding assembly, a polishing assembly and a cleaning assembly; the vacuum adsorption assembly is used for clamping the contact switch and transferring the contact switch among the cleaning assembly, the throwing-drying assembly and the transferring assembly. The clamping assembly can drive the clamped contact switch to be transferred among different components such as the tin pick-up assembly, the polishing assembly and the cleaning assembly. The tin pick-up assembly scrapes off a layer of tin oxide film formed by oxidation of the upper surface of the tin liquid through a scraper. By means of the structural design, the tin liquid filling device can be widely applied to switch assembly lines of various types and the like, and is particularly suitable for occasions where operation tasks need to be rapidly replaced or diversified products need to be processed.
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Description

Technical Field

[0001] The invention relates to the technical field of electric switch groups, and in particular to a contact switch assembly production device. Background Art

[0002] A contact switch is a switch that uses metal contacts to open or close a circuit, interrupt current or make it flow to other circuits. It controls the on and off of the circuit through mechanical contact. When the switch is operated (such as pressing a button or toggling), the internal contact points will contact or separate, thereby closing or disconnecting the circuit. Contact switches are one of the commonly used components on equipment and instruments, and the demand is very huge.

[0003] In the conventional production process of these contact switches, workers need to manually assemble the various parts together, which is inefficient, labor-intensive, and has a high scrap rate. Mechanical automation has become a development trend and is gradually replacing traditional manual labor; how to better realize the mechanized assembly of contact switches and improve the level of automated assembly of contact switches has become an urgent problem to be solved.

[0004] For example, the patent publication number CN118578119A discloses a "switch base press-fitting device and its use method", which utilizes the structure on each bracket in the press-fitting assembly to assemble each part separately, has a loading and positioning function, and can accurately assemble each part in sequence, thereby improving assembly efficiency, ensuring assembly stability, and improving product quality.

[0005] For example, the "push button switch assembly machine" disclosed in patent announcement number CN209648090U, the upper cover assembly mechanism, the lower cover assembly mechanism and the assembly mechanism complete the assembly operation of the push button switch, and better realize the mechanized assembly of the push button switch accessories;

[0006] The various existing contact switch assembly lines are only suitable for specific models, and the efficiency is low when the contact switch model assembly line needs to be replaced; during the automatic assembly process of the contact switch, the contact switch needs to be tinned. Excessive tinning of the contact switch will cause a tin bridge to form between the contact points of the switch, resulting in poor contact. Excessive tinning of the contact switch may cause connection to contacts that should not be connected, resulting in a short circuit.

[0007] Therefore, an automatic assembly line is needed that can ensure good tinning effect of contact switches. Summary of the invention

[0008] In view of the deficiencies in the prior art, the present invention provides a contact switch assembly production device to solve the above problems.

[0009] The present invention provides the following technical solutions:

[0010] Contact switch assembly production equipment, including:

[0011] A clamping assembly, which is used to clamp the contact switch and transfer it between the soldering assembly, the polishing assembly and the cleaning assembly;

[0012] A vacuum adsorption component is used to clamp the contact switch and transfer it between the cleaning component, the drying component and the transfer component.

[0013] Preferably, the clamping assembly includes a clamping mounting plate, and a first lateral movement assembly and a first vertical movement assembly for driving the clamping mounting plate to move horizontally and vertically respectively; the clamping mounting plate is rotatably connected to a first rotating shaft driven by an angle rotation assembly; the first rotating shaft is provided with a clamping fixing plate extending radially thereof; the clamping fixing plate is fixed with one or more fixed claws arranged longitudinally; the clamping fixing plate is rotatably connected with a movable claw; the movable claw is driven by a spring to approach a one-to-one corresponding fixed claw; the fixed claw and the movable claw cooperate to clamp a contact switch.

[0014] Preferably, a limited shape clamping plate is fixedly arranged on the clamping mounting plate, and one side of the limited shape clamping plate is longitudinally provided with more than one limiting groove adapted to the contact switch, and the rotation of the first rotating shaft drives the contact switch clamped by the fixed claw and the movable claw to rotate into the limiting groove.

[0015] Preferably, the grinding assembly includes a third vertical movement assembly that drives the grinding rotating assembly to move vertically, and a grinding wheel is installed at the downward output end of the grinding rotating assembly. The grinding wheel is used to grind the upper surface of the contact switch clamped by the fixed claw and the movable claw and moved into the limit groove.

[0016] Preferably, the tin sticking assembly includes a tin pot filled with tin liquid, with a heater installed on the tin pot; it also includes a scraper and a first longitudinal movement assembly for driving the scraper to move on the upper surface of the tin liquid in the tin pot; it also includes a ventilation pipe, one end of which is connected to an external positive pressure air source, and the other end extends to the interior of the tin pot.

[0017] Preferably, the cleaning component includes a medicine box for containing cleaning solution, a receiving seat is provided in the medicine box, the receiving seat is driven up and down by the fourth vertical movement component to move the cleaning solution in and out, and the inner side wall of the receiving seat is provided with a straight card slot compatible with the contact switch.

[0018] Preferably, the spin-drying component includes a bottom box, and two groups of water-absorbing brush rollers rotatably connected in parallel in the bottom box, and the same end of the two groups of water-absorbing brush rollers is provided with mutually meshing driven gears; it also includes a driving motor and a driving gear installed at the output end of the driving motor, and the driving gear is meshed with one group of driven gears; it also includes a fifth vertical movement component that drives the driving motor to move so that the driving gear and the driven gear are meshed or separated.

[0019] Preferably, the vacuum adsorption assembly includes a nozzle mounting plate and a sixth lateral movement assembly that drives the nozzle mounting plate to move laterally, the nozzle mounting plate is installed with a sixth vertical movement assembly, and the sixth vertical movement assembly is installed with one or more longitudinally arranged and vertically disposed elastic vacuum nozzles, and the elastic vacuum nozzles are connected to an external negative pressure air source.

[0020] Preferably, the transfer assembly includes a support seat, a support frame, and more than two groups of conveyor belt assemblies arranged in parallel on the support frame, the support seat is provided with two groups of parallel limit blocks, the space between the two groups of limit blocks is adapted to the cavity substrate, the upper surface of the cavity substrate is provided with more than one group of cavity grooves arranged longitudinally and adapted to the contact switch, and the cavity substrate is driven to be transported outward by the conveyor belt assembly.

[0021] Preferably, the support seat is installed on the second longitudinal movement assembly, and the first vertical lifting assembly, the second vertical lifting assembly and the third vertical lifting assembly are installed on the support seat; the upward output end of the seventh vertical movement assembly is provided with a limit block located between two adjacent groups of conveyor belt assemblies; the upward output end of the second vertical lifting assembly rises and pushes the abutting cavity substrate upward to detach from the conveyor belt assembly; the upward output end of the third vertical lifting assembly is installed with a limit top plate, and the bottom wall of the limit top plate is provided with a positioning column extending downward, and the upper surface of the cavity substrate is provided with a positioning hole adapted to the positioning column.

[0022] The present invention has the following beneficial technical effects:

[0023] The clamping assembly can drive the clamped contact switch to transfer between different components such as the tinning assembly, the polishing assembly and the cleaning assembly;

[0024] The tin-dipping component scrapes off a layer of tin oxide film formed by oxidation on the upper surface of the tin liquid through a scraper. Bringing air into the tin liquid through the vent pipe can promote the flow and mixing of the tin liquid, help to evenly distribute heat, and improve the overall temperature uniformity of the tin liquid; and ventilation can take away the gas and impurities in the tin liquid through the rise and rupture of bubbles, reduce the bubbles and inclusions in the tin liquid, and improve the purity of the tin liquid; ventilation can also discharge the air above the tin liquid, reduce the contact between the tin liquid and oxygen, and thus reduce the risk of oxidation.

[0025] When the contact switch portion adhered with tin liquid is polished, the cooperation of the fixed claw, the movable claw and the shape-limiting clamping plate improves the stability of the clamped contact switch.

[0026] When the contact switch with tin liquid stuck on it is placed in the groove at the top of the receiving seat, the receiving seat can be lowered and completely immersed under the cleaning liquid, which is beneficial to improving the cleaning effect.

[0027] The structural design of the present invention enables it to be widely used in various types of switch assembly lines, etc., and is particularly suitable for occasions where it is necessary to quickly change operating tasks or process diversified products.

[0028] The integrated multi-functional design reduces the need for frequent replacement, thus saving equipment costs and maintenance time. At the same time, the rapid adaptation to different operating requirements also significantly improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the structure of the present invention from a first viewing angle;

[0030] Figure 2 is a schematic diagram of the structure of the present invention from a second viewing angle;

[0031] Figure 3 It is a schematic diagram of the structure of the clamping assembly of the present invention.

[0032] Figure 4 It is a partial structural schematic diagram of the clamping assembly of the present invention.

[0033] Figure 5 It is a schematic diagram of the cooperation between the fixed claw and the movable claw on the clamping fixed plate of the present invention.

[0034] Figure 6 It is a structural schematic diagram of the shape-limiting clamping plate of the present invention.

[0035] Figure 7 yes Figure 5 A magnified schematic diagram of local A.

[0036] Figure 8 It is a schematic structural diagram of the tin-wetting component from the first perspective of the present invention.

[0037] Fig. 9 It is a schematic structural diagram of the tin-dip component of the present invention from a second viewing angle.

[0038] Fig.10 It is a schematic diagram of the structure of the grinding assembly of the present invention.

[0039] Fig.11 It is a schematic diagram of the structure of the cleaning component of the present invention.

[0040] Fig.12 It is a schematic diagram of the structure of the spin-drying component of the present invention.

[0041] Fig.13 It is a schematic diagram of the structure of the vacuum adsorption component of the present invention.

[0042] Fig.14 It is a schematic diagram of the transfer component structure from the first perspective of the present invention.

[0043] Fig.15 It is a schematic diagram of the transfer component structure from a second viewing angle of the present invention.

[0044] Fig.16 yes Fig.14 Schematic diagram of the default partial component structure.

[0045] Fig.17 It is a schematic diagram of the transfer component structure from a third viewing angle of the present invention.

[0046] Fig.18 It is a schematic diagram of the cooperation between the contact switch and the accommodating seat of the present invention.

[0047] The reference numerals in the figure are:

[0048] 1. Clamping assembly; 200. Tinning assembly; 300. Polishing assembly; 400. Cleaning assembly; 500. Drying assembly; 600. Vacuum adsorption assembly; 700. Transfer assembly; 800. Contact switch;

[0049] 11. first transverse moving assembly; 12. first vertical moving assembly; 13. clamping and mounting plate; 14. shape-limiting clamping plate; 141. limiting groove; 15. angle rotation assembly; 16. first rotating shaft; 17. clamping and fixing plate; 171. fixed claw; 18. movable claw; 181. second rotating shaft; 19. spring;

[0050] 21. tin pot; 22. heater; 23. vent pipe; 24. first longitudinal moving assembly; 25. scraper; 26. second vertical moving assembly;

[0051] 31. third vertical moving assembly; 32. grinding rotating assembly; 33. grinding wheel;

[0052] 41. medicine box; 42. receiving seat; 421. straight card slot; 43. fourth vertical moving assembly;

[0053] 51. bottom box; 52. water-absorbing brush roller; 53. driven gear; 54. driving gear; 55. driving motor; 56. fifth vertical moving assembly;

[0054] 61. Sixth transverse moving assembly; 62. Suction nozzle mounting plate; 63. Sixth vertical moving assembly; 64. Elastic vacuum suction nozzle;

[0055] 71. Second longitudinal shift assembly; 72. Support seat; 721. Limit block; 73. Support frame; 74. Conveyor belt assembly; 75. Cavity base plate; 76. First vertical lifting assembly; 77. Second vertical lifting assembly; 78. Third vertical lifting assembly; 79. Limit member; 710. Fourth vertical lifting assembly; 711. Limit top plate. DETAILED DESCRIPTION

[0056] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0057] Embodiment 1:

[0058] Contact switch assembly production equipment, such as Figure 1-18 As shown, it includes a clamping component 100, a tinning component 200, a polishing component 300, a cleaning component 400, a drying component 500, a vacuum adsorption component 600 and a transfer component 700.

[0059] The polishing assembly 300 is relatively located above the clamping assembly 100 , and the cleaning assembly 400 and the drying assembly 500 are relatively located below the clamping assembly 100 .

[0060] The movement directions of lateral movement (horizontal), vertical movement (vertical) and longitudinal movement (longitudinal) are perpendicular to each other.

[0061] like Figure 3-7 As shown, the clamping assembly 100 includes a first transverse moving assembly 11, a first vertical moving assembly 12, a clamping mounting plate 13, a shape-limiting clamping plate 14, an angle rotation assembly 15, a first rotating shaft 16, a clamping fixing plate 17, a fixed claw 171, a movable claw 18, a second rotating shaft 181 and a spring 19;

[0062] The first transverse moving assembly 11 and the first vertical moving assembly 12 can adopt a belt transmission structure, a screw transmission structure, a gear rack transmission structure, a chain transmission structure, etc.; the first transverse moving assembly 11 drives the clamping mounting plate 13 to move horizontally, so that the clamped contact switch 800 can be transferred between the tinning assembly 200, the polishing assembly 300 and the cleaning assembly 400; the first vertical moving assembly 12 drives the clamping mounting plate 13 to rise and fall vertically;

[0063] The clamping and mounting plate 13 is provided with a limited-shape clamping plate 14, an angle rotating assembly 15 and a first rotating shaft 16. The axis of the first rotating shaft 16 is longitudinal. The first rotating shaft 16 is rotatably connected to the clamping and mounting plate 13. The angle rotating assembly 15 can use a motor or a belt transmission structure to drive the first rotating shaft 16 to rotate relative to the clamping and mounting plate 13. The limited-shape clamping plate 14 is relatively fixed on the clamping and mounting plate 13 and is located above the first rotating shaft 16.

[0064] A plurality of limiting grooves 141 are arranged at equal intervals along the longitudinal direction at the edge of the shape-limiting clamping plate 14 near the first rotating shaft 16; a clamping fixing plate 17 extending along the radial direction thereof is fixedly arranged on the first rotating shaft 16, and a plurality of groups of fixed claws 171 are arranged at equal intervals along the axial direction (longitudinal direction) of the first rotating shaft 16 on the clamping fixing plate 17; a movable claw 18 is rotatably connected to the clamping fixing plate 17 through a second rotating shaft 181; a spring 19 is connected between the clamping fixing plate 17 and the movable claw 18, and the elastic force of the spring 19 pushes the movable claw 18 to approach the corresponding fixed claws 171 one by one;

[0065] like Figure 7 As shown, a clamping groove is provided at the free end of the fixed claw 171 near the left part of the movable claw 18, and this clamping groove is adapted to the contact switch 800; under normal circumstances, the size of the space formed by the clamping groove at the free end of the movable claw 18 and the left part of the fixed claw 171 is adapted to the size of the contact switch 800; further, a chamfer can be set at the entrance of the clamping groove at the free end of the movable claw 18 and the left part of the fixed claw 171 to facilitate the entry of the contact switch 800.

[0066] like Figure 8-9 As shown, the tinning assembly 200 includes a tin pot 21, a heater 22, a vent pipe 23, a first longitudinal moving assembly 24, a scraper 25 and a second vertical moving assembly 26;

[0067] The inner cavity of the top wall opening of the tin pot 21 is filled with tin liquid, the heater 22 can be a plurality of heating tubes evenly distributed in the tin pot 21 for heating, the ventilation tubes 23 are evenly distributed on the tin pot 21, and one end of the ventilation tubes 23 is connected to the external positive pressure air source, and the other end extends to the bottom wall of the inner cavity of the tin pot 21; the first longitudinal moving assembly 24 can be a screw drive structure or a belt drive structure or a gear rack drive structure, etc., and the first longitudinal moving assembly 24 drives the scraper 25 to move along the length direction (longitudinal direction) of the tin pot 21. The second vertical moving assembly 26 can be a hydraulic cylinder or a screw drive structure, and the second vertical moving assembly 26 is used to drive the tin pot 21 to move vertically.

[0068] like Fig.10 As shown, the grinding assembly 300 includes a third vertical moving assembly 31, a grinding rotating assembly 32 and a grinding wheel 33. The third vertical moving assembly 31 can adopt a screw transmission structure, a belt transmission structure, a gear rack transmission structure, etc. The third vertical moving assembly 31 drives the grinding rotating assembly 32 to rise and fall vertically; the grinding rotating assembly 32 can adopt a motor, and the downward output end of the grinding rotating assembly 32 is connected to the grinding wheel 33; the rotation axis of the grinding wheel 33 is vertical.

[0069] like Fig.11As shown, the cleaning component 400 includes a medicine box 41, a receiving seat 42 and a fourth vertical movement component 43. The top opening inner cavity of the medicine box 41 is filled with medicine. The fourth vertical movement component 43 can adopt a telescopic cylinder or an electric push rod or a screw drive structure or a belt drive structure, etc. The fourth vertical movement component 43 is used to drive the receiving seat 42 to rise and fall vertically in the inner cavity of the medicine box 41.

[0070] like Fig.12 As shown, the drying assembly 500 includes a bottom box 51, a water-absorbing brush roller 52, a driven gear 53, a driving gear 54, a driving motor 55 and a fifth vertical movement assembly 56; the outer wall of the water-absorbing brush roller 52 is made of soft water-absorbing materials such as sponge, cotton, and brush, and the water-absorbing brush roller 52 has two groups of horizontally arranged in parallel, the axis of the water-absorbing brush roller 52 is longitudinal, and the same end of the two groups of water-absorbing brush rollers 52 is provided with a driven gear 53, and the two driven gears 53 are meshed with each other; the fifth vertical movement assembly 56 can adopt a telescopic cylinder or an electric push rod or a screw transmission structure or a belt transmission structure, etc., the fifth vertical movement assembly 56 is used to drive the driving motor 55 to rise and fall vertically, the output end of the driving motor 55 is connected to the driving gear 54, and the driving gear 54 is meshed with one of the driven gears 53.

[0071] like Fig.13 As shown, the vacuum adsorption component 600 includes a sixth transverse movement component 61, a nozzle mounting plate 62, a sixth vertical component 63 and an elastic vacuum nozzle 64; the sixth transverse movement component 61 can adopt a telescopic cylinder or an electric push rod or a screw drive structure or a belt drive structure or a gear rack drive structure, etc., and the sixth transverse movement component 61 is used to drive the nozzle mounting plate 62 to move horizontally; the sixth vertical component 63 can adopt a telescopic cylinder or an electric push rod or a screw drive structure or a belt drive structure or a gear rack drive structure, etc., and the sixth vertical component 63 is installed on the nozzle mounting plate 62; there are multiple groups of elastic vacuum nozzles 64 and they are arranged at equal intervals in the longitudinal direction and vertically arranged, and multiple groups of elastic vacuum nozzles 64 are installed together at the output end of the sixth vertical component 63; the upper end of the elastic vacuum nozzle 64 is connected to an external negative pressure air source, and the lower end of the elastic vacuum nozzle 64 is used to adsorb the contact switch 800;

[0072] like Figure 14-17 As shown, the transfer assembly 700 includes a second longitudinal movement assembly 71, a support seat 72, a limit block 721, a support frame 73, a conveyor belt assembly 74, a cavity base plate 75, a first vertical lifting assembly 76, a second vertical lifting assembly 77, a third vertical lifting assembly 78, a limit piece 79, a fourth vertical lifting assembly 710 and a limit top plate 711; the first vertical lifting assembly 76, the second vertical lifting assembly 77, the third vertical lifting assembly 78, and the fourth vertical lifting assembly 710 can all adopt telescopic cylinders or electric push rods; the first vertical lifting assembly 76, the second vertical lifting assembly 77 and the third vertical lifting assembly 78 are installed on the support seat 72, and the fourth vertical lifting assembly 710 is installed on the support frame 73.

[0073] The support frame 73 is relatively fixed, and the second longitudinal movement component 71 can adopt a telescopic cylinder or an electric push rod or a screw drive structure or a belt drive structure or a gear rack drive structure, etc. The second longitudinal movement component 71 is used to drive the support seat 72 to move longitudinally; two groups of conveyor belt assemblies 74 arranged in parallel are installed on the support frame 73, and a spacing is left between the two groups of conveyor belt assemblies 74 and are driven by the same power device to achieve synchronization.

[0074] like Fig.14 As shown, the left end of the conveyor belt assembly 74 is the input end, and the right end is the output end.

[0075] Two groups of limit blocks 721 are fixedly arranged on the top of the support seat 72, and the spacing between the two groups of limit blocks 721 is adapted to the width of the cavity substrate 75. The top of the cavity substrate 75 is provided with multiple groups of cavity grooves at equal intervals in the longitudinal direction, and the cavity grooves are adapted to the contact switch 800;

[0076] The first vertical lifting assembly 76 is relatively located at the input end of the conveyor belt assembly 74 (on the left side of the limit block 721), and the upward output end of the first vertical lifting assembly 76 is connected to the limit member 79, and the limit member 79 is relatively located at the interval between the two groups of conveyor belt assemblies 74; the upward output end of the second vertical lifting assembly 77 is relatively located at the interval between the two groups of conveyor belt assemblies 74; the upward output end of the third vertical lifting assembly 78 is connected to the limit top plate 711, and the limit top plate 711 is relatively located above the limit block 721, and a positioning column extending downward is provided at the bottom of the limit top plate 711, and a positioning hole adapted to the positioning column is opened at the top of the cavity substrate 75;

[0077] The fourth vertical lifting assembly 710 is relatively located at the output end of the conveyor belt assembly 74 (to the right of the limit block 721 ), and a corresponding limit member 79 is installed at the upward output end of the fourth vertical lifting assembly 710 , which is relatively located at the interval between the two groups of conveyor belt assemblies 74 .

[0078] Working principle:

[0079] The previous process transports a row of contact switches 800 arranged at equal intervals in the longitudinal direction to an initial position.

[0080] The first transverse moving assembly 11 drives the clamping mounting plate 13 to move to the initial position, and the angle rotating assembly 15 drives the first rotating shaft 16 to rotate, so that the fixed claw 171 and the movable claw 18 are in a vertical downward state, and then the first vertical moving assembly 12 drives the clamping mounting plate 13 to descend vertically, and the fixed claw 171 and the movable claw 18 cooperate to clamp a contact switch 800 under the action of the spring 19; the space formed by the downward free end of the movable claw 18 and the clamping groove of the downward left part of the fixed claw 171 is sleeved on the outer wall of the contact switch 800, and a certain pressure is applied by the spring 19 to prevent it from detaching. At this time, the contact switch 800 is clamped and fixed by the left and right limit clamps.

[0081] Afterwards, the first transverse moving assembly 11 and the first vertical moving assembly 12 cooperate to drive the clamped row of contact switches 800 to move to the inner cavity of the tin pot 21, so that the lower surface of the clamped contact switches 800 adheres to the tin liquid.

[0082] The heater 22 heats the tin liquid in the inner cavity of the tin pot 21, and the external positive pressure air source is transported to the tin liquid in the inner cavity of the tin pot 21 through the ventilation pipe 23. The bubbles flow upward to take away the gas and impurities in the tin liquid, thereby reducing the bubbles and inclusions in the tin liquid and improving the purity of the tin liquid; the first longitudinal movement component 24 drives the scraper 25 to move longitudinally, and scrapes off a layer of tin oxide film formed by oxidation on the upper surface of the tin liquid to the edge, avoiding the moving range of the contact switch 800; the second vertical movement component 26 drives the tin pot 21 to move vertically, and can relatively adjust the distance between the scraper 25 and the upper surface of the tin liquid in the tin pot 21.

[0083] After the lower surface of the clamped contact switch 800 adheres to the tin liquid and is separated from the tin pot 21, the angle rotation component 15 drives the first rotating shaft 16 to rotate 180 degrees, so that the lower surface of the contact switch 800 originally adhered to the tin liquid is turned over to the upper surface, and at the same time, the contact switch 800 clamped by the fixed claw 171 and the movable claw 18 just moves to the corresponding limiting groove 141 of the limiting clamping plate 14. Therefore, the contact switch 800 is limited in three directions to improve the clamping stability.

[0084] Afterwards, the first transverse moving assembly 11 drives the clamping mounting plate 13 to move below the grinding assembly 300, the third vertical moving assembly 31 drives the grinding wheel 33 to descend and abut against the upper surface of the contact switch 800, and the grinding rotating assembly 32 drives the grinding wheel 33 to rotate to grind the tinned upper surface of the contact switch 800. At this time, the clamping groove of the fixed claw 171 vertically supports the contact switch 800. One grinding wheel 33 can grind a row of contact switches 800 at the same time.

[0085] After the grinding is completed, the third vertical moving assembly 31 drives the grinding wheel 33 to rise and reset, and the angle rotating assembly 15 drives the first rotating shaft 16 to rotate 180 degrees in the opposite direction, so that the side of the contact switch 800 adhering to the tin liquid is turned over to the lower surface. Then, the first horizontal moving assembly 11 and the first vertical moving assembly 12 cooperate to drive the clamped row of contact switches 800 to move into the medicine box 41 and place them in the receiving seat 42; Fig.18 As shown, the cross-sectional shape of the contact switch 800 is similar to an "I-shaped" shape. The flange of the contact switch 800 is driven to be inserted into the straight slot 421 of the accommodation seat 42, and then the first vertical movement component 12 drives the clamping mounting plate 13 to move upward. At this time, the contact switch 800 is vertically limited by the straight slot 421, so that the contact switch 800 is separated from between the fixed claw 171 and the movable claw 18 and remains in the inner cavity of the accommodation seat 42;

[0086] Afterwards, the fourth vertical moving assembly 43 drives the accommodating seat 42 to vertically descend and complete immersion in the liquid medicine, and the liquid medicine removes the residual impurities of the polished contact switch 800 to ensure the cleanliness of the surface of the contact switch 800.

[0087] After cleaning is completed, the fourth vertical moving assembly 43 drives the receiving seat 42 to rise vertically and reset to be separated from the liquid medicine;

[0088] Then the sixth vertical moving assembly 63 drives the elastic vacuum suction nozzle 64 to descend, and the elastic vacuum suction nozzle 64 abuts and cooperates with the contact switch 800 in the inner cavity of the receiving seat 42 directly below, and the elastic vacuum suction nozzle 64 fixes the contact switch 800 by negative pressure adsorption; then the sixth vertical moving assembly 63 and the sixth horizontal moving assembly 61 cooperate to drive the contact switch 800 adsorbed by the elastic vacuum suction nozzle 64 to move between the two groups of water-absorbing brush rollers 52, and the driving motor 55 drives the two water-absorbing brush rollers 52 to rotate in the opposite direction through the driving gear 54 and the driven gear 53, and the two water-absorbing brush rollers 52 rotate to wipe a row of contact switches 800 adsorbed by the elastic vacuum suction nozzle 64. When not in use, the fifth vertical moving assembly 56 drives the driving motor 55 to rise a certain distance, so that the driving gear 54 is separated from the driven gear 53.

[0089] After wiping is completed, the contact switch 800 adsorbed by the elastic vacuum nozzle 64 is moved to the cavity groove of the cavity substrate 76 with the cooperation of the sixth vertical movement component 63 and the sixth horizontal movement component 61, so that a row of contact switches 800 are placed on the top of the cavity substrate 76. If the clamped contact switch 800 deviates slightly from the cavity groove, the support seat 72 can be moved longitudinally by the second longitudinal movement component 71 for adjustment; at this time, the cavity substrate 76 is relatively located between the two sets of limit blocks 721.

[0090] Afterwards, the two sets of conveyor belt assemblies 74 cooperate to convey the cavity substrate 76 located on the upper surface thereof outward.

[0091] Subsequently, a new group of cavity substrates 76 are transported from the outside to between the two groups of limit blocks 721 through the conveyor belt assembly 74, and the third vertical lifting assembly 78 drives the limit top plate 711 to descend, so that the positioning column is inserted into the positioning hole of the cavity substrate 76. At this time, the cavity substrate 76 will not be driven by the conveyor belt assembly 74 to continue to move forward;

[0092] Afterwards, the first vertical lifting assembly 76 drives the stopper 79 at its output end to rise above the conveyor assembly 74, and the stopper 79 blocks the subsequent new cavity substrate 76 from entering between the two sets of stoppers 721;

[0093] In order to avoid friction between the rotation of the conveyor belt assembly 74 and the fixed bottom surface of the cavity substrate 76, the output end of the second vertical lifting assembly 77 rises, and the output end of the second vertical lifting assembly 77 rises to lift the cavity substrate 76 located between the two sets of limit blocks 721 to rise and separate from the conveyor belt assembly 74; after the cavity substrate 76 is equipped with a contact switch 800, it falls to the conveyor belt assembly 74, and the third vertical lifting assembly 78 drives the limit top plate 711 to rise so that the positioning column is separated from the positioning hole of the cavity substrate 76.

[0094] The conveyor belt assembly 74 is used to drive the cavity substrate 76 equipped with the contact switch 800 to be transported to the next process. A set of fourth vertical lifting assemblies 710 are arranged at the output end of the conveyor belt assembly 74. The fourth vertical lifting assembly 710 drives the corresponding limit member 79 to rise and fall, and can control the cavity substrate 76 of the conveyor belt assembly 74 to be transported to the next process.

[0095] The above-mentioned embodiments only express the specific implementation of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A contact switch assembly production device, characterized in that: include: A clamping assembly (100), the clamping assembly (100) being used to clamp the contact switch (800) and transfer it between a soldering assembly (200), a polishing assembly (300) and a cleaning assembly (400); A vacuum adsorption component (600), the vacuum adsorption component (600) is used to clamp the contact switch (800) and transfer it between the cleaning component (400), the drying component (500) and the transfer component (700); The clamping assembly (100) comprises a clamping mounting plate (13), and a first transverse movement assembly (11) and a first vertical movement assembly (12) for driving the clamping mounting plate (13) to move transversely and vertically respectively; the clamping mounting plate (13) is rotatably connected to a first rotating shaft (16) driven by an angle rotating assembly (15); the first rotating shaft (16) is provided with a clamping fixing plate (17) extending radially thereof; the clamping fixing plate (17) is fixedly provided with a group of fixed claws (171) arranged longitudinally; the clamping fixing plate (17) is rotatably connected to a movable claw (18); the movable claw (18) is driven by a spring (19) to approach a corresponding fixed claw (171); the fixed claw (171) and the movable claw (18) cooperate to clamp a contact switch (800).

2. The contact switch assembly production device according to claim 1, characterized in that: A limited-shape clamping plate (14) is fixedly arranged on the clamping mounting plate (13), and one side of the limited-shape clamping plate (14) is longitudinally provided with one or more limit grooves (141) adapted to the contact switch (800), and the first rotating shaft (16) rotates to drive the contact switch (800) clamped by the fixed claw (171) and the movable claw (18) to rotate into the limit groove (141).

3. The contact switch assembly production device according to claim 2, characterized in that: The grinding assembly (300) comprises a third vertical movement assembly (31) for driving a grinding rotation assembly (32) to move vertically, and a grinding wheel (33) is installed at the downward output end of the grinding rotation assembly (32), and the grinding wheel (33) is used to grind the upper surface of the contact switch (800) clamped by the fixed claw (171) and the movable claw (18) and moved into the limit groove (141).

4. The contact switch assembly production device according to claim 1, characterized in that: The tin-bonding assembly (200) comprises a tin pot (21) containing tin liquid, a heater (22) being installed on the tin pot (21); a scraper (25) and a first longitudinal movement assembly (24) for driving the scraper (25) to move on the upper surface of the tin liquid in the tin pot (21); and a ventilation pipe (23), one end of which is connected to an external positive pressure air source, and the other end of which extends to the interior of the tin pot (21).

5. The contact switch assembly production device according to claim 1, characterized in that: The cleaning assembly (400) comprises a medicine box (41) for containing cleaning medicine, a receiving seat (42) is arranged in the medicine box (41), the receiving seat (42) is driven by a fourth vertical moving assembly (43) to move the cleaning medicine in and out upward and downward, and a straight-line card slot (421) adapted to the contact switch (800) is provided on the inner side wall of the receiving seat (42).

6. The contact switch assembly production device according to claim 1, characterized in that: The spin-drying assembly (500) comprises a bottom box (51), and two groups of water-absorbing brush rollers (52) rotatably connected in parallel in the bottom box (51), wherein the same end of the two groups of water-absorbing brush rollers (52) is provided with mutually meshing driven gears (53); further comprises a driving motor (55) and a driving gear (54) mounted at the output end of the driving motor (55), wherein the driving gear (54) is meshed with one group of the driven gears (53); and further comprises a fifth vertical movement assembly (56) which drives the driving motor (55) to move so that the driving gear (54) and the driven gear (53) are meshed or separated.

7. The contact switch assembly production device according to claim 1, characterized in that: The vacuum adsorption component (600) includes a nozzle mounting plate (62) and a sixth lateral movement component (61) for driving the nozzle mounting plate (62) to move horizontally, a sixth vertical movement component (63) is installed on the nozzle mounting plate (62), and one or more longitudinally arranged and vertically arranged elastic vacuum nozzles (64) are installed on the sixth vertical movement component (63), and the elastic vacuum nozzles (64) are connected to an external negative pressure air source.

8. The contact switch assembly production device according to claim 1, characterized in that: The transfer assembly (700) comprises a support seat (72), a support frame (73), and two or more groups of conveyor belt assemblies (74) arranged in parallel on the support frame (73); two groups of parallel limit blocks (721) are arranged on the support seat (72); the space between the two groups of limit blocks (721) is adapted to a cavity substrate (75); the upper surface of the cavity substrate (75) is provided with one or more groups of cavity grooves arranged longitudinally and adapted to the contact switch (800); the cavity substrate (75) is driven to be transported outward by the conveyor belt assembly (74).

9. The contact switch assembly production device according to claim 8, characterized in that: The support seat (72) is installed on the second longitudinal movement assembly (71).

10. The contact switch assembly production device according to claim 9, characterized in that: The support seat (72) is provided with a first vertical lifting assembly (76), a second vertical lifting assembly (77) and a third vertical lifting assembly (78); the upward output end of the seventh vertical lifting assembly (76) is provided with a limit block (79) located between two adjacent groups of conveyor belt assemblies (74); the upward output end of the second vertical lifting assembly (77) is lifted and pushes the abutting cavity substrate (75) to detach upward from the conveyor belt assembly (74); the upward output end of the third vertical lifting assembly (78) is provided with a limit top plate (711); the bottom wall of the limit top plate (711) is provided with a positioning column extending downward, and the upper surface of the cavity substrate (75) is provided with a positioning hole matched with the positioning column.

Citation Information

Patent Citations

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